Trc6xxx Operational Service Guide
Trc6xxx Operational Service Guide
MEI
TRC Series Coin Changers
TRC 6000/6010
TRC 6510
TRC 6512
TRC 6800
1 Table of Contents
General Information
Overview ......................................... 2
Product Summary .......................... 2
Specifications ................................. 2
Unpacking the Changer ................. 3
Warranty Information .................... 4
Installation ...................................... 4
Checklist .......................................... 5
Changer Operation
Option Switches ............................. 6
Interface Description ...................... 7
Coin Acceptance ............................. 11
Coin Separation .............................. 12
Coin Payout / Coin Return .............. 12
Change Making ............................... 12
Manual Dispensing of Coin ........... 13
Solenoid Operation ........................ 13
Maintenance
Tuning .............................................. 13
Preparation (tuning) ....................... 13
Tuning Coin Sets ............................ 14
Routine Maintenance ..................... 15
Cleaning .......................................... 15
Clearing Coin Jams ........................ 16
Repair Policy
Owner's Responsibility .................. 16
Mars Electronics' Responsibility ... 16
Service ............................................. 17
2 General Information
Two Moving Parts for Coin Low 6-8 7-8 6-9 6-9
Acceptance and Separation Sensor
Level
Valid coins enter the changer through a
solenoid-operated Accept Gate. If the High 66-67 98-99 68-69 6-9
coin tube for the accepted coin is full, the Sensor
Level
coin goes directly to the cash box. If the
coin tube is not full, a solenoid-operated
Separator Gate diverts the coin to the tube. Easy Cleaning and Maintenance
No special tools are required for cleaning, or normal
Note: Dollar coins, if accepted, are always field maintenance of the TRC coin changer. Refer to
directed to the cash box. page: 15.
Escrow
Single price applications - Specifications
dependent upon vend price.
UL Approval
Micromech and MDB application - The TRC-60X0 Coin Changer is UL listed under file
dependent on the VMC. Refer to the number E 57869.
vending machine manual for escrow
options, if applicable. CSA Approval
The TRC-60X0C Coin Changer is CSA listed under file
Price Setting number LR 47838.
Single Price applications - located on the
control board of the changer.
Unpacking the Changer
Micromech and MDB application -
dependent on the VMC. Refer to the Unpack the changer and immediately inspect it for any
vending machine manual for price setting possible shipping damage.
procedure.
If the unit is damaged:
Vend Price Range 1) Return it to its original carton, along with packing
Single price applications - 5¢ to $10.00 materials.
(all switches in an ON condition). 2) Notify the delivering carrier of damages and request
immediate inspection.
Micromech and MDB application - 3) Send a letter of intent to file a claim to the delivering
dependent on the VMC. carrier within 72 hours from the time of delivery.
4) Send a copy of the letter to the shipper.
Individual Coin Tube Overflow 5) Retain original carton and packing materials for
Electronic sensors monitor the full/empty future use in shipping or transporting the changer.
status of the coin tubes. Each tube is
monitored individually to maximize coins Note: Only the consignee (the person or company
available for change. receiving the changer) can file a claim against the carrier
for concealed damages.
4 General Information
Once the unit has been inspected: Note: The option switches are located on either the
1) Record the serial and model numbers Control Board/Backplate Assembly or on the back of the
from the label located on the side of the Flight Deck (TRC-6512 only).
changer.
2) Refer to these numbers whenever you 4) Set the vend prices on the changer (TRC-6800 only)
call your MEI dealer for information or or vending machine.
service.
Refer to vending machine manual for the exact
The first three digits of the serial number procedure for setting of the vend price(s).
contain the manufacturing date code.
This code indicates the beginning of the
warranty period.
Example:
A changer with serial number 05910000876
was manufactured in February of 1999.
Figure 2: Lowering the Acceptor Assembly
For coin changers manufactured before
November 1989, the first digit indicates the 5) Install the coin changer in the vending machine.
year of manufacture; the next two digits
indicate the month of manufacture. 6) Adjust the vendor mounting screws to stand off a
minimum of 1/8".
