Weaving Technician
Weaving Technician
Weaving Technician
GOVERNMENT OF INDIA
MINISTRY OF SKILL DEVELOPMENT & ENTREPRENEURSHIP
DIRECTORATE GENERAL OF TRAINING
WEAVING TECHNICIAN
(Duration: Two Years)
WEAVING TECHNICIAN
(Engineering Trade)
(Revised in 2018)
Version: 1.1
NSQF LEVEL- 5
Developed By
Mentor Councils
1 Mr. S. Venkatesh, Head HR & Raymond Member
Admin
2 Mr. Sanjeev Mohanty Bennetton India Pvt. Ltd., Gurgaon Member
Managing Director
3 Mr. Animesh Saxena Udyog Vihar Industries Association, Member
Gurgaon
B-40, Phase 5, Udyog Vihar
Gurgaon-122017
4 Dr.Darlie Koshy IAM & ATDC Chairman
Director General and CEO Apparel Export Promotion Council
Gurgaon
FIRST YEAR: In this year the candidates will acquire the skill on identifying various types of hand
tools, observed the safety precautions during filing, marking, punching and drilling practices.
They will also aware of various types’ gauges, types of lathes and its functions. Turning tool
grinding, tool setting and job setting, facing and chamfering, plain turning etc. They will also
developed skill on various types of welding and welding process. He will apply range of skill to
execute different carpentry work. They will also identify different electrical and electronic
measuring instruments and test electrical assembly. Trainees will Identify types of operation,
test different textile machineries used in textile industries with the raw materials, They are able
to Perform various Weaving preparatory processes using Important machine settings,
adjustments; material flow, Calculating Production, Efficiency, important parameters of various
machines and their Maintenance.Trainees will able to Identify different types of Sizing
machines, their parts, functions and their maintenance schedule & apply sizing ingredients,
formulation of recipe for cotton yarn, Determine Sizing Cost and check Production and Efficiency
of sizing machine.
SECOND YEAR – During this year trainees will Identify types of reed & heald wire and their use,
Prepare Point Paper for basic and modified weave types with design, draft & peg plan, Check
Quality parameters of defective yarn samples, End break study in looms. They will also identify
various weaving loom, their classification and Perform primary, secondary & auxiliary motion of
loom using weaving machines. Trainees will able to Calculate loom constant, Production and
efficiency Timing Diagram, Fabric quality parameters. They can Identify & check the functions of
dobby and execute the operation of Jacquard loom. Trainees will analyze and operate drop box
loom. They will able to identify different path and functions, types of Projectile loom, Rapier
loom, Air-jet loom and operate the same. Trainees will also identify & apply QA system in textile
industry.
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Weaving Technician
2. TRAINING SYSTEM
2.1 GENERAL
The Directorate General of Training (DGT) under Ministry of Skill Development &
Entrepreneurship offers a range of vocational training courses catering to the need of different
sectors of Labour market. The vocational training programmes are running under aegis of
National Council of Vocational Training (NCVT). Craftsman Training Scheme (CTS) and
Apprenticeship Training Scheme (ATS) are two pioneer programmes under NCVT for
propagating vocational training.
The Weaving Technician trade under CTS is one of the popular newly designed courses
delivered nationwide through a network of ITIs. The course is of two years duration. It mainly
consists of Domain area and Core area. The Domain area (Trade Theory & Practical) imparts
professional skills and knowledge, while Core area (Workshop Calculation Science, Engineering
Drawing and Employability Skills) impart requisite core skill, knowledge and life skills. After
passing out the training program, the trainee is awarded National Trade Certificate (NTC) by
NCVT which is recognized worldwide.
Can take admission in the diploma course in notified branches of Engineering by lateral
entry.
Can join Apprenticeship programs in different types of industries leading to a National
Apprenticeship certificate (NAC).
Can join Crafts Instructor Training Scheme (CITS) in the trade for becoming an instructor
in ITIs.
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Weaving Technician
Notional Training
S No. Course Element
Hours
1 Professional Skill (Trade Practical) 2266
2 Professional Knowledge (Trade Theory) 528
3 Workshop Calculation & Science 176
4 Engineering Drawing 264
5 Employability Skills 110
6 Library & Extracurricular Activities 176
7 Project Work 320
8 Revision & Examination 320
Total 4160
The trainee will be tested for his skill, knowledge and attitude during the period of the
course and at the end of the training program as notified by the Government of India (GoI) from
time to time. The employability skills will be tested in the first year itself.
a) The Internal Assessment during the period of training will be done by Formative Assessment
Method by testing for assessment criteria listed against learning outcomes. The training
institute has to maintain an individual trainee portfolio as detailed in assessment guideline. The
marks of internal assessment will be as per the template (Annexure – II).
b) The final assessment will be in the form of summative assessment method. The All India
Trade Test for awarding NTC will be conducted by NCVT as per the guideline of Government of
India. The pattern and marking structure is being notified by Govt. of India from time to time.
