Tech Manual
Tech Manual
Tech Manual
and
Technical
Manual
All Pages
INDEX
Part One
• General Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
• Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
• Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
• Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
• Fault Finding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
• Chemical Resistance Tables . . . . . . . . . . . . . . . . . . . . . . 9
Part Two
EB Range:
• Operating Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
• User Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
• Circuit Board diagrams . . . . . . . . . . . . . . . . . . . . . . . . . 16
• General Technical Information . . . . . . . . . . . . . . . . . . . . 18
Part Three
1000 Series:
• Operating Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
• Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . 23
• Circuit Board diagrams . . . . . . . . . . . . . . . . . . . . . . . . . 27
• General Technical Information . . . . . . . . . . . . . . . . . . . . 32
Part Four
Part One
Introduction - General Safety
Centurion Scientific centrifuges are designed to be used in the laboratory environment for spinning and
separating various liquids having a specific gravity of up to 1.2 sg. The instrument uses appropriate
centrifuge tubes specifically designed for the rotor supplied with it and only tubes of this type may be used.
It is important to note that the centrifuge is specifically designed to perform the function stated above and
not for any other purpose.
Centurion Scientific centrifuges are manufactured to the highest current technical standards and
regulations, and are designed for long and reliable operation. However, the user must be aware of the fact
that any centrifuge may pose a danger if they are improperly used.
• The centrifuge must only be used as designed and not for any other purpose.
• The centrifuge must only be operated by trained personnel, familiar with equipment of this type.
• The design of the centrifuge or its accessories must, under no circumstances, be modified without
consultation with, and the written approval of Centurion Scientific.
• Most importantly, all safety instructions and procedures must be adhered to at all times. Therefore, any
person concerned with the operation or maintenance of the centrifuge must read and follow all safety
instructions.
In addition, all statutory regulations regarding machinery of this type and its usage must be adhered to.
2. Usage
The centrifuge is designed to separate materials having different densities and particle size respectively.
The maximum sample density is 1.2g/cm3 at the maximum operating speed.
To ensure that the centrifuge is operated in a safe manner, avoiding the hazard of injury to personnel or
damage to material goods, the following safety precautions should be followed at all times:
• The centrifuge must only be opened by trained personnel competent in its use.
• Never use the centrifuge unless the rotor is properly mounted and secure.
• Never open, or attempt to open the lid while the centrifuge rotor is still turning.
• Only use original parts for the centrifuge.
• Never operate the centrifuge if components are missing or damaged.
• If the rotor shows visible signs of wear its use must be discontinued and a replacement fitted.
• The motor must not be overloaded, the maximum allowed density of samples at full operating speed is
1.2g/cm3
• Always endeavour to make sure that opposite tubes are of the same weight to avoid rotor imbalance. If
the tubes are filled with the same material they must, therefore, be filled with the same amount.
• No changes should be made to the mechanical or electrical components without prior consultation with
and the written permission of Centurion Scientific.
• During operation a ‘safe’ zone of 30cm must be maintained around the centrifuge. This zone should be
clear of personnel and hazardous materials at all times during the run.
• Substances of a radioactive, flammable or explosive nature must not be centrifuged.
• Substances prone to react briskly with each other must not be centrifuged at the same time.
• Toxins and pathogenic micro-organisms must not be centrifuged unless the proper precautions for their
handling have been taken. These may include, but are not limited to, biological seals. Should toxins or
pathogens enter the centrifuge or its parts the proper procedures for disinfecting the centrifuge should be
carried out (refer to section 5)
• Strongly corrosive substances that may cause damage to or impair the mechanical strength of the rotor
may only be centrifuged inside protective vessels. Should any doubt exist regarding the substance or the
suitability of a particular vessel for use with it, consult the Safety Inspector.
3 Installation
The instrument has been designed in such a way that installation should present no problems to a technician
familiar with equipment of this type. Should any problems or questions arise during the installation of the
instrument please refer to Centurion Scientific for advice. During installation the record for the individual
centrifuge (to be found with your manual) must be completed.
Remove and unpack the bag containing the IEC Mains Set and tools.
Finally remove the centrifuge. Due to its weight, care must be taken when lifting the centrifuge on to the
work surface.
Check the contents against the following parts list and contact your supplier if there are any discrepancies.
1 x washer
1 x screw
1 x manual
3.4 Mains connection
Before connecting the unit to the mains, ensure that the voltage and frequency of supply match the
specifications on the instrument.
A mains plug, provided with a 5 amp fuse (or 13 amp for refrigerated units), and of a type suitable for
use where the centrifuge is to be installed, should be fitted. This plug must be wired up according to the
international convention as follows:
BROWN Live
BLUE Neutral
GREEN/YELLOW Earth
To locate the rotor first, check that both the exterior surface of the shaft and the tapered bore of the rotor
itself are free from dirt or any foreign debris. The rotor should then be lowered into position on the tapered
shaft, care being taken to ensure that it seats firmly and evenly. The flat washer followed by the screw is
then placed into the threaded portion of the shaft, the assembly then being secured by the screw. The screw
should be hand tightened with the key provided.
4. Operation
Imbalance may be minimised by following a few simple and quick procedures as described in the following
paragraphs.
• The sample tubes should be filled as evenly as possible. Where practical, tubes containing the same
substance should be placed opposite each other.
• The rotor should be loaded symmetrically, this being best achieved by using all of the bores. When only
partially loading the rotor it must be ensured that opposite bores always receive tubes of the same weight.
The following pictures provide examples of correct and incorrect loading of the rotor.
CORRECT INCORRECT
Load the samples to be centrifuged into the rotor. The load must be distributed as evenly as possible to avoid
rotor imbalance (refer to section 4.1).
Check that the speed and time settings are as required. If they are not, refer to section 4.5 and change them
to the desired values.
Press START. The centrifuge will now run up to operational speed and centrifugation will commence. Once
the set time has elapsed the centrifuge will automatically rundown, apply the brake and stop.
After the rotor has come to rest and the safety timer has expired the message OPEn will be displayed (not on
EB series). The LID OPEN button may be pressed and the samples removed.
NOTE: The lid will not open until the rotor has come to a stop and the Safety Timer has expired. If the lid
does not open when the LID OPEN button is pressed, wait for a few seconds and try again.
4.3 Emergency Lid Release in case of Lid Lock failure.
In the unlikely event of the lid lock failing and the user being unable to remove their samples, an emergency
lid release tool is provided.
Take the lid release key (supplied) and insert into the hole on the right side of the centrifuge. Push down and
the lid will release.
WARNING: Isolate and disconnect the power supply before carrying out cleaning
or maintenance.
WARNING: If any liquid has entered the main body of the centrifuge it MUST NOT be used. Contact the
supplier or Centurion Scientific Ltd immediately for advice.
5.1 Rotor
• Remove the locking screw with the key provided
• Remove the flat washer
• Pull the rotor off the shaft by applying equal force on both sides
NOTE: If any stiffness or difficulty is experienced when attempting to remove the rotor this may be overcome
by applying a sharp tap to the rotor shaft. A non-metallic object (e.g. plastic mallet) must be used to prevent
damage to the shaft.
• Clean the rotor using a suitable detergent and hot water. Alternatively the rotor may be cleaned in an
autoclave at a maximum temperature of 120ºC.
6. Speed to Rcf (G Force) Conversion
1.118 x RADIUS x SPEED²
1000
Please note that the 2000 Series, the K Series and the KR Series centrifuges have an automatic converter for
Speed to Rcf.
OPEn appears
Control lid lock mechanism.
in the display
Centrifuge will not start Check that the lock is engaged on both sides.
although lid is
Contact the Service Department.
closed
CHEMICAL RESISTANCE TABLE
KEY:
S - Satisfactory
M - Moderate attack
U - Unsatisfactory
CHEMICAL RESISTANCE TABLE
KEY:
S - Satisfactory
M - Moderate attack
U - Unsatisfactory
10
CHEMICAL RESISTANCE TABLE
KEY:
S - Satisfactory
M - Moderate attack
U - Unsatisfactory
11
CHEMICAL RESISTANCE TABLE
KEY:
S - Satisfactory
M - Moderate attack
U - Unsatisfactory
12
Part Two
EB Range:
• E20B1, E20B2, E20B4 (12,000rpm centrifuges with pertinent rotor)
13
14
EB RANGE CENTRIFUGE
Centurion OPERATING MANUAL
Scientific
Run Light
Indicates run down time in pulses. As cycle
finishes, green light blinks faster. Power Light
Also will indicate an imbalance has occurred by When illuminated indicates that power is on.
showing 3 short pulses then 1 long pulse.
