Accessories

EN - FOR ALL APPLICATIONS

Weaving division
Our Weaving Division, comprising IRO AB Sweden, ROJ Srl Italy and Wuxi IRO
Technology Co Ltd China, develops, produces and markets our branded equipment
for the world-wide textile industry.
We focus on providing customer centric solutions by utilising our comprehensive
network of agents and distributors to support our customers world-wide.
 Our way to the
perfect fabric
Perfect fabric is the result of a combination of elements in
the weaving process, with a key element being the correct
set-up of the weft accumulators used on the weaving
machine.

The core function of a weft accumulator, as a fundamental necessity in the weaving

process, is the ability to minimize tension variations in the yarn insertion, from the
bobbin to the weaving machine. This core function of the weft accumulator can be
further enhanced by incorporating unique accessories.

• Output brakes that optimise yarn tension throughout the weft insertion process,
ensuring the correct level required for both loom performance and fabric quality.
• Input brakes for ensured weft accumulator functionality, and to help equalize yarn
tension variations between different bobbins.
• Weft detectors that can recognize yarn defects, for example knots, and prevent
these defects from entering the fabric.
• Precise lubrication devices to increase the quality and performance of yarns that
may benefit from the application of lubricants.
• A range of the most technologically advanced speciality devices for the most
demanding of applications.
• Customized solutions for the most challenging yarns to weave.

In this brochure we would like to share our expertise with recommendations for many
different woven applications to help create perfect fabric.

3
Wool
Quality and status are traditions we proudly
share with wool weavers

Application area
Best brake type Wool - Worsted wool
TEC with S-flex soft (only for CAN looms)
S-flex standard

20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 Nm

Application area
Possible alternative Wool - Worsted wool
E-flex medium
E-flex stiff

20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 Nm

Furnishing and upholstery

Unique fabrics produced for home
furnishings using flexible weaving technology.

Application area
Best brake type Chenille
S-flex standard

10 20 30 40 50 60 70 80 90 100 Nm

Application area
Possible alternative Chenille
E-flex medium
E-flex stiff
E-flex extra stiff

10 20 30 40 50 60 70 80 90 100 Nm

Application area
Best brake type Fantasy yarns (slub and nub)
S-flex standard
S-flex stiff

10 20 30 40 50 60 70 80 90 100 Nm

Application area
Possible alternative Fantasy yarns (slub and nub)
Brush ring soft + Uni-Brake
Brush ring medium + Uni-Brake

10 20 30 40 50 60 70 80 90 100 Nm

4
Shirting
A fresh, clean shirt everyday, chosen to show our style,
attitude and individuality – the same criteria by which we
challenge ourselves in the innovation of our products.

Application area
Best brake type Cotton - Spun fibre yarns
17 34 51 68 85 102 119 136 153 170 187 204 Nm

TEC with S-flex soft (only for CAN looms)

S-flex standard

10 20 30 40 50 60 70 80 90 100 110 120 Ne

Application area
Possible alternative Cotton - Spun fibre yarns
17 34 51 68 85 102 119 136 153 170 187 204 Nm

E-flex soft

10 20 30 40 50 60 70 80 90 100 110 120 Ne

Denim
Like denim and the denim weavers, our feeder systems are
designed by building on the traditional with a view to the
modern, to produce durable value for our costumers.

Application area
Best brake type Cotton - mixed and elastic
17 34 51 68 85 102 119 136 153 170 187 204 Nm

S-flex standard

10 20 30 40 50 60 70 80 90 100 110 120 Ne

Application area
Possible alternative Cotton - mixed and elastic
17 34 51 68 85 102 119 136 153 170 187 204 Nm

E-flex medium

E-flex stiff

10 20 30 40 50 60 70 80 90 100 110 120 Ne

Silk, filament and fancy fabrics
Detail, creativity and flare – characteristics we share with
the designers of fancy fabrics and accessories.