The learning outcome and assessment criteria will be the basis for setting question papers for
final assessment. The examiner during final examination will also check the individual
trainee’s profile as detailed in assessment guideline before giving marks for practical
examination.
For the purposes of determining the overall result, weightage of 100% is applied for six
months and one year duration courses and 50% weightage is applied to each examination for
two years courses. The minimum pass percent for Practical is 60% & minimum pass percent for
Theory subjects is 33%.
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Weaving Technician
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Weaving Technician
(c) Weightage in the range of more than 90% to be allotted during assessment
For performance in this grade, the candidate, High skill levels in the use of hand tools,
with minimal or no support in organization machine tools and workshop equipment.
and execution and with due regard for safety Above 80% accuracy achieved while
procedures and practices, has produced work undertaking different work with those
which demonstrates attainment of a high demanded by the component/job.
standard of craftsmanship. A high level of neatness and consistency
in the finish.
Minimal or no support in completing the
project.
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Weaving Technician
3. JOB ROLE
Weaving Master; organizes, controls and supervises weaving of clothes, calendaring and
process preparatory to weaving such as winding, warping, sizing, etc. Instructs Jobbers for
proper winding, warping and sizing of yarn. Ensures that required degree of temperature and
humidity in various weaving sections is maintained. Visits sections periodically and supervises
work of men in charge. Ensures that quality of cloth produced conforms to prescribed standard
and suggests alterations and improvements wherever necessary. Gets machines repaired or
replaced as necessary for restoration of work. Maintains quality and quantity of production and
keeps machines, looms and equipment in good working order. Controls staff and maintains
discipline. May introduce new methods and devices to improve quality of cloth. May conduct
research for better methods of production.
Weaver, Handloom; weaves cloth from yarn on handloom. Mounts warp beam on loom. Sets
healed frame in position. Draws ends of warp yarn from beam through comb and fastens them
together to cloth winding roll. Places full bobbins of weft yarn in shuttle. Operates loom by
pressing and relieving two foot levers alternately to raise and lower heald, simultaneously
pulling string with jerk with one hand so as to throw shuttle across warp yarn from side to side
and by moving comb forward and backward with other hand to properly fill weft yarn. Draws
broken ends of yarn through healed and comb and knots them. Replaces empty bobbins in
shuttles. Removes cloth from roll when required length has been woven. May size and dye
yarn, wind yarn on bobbins or beam and draw ends of yarn from warp beam through healds
preparatory to weaving.
Weaver Power Loom; operates and tends power loom to weave cloth, checks that shuttles are
in position and supplied with full weft bobbins, no wrap yarn is broken and that set-up is ready.
Starts loom. Watches looms under his charge for defects in weaving. Locates broken ends of
warp yarn, ties short length of yarn to broken end from warp beam, draws end through drop
wire and reeds using reed hook, ties it to other end with a weaver's knot, and starts loom again.
Cuts and pulls out filling of weft yarn up to point of defect, adjusts and starts loom. Replaces
empty bobbin in shuttles. Cuts cloth when cloth roll becomes full.
Card Cutter; Punch Operator (Textile) operates card cutting machine for punching holes in card
used for controlling pattern of cloth woven on jacquard or dobby looms. Studies designs.
Spreads graph paper on table and prepares draft and plan for design, indicating places where
warp is to be raised over weft. Fixes graph paper containing design on machine board. Inserts
plan card into cutting machine equipped with key-board. Depresses key with fingers to punch
holes into card as per diagram for controlling pattern on cloth woven. Presses lever by leg to
push punched card into inner portion of machine making room for punching unpunched
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Weaving Technician
portion. Numbers punched cards serially and inserts them in pegs in stand for subsequent
lacing. Fixes and adjusts heald and card chain on jacquard machine. May prepare design for
lattice pegging. May do lacing of cards by hand or machine to make complete design. May do
lattice pegging. May fix up heald and lattice on dobby loom.
Reference NCO-2015:
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Weaving Technician
4. GENERAL INFORMATION
Essential Qualification:
Craft Instructor Certificate in relevant trade under NCVT.
Out of two Instructors required for the unit of 2 (1+1), one must have
Degree/Diploma and other must have NTC/NAC qualifications.
2. Workshop Degree in Engineering with one year experience.
Calculation & Science OR
Diploma in Engineering with two-year experience.
Essential Qualification:
Craft Instructor Certificate in RoD &A course under NCVT.
3. Engineering Degree in Engineering with one year experience.
Drawing OR
Diploma in Engineering with two-year experience.
OR
NTC/ NAC in the Draughtsman (Mechanical/ Civil) with three-year
experience.