Time Speed
Adjust by turning knob clock/counter Adjust dial position to
clockwise. For pulse (short runs), set desired speed.
to pulse, close lid, press and hold
START. The run light will indicate in
one second pulses while start button is
held.
Regular Checks
• Always make sure the rotor retaining nut is hand tight
• With power removed check the power cord for any breaks in the surface
• Make sure the bowl is clean and free from debris
• Make sure there are no obstructions to the cooling vents
Cleanliness
• For the sake of Health and Safety, it is advisable to keep the Centrifuge clean. WARNING: Before cleaning,
open the lid and then disconnect the power. Clean all surfaces using a damp cloth and a mild detergent.
Dry after cleaning with a clean cloth.
General Safety
• Do not place open containers of liquids on the lid, or use near the electrical socket. WARNING: Do not
move the centrifuge whilst in operation.
Loading Samples
• Samples must be loaded equally opposite each other and sample tubes must be filled to the same level.
Removing Samples
• Once the rotor has stopped turning and the green run light is off, press Lid Open. If the rotor has a fitted
lid, remove this. Using fingertips, pick up and remove tubes vertically to a holding container, again held
upright. If using a fixed angle rotor take care not to mix the sample after centrifugation.
15
R3 Note:- Value of resistors R1..R7 and R9 R6 R4 R1
depend on build option
16
C1 U1 1k 1k 1k 1k
16 17 RA0 J1
OSC1/CLKIN RA0 R9 R15 R17 R14 R13 R12 R11 R10 R8 R7 R5 R2
18 RA1 DR REF
22p X1 RA1 1
1 RA2 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k 1k DR SPEED
11.059MHz RA2 2
2 RA3 DR GND
RA3 3
C2 3 RA4 DR +24V
RA4/T0CKI 4
15 DR RUN
OSC2/CLKOUT 5
6 RB0
22p RB0/INT
7 RB1
RB1
8 RB2
RB2
GND 9 RB3
RB3
10 RB4
RB4
11 RB5
RB5 GND
4 12 RB6
MCLR RB6 SW1
13 RB7
RB7 +24V
SR2612 SPEED
PIC16F628-20I/P R19 Q1
RA5 47k BC212
R18
47k
RUN Q2
D14 BC182
RA3 R29 RA0 R16
VDD
330R +24V 10k
LED
R24 R23
OPEN 1k8 1k8 GND
PB1
RB6
GND VDD
D1
BZX85C5V1
C3
START 100n
PB2
RB7
GND
VSS GND +24V
R28 R25
VDD
1k8 2k2
J4 J3
R27 LID SOL RA5 R26 BAL SW
1 1
1k8 LID SOL 47k BAL SW
D12 2 C6 2
+ C5 LID SW
2200u 1N4001 3 10n
LID SW
4
GND
D10 D8 D6 D2 D4
Q3 D13
RA1 RFD14N05L POWER J2
1N4148
1N4148
1N4148
1N4148
1N4148
TIME R20 TACHO +VE
R30 +24v 1
RB5 1k8 TACHO O/P
10k LED 2
RB4 TACHO GND
3
RB3
RB2 R21
VDD
RB1 GND 10k
RB0 R32
VDD R22
2k2 RA4
1N4148
1N4148
1N4148
1N4148
1N4148
10n GND
GND
Title
VS1166 Centrifuge Control
Size: A4 Number: VS1161 Revision: 2.0
VS1166/MAIN Parts list
ITEM QTY REFERENCES DESCRIPTION
1 . . . . . . 2. . . . . . . C1 C2. . . . . . . . . . . Capacitor Min Ceramic Plate, 22p, Any, . . . . . . . (Rapid08-0465)
2 . . . . . . 1. . . . . . . C3. . . . . . . . . . . . . Capacitor Multilayer Ceramic 50v, 100n, Any, . . . (Rapid 08-0270)
3 . . . . . . 3. . . . . . . C4 C6 C7 . . . . . . . . Capacitor Multilayer Ceramic 50v, 10n, Any,. . . . (Rapid 08-0260)
4 . . . . . . 1. . . . . . . C5. . . . . . . . . . . . . Capacitor Radial 35v, 2200u, Any,. . . . . . . . . . . (Rapid 11-0765)
5 . . . . . . 1. . . . . . . X1. . . . . . . . . . . . . Crystal HC49U AT Cut, 11.059MHz, Any,. . . . . . . (Rapid 90-0215)
6 . . . . . . 1. . . . . . . D14. . . . . . . . . . . . Diode Light Emitting 5mm Green, LED, Any, . . . . (Rapid 55-0120)
7 . . . . . . 1. . . . . . . D13. . . . . . . . . . . . Diode Light Emitting 5mm HE Red, LED, Any, . . . (Rapid 55-0155)
8 . . . . . . 1. . . . . . . D12. . . . . . . . . . . . Diode Power 1A 50v, 1N4001, Any, . . . . . . . . . . (Rapid 47-3130)
9 . . . . . . 10 . . . . . D2 D3 D4 D5 D6. . . . Diode Signal, 1N4148, Any,. . . . . . . . . . . . . . . . (Rapid 47-3308)
D7 D8 D9 D10 D11
10. . . . . . 1. . . . . . . D1. . . . . . . . . . . . . Diode Zener 1.3W 5.1V, BZX85C5V1, Any, . . . . . . (Rapid 47-3056)
11. . . . . . 1. . . . . . . J2. . . . . . . . . . . . . Header 0.1” 3W Friction Lock, CON3, AMP, MTA. . series ()
12. . . . . . 1. . . . . . . J3. . . . . . . . . . . . . Header straight 0.1” 2W , CON2, AMP, MTA. . . . . series ()
13. . . . . . 1. . . . . . . J4. . . . . . . . . . . . . Header straight 0.1” 4W , CON4, AMP, MTA. . . . . series ()
14. . . . . . 1. . . . . . . J1. . . . . . . . . . . . . Header straight 0.1” 5W , CON4, AMP, MTA. . . . . series ()
15. . . . . . 1. . . . . . . U1. . . . . . . . . . . . . IC PIC Microprocessor DIP18, PIC16F628-20I/P,
Microchip, PIC16F628/IP . . . . . . . . . . . . . . . . . . . . . (Rapid 73-3288)
16. . . . . . 1. . . . . . . Q3. . . . . . . . . . . . . MOSFET N Channel 50v 16A LL, RFD14N05L, Any,
RFD14N05L (FEC 516-405)
17. . . . . . 4. . . . . . . R16. . . . . . . . . . . . R21 R22 R30 Resistor Carbon Film 0.25W 5%, 10k, Any, (Rapid 62-0314 series)
18. . . . . . 8. . . . . . . R8R10 R11 R12. . . . . Resistor Carbon Film 0.25W 5%, 1k, Any, . . . . . . (Rapid 62-0314 series)
R13 R14 R15 R17
19. . . . . . 1. . . . . . . R3. . . . . . . . . . . . . Resistor Carbon Film 0.25W 5%, 1k, Any, . . . . . . (Rapid 62-0314 series) OPT1
20. . . . . . 1. . . . . . . R9. . . . . . . . . . . . . Resistor Carbon Film 0.25W 5%, 1k, Any, . . . . . . (Rapid 62-0314 series) OPT2
21. . . . . . 1. . . . . . . R6. . . . . . . . . . . . . Resistor Carbon Film 0.25W 5%, 1k, Any, . . . . . . (Rapid 62-0314 series) OPT3
22 . . . . . 1. . . . . . . R7. . . . . . . . . . . . . Resistor Carbon Film 0.25W 5%, 1k, Any, . . . . . . (Rapid 62-0314 series) OPT4
23 . . . . . 1. . . . . . . R4. . . . . . . . . . . . . Resistor Carbon Film 0.25W 5%, 1k, Any, . . . . . . (Rapid 62-0314 series) OPT5
24. . . . . . 1. . . . . . . R5. . . . . . . . . . . . . Resistor Carbon Film 0.25W 5%, 1k, Any, . . . . . . (Rapid 62-0314 series) OPT6
25. . . . . . 1. . . . . . . R1. . . . . . . . . . . . . Resistor Carbon Film 0.25W 5%, 1k, Any, . . . . . . (Rapid 62-0314 series) OPT7
26. . . . . . 1. . . . . . . R2. . . . . . . . . . . . . Resistor Carbon Film 0.25W 5%, 1k, Any, . . . . . . (Rapid 62-0314 series) OPT8
27. . . . . . 2. . . . . . . R25. . . . . . . . . . . . R32 Resistor Carbon Film 0.25W 5%, 2k2, Any,. . . (Rapid 62-0314 series)
28. . . . . . 1. . . . . . . R29. . . . . . . . . . . . Resistor Carbon Film 0.25W 5%, 330R, Any,. . . . . (Rapid 62-0314 series)
29. . . . . . 4. . . . . . . R18 R19 R26 R31. . . Resistor Carbon Film 0.25W 5%, 47k, Any,. . . . . . (Rapid 62-0314 series)
30 . . . . . 5. . . . . . . R20 R23 R24. . . . . . Resistor Carbon Film 0.5W 5%, 1k8, Any, . . . . . . (Rapid 62-0562)
R27 R28
31. . . . . . 2. . . . . . . SW1 SW2 . . . . . . . . Switch PCB Rotary 1P 12W, SR2612, Alpha,SR2612 (Rapid 79-0200)
32. . . . . . 2. . . . . . . PB1 PB2. . . . . . . . . Switch Push Button , SW-PB, ITT, D6 Flat. . . . . . (Arrow 525017)
33. . . . . . 1. . . . . . . Q2. . . . . . . . . . . . . Transistor Small Signal NPN, BC182, Any, . . . . . . (Rapid 81-0006)
34 . . . . . 1. . . . . . . Q1. . . . . . . . . . . . . Transistor Small Signal PNP, BC212, Any,. . . . . . . (Rapid ?)