Application area
Best brake type Silk - High twisted yarns
400 200 133 100 80 67 57 50 44 40 36 33 31 Nm

Lamella soft
Lamella medium

Lamella stiff

25 50 75 100 125 150 175 200 225 250 275 300 325 dTex

Application area
Possible alternative Silk - High twisted yarns
400 200 133 100 80 67 57 50 44 40 36 33 31 Nm

S-flex soft
Brush ring soft + Uni-Brake

25 50 75 100 125 150 175 200 225 250 275 300 325 dTex

Application area
Best brake type Filament yarns
100 50 25 16.7 12.5 10 6.7 5 4 3.3 2.5 2 Nm

Brush ring soft + Uni-Brake

Brush ring medium + Uni-Brake
spring soft medium stiff Brush ring with CAT (for loom speed lower than 550 rpm)

10 20 40 60 80 100 150 200 250 300 400 500 Tex

Application area
Possible alternative Filament yarns
100 50 25 16.7 12.5 10 6.7 5 4 3.3 2.5 2 Nm

S-flex Soft

Brush ring soft + Uni-Brake

10 20 40 60 80 100 150 200 250 300 400 500 Tex

6
Curtains
Imagination is a key element in the creation of fancy fabrics

Application area
Best brake type Silk - High twisted yarns
400 200 133 100 80 67 57 50 44 40 36 33 31 Nm

Lamella soft
Lamella medium

Lamella stiff

25 50 75 100 125 150 175 200 225 250 275 300 325 dTex

Application area
Possible alternative Silk - High twisted yarns
400 200 133 100 80 67 57 50 44 40 36 33 31 Nm

S-flex soft
Brush ring soft + Uni-Brake

25 50 75 100 125 150 175 200 225 250 275 300 325 dTex

Application area
Best brake type Fantasy yarns (slub and nub)
S-flex standard
S-flex stiff

10 20 30 40 50 60 70 80 90 100 Nm

Application area
Possible alternative Fantasy yarns (slub and nub)
Brush ring soft + Uni-Brake
Brush ring medium + Uni-Brake

10 20 30 40 50 60 70 80 90 100 Nm

Application area
Best brake type Chenille

S-flex standard

10 20 30 40 50 60 70 80 90 100 Nm

Application area
Possible alternative Chenille
E-flex medium
E-flex stiff

E-flex extra stiff

10 20 30 40 50 60 70 80 90 100 Nm
Bed sheeting and towels
Woven to ensure personal comfort.

Application area

Best brake type Cotton - Spun fibre yarns

17 34 51 68 85 102 119 136 153 170 187 204 Nm

TEC with S-flex soft (only for CAN looms)

S-flex soft

10 20 30 40 50 60 70 80 90 100 110 120 Ne

Application area
Possible alternative Cotton - Spun fibre yarns
17 34 51 68 85 102 119 136 153 170 187 204 Nm

E-flex soft

10 20 30 40 50 60 70 80 90 100 110 120 Ne

Tablecloths and household linen

Natural fibres woven with simplicity to furnish
the most elegant tables is an art in itself

Application area
Best brake type Stiff fibres - Linen, flax, jute
17 34 51 68 85 102 119 136 153 170 187 204 Nm

S-flex standard

10 20 30 40 50 60 70 80 90 100 110 120 Ne

Application area
Possible alternative Stiff fibres - Linen, flax, jute
17 34 51 68 85 102 119 136 153 170 187 204 Nm

Lamella soft

Lamella medium

10 20 30 40 50 60 70 80 90 100 110 120 Ne

8
Automotive and technical fabrics
Numerous variations in yarn types continues to present
new challenges, but our wealth of experience ensures we
are a perfect partner in the weaving process

Application area
Best brake type Spun fibre yarns

TEC with S-flex soft (only for CAN looms)

S-flex standard

S-flex stiff

10 20 30 40 50 60 70 80 90 100 110 120 Ne

Application area
Possible alternative Spun fibre yarns

E-flex soft
E-flex medium

E-flex stiff
E-flex extra stiff

10 20 30 40 50 60 70 80 90 100 110 120 Ne

Application area
Best brake type Filament yarns
100 50 25 16.7 12.5 10 6.7 5 4 3.3 2.5 2 Nm

Brush ring soft + Uni-Brake

Brush ring medium + Uni-Brake
spring soft medium stiff Brush ring with CAT (for loom speed lower than 550 rpm)