Essential Qualification:
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Weaving Technician
Extra-
Total Hours Trade Trade Workshop Engg. Employability
curricular
/Week Practical Theory Cal. &Sc. Drawing Skills
activity
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Weaving Technician
5. NSQF LEVEL COMPLIANCE
Each level of the NSQF is associated with a set of descriptors made up of five outcome
statements, which describe in general terms, the minimum knowledge, skills and attributes
that a learner needs to acquire in order to be certified for that level.
a. Process
b. Professional Knowledge
c. Professional Skill
d. Core Skill
e. Responsibility
The broad Learning outcome of Weaving Technician trade under CTS mostly matches
with the Level descriptor at Level- 5.
Professional
Level Process Required Professional Skill Core Skill Responsibility
Knowledge
Level 5 Job that requires Knowledge A range of Desired Responsibility
well developed of facts, cognitive and mathematical for own work
skill, with clear principles, practical skills skill, and
choice of processes and required to understanding of learning and
procedures in general accomplish tasks social, political some
familiar context. concepts, in a and solve and some skill of responsibility
field of work problem by collecting and for other’s work
or study selecting and organizing and learning.
applying basic information,
methods, tools, communication.
materials and
information.
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Weaving Technician
6. LEARNING OUTCOME
Learning outcomes are a reflection of total competencies of a trainee and assessment will
be carried out as per the assessment criteria.
FIRST YEAR:
11. Plan and organize the work to make job as per specification applying different types of
basic fitting operations and Check for dimensional accuracy. [Basic fitting operations –
marking, Hack-sawing, punching, Chiselling, Filing, Drilling, Grinding and job setting]
12. Plan and organize the work to make job on facing, chamfering, plain Turing, taper
turning and simple thread.
13. Plan and identify different types of skill related to sheet metal work and on various
types of welding practices like square butt joint, single V butt joint, arc welding and gas
welding.
14. Apply a range of skill to execute different carpentry work.
15. Plan, identify and test on electrical /electronic measuring instruments
16. Identify types of operation, test different textile machineries used in industries with the
raw materials.
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Weaving Technician
17. Perform various Weaving preparatory processes using Important machine settings,
adjustments; material flow, Calculating Production, Efficiency, important parameters of
various machines and their Maintenance.
18. Identify different types of Sizing machines, their parts, functions and their maintenance
schedule.
19. Identify & apply sizing ingredients, formulation of recipe for cotton yarn, Determine
Sizing Cost and check Production and Efficiency of sizing machine.
SECOND YEAR
20. Identify types of reed & heald wire and their use.
21. Prepare Point Paper for basic and modified weave types with design, draft & peg plan.
22. Check Quality parameters of defective yarn samples, End break study in looms.
23. Identify various weaving loom, their classification and Perform primary, secondary &
auxiliary motion of loom using weaving machines.
24. Calculate loom constant, Production and efficiency Timing Diagram, Fabric quality
parameters.
25. Identify, check the functions of dobby.
26. Identify, execute the operation of Jacquard loom.
27. Analyze and operate drop box loom.
28. Identify different path and functions, types of Projectile loom and operate the same.
29. Identify different path and functions, types of Rapier loom and operate the same.
30. Identify different path and functions, types of Air-jet loom and operate the same.
31. Identify & apply QA system in textile industry.
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Weaving Technician
7. LEARNING OUTCOME WITH ASSESSMENT CRITERIA
1. Apply safe working 1.1 Follow and maintain procedures to achieve a safe working
practices environment in line with occupational health and safety
regulations and requirements and according to site policy.
1.2 Recognize and report all unsafe situations according to site
policy.
1.3 Identify and take necessary precautions on fire and safety
hazards and report according to site policy and procedures.
1.4 Identify, handle and store / dispose off dangerous goods and
substances according to site policy and procedures following
safety regulations and requirements.
1.5 Identify and observe site policies and procedures in regard to
illness or accident.
1.6 Identify safety alarms accurately.
1.7 Report supervisor/ Competent of authority in the event of
accident or sickness of any staff and record accident details
correctly according to site accident/injury procedures.
1.8 Identify and observe site evacuation procedures according to
site policy.
1.9 Identify Personal Productive Equipment (PPE) and use the
same as per related working environment.
1.10 Identify basic first aid and use them under different
circumstances.
1.11 Identify different fire extinguisher and use the same as per
requirement.
2. Comply environment 2.1 Identify environmental pollution & contribute to the avoidance
regulation and of instances of environmental pollution.
housekeeping 2.2 Deploy environmental protection legislation & regulations
2.3 Take opportunities to use energy and materials in an
environmentally friendly manner.
2.4 Avoid waste and dispose waste as per procedure
2.5 Recognize different components of 5S and apply the same in
the working environment.
3. Interpret & use 3.1 Obtain sources of information and recognize information.
company and technical 3.2 Use and draw up technical drawings and documents.
communication 3.3 Use documents and technical regulations and occupationally
related provisions.