17
NOTE: All connections to board must be made for power LED to display
INVERTER
Low volt connection to board junction J1
COLOUR AS FOLLOWS:
Left to Right viewed as in picture (J1 lable to right)
– WHITE – RED – BLACK – YELLOW - GREEN
INVERTER WIRING
COLOUR AS FOLLOWS:
10 – N/A
9 – N/A
8 – N/A
7 – WHITE
6 – RED
5 – N/A
4 – GREEN
3 – N/A
2 – YELLOW
1 – BLACK
Tachometer
• The Tachometer is a horseshoe LED type, 5 volt, sensing dark and light current off the butterfly interrupter.
• The only adjustment necessary is to make sure the sensor is central to the horseshoe array.
• Apart from a light haired brush to the sensors, to remove dust no other maintenance is necessary.
• If tachometer fails or is not connected power LED will not display.
18
Lid Locking Mechanism and Solenoid
• The two point locking mechanism is released by a 12-volt solenoid, capacitor at 20 volts, for a brief period.
• This method gives maximum power for a short period without the possibility of burning out the Solenoid
Coil, by remaining on, thus by constantly pressing the lid open button, a wait message appears on the LED
this is while the capacitor charges (approximately 4 seconds).
• The Solenoid plug is a 4 way connection to J4 on the Circuit Board (see Picture below)
• Apart from adjustment to the Microswitch, or Lid latches (on the lid) dependant on wear.
• No other maintenance is necessary
Solenoid and Microswitch:
Microswitch arm
Correct alignment
}
BLACK 11 to TH1A BLACK to M1/V YELLOW
BLACK 12 to TH1B BROWN to M2/V GREEN GROUP CONNECTOR
BLUE to M3/W WHITE
19
Imbalance Detector
• The imbalance Detector is a V3 microswitch wired normally closed.
• A break in the circuit actuates the motor brake and the rotor comes to a safe stop.
• The circuit is 5 volt from the main board.
• The adjustment is by two pozihead screws on the underside of the base plate.
• Release and push forward or backwards to adjust.
NOTE: a 3mm gap should be between the stop and the detector arm for normal use.
Imbalance arm
Filter
To comply with EMC regulations a 5 amp filter is fitted. This has been
tested and complies with radiated and transmitted specifications.
EARTH to EARTH
BROWN BLUE
20
Part Three
1000 Series:
• 1020D.E (6,000rpm centrifuge with choice of rotor)
21
22
1000D SERIES
Centurion OPERATING MANUAL
Scientific
tAcho? Lid?
The rotor has not turned in 5 seconds. Check The lid has opened during the run. The motor
that nothing is preventing the rotor from turning will now brake. After it has come to a complete
i.e tall tubes or packaging. If tAcho? still stop you may open the lid. Check that the lid is
showing please contact your service department. correctly shut. If Lid? still showing please
contact your service department.
23
24
Designator Type Comment Supplier Part No Buying
1 1 BR1 Bridge Rectifier 4A 100V GBU4B Semikron GBU4B Rapid 47-2838
2 1 C7 Capacitor, Polystyrene 1% 63v 1n LCR EXFS/HR 1n 1% FEC 9520236
3 1 C23 Capacitor Class X2 100n Dachs-Kondel MKP8 100n Rapid 10-1340
4 2 C6, C10 Capacitor Min Ceramic Plate 22p Phillips 680 34229 Rapid 08-0465
5 1 C11 Capacitor Min PET Film 10% 63v 100n WIMA MKS 2 Series Rapid 10-2216
6 1 C8 Capacitor Min PET Film 10% 63v 47n WIMA MKS 2 Series Rapid 10-2212
7 4 C20, C21, C22, C31 Capacitor Multilayer Ceramic 50v 10n Any Rapid 08-0260
8 9 C1, C3, C4, C13, C18, Capacitor Multilayer Ceramic 50v 100n Any Rapid 08-0270
C19, C24, C25, C26
9 1 C15 Capacitor Radial Al Elec 25v 470u Any Rapid 11-0280
10 1 C27 Capacitor Radial Al Elec (V.low ESR) 100u Nichicon UPM1E101MED FEC 8812462
25v
11 1 C2 Capacitor Radial Snap in 10mm pitch 4700u Any Rapid 11-2905
16V
12 1 C5 Capacitor Radial Snap in 10mm pitch 4700u Any Rapid 11-2908
35v
13 2 C14, C30 Capacitor sub min Radial Al Elec 25v 47u Any Rapid 11-0235
14 3 C16, C28, C29 Capacitor sub min Radial Al Elec 25v 100u Any Rapid 11-0250
15 3 C9, C12, C17 Capacitor sub min Radial Al Elec 63v 1u Any Rapid 11-0205
16 1 X1 Crystal HC18U AT Cut 12MHz Any Rapid 90-0190
17 6 D3, D5, D6, D7, D8, Diode Power 1A 800v 1N4006 Any Rapid 47-3140
D11
18 5 D1, D2, D4, D9, D10 Diode Signal 1N914 Any Rapid 47-3116
19 1 MF1 Filter Mains PCB 1A MAINS FILTER Schurter FPP2-25-1/a FEC 150490
20 1 J7 Header 0.1" 2W Friction Lock CON2 Any
21 1 J6 Header 0.1" 3W Friction Lock CON3 Any
22 1 J5 Header 0.1" 4W Friction Lock CON4 Any
23 1 J4 Header 0.1" 5W Friction Lock CON5 Any
24 1 J3 Header Pin 0.156" PCB 2W CON2 Molex 26-48-1245 (part) FEC 9732233
25 1 J1 Header Pin 0.156" PCB 3W CON3 Molex 26-48-1245 (part) FEC 9732233
26 1 J2 Header Pin 0.156" PCB 4W CON4 Molex 26-48-1245(part) FEC 9732233
27 2 MISC1, MISC3 Heatsink Clip-on T0220 Heatsink Clip-on Aavid Thermalloy PF758 Rapid 36-0218
T0220
28 1 U3 IC CMOS EPROM 256k 200ns 27C256 Any Rapid 73-3034
29 1 U5 IC CMOS Serial EEPROM 4k 93C66 ST M93C66-WBN6P FEC 9882740
30 1 U8 IC Darlington driver ULN2003A Any ULN2003A Rapid 82-0618