10 20 40 60 80 100 150 200 250 300 400 500 Tex

Application area
Possible alternative Filament yarns
100 50 25 16.7 12.5 10 6.7 5 4 3.3 2.5 2 Nm

S-flex Soft

Brush ring soft + Uni-Brake

10 20 40 60 80 100 150 200 250 300 400 500 Tex

 ”Countless variations in yarn fibres
7

continue to make new and rigorous

demands on yarn tension control”
6
9

We provide unique solutions to the demands of

2 5 specialised applications. Decades of experience in yarn
1 feeding technology with a range of specialised yarns.
3 10

Technical textiles
1 2 3 4 5 6 7 8 9 10

Input Motor Spool body Tumble cylinder Separation Sensor Others Brake/balloon control Output angle Output accessories

Mono filament diameter Rotating ceramic disc +

700 W Plasma coated, concave Plasma coated Standard Optical One-way bearing, stiff bellow Brush ring x-stiff synthetic “Z” 55° Double rotating ceramic disc
0,8 mm - 2,5 mm large balloon breaker
Mono filament diameter Rotating ceramic disc + Optical or mechanical with
230 W (std) Plasma coated, concave Plasma coated Standard One-way bearing Brush ring stiff synthetic “Z” 42° Double rotating ceramic disc
0,1 mm - 0,7 mm large balloon breaker plasma feet
Aluminium wire
Compensator 230 W (std) Chromed, concave Chromed Standard Optical Sealed circuit board area Brush ring medium natural “Z” 42° Double rotating ceramic disc
0,05 mm - 0,15 mm
Aluminium wire
Rotating ceramic disc 230 W (std) Chromed, concave Chromed Standard Optical Sealed circuit board area Brush ring stiff synthetic “Z” 42° Double rotating ceramic disc
0,15 mm - 0,4 mm
Aramid fibre Chromed, peppled surface,
Compensator 230 W (std) Chromed XL Optical Stiff bellow Brush ring stiff synthetic “Z” 55° Uni-Brake
3 mm flat concave

Jute > Nm 1 Compensator 700 W Plasma coated Plasma coated Standard Optical Brush ring stiff synthetic “Z” 42° Uni-Brake

Chromed, relaxation ramp,

Roving texturized < 500 tex None 230 W (std) Chromed XL Optical Brush ring medium natural “Z” 55° Double rotating ceramic disc
concave
Chromed, polished surface,
Glass fibre parallel filament None 230 W (std) Chromed Standard Optical Polished shaft, polished eyelets Brush ring stiff synthetic, long bristles “Z” 30° Double rotating ceramic disc
concave

Glass fibre twisted filament Compensator 230 W (std) Chromed, concave Chromed Standard Optical Polished eyelets Brush ring stiff synthetic, long bristles “Z” 30° Double rotating ceramic disc

Chromed, relaxation ramp,

Carbon fibre (not flat) Compensator 230 W (std) Chromed Standard Optical Sealed circuit board area Brush ring stiff synthetic “Z” 30° Uni-Brake
concave,

IRO AB/ROJ s.r.l reserve the right change the contents and/or specifications without
prior notification. Recommendations are only guidelines. For best performance tests
must be carried through.

10
 A complete range

BOBBIN SWITCH
BOBBIN SWITCH
BOBBIN SWITCH YARN BREAK
YARN YARN
BREAKBREAK BALLOON
BALLOON
BALLOON
TENSIONERS
TENSIONERS
TENSIONERS CONTROL
SENSORS
SENSORS
SENSORS SENSORS
SENSORS
SENSORS CONTROL
CONTROL

POWERPOWER
SUPPLYSUPPLY
POWER SUPPLY BALLOON CONTROL
BALLOON CONTROL
BALLOON CONTROL
& INTERFACES
& INTERFACES
& INTERFACES & TENSIONERS
& TENSIONERS
& TENSIONERS

CREELSCREELS
CREELS KNOT KNOTKNOT WEFT WEFTWEFT
LUBRICATORS
LUBRICATORS
LUBRICATORS
& STANDS
& STANDS
& STANDS SENSORS
SENSORS
SENSORS DETECTORS
DETECTORS
DETECTORS

Our comprehensive range of accessories are tools to further

optimise feeder performance and bring your weft insertion
to the highest level to ensure the highest quality of your
woven product. Our extensive range of accessories covers
everything needed to improve tension and balloon control,
and includes sensors for the detection of knots, yarn breaks
and bobbin switch-over, and also a range of accessories for
lubricating the yarn.