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Weaving Technician
4. Demonstrate basic 4.1 Solve different problems like phase angle, etc. with the help of
mathematical concept a calculator.
and principles to 4.2 Demonstrate conversion of Fraction to Decimal and vice versa.
perform practical
4.3 Explain BCD code, conversion from decimal to binary and vice-
operations.
versa, all other conversions.
5. Understand and explain 5.1 Explain concept of basic science related to the field such as
basic science in the field Material science, Mass, weight, density, speed, velocity, heat &
of study including temperature, force, motion, pressure, heat treatment, centre
simple machine. of gravity, friction.
5.2 Explain levers and its types.
5.3 Explain relationship between Efficiency, velocity ratio and
Mechanical Advantage.
5.4 Prepare list of appropriate materials by interpreting detail
drawings and determine quantities of such materials.
5.5 Solve simple problems on lifting tackles like crane-Solution of
problems with the aid of vectors.
6. Read and apply 6.1 Read & interpret the information on drawings and apply in
engineering drawing for executing practical work.
different application in 6.2 Read & analyse the specification to ascertain the material
the field of work. requirement, tools and assembly/maintenance parameters.
6.3 Encounter drawings with missing/unspecified key information
and make own calculations to fill in missing
dimension/parameters to carry out the work.
7. Understand and apply 7.1 Explain the concept of productivity and quality tools and apply
the concept in during execution of job.
productivity, quality 7.2 Explain basic concept of labour welfare legislation, adhere to
tools, and labour responsibilities and remain sensitive towards such laws.
welfare legislation in
day to day work to
7.3 Knows benefits guaranteed under various acts.
improve productivity &
quality.
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Weaving Technician
8. Explain energy 8.1 Explain the concept of energy conservation, global warming,
conservation, global pollution and utilize the available resources optimally & remain
warming and pollution sensitive to avoid environment pollution.
and contribute in day to
day work by optimally
8.2 Dispose waste following standard procedure.
using available
resources.
10. Utilize basic computer 10.1 Explain the basic hardware of personal computer.
applications and 10.2 Use common application software viz., word, excel, power
internet to take benefit point etc., in day to day work.
of IT developments in 10.3 Awareness about useful internet websites, search relevant
the industry. information pertaining to the assigned tasks.
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Weaving Technician
12. Plan and organize the 12.1 Select the different types of operations performed in lathe.
work to make job on 12.2 Identify the cutting tool materials, types and selection of
facing, chamfering, cutting angles.
plain Turing, taper 12.3 Select the uses and applications of various types of cutting
angles.
turning and simple
12.4 Identify the different types of threads and its application for
thread. tapping and dyeing process.
13. Plan and identify 13.1 Identify the various types of hand tools, marking and cutting
different types of skill tools used for sheet metal work.
related to sheet metal 13.2 Identify soft and hard soldering operations used in sheet
metal joint.
work and on various
13.3 Identify the types of sheets used for folding, notching, wiring
types of welding
and hemming operations.
practices like square 13.4 Identify the allowances and uses of sheets for folding,
butt joint, single V butt notching, wiring and hemming operations.
joint, arc welding and 13.5 Identify the tools, equipments and types of welding joints.
gas welding. 13.6 Identify the various types of welding practices, electrodes
and current selection for the welding process.
13.7 Observe the specifications and safety precautions during
welding practice.
13.8 Observe the type of gases, pressure and nozzle selection
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Weaving Technician
14. Apply a range of skill to 14.1 Identify the hand and measuring tools, work holding devices
execute different used in carpentry.
carpentry work. 14.2 Identify the types of clamps, sizes and its uses in carpentry.
14.3 Identify the plan and setting parameters for sharpening.
14.4 Identify the different types of saws, setting parameters and
its uses in carpentry.
14.5 Familiar on specifications and uses of wood working
machine.
14.6 Identify adhesive types and identify its uses in carpentry.
15. Plan, identify and test 15.1 Select the different electrical measuring instrument.
on electrical 15.2 Identify the instruments used for testing.
/electronic measuring 15.3 Identify the fundamental terms of work power, energy, units,
instruments. voltage, current resistance, and colour codes.
15.4 Identify the types of cables, standard wire gauge, ohm’s law
and Kirchoffs law.
15.5 Identify the concepts of series and parallel connection.
15.6 Identify the properties of conductor, semi-conductor and
insulator.
15.7 Identify the primary and secondary cells, common electrical
accessories and their specification.
15.8 Demonstrate the functioning of domestic appliances.
15.9 Measure and record the data by using the testing instrument
like ammeter, voltmeter and multimeter of AC and DC.