31 1 U7 IC HC CMOS Hex Schmitt Inverter MC74HC14 Any Rapid 83-0050
32 2 U9, U10 IC HC CMOS Octal transparent latch MC74HC573 Any Rapid 83-0152
33 1 U2 IC LDO Voltage Regulator +5v with L387A ST L387A Rapid 82-0268
reset output
34 1 U1 IC LED Display driver ICM7228AIPIZ Intersil ICM7228AIPIZ FEC 1018168
35 1 U6 IC Microprocessor 80C32 12MHz P80C32SBPN Philips P80C32SBPN FEC 121071
36 1 U4 IC Universal Motor Speed Controller TDA1085C On Semi TDA1085C RS 270-5708
(204-3576)
37 1 ISO1 Isolator Optical Dual Transistor O/P CNY74-2 Any FEC 1045431
38 3 LED1, LED2, LED3 LED Dual 7 Segment Display Green DA56-11GWA Kingbright DA56-11GWA Rapid 57-0178
Common Anode
39 2 Q4, Q5 MOSFET N Channel 60v 36A TO220 STP36NF06 ST STP36NF06 Rapid 47-0207
40 2 RL1, RL2 Relay DPCO 12v RELAY 2PDT Finder 4052-7012-000 Rapid 60-1115
25
Designator Type Comment Supplier Part No Buying
26
41 1 R1 Resistor Carbon Film 0.25W 5% 270R Any Rapid 62-0356
42 1 R12 Resistor Carbon Film 0.25W 5% 470R Any Rapid 62-0362
43 1 R14 Resistor Carbon Film 0.25W 5% 68k Any Rapid 62-0414
44 1 R23 Resistor Carbon Film 0.25W 5% 100R Any Rapid 62-0346
45 1 R3 Resistor Carbon Film 0.25W 5% 22k Any Rapid 62-0402
46 1 R46 Resistor Carbon Film 0.25W 5% 150R Any Rapid 62-0350
47 2 R33, R35 Resistor Carbon Film 0.25W 5% 47k Any Rapid 62-0410
48 3 R16, R22, R31 Resistor Carbon Film 0.25W 5% 1k Any Rapid 62-0370
49 4 R2, R9, R15, R37 Resistor Carbon Film 0.25W 5% 10k Any Rapid 62-0394
50 5 R4, R32, R34, R36, Resistor Carbon Film 0.25W 5% 100k Any Rapid 62-0418
R41
51 5 R7, R10, R17, R18,R20 Resistor Carbon Film 0.25W 5% 1M Any Rapid 62-0442
Designator Type Comment Supplier Buying
52 8 R24, R25, R26, R27, Resistor Carbon Film 0.25W 5% 4k7 Any Rapid 62-0386
R28, R38, R39, R40
53 3 R6, R21, R29 Resistor Carbon Film 1W 5% 100R Any FEC 9337660
54 1 R19 Resistor Metal Film 0.6W 1% 51k Any Rapid 62-7572
55 1 R42 Resistor Metal Film 0.6W 1% 470k Any Rapid 62-7616
56 1 R43 Resistor Metal Film 0.6W 1% 1k2 Any Rapid 62-7494
57 1 R44 Resistor Metal Film 0.6W 1% 270k Any Rapid 62-7606
58 1 R47 Resistor Metal Film 0.6W 1% 3k3 Any Rapid 62-7514
59 1 R48 Resistor Metal Film 0.6W 1% 33k Any Rapid 62-7562
60 1 R8 Resistor Metal Film 0.6W 1% 220k Any Rapid 62-7602
61 3 R11, R45, R49 Resistor Metal Film 0.6W 1% 560k Any Rapid 62-7620
62 1 R30 Resistor Wire Wound 3W 10% 0R1 Any AC03 style Rapid 62-0210
63 2 R5, R13 Resistor Wire Wound 4W 5% 3k3 Any FEC 4454091
64 1 RP1 Socket 28pin TP DIL 10k Any Rapid 63-0230
65 1 MISC2 Switch Push Button Socket for 27C256 Any Rapid 22-1728
(22-1739)
66 8 PB1, PB2, PB3, PB4, Transistor Small Signal NPN SW-PB ITT D6 Flat Arrow 525017
PB5, PB6, PB7, PB8
67 1 Q1 Transistor Small Signal PNP BC182B Any FEC 9558454
68 1 Q2 R Pack 8 commoned 9 pin SIL 5% BC212B Any FEC 9558470
69 1 Q3 Triac 8A 600v TO220 BTA08-600B ST BTA08-600B FEC 1057269
1 2 3 4
8031
8031.SCH
PWM PSU-RST
A MOT-RLY ZCDI A
BRK-RLY TACHO
LID-SOL BAL-SW
FAN-CONT LID-SW
1085
1085.SCH
PWM+ MOTOR-ARM
IO
GND PWM- MOTOR-COM
IO.SCH
TACHO+ MOTOR-FLD
FAN-IN LIDSW-OUT GND TACHO-
LIDS-IN BALSW-OUT
BRLY-IN TACHO-OUT
MRLY-IN SPDPWM-OUT
PWM-IN TACHO-OUTO +12V RLY-BRK+
B BALSW-IN DCBRK-OUT BRAKE- LIVE B
TACHO-IN MRLY-OUT RUN-RLY- NEUTRAL
LIDSW-IN BRLY-OUT BRK-RLY-
AC2 ZCDO
FAN-OUT
PSU
LIDS-OUT
PSU.SCH
PSU-RST
+24V +24V AC2
VCC MF1
+12V +12V AC1
VCC +5V
R23 GND 0v OUT1 IN1
100R
GND ETH
C19
VCC GND
+24V
OUT2 IN2
100n +12V
VDD VSS
C GND C
MAINS FILTER
J4 J5 J6 J7 J2 J3 J1
5
4
3
2
1
4
3
2
1
3
2
1
2
1
4
3
2
1
2
1
3
2
1
BALANCE SWITCH 1
BALANCE SWITCH 2
TACHO +VE
TACHO O/P
TACHO 0V
LID SWITCH 1
LID SWITCH 2
LID SOLENOID RIGHT 1
LID SOLENOID RIGHT 2
LID SOLENOID LEFT 1
LID SOLENOID LEFT 2
FAN +VE
FAN 0V
TRANSFORMER LIVE
TRANSFORMER NEUTRAL
TRANFORMER AC2
TRANFORMER AC1
EARTH
NEUTRAL
LIVE
MOTOR FIELD
MOTOR COMMON
MOTOR ARM
D D
Title
VS1180 Centrifuge Control - Main
Size: A4 Number: VS1180/MAIN Revision:ISS B
Printed 22/01/2006 14:57:54 File: D:\VS1180\ECAD\ISS B\MAIN.SCH Date: Sheet 1 of 5
27
1 2 3 4
27
1 2 3 4 5 6 7 8
28
28
BRAKE
SPEED +
SPEED -
TIME +
TIME -
START
OPEN
PULSE
U9
GND
1 U3
GND OC
11 19 A0 10
C 1Q A0
U6 18 A1 9
A 2Q A1 A
31 39 AD0 2 17 A2 8 VDD PB7 PB3 PB4 PB1 PB2 PB8 PB6 PB5
GND EA/VPP AD0 1D 3Q A2
9 38 AD1 3 16 A3 7 U10
RST AD1 2D 4Q A3
37 AD2 4 15 A4 6 1
AD2 3D 5Q A4 OC
19 36 AD3 5 14 A5 5 11 AD0 AD0 19 11 RP1
XTAL1 AD3 4D 6Q A5 DQ1 1Q C
18 35 AD4 6 13 A6 4 12 AD1 AD1 18 10k 1
XTAL2 AD4 5D 7Q A6 DQ2 2Q VCC
34 AD5 7 12 A7 3 13 AD2 AD2 17 2 2
AD5 6D 8Q A7 DQ3 3Q 1D
33 AD6 8 A8 25 15 AD3 AD3 16 3 3
X1 AD6 7D A8 DQ4 4Q 2D
32 AD7 9 A9 24 16 AD4 AD4 15 4 4
AD7 8D A9 DQ5 5Q 3D
21 A8 A10 21 17 AD5 AD5 14 5 5
A8 A10 DQ6 6Q 4D
22 A9 MC74HC573 A11 23 18 AD6 AD6 13 6 6
A9 A11 DQ7 7Q 5D
12MHz 23 A10 A12 2 19 AD7 AD7 12 7 7
A10 A12 DQ8 8Q 6D
24 A11 A13 26 8 8
A11 A13 7D
25 A12 A14 27 9 9
A12 A14 8D
C6 C10 26 A13
A13
22p 22p 27 A14 20 MC74HC573
A14 GND E
28 22
A15 G
GND GND
1 27C256