Example:
A changer with serial number 910-02705 7) Align the coin changer access holes in the changer
was manufactured in October of 1989. with the mounting screws. Tighten all screws to
secure the coin changer in place. The coin changer
must be vertical within +/- 3˚.
Installation
8) Apply power to the coin changer by connecting the
To install the TRC coin changer in a coin changer power plug to the power source.
vending machine, follow the step-by-step
instructions provided below. For more 9) Position or clamp the Main Harness so that it clears
detailed instructions, refer to the the Coin Cup and Coin Return Lever.
Installation Guide shipped with the changer.
10) Press the Acceptor/Gate Assembly back into the
1) Lower the Acceptor Gate Assembly by housing until the spring clips engage.
depressing both spring clips (Figure 2).
11) Fill the coin tubes to the desired levels by inserting a
2) Tilt the Acceptor forward on the hinge. coin or coins into the loading slots located on the
coin tube front.
5 General Information / Changer Operation
Checklist
Check that...
Option Switches
Table 2: TRC60X0 Option Switches
Table 5: TRC6800 Option Switches Note: Escrow may not be paid if the VMC is set for No
Escrow Return. Refer to Vending Machine Manual for
Switch Setting Function operation, if applicable.
1 (Dollar coin ON Accepts dollar coins
acceptance)
OFF Rejects dollar coins Single Price Interface
2 (US/Canadian ON Accepts US and
acceptance) Canadian coins SINGLE PRICE INTERFACE ESCROW TO VEND
OFF Accepts US coins only For an escrow to vend (standard) operation, a vend relay
3 (Quarter tube ON Stores 6 quarters for
is required in the vending machine. In the Escrow to
level) change Vend (ETV) coin changer accumulated credit is compared
OFF Stores 69 quarters for to the price set in the control logic of the coin changer as
change
coins are inserted. If adequate credit exists and if
4 (Bill acceptor ON AC/High level pulse bill
status) acceptor interface 115 required change is available, the control logic activates
VAC inputs, 9-pin the vend relay in the coin changer. The coin changer's
connector & power plug
interconnect vend relay then connects the AC hot line to the vend
OFF Low level pulse bill relay in the machine. The latching of this relay opens the
acceptor interface +5
VDC, 9 & 18-pin blocker contacts and enables the select switches.
connectors Activation of a select switch causes the vend motor to
5 (Escrow) ON No excrow return turn. The vend motor mechanically activates a carrier
allowed (no monies switch which holds power on the motor and deactivates
returned and credit is
held until a vend is the vend relay in the machine. The deactivation of the
completed) vend relay cancels credit and initiates the change-
OFF Escrow return allowed
(escrow mode making cycle, if required.
dependent on switch 6)
When sufficient credit has been Table 7: Micromech Interface PINS and Descriptions
established in the VMC to enable a vend,
the VMC performs the changemaking logic PIN # Description
and sends logic +5V signal(s) to operate 1 5VDC (Positive)
the appropriate 5¢, 10¢ or 25¢ dispenser
solenoids in the mechanism for change 2 5VDC (Return)
(if needed). 3 Send (OV active)
Note: When the number of coins Accept Enable - Whenever the VMC sends the
introduced exceeds the highest price "accept enable" signal on Pin #6, the mechanism
programmed into the VMC, acceptance sends the "coin tube status" message. This can be
will cease. used while dispensing quarters to see when the
coins uncover the lower sensor. At that time, the
changer can dispense four more coins from that
tube. It can also be used by the VMC to determine if
the mechanism is operating by sending the "accept
enable" message every so often when no transaction
is taking place.