13
 BOBBIN SWITCH YARN BREAK BALLOON
TENSIONERS CONTROL
SENSORS SENSORS

TEC Weaving machine controlled (CAN) active tensioner

POWER SUPPLY BALLOON CONTROL
& INTERFACES & TENSIONERS

The TEC is a proven and reliable programmable tensioner suitable

for all modern rapier weaving machines equipped with CAN, fully
controlled
CREELS
and set viaKNOT
the weaving machine panel. The TEC can
WEFT
LUBRICATORS
also be equipped with
& STANDS optional automatic cleaning.
SENSORS DETECTORS

• Extremely fast and precise operation

• Compact modular design
• Integrated pneumatic cleaning
• Suitable for most yarn types
• Excellent yarn tension regulation, reaction time 2,5 ms
for maximum effect.
• The tension leaf used has a long braking surface.
• Good knot passage, tilts the leaf (1,4 g) to reduce yarn
tension peaks
• Easy handling
• Low dust accumulation
• Compact and integrated into the weft feeder
• Good wear resistance.

BOBBIN SWITCH YARN BREAK BALLOON

TENSIONERS CONTROL
SENSORS SENSORS

S-flex Compensating tensioner and balloon control

POWER SUPPLY BALLOON CONTROL
& INTERFACES & TENSIONERS

Expanding on the design of the M-Flex, the S-Flex has been

developed with a design focused on the combination of “balloon
control” and “braking” functionality that covers a range of typical
CREELS KNOT WEFT
yarns and applications.
& STANDS An optimized LUBRICATORS
SENSORS braking cone ensures
DETECTORS

a solution with excellent performance and further improved

resistance to wear.
Performance, versatility and longevity are the driving factors
behind the development of this new family of brakes, where one
brake is able to cover an extensive range of applications.
• For low and constant tension, these brakes can replace natural
soft brushes, with the great advantage of being self-cleaning.
• Designed to achieve the criteria of a “one brake,
one application” solution. See also our application
recommendations.
• High resistance to wear.
• Compact modular design
• Compatible with the optional pneumatic threading system
• Available with special soft material in the cone

14
 BOBBIN SWITCH YARN BREAK BALLOON
TENSIONERS CONTROL
SENSORS SENSORS

E-flex Compensating tensioner and balloon control

POWER SUPPLY BALLOON CONTROL
& INTERFACES & TENSIONERS

The most popular combination of tensioner and balloon control

on the market today. The E-Flex has proven to be a very flexible
solution
& STANDSfor spun yarns
CREELS
and is appreciated
KNOT
SENSORS by customersDETECTORS
LUBRICATORS WEFT

worldwide. This patent protected item continues to be a corner

stone for solving tension difficulties on an array of different yarns.
• High-wear resistance
• Low dust creation/accumulation
• Self-cleaning tension surfaces.

Brush Balloon control only

BOBBIN SWITCH YARN BREAK BALLOON
TENSIONERS CONTROL
SENSORS SENSORS

The traditional brush element used for balloon control when the
yarn is inserted into the weaving machine, exists in many different
versions, including: Direction orientated bristles for the optimum
POWER SUPPLY BALLOON CONTROL
performance,
& INTERFACES different bristle materials and a range of bristle
& TENSIONERS

thicknesses.
Our vast experience has created a range of brushes available
today for all weaving requirements.
• Versatile
• Large
CREELS
& STANDS
variety of versions
SENSORS depending on yarn type
KNOT
LUBRICATORS WEFT
DETECTORS

• Suitable for most yarn types.