T2/P1.0
2 A0 U1
T2EX/P1.1
3 AD0 12 4 SEGDP
P1.2 ID0 DP
4 U5 AD1 11 27 SEGA
P1.3 ID1 SEGA
DIG5
SEGA
SEGB
SEGC
SEGD
SEGE
SEGF
SEGG
SEGDP
DIG6
SEGA
SEGB
SEGC
SEGD
SEGE
SEGF
SEGG
SEGDP
5 3 4 AD2 13 3 SEGB
P1.4 DI DO ID2 SEGB
6 AD3 14 1 SEGC
P1.5 ID3 SEGC
7 1 AD4 10 25 SEGD
P1.6 CS ID4(SHUT) SEGD
8 6 AD5 6 2 SEGE
14
16
15
3
2
1
18
17
4
13
11
10
8
6
5
12
7
9
a1
b1
c1
d1
e1
a2
b2
c2
d2
e2
g1
g2
10 2
dp1
dp2
B RXD/P3.0 CLK B
com1
com2
A0 9 18
MODE D8
30 93C66 8 21
ALE/PROG WRITE D7
22 DIG6
D6
29 17 DIG5
PSEN D5
20 DIG4
D4
14 23 DIG3
T0/P3.4 D3
15 16 DIG2
T1/P3.5 D2
15 DIG1
D1
12
INT0/P3.2 ICM7228AIPIZ
13
INT1/P3.3
17 LED1
RD/P3.7
16 DA56-11GWA
WR/P3.6
TIME
P80C32SBPN
TACHO TACHO
PWM PWM
14
16
15
3
2
1
18
17
4
13
11
10
8
6
5
12
7
9
14
16
15
3
2
1
18
17
4
13
11
10
8
6
5
12
7
9
a1
b1
c1
d1
e1
a2
b2
c2
d2
e2
a1
b1
c1
d1
e1
a2
b2
c2
d2
e2
g1
g2
g1
g2
dp1
dp2
dp1
dp2
C C
com1
com2
com1
com2
10k
R18
1M
Q1
BC182B
D1 C13
D4
D 1N914 100n D
MISC2
R10 1N914 Misc Part
D2
1M
R17 R15 1N914 Socket for 27C256
1M + C17 10k
1u Title
VS1180 Centrifuge Control - uP/Keys/Display
Size: A3 Number: VS1180/8031 Revision: ISS B
GND
Printed 22/01/2006 14:57:54 File: D:\VS1180\ECAD\ISS B\8031.SCH Date: Sheet 2 of 5
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
D5
R1 R13 R5
LIVE
270R 3k3 3k3
1N4006
A A
R42 R43 R19 + C28 + C16
470k 1k2 51k 100u 100u
C7 R44
270k
1n
U4
11
9
10
15
TDA1085C
R3 5
SET SPEED R11
22k 2
VDD
VSYNC
560k
6
RAMP ICNTL R45
SHNT REG
1
ISYNC
ISAWTH SET
560k
ISO1 7 R21
ACT SPEED
GND
C.LOOP STBL
SAWTH CAP
4 5
B TACHO+ B
4
8
16
14
+ C14
47u
R47
3k3
R48 R8 R14 R30
33k + C9 + C29 + C12 220k 68k C8 0R1
C31 1u 100u 1u C11 47n
10n 100n
NEUTRAL
R4 D10
100k 1N914 + C30
47u D11
R49
560k
1N4006
MOTOR-FLD
C C
MOTOR-ARM
RL2
MOTOR-COM
RUN-RLY-
RELAY 2PDT
RL1
RLY-BRK+
BRAKE-
BRK-RLY-
RELAY 2PDT
D D
MISC1
Misc Part
Title
VS1180 Centrifuge Control - TDA1085
29
Size: A3 Number: VS1180/1085 Revision: ISS B
Printed 22/01/2006 14:57:54 File: D:\VS1180\ECAD\ISS B\1085.SCH Date: Sheet 3 of 5
1 2 3 4 5 6 7 8
29
1 2 3 4
30
30
A A
D3
R6
+24V
100R
1N4006
+12V
PSU-RST
AC1 BR1
GBU4B U2
D7 L387A
1N4006 1 5
VI VO +5V
B B
4 2
GND
DEL RST
C26 C24 C25
3
+ C15 R41 100n 100n 100n
470u 100k
+ C27 C3 C1 C18
100u 100n 100n 100n
AC2
+ C2 + C5
4700u 4700u C4
100n
0v
C C
MISC3
Misc Part
VCC
R31
1k
U7A
R33 R32 1 2
LIDSW-IN LIDSW-OUT
47k 100k
A A
MC74HC14
C20
10n
GND
VCC
R22
1k
U7B
R35 R34 3 4
BALSW-IN BALSW-OUT
47k 100k
MC74HC14
C21
10n
GND
VCC
R16
R24 TACHO-OUTO
1k
4k7
U7C
B R37 R36 5 6 B
TACHO-IN TACHO-OUT
10k 100k
ZCDO
MC74HC14
C22
10n BRLY-OUT
MRLY-OUT
GND
U7F
FAN-OUT
13 12
BRLY-IN R29
100R
MC74HC14
U7D
U8 +24V GND
9 8 1 16
MRLY-IN I1 O1
2 15
I2 O2 D8
3 14
I3 O3 1N4006
MC74HC14 4 13
I4 O4
D9 5 12 +12V
AC2 I5 O5
6 11
I6 O6
VCC 7 10
1N914 I7 O7 R27 LIDS-OUT
8 9 4k7
GND GND COM +12V
R38 R39 R40 ULN2003A
C C
4k7 4k7 4k7 Q4
R25 STP36NF06
4k7
FAN-IN
GND
LIDS-IN
+12V
PWM-IN
D6
1N4006
+12V
R28 DCBRK-OUT
4k7
Q5
R26
STP36NF06
4k7
GND
U7E
11 10 R12
SPDPWM-OUT
D 470R D
MC74HC14
Title
VS1180 Centrifuge Control - I/O
31
Size: A3 Number: VS1180/IO Revision: ISS B
Printed 22/01/2006 14:57:55 File: D:\VS1180\ECAD\ISS B\IO.SCH Date: Sheet 5 of 5
1 2 3 4 5 6 7 8
31
Tachometer
• The Tachometer is a horseshoe LED type, 5volt, sensing dark and light current off the butterfly interrupter.
• The only adjustment necessary is to make sure the sensor is central to the horseshoe array.
• Apart from a light haired brush to the sensors, to remove dust no other maintenance is necessary.
Connection J4
to board
Tacho sensor
position
Motor connections
• These are the Mains power connections to the series
wound motor.
• Connection is to J1
• The Solenoid plug is a 4 way connection to J5 on the Circuit Board (see Picture below)
• Apart from adjustment to the Microswitch, or Lid latches (on the lid) dependant on wear.
• No other maintenance is necessary
32
Solenoid and Microswitch:
Microswitch Arm
Imbalance Detector
• The imbalance Detector is a V3 microswitch wired normally
closed.
• A break in the circuit actuates the motor brake and the rotor
comes to a safe stop.
Imbalance Arm
33
Mains Inlet Filter
• The Mains inlet is double fused, with an IEC Socket for the power source.
• It is held in place with 2 Countersunk M3 Screws.
• Fuses are 5 x 20mm 6.3 (TA) Slow blow only.
• Wiring to filter is shown as below.
Mains inlet Mains connection to J3
Blue (Neutral)
Brown (Live)
Blue (Neutral)
Filter
To comply with EMC regulations a 5 amp filter is fitted.
This has been tested and complies with radiated and transmitted
specifications.
Brown (Live)
• No maintenance is necessary.
34
Transformer and Connection
• The transformer is a 12 volt 20Va type, held in position with two flat washers, spring washers and M4 nuts.
This unit powers the circuit board (regulated down further to 5 volts), lid lock and buzzer.
• The wiring from the top is Mains voltage (brown wires). Area dependent.