PIN # Description
1 34VDC (Supply)
2 34VDC (Return)
3 No Connection
4 Master Receive
5 Master Transmit
6 Communication Common
Figure 9: TRC6510/TRC6512 Power Plug
11 Changer Operation
Changer Operation As the coins roll along the ramp, they pass two
electronic sensors embedded in the plastic behind the
General Operation coin path and Acceptor lid (Figure 10). The recognition
When coins are inserted into the coin sensors measure coin diameter/metal content and coin
changer, they pass two electronic sensors thickness. These values, which are sent to the changer's
that measure coin diameter, metal content microcomputer for analysis, determine whether the coin
and coin thickness. These measurements will be accepted.
are sent to the coin changer
microcomputer where they are compared The microcomputer compares the information received
with predetermined coin acceptance about the inserted coin to the predetermined coin
criteria. acceptance criteria stored in memory. If a coin falls
within the range of acceptable specifications, it is
If the coin does not meet the acceptance accepted. The microcomputer sends a signal to the
criteria, the Accept Gate remains closed Accept Gate, opening the Accept Gate and routing the
and the coin is rejected. If it fits the criteria, coin to the Separator section.
the coin is accepted. The Accept Gate
opens to allow the coin into the Separator As the coin enters the Separator section, it passes the
section. As it enters, it passes the Strobe Strobe Sensor. This electromagnetic coil signals the
Sensor, which signals the microcomputer microcomputer that a coin has been accepted.
to accumulate credit. The microcomputer then accumulates credit equal to the
value of the accepted coin, and closes the Accept Gate in
Each time a transaction occurs, the preparation for the next inserted coin.
microcomputer checks the status of the
upper coin tube sensors to see if the tubes Coin Rejection
are full. If the tube corresponding to the Coins not meeting the acceptable specifications are
accepted coin is full, the Separator Gate rejected. The Accept Gate remains closed, and the
remains open and the coin is sent to the rejected coin rolls off the top of the gate, down a ramp
cash box. If the appropriate tube can accept to the reject chute, and drops into the coin return cup.
coins, the Separator Gate closes and the
coin is routed to that tube.
Coin Acceptance
When coins are inserted into the vending
machine, they enter via the Coin Cup of the
Acceptor/Gate Assembly. The coins hit two
snubbers that absorb the impact and allow
the coins to roll smoothly down the coin
ramp.
12 Changer Operation
Change Making
Figure 10: Coin Paths
Notes:
To Calibrate the Coin Changer: To Clean the Acceptor and Coin Ramp:
Drop fifteen coins of each denomination
into the coin changer following the tuning 1) Swing the Acceptor lid diagonally upward and to the
order. right (see Figure 14). Hold the lid firmly so that it does
not snap back down.
Cleaning
Before cleaning, be sure to turn the
machine OFF and unplug the coin changer.
The TRC coin changer should be cleaned
only with warm water and a mild detergent
solution.
Caution
Never immerse the coin changer in
water.
Figure 14: Cleaning the Acceptor Coin Ramp
Do NOT use solvents, steel wool,
scouring pads, or metal brushes for
To clean the Dispenser Slides:
cleaning.
1) Detach the Bottom Plate by removing the seven
Do NOT spray the coin changer with
Phillips head screws - one screw on each side (A), one
any types of lubricant.
recessed screw on the back (B), and four screws on the
bottom of the changer (C) (see Figure 15).
Since all coins roll down a common coin
2) Lift out the Bottom Plate and individual slides.
ramp, heavy use can result in dirt buildup.
Clean them with a mild soap solution. Do not spray with
any type of lubricant.
16 Maintenance / Repair Policy
MEI RESPONSIBILITY
During the warranty period, MEI will repair or replace
any parts which fail to function properly because of
defects in material or workmanship. MEI shall not be
liable for any consequential damages as a result of
defects in material or workmanship. Damage due to
electrical overload, negligence, accidents, misuse,
abuse, vandalism, or an act of God is not covered by
Figure 15: Clearing the Dispenser Slides MEI warranty. Any alteration of the product after
manufacture voids the warranty in its entirety.
The product to be repaired under warranty must be
delivered to an authorized service center. Repairs or
installation at the owner's location are not included in
the warranty.
17 Repair Policy
NOTES:
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