15
 BOBBIN SWITCH YARN BREAK BALLOON
TENSIONERS CONTROL
SENSORS SENSORS

CAT Coaxial output tensioner POWER SUPPLY BALLOON CONTROL

& INTERFACES & TENSIONERS

A compensating tensioner for mid/low speeds, that is suitable for

most yarns, but particularly suited to give excellent results with
endless
CREELS
filament yarns. Has a high wear resistance. And isWEFT
KNOT
a self-
LUBRICATORS
cleaning
& STANDS unit. With aSENSORS
ceramic version for extreme wear conditions.
DETECTORS

• Compensating tensioner for mid/low speeds

• High-wear resistance
• Self cleaning
• Ceramic version for extreme wear conditions
• Suitable for most yarns.

BOBBIN SWITCH YARN BREAK BALLOON

TENSIONERS CONTROL
SENSORS SENSORS

Lamella Tensioner and balloon brake

POWER SUPPLY BALLOON CONTROL
& INTERFACES & TENSIONERS

A combination of tensioner and balloon brake widely used for

high-twisted yarns and delicate thin yarn applications. The yarn is
handled gently, but at same time the Lamella Brake ensures the
required
& STANDS tension level.
CREELS KNOT
SENSORS
LUBRICATORS WEFT
DETECTORS

• High-wear resistance
• Self cleaning tension surfaces.
• Especially suited to high twist and silk yarns.

16
Compensator BOBBIN SWITCH YARN BREAK
TENSIONERS
BALLOON
SENSORS SENSORS CONTROL

A compensator is used when the yarn needs to be stretched

before weft-insertion. A compensator can be used for most yarns,
but is mainly used for twist yarns. There are versions for mounting
POWER SUPPLY BALLOON CONTR
on both the input and output sides of a weft-feeder. Combinations
& INTERFACES & TENSIONERS

of leaf brake assemblies fitted with compensators are available.

CREELS KNOT WEFT

LUBRICATORS
& STANDS SENSORS DETECTORS
Output

Input from below Input from side

BOBBIN SWITCH YARN BREAK BALLOON

TENSIONERS CONTROL
SENSORS SENSORS

M-flex Compensating tensioner and balloon control

POWER SUPPLY BALLOON CONTROL
& INTERFACES & TENSIONERS

A highly proficient brake that utilizes magnetic springs to create

the required tension.The braking cone is made from a special
material that has a very high resistance to wear but with high
CREELS KNOT WEFT
flexibility.
& STANDS SENSORS
LUBRICATORS
DETECTORS

Performance, flexibility, extensive application range and longevity

are the challenges this product overcomes. Particularly suitable
for very low and constant tension level, can replace natural soft
brushes, with the great advantage of being self-cleaning.
• Excellent performance for both high and low tension
applications
• High resistance to wear
• Compact modular design
• Compatible with the optional pneumatic threading system
• Suitable for most yarn types.

17
 BOBBIN SWITCH YARN BREAK BALLOON
TENSIONERS CONTROL
SENSORS SENSORS

TEM Tension master POWER SUPPLY BALLOON CONTROL

& INTERFACES & TENSIONERS

TEM makes everyday life easier for the

weaver as it automatically keeps the output
CREELS KNOT
LUBRICATORS WEFT

yarn tension perfectly stable at a pre-set level.

& STANDS SENSORS DETECTORS

It automatically compensates for variations in tension associated

with yarn package size change or between different yarn
packages, and even tension variations caused by brush ring wear
etc. TEM consists of three parts: a regulator and user interface, a
tension meter and a controlled brake.

BENEFITS
• Increased fabric quality
• Increased productivity
• User friendliness
• Real yarn tension at any time
• Easier setting of machine and brakes
• Automatic compensation for variations
• Analysis possibilities
• Improved fabric quality
• No tension safety margin required
- Lower yarn tension
- Higher machine speed/ less stops/ weaker yarns
• Adjustments while weaving possible, for example brushring
adjustment

HOW DOES IT WORK?