16. Identify types of 16.1 Know the process sequence of yarn manufacture and
operation, test intermediate products
different textile 16.2 Know the importance of textile industry and its contribution
to Indian economy
machineries used in
16.3 Classify textile fibres based on origin
industries with the raw
16.4 Identify textile fibres with respect to test
materials. 16.5 Determine the yarn properties – count, twist, CSP, strength
and unevenness, CV%
17. Perform various 17.1 Know the objectives of winding, warping process and pirn
Weaving preparatory winding process.
processes using 17.2 Differentiate packages from various operations LIKE direct /
indirect warping and beam / sectional warping
Important machine
17.3 Classify pirns with respect to loom / shuttle types
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Weaving Technician
18. Identify different types 18.1 Know the objectives of sizing process
of Sizing machines, 18.2 Classify sizing machines with respect to drying arrangement.
their parts, functions 18.3 Draw the material passage diagram of sizing machine.
and their maintenance 18.4 Learn the types of creel arrangement, size box, drying
systems and yarn splitting.
schedule.
18.5 Know the features of modern sizing machines.
18.6 Know the Speed regulation process – PIV and Variator.
18.7 Establish the settings on sizing machine based on yarn count
and norms.
18.8 Know various controls – temperature, level, moisture and
stretch.
18.9 Know the marking and length measuring process and
operation of safety valves.
19. Identify & apply sizing 19.1 Determine sizing machine parameters –
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Weaving Technician
SECOND YEAR
20. Identify types of reed & 20.1 Know the types of reed and heald wire.
heald wire and their 20.2 Determine reed count and heald count in various methods.
use. 20.3 Calculate dent spacing of reed
20.4 Know the types of drawing-in and tyeing machines
20.5 Know the drawing-in ,pinning and denting procedure for
various weave pattern
20.6 Know the beam gaiting sequence of various weave types on
the loom
21. Prepare Point Paper for 21.1 Know the draw the weave representation in point paper.
basic and modified 21.2 Know the preparation of design, draft and peg plan in point
weave types with paper for fundamental weave patterns – Plain, twill, satin,
sateen.
design, draft & peg
21.3 Know the preparation of design, draft and peg plan in point
plan.
paper for modified weave patterns – Rib weaves, twill
derivatives, crepe, honey comb, huck-a-back, Bedford cord,
mock leno, etc.
22. Check Quality 22.1 Know the yarn quality requirements of both warp and weft
parameters of for shuttle and shuttleless looms.
defective yarn samples, 22.2 Know the various yarn defects and remedial measures.
End break study in 22.3 Carry out end breakage study in looms.
looms.
24. Calculate loom 24.1 Draw the loom timing diagram of various looms.
constant, Production 24.2 Calculate loom constant
and efficiency Timing 24.3 Determine the production rate of looms and its efficiency.
Diagram, Fabric quality 24.4 Know the various fabric quality parameters – EPI, PPI, GSM,
etc.
parameters.
25. Identify, check the 25.1 Know the principles of dobby, its types and classification.
functions of dobby. 25.2 Trace the material passage through dobby loom and identify
various parts.
25.3 Know the dobby pegging sequence according to weave plan.
25.4 Carry out the mounting of wooden lattice with pegs
depending on dobby type – LH or RH.
25.5 Know the technique of pick finding.
25.6 Awareness to electronic dobby and cross border dobby.
25.7 Know the working of paper dobby.
25.8 Carry out maintenance and lubrication in dobby looms.
26. Identify, execute the 26.1 Know the principles of jacquard, its types and classification.
operation of Jacquard 26.2 Trace the material passage through jacquard loom and
loom. identify various parts.
26.3 Preparation of the point paper depending on weave design.
26.4 Carry out card punching according to point paper design
26.5 Load the laced cards on the jacquard depending on single /
double cylinder jacquard.
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Weaving Technician
27. Analyze and operate 27.1 Know the objectives of drop box, its types and classification –
drop box loom. 1x2, 1x4, 4x4 types.
27.2 Identify various parts in a drop box loom.
27.3 Know then procedure to draw weft patterns for the given
style.
27.4 Arrange the shuttles in drop box according to color order in
the weft pattern.
27.5 Carry out lattice pegging according to color and lift
sequence.
27.6 Know the safety and card saving devices in drop box loom.
27.7 Carry out maintenance and lubrication in drop box looms.
27.8 Know the change in loom settings of various motions to carry
out blends/synthetic weaving.
27.9 Know the defects, its causes and remedial measures
common to blends/synthetic fabric weaving.
28. Identify different path 28.1 Know the principle of operation of projectile looms.
and functions, types of 28.2 Identify the parts and functions of projectile looms.
Projectile loom and 28.3 Know the settings of torsion bar picking mechanism and the
operate the same. weft insertion cycle.
28.4 Know the settings of cam arrangement, shed geometry, weft
accumulator, stop motion, take-up, let-off, sley drive.
28.5 Modify / alter data in the control panel according to weave
style and other electronic features.
28.6 Carry out maintenance and lubrication in projectile looms.
29. Identify different path 29.1 Know the principle of operation of rapier looms.
and functions, types of 29.2 Identify the parts and functions of rapier looms.