• The two lower wires (as marked are 12 volt) DO NOT USE mains power here.
• These 12 volt (blue wires) pass into a Molex two pin plug to J2 on the circuit board.
Brown
Blue (12volt)
35
36
Part Four
2000 Series, K Series and KR Series:
37
38
2000 and K MODELS
OPERATING MANUAL
Centurion
Scientific
Function Programs
Acceleration/Deceleration Memory Time
For Rcf/Rpm mode: To Set a Program:
Hold down Function and press Lid e.g in memory number 6
Open (see correct dot on speed
display) Select Speed and Time parameters.
Hold down Function and press
To Increment Memory No’s: Memory until no. 6 shows in display.
Hold down Function and press
Pulse (see memory LED on speed While still holding Function, press
display) Store.
39
40
Centurion
Scientific K SERIES REFRIGERATED MODELS
OPERATING MANUAL
Function Programs
Acceleration/
Temperature Up/Down Deceleration Memory Time
For Rcf/Rpm mode: To Set a Program:
Hold down Function and press Lid e.g in memory number 6
Open (see correct dot on speed
display) Select Speed and Time parameters.
Hold down Function and press
To Increment Memory No’s: Memory until no. 6 shows in display.
Hold down Function and press
Pulse (see memory LED on speed While still holding Function, press
display) Store.
41
42
IO10 UP10
IO10.SCH UP10.SCH
BAL SW IN BUZZER
TACHO IN BAL SW OUT BAL SW LID SOL
LID SW IN TACHO OUT TACHO HEATER
R SENSE IN LID SW OUT LID SW
R SENSE OUT ROTOR SENSE +12V +12v
PSU RST
VCC SSR1
RS232 TX IN TXD
3 1
RS232 RX OUT RXD TS- I/P+ AC1/+
TS+
RS232 RX IN
RS232 TX OUT
PSU10
PSU10.SCH
PSU RST +24V +24v
+12V +12v
+5V VCC
AC1 0v GND
VCC C2
R1 AC2
100R
C1 100n +24V +12V
R2 VCC GND
100R
100n
VDD VSS
GND
J1 J4 J2 J3 J5 J6
8
7
6
5
4
3
2
1
4
3
2
1
2
1
4
3
2
1
3
2
1
2
1
3
2
1
J12
BALANCE SWITCH 1
BALANCE SWITCH 2
TACHO +VE
TACHO O/P
TACHO 0V
SENSE +VE
SENSE O/P
SENSE 0V
DRIVE RJ45
TS +VE
TS -VE
LID SWITCH 1
LID SWITCH 2
LID SOLENOID 1
LID SOLENOID 2
BUZZER +VE
BUZZER 0V
9 VAC
9 VAC
HEATER
HEATER
Title
VS1161 Centrifuge Control - Main
Size: A4 Number: VS1161/C1 Revision:1.0
D2
R3
+24V
100R
1N4006
+12V
PSU RST
AC1 BR1
W02G U1
D1 L387A
1N4006 1 5
VI VO +5V
4 2
GND
DEL RST
C4 C6 C8
3
+ C12 R4 100n 100n 100n
470u 100k
+ C14 C5 C7 C9
100u 100n 100n 100n
AC2
+ C15 + C13
2200u 4700u C3
100n
0v
Title
VS1161 Centrifuge Control - PSU
Size: A4 Number: VS1161/PSU Revision:1.0
43
FN1
SPEED +
SPEED -
TIME +
TIME -
FN2
FN4
FN5
TEMP +
TEMP -
FN3
44
U5
GND
1 U2 VDD
GND OC
11 19 A0 10
C 1Q A0
U3 18 A1 9
2Q A1
31 39 AD0 2 17 A2 8 PB1 PB2 PB3 PB4 PB5 PB6 PB7 PB8 PB9 PB10 PB11
GND EA/VPP AD0 1D 3Q A2
9 38 AD1 3 16 A3 7 U6
RST AD1 2D 4Q A3
37 AD2 4 15 A4 6 1
AD2 3D 5Q A4 OC
19 36 AD3 5 14 A5 5 11 AD0 AD0 19 11 RP1
XTAL1 AD3 4D 6Q A5 DQ1 1Q C
18 35 AD4 6 13 A6 4 12 AD1 AD1 18 10k 1
XTAL2 AD4 5D 7Q A6 DQ2 2Q VCC
34 AD5 7 12 A7 3 13 AD2 AD2 17 2 2
AD5 6D 8Q A7 DQ3 3Q 1D
33 AD6 8 A8 25 15 AD3 AD3 16 3 3
X1 AD6 7D A8 DQ4 4Q 2D
32 AD7 9 A9 24 16 AD4 AD4 15 4 4
AD7 8D A9 DQ5 5Q 3D
21 A8 A10 21 17 AD5 AD5 14 5 5
A8 A10 DQ6 6Q 4D
22 A9 74HC573 A11 23 18 AD6 AD6 13 6 6
A9 A11 DQ7 7Q 5D
11.059MHz 23 A10 A12 2 19 AD7 AD7 12 7 7
A10 A12 DQ8 8Q 6D
24 A11 A13 26 8 8
A11 A13 7D
25 A12 A14 27 9 9
A12 A14 8D
C17 C18 26 A13 A15 1
A13 A15 R17
22p 22p 27 A14 74HC573
A14
28 A15 20 10k
A15 GND E
GND GND 22
G/VPP R18
1 VDD
T2/P1.0 27C256/512
2 A0 U7 10k
T2EX/P1.1
3 1
P1.2 OC R19
4 U4 AD0 19 11
P1.3 1Q C
5 3 4 AD1 18 10k
P1.4 DI DO 2Q
6 AD2 17 2
P1.5 3Q 1D
7 1 AD3 16 3
P1.6 CS 4Q 2D
8 6 AD4 15 4
P1.7 ORG 5Q 3D
AD5 14 5
6Q 4D LID SW LID SWITCH
11 GND AD6 13 6
TXD/P3.1 7Q 5D
10 2 AD7 12 7
RXD/P3.0 CLK 8Q 6D GND
8
7D GND BAL SW BALANCE SWITCH
30 93C66 9
ALE/PROG 8D GND
29 74HC573
PSEN
14
T0/P3.4 U11A
15
T1/P3.5
1 U8
12 3 AD0 12 4 SEGDP
INT0/P3.2 ID0 DP
13 2 AD1 11 27 SEGA
INT1/P3.3 ID1 SEGA
DIG3
SEGA
SEGB
SEGC
SEGD
SEGE
SEGF
SEGG
SEGDP
DIG4
SEGA
SEGB
SEGC
SEGD
SEGE
SEGF
SEGG
SEGDP
AD2 13 3 SEGB
ID2 SEGB
17 74CH00 AD3 14 1 SEGC
RD/P3.7 U11B ID3 SEGC
16 AD4 10 25 SEGD
WR/P3.6 ID4(SHUT) SEGD
14
16
15
3
2
1
18
17
4
13
11
10
8
6
5
12
7
9
dp dp
ID7(DATA) SEGG
a1
b1
c1
d1
e1
g1
a2
b2
c2
d2
e2
g2
dp1
dp2
74CH00 A0 9 18 DIG8 e e
MODE D8 c c
a a
8 21 DIG7
BUZZER BUZZER WRITE D7
22 DIG6
D6
17 DIG5 g g
D5 f b f b
20 DIG4 b f b f
U11C D4 g g
23 DIG3
RXD RXD D3
9 16 DIG2
D2
8 15 DIG1
a a
TXD TXD D1 e c e c
10 d d
ICM7228AIPI
dp2
g2
f2
e2
d2
c2
b2
a2
com2
dp1
g1
f1
e1
d1
c1
b1
a1
com1
12 DA56-11GWB SPEED LO
12
10
11
13
17
18
15
16
14
11
LID SOLENOID LID SOL
13 C11
TACHO TACHO
SEGDP
SEGG
SEGC
SEGB
SEGA
SEGF
SEGE
SEGD
DIG1
SEGDP
SEGG
SEGC
SEGB
SEGA
SEGF
SEGE
SEGD
DIG2
74CH00
100n
SCALE
PSU RESET PSU RST
U9
6
DO R20 R23
2
AIN
DIG7
SEGA
SEGB
SEGC
SEGD
SEGE
SEGF
SEGG
SEGDP
DIG8
SEGA
SEGB
SEGC
SEGD
SEGE
SEGF
SEGG
SEGDP
DIG5
SEGA
SEGB
SEGC
SEGD
SEGE
SEGF
SEGG
SEGDP
DIG6
SEGA
SEGB
SEGC
SEGD
SEGE
SEGF
SEGG
SEGDP
GND
1M 1M Q1 7 3
D6 CLK REF- GND
BC212B
f1
f2
f1
f2
a1
b1
c1
d1
e1
g1
a2
b2
c2
d2
e2
g2
a1
b1
c1
d1
e1
g1
a2
b2
c2
d2
e2
g2
R16 1N4148
4
TLC549
dp1
dp2
dp1
dp2
com1
com2
com1
com2
U10A
10k
2 a a a a
R12 1
1M 3