Tensioner Tension
meter
Control panel

Weaving machine

18
TECHNIAL SPECIFICATIONS SETTING POSSIBILITIES
• Visual tension feedback
Spun yarns Nm 9 - Nm 140
• Optimal settings attained
Filament yarns 20 dtex - 3500 dtex
• Faster setting time
Output yarn tension 10 - 200 cN
• Replicate tension settings to other channels / looms
+/- 3 cN between
10 and 50 cN
• See the results of the settings you have made!
Control precision
+/- 5 cN between
USER INTERFACE EXAMPLE
5 cN and 200 cN
• Weaving cycle divided into zones
The system is developed to work on the IRO/ROJ X3
platform of feeders, on looms equipped with CAB • Tension set by the user
BUS communication.
• Zone angles set by the user

GRAPHIC PRESENTATION DURING WEAVING OF:

• Average tension curve
• Average zone tension
• Set zone tension
• Maximum and minimum tension curve

GRAPHIC PRESENTATION AFTER STOP

• Possible to display last picks

AUTOMATIC COMPENSATION COMPENSATION FOR VARIATIONS

TEM compensates for variations in the weaving IN THE WEAVING PROCESS
process. Variations can be caused by
• brushring normal wear and tear
• brushring adjustment
• yarn package size (full/empty)
• variations in the quality of the windings
between different yarn package
• etc

Parameter change Results remain

19
Uni-Brake Revolutionary leaf brake BOBBIN SWITCH YARN BREAK
TENSIONERS
BALLOON
SENSORS SENSORS CONTROL

The goal to provide our customers with

equipment to produce perfect fabric quality
POWER SUPPLY
& INTERFACES
BALLOON CONTR
& TENSIONERS

has resulted in our new “Uni-Brake”. The

revolutionary Uni-brake surpasses all existing
models of traditional leaf tensioners. High
performance, extended longevity and user-
CREELS
& STANDS
KNOT
SENSORS
LUBRICATORS WEFT
DETECTORS

friendliness are key elements of the Uni-Brake.

UNI-BRAKE MODELS
There are different models of the Uni-Brake available. Each one is
designed to help our customers achieve perfect fabric.
The Uni-Brake is design and patent protected.

Output Input
Single with compensator Single
Single without compensator -
Double with compensator -
Double without compensator -

USER FRIENDLY
Simple “lever operation” for thread-up and cleaning, coupled with
an improved regular cleaning schedule due to the flexible long
tension leafs, makes the Uni-brake extremely user-friendly.

20
PERFORMANCE PERFORMANCE
The combination of the long braking surface and the flexible
tension leafs of the Uni-brake, means knots and yarn irregularities
HIGH

Uni-Brake
are handled far more effectively than was previously possible,
resulting in reduced yarn stress caused by tension peaks.
The Uni-brake is more universal than other tensioners thanks
to its compact design and diverse tension range, requiring less
Traditional Leaf Brake space to give better performance compared to traditional leaf
tensioners. For example, the new “Single” Uni-brake applies
tension equivalent to a traditional Double “Four-leaf” Tensioner,
making the Uni-brake extremely versatile.

LIFE-SPAN
LOW

The life-span of the tension leafs used on the new Uni-brake is

dramatically improved thanks to the braking surface being 10
SHORT LONG
times that of a traditional brake.
LIFE-SPAN

Leaf tensioner Traditional BOBBIN SWITCH YARN BREAK BALLOON

TENSIONERS CONTROL
SENSORS SENSORS

The traditional Leaf brake system is very versatile for applying

tension to a yarn, and covers most yarns used today.
POWER SUPPLY BALLOON CONTR
& INTERFACES & TENSIONERS

CREELS KNOT WEFT

LUBRICATORS
& STANDS SENSORS DETECTORS

21
Rotating disc tensioner BOBBIN SWITCH YARN BREAK
TENSIONERS
BALLOON
SENSORS SENSORS CONTROL

Exists in two versions, where the metal disc execution is suitable

for spun yarns, and the ceramic disc execution is recommended
for filament yarns. This brake type has one major advantage, it is
POWER SUPPLY BALLOON CONTR
self-cleaning. Mainly& INTERFACES
used at the input side of a weft feeder. & TENSIONERS

CREELS KNOT WEFT

LUBRICATORS
& STANDS SENSORS DETECTORS

Twine-Around Brake BOBBIN SWITCH YARN BREAK BALLOON

TENSIONERS CONTROL
SENSORS SENSORS

The Twine-Around Brake is used for yarns which have a twist

greater than 2000 turns/meter (crepe, silk, viscose, etc.), and
where snarls may form during yarn movement.
POWER SUPPLY BALLOON CONTR
& INTERFACES & TENSIONERS