Rapier loom and 29.3 Know the settings of picking system and weft insertion cycle
operate the same. in rapier loom – time of entry, exit, meeting of rapiers at
centre, etc.
29.4 Know the settings of cam arrangement, shed geometry, weft
accumulator, stop motion, take-up, let-off, sley drive,
selvedge motion.
29.5 Modify / alter data in the control panel according to weave
style and other electronic features.
29.6 Carry out maintenance and lubrication in rapier looms.
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Weaving Technician
30. Identify different path 30.1 Know the principle of operation of air-jet looms.
and functions, types of 30.2 Identify the parts and functions of air-jet looms.
Air-jet loom and 30.3 Know the settings of picking system and weft insertion cycle
operate the same. in air-jet loom
30.4 Know the air quality and its requirement for picking
operation.
30.5 Know the operation of air compressor and drier.
30.6 Know the timings / settings of main, sub-nozzles, profiled
reed, stretch nozzles.
30.7 Know the settings of cam arrangement, shed geometry, weft
accumulator, stop motion, take-up, let-off, sley drive, and
selvedge motion.
30.8 Modify / alter data in the control panel according to weave
style and other electronic features.
30.9 Carry out maintenance and lubrication in airjet looms.
31. Identify & apply QA 31.1 Know the concepts of quality and quality assurance.
system in textile 31.2 Know the ISO 9000 quality system and its importance.
industry. 31.3 Know other systems of QA – ISO 14000, SA 8000, OHSAS
18000.
31.4 Know the fabric quality parameters and testing methods.
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Weaving Technician
8. SYLLABUS
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Weaving Technician
types of welding 25. Identify soft and hard selection- Specifications and
practices like square soldering operations used in safety precautions
butt joint, single V butt sheet metal joint. (05 hrs) Types of gases used in gas welding
joint, arc welding and 26. Identify the types of sheets oxy acetylene flame setting Gas
gas welding. used for folding, notching, pressure and nozzle selection.
wiring and hemming Edge preparation for Arc & Gas
operations. (05 hrs) Welding process.
27. Identify the allowances and
uses of sheets for folding,
notching, wiring and hemming
operations. (05 hrs)
28. Identify the tools, equipments
and types of welding joints.
(05 hrs)
29. Identify the various types of
welding practices, electrodes
and current selection for the
welding process. (10 hrs)
30. Observe the specifications
and safety precautions during
welding practice. (05 hrs)
31. Observe the type of gases,
pressure and nozzle selection
used in gas welding. (05 hrs)
32. Perform the edge preparation
for arc and gas welding
process. (05 hrs)
15-16 Apply a range of skill to 33. Identify the hand and Carpentry hand tools- Measuring
execute different measuring tools, work holding tools-Work holding devices- Bench
carpentry work. devices used in carpentry. (05 vice. Work Bench - Clamps types-
hrs) sizes - uses- safety methods saws-
34. Identify the types of clamps, Plan types- setting Sharpening-
sizes and its uses in carpentry. Uses etc.
(05 hrs) Different types of saws-Saw
35. Identify the plan and setting setting-Types of joints-
parameters for sharpening. Application –wood working
(10 hrs) machine- specification and their
36. Identify the different types of uses. Adhesives type and uses.
saws, setting parameters and
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Weaving Technician
25-26 Revision
27 Identify types of 56. Identify various Textile Orientation to Textile Sector:
operation, test Machines. (10 hrs) Overview of Textile Industry-
different textile 57. Industrial Visit to spinning, History, Scope & Future
machineries used in Weaving and Chemical Prospects, Strengths & Weakness
industries with the raw Processing Units. (15 hrs) of the industry
materials.
28 -do- 58. Collect various fibres samples. Orientation to Fibres: Definition
(05 hrs) of Textile Fibre. Classification of
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Weaving Technician
30 -do- 62. Determine Yarn Properties: Technical Data and terms in yarn
Count, Strength, unevenness trade: Count, twist, Strength CSP,
%, twist etc. (25 hrs) unevenness CV etc.
31-32 Perform various 63. Identify various Weaving Weaving Preparatory: Process
Weaving preparatory Preparatory Machines. (10 Flow from yarn to fabric for
processes using hrs) cotton, blended synthetic yarns,
Important machine 64. Industrial visit to see warp types and sizes of yarn
settings, adjustments; winding, Warping, Sizing &
material flow, Beaming, Gaiting & Pirn
Calculating Production, Winding Machine. (20 hrs)
Efficiency, important 65. Calculate different important
parameters of various parameter of preparatory
machines and their machines. packages – Warp
Maintenance. Winding, Warping, Sizing &
Beaming, Gaiting and Pirn
Winding, etc. (20 hrs)
33-35 -do- 66. Gearing arrangement, Warp Winding: Objects of Warp
Passage of yarn, Winding & Winding, Types & functions,
wind, wind per double Drive system, different types of
traverse setting length & drums, different types of
diameter setting. (30 hrs) packages (Cone/spool/cheese)
67. Setting of tensioner, Slub Tensioning arrangement, Stop
catcher, lubrication, Motion, Length & Diameter
maintenance schedules, & adjustment motion, winding
calculation of different package build up, tensioner , slub
important parameter of catcher, Yarn Clearers, Types,
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Note: -
1. Instructor may design their own projects and also inputs from local industry may be
taken for designing such new projects.