VCC R21 f b f b f b f b
Q2
BC182B LM2904N 18k g g g g
8
R24
2k2
e c e c e c e c
D4 C10 d d d d
+12V RV2
5k dp dp dp dp
1N4148 100n GND U10B LED3 LED4
+12V
5 ZERO DA56-11GWB DA56-11GWB
R14 7 TE M P T IM E
D5 6
1M TS+ +12V
R13 + C19 R15 1N4148
1M 1u 10k LM2904N GND
TEMP SENSOR
TS-
Title
GND VS1161 Centrifuge Control - uP/Keys/Display
Size: A3 Number: VS1161/UP Revision:1.0
VCC
R39
470R
U12A
R25 R5 1 2
LID SW IN LID SW OUT
47k 100k
BAL SW OUT
VCC 74HC14
C20
10n TACHO OUT
R38
470R R SENSE OUT
GND
U12B
R26 R6 3 4
BAL SW IN
47k 100k
VCC 74HC14
C21
10n
R36
4k7 GND
U12E
GND VCC
Q3
R34 BUZ71A
R9 R22 R29
4k7
4k7 4k7 4k7
GND
Q4 Q5 Q6
BC182B BC182B BC182B
R30
BUZZER IN
4k7
R31 GND
HEATER IN
4k7
R32
LID SOL IN
4k7
RS232 RX IN
RS232 RX OUT
C16
GND
100n
C24
VCC
VCC
100n
2
6
16
13 12
V-
R1 IN R1 OUT
V+
8 9
VCC
GND R2 IN R2 OUT
11 14
RS232 TX IN T1 IN T1 OUT RS232 TX OUT
10 7
GND T2 IN T2 OUT
1 4
C1+ C2+
C25 3 5 C26
GND
C1 - C2 -
U13
100n MAX202CPE 100n
15
GND
U12D U12F
9 8 13 12
GND GND
Title
VS1161 Centrifuge Control - I/O
74HC14 74HC14
Size: A3 Number: VS1161/IO Revision: 1.0
45
VS1161/C1 ISS A Part list
Itm Qty References Description
1 . . . . . . 1. . . . . . . BR1 . . . . . . . . . . . Bridge Rectifier 1.5A 200V Glass pass, W02G, Any, W02G (RS 659-826)
2 . . . . . . 2. . . . . . . C17. . . . . . . . . . . . C18 Capacitor Min Ceramic Plate, 22p, Phillips, 680 34229 (RS 167-0442)
3 . . . . . . 14 . . . . . C1 C2 C3 C4 C5 C6 . . Capacitor Multilayer Ceramic 50v, 100n, Any, (RS 264-4949)
C7 C8 C9 C10 C16
C24 C25 C26
4 . . . . . . 1. . . . . . . C11 . . . . . . . . . . . . Capacitor Multilayer Ceramic 50v, 100n, Any, (RS 264-4949) [RF]
5 . . . . . . 4. . . . . . . C20 C21 C22 C23 . . . Capacitor Multilayer Ceramic 50v, 10n, Any, (RS 264-4832)
6 . . . . . . 1. . . . . . . C14. . . . . . . . . . . . Capacitor Radial Al Elec (low ESR) 25v, 100u, ELNA RSH Series, (FEC 108-834)
7 . . . . . . 1. . . . . . . C15. . . . . . . . . . . . Capacitor Radial Al Elec 25v, 2200u, Rubcon YXF series, (RS 191-7791)
8 . . . . . . 1. . . . . . . C12. . . . . . . . . . . . Capacitor Radial Al Elec 25v, 470u, Rubicon YXF series, (RS 191-7779)
9 . . . . . . 1. . . . . . . C13. . . . . . . . . . . . Capacitor Radial Snap in 35V, 4700u, Any, (RS 127-458)
10. . . . . . 1. . . . . . . C19. . . . . . . . . . . . Capacitor sub min Radial Al Elec 50v , 1u, Any, (RS 205-1959)
11. . . . . . 1. . . . . . . J12 . . . . . . . . . . . . Connector RJ45 4/4 Vertical, CON4, Stewart Connector Systems Inc, SS-6544-NF
(RS 437-187)
12. . . . . . 1. . . . . . . X1. . . . . . . . . . . . . Crystal HC18U AT Cut, 11.059MHz, Any, (RS 226-1774)
13. . . . . . 3. . . . . . . D1 D2 D3 . . . . . . . . Diode Power 1A 800v, 1N4006, Any, (RS 261-974)
14. . . . . . 3. . . . . . . D4 D5 D6 . . . . . . . . Diode Signal, 1N4148, Any, (RS 271-606)
15. . . . . . 1. . . . . . . J3. . . . . . . . . . . . . Header 0.1” 3W Friction Lock, CON3, AMP, MTA series (RS 132-0361) [N]
16. . . . . . 1. . . . . . . J5. . . . . . . . . . . . . Header Pin PCB 2W, CON2, Molex, 26-48-1245 (part) (FEC 151-899)
17. . . . . . 1. . . . . . . J6. . . . . . . . . . . . . Header Pin PCB 3W, CON3, Molex, 26-48-1245 (part) (FEC 151-899) [RF]
18. . . . . . 1. . . . . . . J4. . . . . . . . . . . . . Header straight 0.1” 2W , CON2, AMP, MTA series (RS 132--0355) [RF]
19. . . . . . 1. . . . . . . J2. . . . . . . . . . . . . Header straight 0.1” 4W , CON4, AMP, MTA series (RS 132-0377)
20. . . . . . 1. . . . . . . J1. . . . . . . . . . . . . Header straight 0.1” 8W , CON8, AMP, MTA series (RS 132-0377)
21. . . . . . 1. . . . . . . U9. . . . . . . . . . . . . IC ADC 8 bit serial, TLC549, Texas Inst, TLC549IP (RS 650-093) [RF]
22 . . . . . 1. . . . . . . U2. . . . . . . . . . . . . IC CMOS EPROM 256k 200ns, 27C256/512, Any,(Any)
23 . . . . . 1. . . . . . . U4. . . . . . . . . . . . . IC CMOS Serial EEPROM 4k, 93C66, SGS, ST93C66B1 (RS 322-3874)
24. . . . . . 1. . . . . . . U12. . . . . . . . . . . . IC HC CMOS Hex Schmitt Inverter, 74HC14, Any, (RS 300-568)
25. . . . . . 3. . . . . . . U5 U6 U7 . . . . . . . . IC HC CMOS Octal transparent latch, 74HC573, Any, (RS 300-754)
26. . . . . . 1. . . . . . . U11. . . . . . . . . . . . IC HC CMOS Quad NAND, 74CH00, Any, (RS 301-224)
27. . . . . . 1. . . . . . . U8. . . . . . . . . . . . . IC LED Display driver, ICM7228AIPI, Intersil, (RS 648-696)
28. . . . . . 1. . . . . . . U3. . . . . . . . . . . . . IC Microprocessor 80C32 12MHz, SAB80C32P, Any, (RS 427-720)
29. . . . . . 1. . . . . . . U13. . . . . . . . . . . . IC RS232 Transceiver, MAX202CPE, Any, (Any)
30 . . . . . 1. . . . . . . U1. . . . . . . . . . . . . IC Voltage Regulator +5v with reset output, L387A, SGS, L387A (RS 263-267)
31. . . . . . 1. . . . . . . U10. . . . . . . . . . . . IC dual op-amp, LM2904N, Nati Semi, LM2904N (RS 810-273) [RF]
32. . . . . . 3. . . . . . . LED1 LED2 LED4. . . . LED Dual 7 Segment Display Green Common Anode, DA56-11GWB, Kingbright,
DA56-11GWB (????)