CREELS KNOT WEFT

LUBRICATORS
& STANDS SENSORS DETECTORS

Piezo sensor BOBBIN SWITCH YARN BREAK

TENSIONERS
SENSORS SENSORS

External piezo sensors for multiple yarn insertions. The multi

yarn sensor system can control a combination of up to eight
wefts divided between up to four weft-feeders at the same time.
The TFE-8 Piezo sensors ensure a high level
POWER of sensitivity with a
SUPPLY
& INTERFACES
minimum increase in yarn tension and the compact design makes
the system extremely simple to install. This system is available
both for rapier and air jet feeders.

CREELS KNOT
LUBRICATOR
& STANDS SENSORS

22
Balloon breaking cone or funnel
BOBBIN SWITCH YARN BREAK
TENSIONERS
BALLOON
SENSORS SENSORS CONTROL

This item can be supplied when the combination of the weight of

the yarn together with the insertion rate (meter per minute) of the
weaving
POWER SUPPLYmachine requires that the balloon created by the yarn
BALLOON CONTROL

is &correctly
INTERFACES
controlled. These are for extreme applications and
& TENSIONERS

are needed to ensure the yarn can be inserted correctly into the
weaving machine.

CREELS KNOT WEFT

LUBRICATORS
& STANDS SENSORS DETECTORS
Low Twist X3

The Low Twist X3 unit is essentially an

unrolling device, utilising an optical sensor
system to ensure that the rotation of the
package is synchronised with the weft
insertion speed of the loom.
This application is specifically designed to improve the weaving of
metallized polyester film e.g. Lurex, since it can reduce the twist
from ribbon yarn when being drawn from the package.
The Low Twist X3 unit must be installed behind a weft
accumulator. The new model Low Twist X3 unit connects to
the same Voltage supply box of the X2 / X3 generation of weft
accumulators.

TECHNIAL SPECIFICATIONS

Max unrolling speed 600 m/min

Max bobbin weight: 500 grams

Suitable bobbin 55, 70, 79

external diameter or 82 mm

Suitable bobbin
9 mm
inner diameter

Suitable bobbin
65, 87 or 96 mm
external length

Maximum two Low Twist X3

Connection to X2/X3
units in addition to existing weft
Voltage supply box
accumulators for each box.

24
 POWER SUPPLY
& INTERFACES

Knot sensor CREELS KNOT

LUBRICATORS
& STANDS SENSORS

The Knot Sensor, for simple and precise monitoring of knots

in the weft. The detector/sensor is integrated with the feeder’s
CAN communication network giving immediate reaction to
irregularities, but can also be used with stand-alone systems.
The virtually contact-free design of the detector ensures that no
additional tension is applied to the yarn even when weaving at
maximum insertion velocity.
The unit is easily installed and can be used together with all the
BOBBIN SWITCH YARN BREAK
input and output components in the system.
SENSORS SENSORS
TENSIONERS

• Yarn-count range: Nm 40 – Nm 150

• Easily adjusted to the required yarn count
• No wearing parts
• Power supply and signal directly from the feeder.
POWER SUPPLY
& INTERFACES

Knot sensor LB
CREELS KNOT
LUBRICATORS
& STANDS SENSORS

• Suitable for middle to big sizes of yarn (from Nm 35 to Nm 2)

• Works with a magnetic sensor which detects the leaf
oscillations when knots pass through the ceramic tubes
• Detects only knots and not yarn irregularities
• Easy mechanical adjustment of the distance between
the ceramic tubes
• No parts subjected to wearing.

25
Bobbin Switch Sensor (BSS) BOBBIN SWITCH YARN BREAK
SENSORS SENSORS

Compact Sensor designed for integration in the CAN

communication system. It is designed to give an instantaneous,
reliable indication of bobbin switch-over, allowing the weaving
POWER SUPPLY
machine to take the appropriate measures. The BSS is extremely
& INTERFACES

simple to install.
Multiple uses:
• Signal to change the air pressure level on an Airjet machine.
• Activate knot removal cycle (between yarn bobbins) for
knot free weaving. CREELS
& STANDS
KNOT
SENSORS

• Signal that a yarn bobbin needs renewing.