2. The project should broadly cover maximum skills in the particular trade and must involve
some problem solving skill. Emphasis should be on Teamwork: Knowing the power of
synergy/ collaboration, work to be assigned in a group (Group of at least 4 trainees). The
group should demonstrate Planning, Execution, Contribution and Application of
Learning. They need to submit a Project report after completion.
3. If the instructor feels that for execution of specific project more time is required then he
may plan accordingly in appropriate time during the execution of normal trade practical.
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Professional Skills
Week Reference Learning Professional Knowledge
(Trade Practical)
No. Outcome (Trade Theory)
With Indicative Hours
53 Identify types of 77. Observation of Reed/Dents, Expression of Reed/Heald
reed & heald wire Dent spacing. (10 hrs) Count: Methods, different
and their use. 78. Dents/inch calculation and popular reed count System, Irish
expressing reed count. (15 systems – Stockport, Bradford,
hrs) Porter, different types of Heald
and heald count
54-56 -do- 79. Formation of Knots – Loom Gaiting: Drawing-in &
Manually and Using Knotters, Tying-in. Types of pinning
Gaiting through drop wires, machines – manual, automatic
sealed wires reed dents, etc. and universal. Tying-in
(75 hrs) machines. Gaiting Sequence for
different weave patterns –
plain, twill, satin, sateen etc.
47-59 Prepare Point Paper 80. Point Paper representation for Designing of Basic Weaves:
for basic and basic weaves patterns, Plain, Derivatives of Plain
modified weave including drawing, denting, Weaves – Regular and irregular
types with design, peg plan, etc. (325 hrs) warp rib, weft rib and matt
draft & peg plan. weaves. Twill weave, derivative
of twills,
Pointed/zigzag/Herringbo ne
/Broken twill, etc.
60-61 -do- 81. Point Paper representation for Designing of Modified Weaves:
modified weave patterns. (50 Satin/Sateen, Crepe, Honey
hrs) Comb, Huck-a-back, Mock-leno
weave, Bedford Cord weave.
62 Check Quality 82. Collection of defective Yarn Quality Requirements:
parameters of package sample, End breakage Yarn defects and remedies, Yarn
defective yarn study on looms producing Quality requirements for shuttle
samples, End break fabrics with varying; yarn looms.
study in looms. quality and Different fabric
quality. (25 hrs)
63-65 Identify various 83. Familiarization to Weaving Fabric Formation: Principle,
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Note: -
1. Instructor may design their own projects and also inputs from local industry may be
taken for designing such new projects.
2. The project should broadly cover maximum skills in the particular trade and must involve
some problem solving skill. Emphasis should be on Teamwork: Knowing the power of
synergy/ collaboration, work to be assigned in a group (Group of at least 4 trainees). The
group should demonstrate Planning, Execution, Contribution and Application of
Learning. They need to submit a Project report after completion.
3. If the instructor feels that for execution of specific project more time is required then he
may plan accordingly in appropriate time during the execution of normal trade practical.
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9. SYLLABUS - CORE SKILLS
FIRST YEAR
1. Unit: Systems of unit- FPS, CGS, MKS/SI Engineering Drawing: Introduction and its
unit, unit of length, Mass and time, importance
Conversion of units
- Relationship to other technical drawing
types
- Conventions
- Viewing of engineering drawing sheets
- Method of Folding of printed Drawing
Sheet as per BIS SP:46-2003
2. Fractions: Fractions, Decimal fraction, Drawing Instruments: their Standard and uses
L.C.M., H.C.F., Multiplication and Division
of Fractions and Decimals, conversion of - Drawing board, T-Square, Drafter
Fraction to Decimal and vice versa. Simple (Drafting M/c), Set Squares, Protractor,
problems using a scientific calculator. Drawing Instrument Box (Compass,
Dividers, Scale, Diagonal Scales etc.),
Pencils of different Grades, Drawing pins
/ Clips.