33. . . . . . 1. . . . . . . LED3 . . . . . . . . . . . LED Dual 7 Segment Display Green Common Anode, DA56-11GWB, Kingbright,
DA56-11GWB (????) [RF]
34 . . . . . 1. . . . . . . Q3. . . . . . . . . . . . . MOSFET N Channel 50v 16A, BUZ71A, Any, (RS 325-9479)
35. . . . . . 1. . . . . . . RP1. . . . . . . . . . . . R Pack 8 commoned 9 pin SIL 5%, 10k, Any, (RS 140-978)
36 . . . . . 1. . . . . . . SSR1 . . . . . . . . . . . Relay Solid state 4A 240vac, MP240D4, CRYDOM, MP240D4 (RS 291-1823) [RF]
37. . . . . . 1. . . . . . . R3. . . . . . . . . . . . . Resistor Carbon Film 1W 5%, 100R, Any, (RS 131-772)
38 . . . . . 2. . . . . . . R1 R2. . . . . . . . . . . Resistor Metal Film 0.25W 1%, 100R, Any, (RS 148-269)
39. . . . . . 5. . . . . . . R4 R5 R6 R7 R8 . . . . Resistor Metal Film 0.25W 1%, 100k, Any, (RS 148-972)
40 . . . . . 7. . . . . . . R15 R16 R17 R18 R19 Resistor Metal Film 0.25W 1%, 10k, Any, (RS R27 R28 148-736)
41. . . . . . 1. . . . . . . R21. . . . . . . . . . . . Resistor Metal Film 0.25W 1%, 18k, Any, (RS 148-792) [RF]
42. . . . . . 5. . . . . . . R10 R11 R12 R13 R14 Resistor Metal Film 0.25W 1%, 1M, Any, (RS 149-228)
43. . . . . . 2. . . . . . . R23 R24. . . . . . . . . Resistor Metal Film 0.25W 1%, 2k2, Any, (RS 148-584) [RF]
44 . . . . . 2. . . . . . . R38 R39. . . . . . . . . Resistor Metal Film 0.25W 1%, 470R, Any, (RS 148-427)
45. . . . . . 2. . . . . . . R25 R26. . . . . . . . . Resistor Metal Film 0.25W 1%, 47k, Any, (RS 148-893)
46 . . . . . 8. . . . . . . R9 R29 R30 R32 R33 Resistor Metal Film 0.25W 1%, 4k7, Any, (RS R34 R35 R36 148-663)
47. . . . . . 2. . . . . . . R22 R31. . . . . . . . . Resistor Metal Film 0.25W 1%, 4k7, Any, (RS 148-663) [RF]
48 . . . . . 1. . . . . . . R20. . . . . . . . . . . . Resistor Metal Film 0.25W 1%, 68k, Any, (RS 148-938) [RF]
49. . . . . . 1. . . . . . . RV1. . . . . . . . . . . . Resistor POT vertical 20T, 20k, Bourns, 3296W (RS 160-102) [RF]
50 . . . . . 1. . . . . . . RV2. . . . . . . . . . . . Resistor POT vertical 20T, 5k, Bourns, 3296W (RS 160-089) [RF]
51. . . . . . 7. . . . . . . PB2 PB3 PB4. . . . . . Switch Push Button , SW-PB, ITT, D6 Flat PB7 PB8 (Arrow 525017)
PB5 PB6
52. . . . . . 1. . . . . . . PB11 . . . . . . . . . . . Switch Push Button , SW-PB, ITT, D6 Flat (Arrow 525017) [N]
53. . . . . . 3. . . . . . . PB1 PB9 PB10 . . . . . Switch Push Button , SW-PB, ITT, D6 Flat (Arrow 525017) [RF]
54 . . . . . 3. . . . . . . Q2 Q4 Q6. . . . . . . . Transistor Small Signal NPN, BC182B, Any, (Any)
55 . . . . . 1. . . . . . . Q5. . . . . . . . . . . . . Transistor Small Signal NPN, BC182B, Any, (Any) [RF]
56 . . . . . 1. . . . . . . Q1. . . . . . . . . . . . . Transistor Small Signal PNP, BC212B, Any, (Any)
46
Additional parts
Socket for U2
Heatsink and clip for U1
Build Options
[RF] = refrigerated version only
[N] = normal version only
47
Tachometer
• The Tachometer is a horseshoe LED type, 5volt, sensing dark and light current off the butterfly interrupter.
• The only adjustment necessary is to make sure the sensor is central to the horseshoe array.
• Apart from a light haired brush to the sensors, to remove dust no other maintenance is necessary.
Tacho sensor Tacho connection to J1 (near C1/C23)
• The Solenoid plug is a 4 way connection to J5 on the Circuit Board (see Picture below)
• Apart from adjustment to the Microswitch, or Lid latches (on the lid) dependant on wear.
• No other maintenance is necessary
48
Lid System Connection:
Imbalance Detector
• The imbalance Detector is a V3 microswitch wired normally closed.
• A break in the circuit actuates the motor brake and the rotor comes
to a safe stop.
49
Mains Inlet Filter
• The Mains inlet is double fused, with an IEC Socket for the power source.
• It is held in place with 2 Countersunk M3 Screws.
• Fuses are 5 x 20mm 6.3 (TA) Slow blow only. R Version is 10 amp (TA)
• Wiring to filter is shown as below.
• Wiring to Inverter is EARTH to EARTH, BROWN to L1 and BLUE to L2/N
Brown (Live)
Filter
To comply with EMC regulations a 5 amp filter is fitted.
This has been tested and complies with radiated and transmitted
specifications.
Brown (Live)
• No maintenance is necessary.
}
BLACK 11 to TH1A BLACK to M1/U YELLOW
50
Transformer and Connection
• The transformer is a 12 volt 20Va type, held in position with two flat washers, spring washers and M4 nuts.
This unit powers the circuit board (regulated down further to 5 volts), lid lock and buzzer.
• The wiring from the top is Mains voltage (brown wires). Area dependent.
• The two lower wires (as marked are 12 volt) DO NOT USE mains power here.
• These 12 volt (blue wires) pass into a Molex two pin plug to J5 on the circuit board.
• Maintenance. Other than checking the distance from sensor to magnet (2-6mm max) no other maintenance
is necessary.
Rotor recognition sensor Connections to J1 near C22
51
K Refrigerated Series only:
Temperature Probe
• The Temperature probe is an AD592AN: IC Transducer.
• Wiring is to the two outer legs only, the centre leg is removed.
• The transducer is mounted in a Stainless steel M8 Shroud with Heat sink compound. The Assembly is then
bolted in position to the outer rim of the bowl (as shown).
Replacement of Probe
• After extracting the probe and replacing, the new probe will require calibrating.
• RV1 and RV2 on the circuit Board will require “trimming” to the correct temperature.
• A thermometer accurate to 0.5ºC will be required.
• By placing the thermometer near the probe in the bowl, calibrate RV1 to 0ºC then RV2 to ambient, go back
to RV1 to recheck.
• For K280R a 7ºC offset is required and the K240R a 5ºC offset. These offsets are to allow for bowl mixing
of temperature variation over its depth.
Temperature probe connection to J4
52
Heater Wiring (KR Series only)
• The Heater is a 5.77 metre coil of 30 Ohm shrouded wire.
• This is wound between the Cooling coils and controls the temperature by pulsing on off via a solid-state
relay (SSR1).
53
Test 13/16 via LED Display (not EB series)
This series of tests allow you to check the various electronic controls.
LED display and amplifier can be made via the keypad and LED display.
• Press the time up button (7181 15 or later revision number will show)
• Press the time up button (EetSt will show)
• Press the speed up arrow (Pass should show)
• Press the time up arrow (8888 88 should show)
Values versus temperature are shown in a separate table for these models only.
54
WARRANTY
also
See separate document for UK
See separate document for non UK
K series . . . . . . . . . . . . . . . . 2yrs
KR series . . . . . . . . . . . . . . . 2yrs
55
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Distributed by:
Manufactured by:
e-mail: [email protected]
www.centurionscientific.co.uk