• Supply information to a data collecting system.
Advantages with our solution:
• Simple and efficient function
• One moving part
• Low yarn tension at switch-over
• Robust and compact design.
BOBBIN SWITCH YARN BREAK BALLOON
TENSIONERS CONTROL
SENSORS SENSORS

POWER SUPPLY BALLOON CONTR

& INTERFACES & TENSIONERS

Powered weft lubricator

CREELS KNOT WEFT
LUBRICATORS
& STANDS SENSORS DETECTORS

The powered weft lubricator is an automatically controlled oil

dispensing device for use on all X2/X3 series feeders. The Oiler
is integrated into the systems communications network and is
therefore fully synchronized with the feeder’s insertion speed.
The dosage rate of the oiler can be electronically adjusted
allowing the application of lubricant to be exactly adapted to the
required volume. The unit is extremely simple to install and can be
used together with all other input and output components in the
X2/X3 system.
The feed cylinder is self-cleaning and it is powered by a
maintenance free synchronous motor.
The powered lubricator has many production advantages, such
as; even weft lubrication, reduced lubricant waste, reduced wet
spots, improved fabric quality, reduced weft breakage - enabling
increased weaving efficiency and speed.

26
Overview

Table cloth and household linen (page 8)

Silk, filament and fancy fabrics (page 6)

Automotive/ Technical fabrics (page 9)

Furnishing and upholstery (page 4)

Bed sheeting and towels (page 8)

Technical textiles (page 10-11)

Curtains (page 7)
Shirting (page 5)

Denim (page 5)
Wool (page 4)

TEC (page 14)

• • • • • •
S-flex (page 14)
• • • • • • • • • •
E-Flex (page 15)
• • • • • • • • • •
Brush (page 15)
• • • • • • • • • •
CAT (page 16)
• •
Lamella (page 16)
• • •
Compensator (page 17)
• • • • • • • • •
M-flex (page 17)
• • • • • • • • • •
TEM (page 18-19)
• • • • • •
Uni-Brake (page 20-21)
• • • • • • • • • •
Leaf tensioner (page 21)
• • • • • • • • • •
Rotating disc tensioner (page 22)
• • • • • • • • •
Twine-Around brake (page 22)
• •
Piezo sensor (page 22)
• • • • • • •
Ballonbreaking cone or funnel (page 23)
•
Low Twist X3 (page 24)
• •
Knot sensor (page 25)
• • • •
Knot sensor LB (page 25)
• • • • • • •
BSS (page 26)
• • • • • • • • • •
Powered weft lubricator (page 26)
• • • • • •
IRO AB/ROJ s.r.l reserve the right change the contents and/or specifications without prior notification.
Recommendations are only guidelines. For best performance tests must be carried through.

27
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V E LV E T W E AV I N G M AC H I N E S

TUFTING SYSTE M S

We imagine, build and integrate

A DVA N C E D K N I T T I N G T E C H N O L O GY
innovative textile systems for
flooring qualities, home linen,
fashion fabrics and technical textiles.
YA R N E X T R U S I O N L I N E S

A DVA N C E D H E AT - S E T T I N G S O L U T I O N S Sharing inspiration and expertise

with our customers worldwide,
S HE DDING SYSTE M S we shape the textile industry of the future.

IRO AB 1544. We reserve the right for any printing or typographical errors.
HARNESSES
Creating success for them all,
from yarn to finished product.
WE FT IN S E RTION SYSTE M S

F I N I S H I N G M AC H I N E S

YA R N T R A D I N G

Q UA L I T Y A S S U R A N C E F O R T E X T I L E S

P R O D U C T I O N M A N AG E M E N T S O L U T I O N S

ROJ Srl IRO AB

MOTORS & DRIVES Via Vercellone 11 Box 54
IT-13900 BIELLA SE-523 22 ULRICEHAMN
ITALY SWEDEN
H I G H P R E C I S I O N I R O N F O U N D RY  +39 015 84 80 111  +46 321 297 00
 +39 015 40 58 15  +46 321 298 00
@ [email protected] @ [email protected]
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