3. Square Root: Square and Square Root, Lines:
method of finding out square roots,
Simple problem using a calculator. - Definition, types and applications in
Drawing as per BIS SP:46-2003
- Classification of lines (Hidden, centre,
construction, Extension, Dimension,
Section)
- Drawing lines of given length (Straight,
curved)
- Drawing of parallel lines, perpendicular
line
- Methods of Division of line segment
4. Ratio & Proportion: Simple calculation on Drawing of Geometrical Figures: Definition,
related problems. nomenclature and practice of
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15. Basic Electricity: Introduction, use of Drawing of Solid figures (Cube, Cuboids, Cone,
electricity, how electricity is produced, Prism, Pyramid, Frustum of Cone and
Types of current_ AC, DC, their Pyramid) with dimensions.
comparison, voltage, resistance, their
units. Conductor, insulator, Types of
connections– series, parallel, electric
power, Horsepower, energy, unit of
electrical energy.
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16. Levers and Simple Machines: Levers and Free Hand sketch of hand tools and
its types. measuring tools used in the respective trades.
17. _ Projections:
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SECOND YEAR
1. Motion:- Problems on Laws of motion and Preparation of simple working drawings from
velocity. the sketches.
Freehand sketching of detailed parts &
production of working drawings of the parts.
Free hand sketching of key and screw threads
from sample with dimensions
Free hand sketch of trade related hand tools,
cutting tools, measuring tools.
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Reading Reading and understanding simple sentences about self, work and
environment
Duration : 20 hrs
2. IT Literacy
Marks : 09
Basics of Computer Introduction, Computer and its applications, Hardware and
peripherals, Switching on-Starting and shutting down of the
computer.
Word Processing and Basic operating of Word Processing, Creating, Opening and Closing
Worksheet Documents, Use of shortcuts, Creating and Editing of Text,
Formatting the Text, Insertion &Creation of Tables. Printing
document. Basics of Excel worksheet, understanding basic
commands, creating simple worksheets, understanding sample
worksheets, use of simple formulas and functions, Printing of simple
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excel sheets.
Computer Networking Basic of Computer Networks (using real life examples), Definitions of
and Internet Local Area Network (LAN), Wide Area Network (WAN), Internet,
Concept of Internet (Network of Networks),
Meaning of World Wide Web (WWW), Web Browser, WebsSite, Web
page and Search Engines. Accessing the Internet using Web Browser,
Downloading and Printing Web Pages, Opening an email account and
use of email. Social media sites and its implication.
Information Security and antivirus tools, Do's and Don'ts in
Information Security, Awareness of IT - ACT, types of cyber crimes.
Duration : 15 hrs
3. Communication Skills
Marks : 07
Introduction to Communication and its importance
Communication Skills Principles of effective communication
Types of communication - verbal, non-verbal, written, email, talking
on phone.
Non-verbal communication -characteristics, components-Para-
language
Body language
Barriers to communication and dealing with barriers.
Handling nervousness/ discomfort.
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Duration : 15 hrs
4. Entrepreneurship Skills
Marks : 06
Concept of Entrepreneur - Entrepreneurship - Enterprises: Conceptual issue
Entrepreneurship Entrepreneurship vs. management, Entrepreneurial motivation.
Performance &record, Role &function of entrepreneurs in relation to
the enterprise & relation to the economy, Source of business ideas,
Entrepreneurial opportunities, The process of setting up a business.
Project Preparation & Qualities of a good entrepreneur, SWOT and risk analysis. Concept
Marketing Analysis &Application of PLC, Sales &Distribution management. Difference
between small scale &large scale business, Market survey, Method
of marketing, Publicity and advertisement, Marketing mix.
Institution’s Support Preparation of project. Role of various schemes and institutes for
self-employment i.e. DIC, SIDA, SISI, NSIC, SIDO, Idea for financing/
non-financing support agencies to familiarize with the policies /
programmes, procedure & the available scheme.
Duration : 10 hrs
5. Productivity
Marks : 05
Benefits Personal/ Workman - Incentive, Production linked Bonus,
Improvement in living standard.
Personal Finance Banking processes, Handling ATM, KYC registration, safe cash
Management handling, Personal risk and insurance.
Duration : 15 hrs
6. Occupational Safety, Health and Environment Education
Marks : 06
Safety & Health Introduction to occupational safety and health
Importance of safety and health at workplace.
prevention.
Global Warming Global warming, climate change and ozone layer depletion.
Ground Water Hydrological cycle, ground and surface water, Conservation and
harvesting of water.
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ANNEXURE-I
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Note: -
1. Quantity marked with * has been increased as per the batch size.
2. Internet facility is desired to be provided in the class room.
3. All the tools and equipment are to be procured as per BIS specification.
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Note: Above Tools & Equipments not required, if Computer LAB is available in the institute.
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ANNEXURE-II
Learning Outcome:
Assessment Marks
Attendance/ Punctuality
Instruments/ Devices
Safety Consciousness
Total Internal
Economical use of
Economical use of
Manuals/ Written
Result (Y/N)
Working Strategy
Ability to follow
Workmanship/
Application of
Performance
Equipment/
instructions
Knowledge
S No.
Quality in
Materials
Father's/Moth materials
VIVA
Candidate Name
er’s Name
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