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HS21 P1112
HS21 P1112
catalog P1112-Eb
Description
Characteristics
・Medium voltage switchgear for marine and
offshore use
・Full type approval
・Type tested in accordance with IEC 62271-200
・Metal-clad construction
・Independently arc-fault tested
・Circuit breaker with safety metal shutter
・Option of air insulated bus bars
・Safety mechanical interlocks
・Front service operation
・Circuit breaker insertion and withdrawal with the
front panel door closed
・Making current earthing switch
・Intelligent circuit monitoring devices
1
Application
All TERASAKI medium voltage switchboards are Type testing
specifically designed and manufactured to meet the The HS21 switchboard is independently tested in
environmental and safety conditions of the marine accordance with IEC 62271-200 and marine
and offshore industries. classification society requirements.
TERASAKI’s reputation throughout the marine and
・Temperature rise test
offshore industry ensures that reliability and safety
This test is carried out at the rated current of the
are of prime importance in the design and
switchboard with the classification societies
manufacture of the HS21 medium voltage
requirements of a 45-degree C ambient
switchboard.
temperature being taken into consideration.
Design standards incorporated ・Dielectric test
The switchboard and the instrument have applied Including impulse voltage and power frequency
the following standards. voltage test.
・IEC 62271-200 : switchboard
・IEC 62271-100 : circuit breaker ・Main circuit resistance measurement
・IEC 62271-106 : contactor There shall be less than 20% difference in the
・IEC 60044-1 : current transformer DC measured resistance values of the main and
・IEC 60044-2 : voltage transformer control circuits.
・IEC 60255 : electrical measuring and protection
relay ・Short-time and peak withstand current test
・IEC 60076-1 : power transformer The panel is deemed to have passed the test if
・JEC 1201 : zero phase transformer there is no deformation or damage to
components and conductors following application
Adapted various marine classification of a short circuit current to the switchboard.
・American Bureau of Shipping (ABS)
・Arcing due to internal fault test
・Det Norske Veritas(DNV)
The switchboard is deemed to have passed the
・Bureau Veritas(BV)
test if following the application of an internal arc
・Germanischer Lloyds (GL)
fault, in accordance with IEC 62271-200 Annex A
・Lloyds Register of Shipping (LR)
the original mechanical integrity and
・Nippon Kaiji Kyokai(NK)
inflammability of the panel is maintained.
Environmental specification vessel types
・Ambient temperature :45℃
・Relative humidity :95%
・Vibration (, in accordance with IEC 60092-504)
all control devices
2 ∼ 13.2Hz, interval of vibration±1.0mm
13.2 ∼ 100Hz, acceleration±0.7g
max. acceleration 0.7g
Vessel types
The HS21 switchboard is designed for use in:
・Offshore Plant
・Oil Rig supply vessels
・Floating Production Storage Offloading vessels
(FPSO)
・Floating Storage Offloading vessels(FSO)
・LNG Carriers
・Large Passenger vessels
・Container ships Arcing due to internal fault test
・Storage and Work Barges
・Floating Docks, Various Dredgers, etc
2
General specification
・Basic specifications and panel size of 7.2 kV and 12 kV are the same
(Refer to the following pages for panel size)
・Miniaturization rather than a conventional switchboard
・Abundant prepared optional equipment
Type
Application
Rating
Rated frequency 50 / 60 Hz
Construction
Notes
1) ANSI C37.20.2 on request
2) 3 sec on request
3) Refer to the following pages about the details of optional equipment
4) With arc gas exhaust duct
3
Dimensions
Basic panel design (example)
600mm over
H2
H1
w D
4
Technical data
Typical unit
G F IC BT GPT
* option
M ATr BRG SM
5
Technical data
Cable entry plan
The HS21 switchboard standard cable entry is from the bottom.
Power cables enter through the rear gland plate and control cables through the front gland plate.
Top cable entry can be provided, but consultation with TERASAKI is recommended as panel
dimensions will increase.
Bottom entry cable Power cable entry (example)
Rear
A
D
E
C B C
1680 mm
Bottom
G F G
J
H
Front
Room planning
The room planning of installing HS21 in the switchgear room is shown below.
5
4
D
Rear
1
C
2 w
1...HS21 switchgear
2...Side aisle
Front A
B
6
Metal-clad
Compartments Low voltage compartment
Each section of the HS21 metal-clad switchboard is The upper and lower low voltage compartments are
separated into four compartments. located above and below the circuit breaker
・Circuit breaker compartment. Cables routed through the circuit
・Main bus bar breaker compartment are protected by metal
・Cable terminations shielding.
・Low voltage equipment
To withstand internal arc faults, segregation Panel partitions
between compartments is achieved by the use of The compartment between each panel is divided by
metal partitions. the metallic partition.
See picture below. Since each compartment have not penetrated
between panels, other panels are not affected even
Circuit breaker compartment when the accident happens by a certain panel.
This compartment is equipped with a vacuum circuit Moreover, when extending in the future, it can
breaker and contactor. install easily.
The cradle is equipped with metal shutters.
Draw-out and insertion of the circuit breaker can not
be carried out without first satisfying the safety
interlock procedure.
Cable compartment
Standard cable entry is from the rear bottom.
However, if required cable, entry can be from
above, but the depth of the panel will increase.
Access can not be gained to this compartment
without first satisfying the safety interlock procedure
of the switchboard.
Also located within this compartment are:
・Earthing switch
・Zero-phase current transformer
・Surge arrestor
・Voltage and current transformers
7
Construction
Basic panel design (example)
16
C
1 D 26
17
2
A B 18 27
3
4
19
20
14 21
28
10 22
6
15
23
7
11 29
12
8
13 A
9 24
25
Front view Side view Rear view
8
Product description
Pressure relief flaps
To relieve pressure during an internal arc fault, Top panel
pressure relief flaps are provided on the circuit Pressure relief flaps
breaker, bus bar and cable compartments at the
positions shown.
Insulation bushing
To maintain electrical characteristics and
mechanical strength the three-phase single
molding insulation bushings are manufactured
using high-grade epoxy resin material. Insulation bushing
Specification
Rated voltage 12 kV
Rated power frequency
28 kV / min
withstand voltage
Rated lightning impulse
75 kV
withstand voltage
Over current strength 25 kA 1sec (3sec) 1)
1) 3sec on request
Metal
shutters on
VCB cradle
Circuit
breaker
grounding
9
Interlocks
・Mechanical interlocking facilities satisfy demand of IEC62271-200.
・Descriptions of the HS21 switchboard interlocks are shown below.
!. With metal-clad compartmented switchgear and controlgear, door should only be opened
when the part of the main circuit contained in the compartment being made accessible is dead.
@. They shall be provided with locking facilities, unless the safety of persons is assured by a
suitable interlocking device.
#. The withdrawal or engagement of a circuit breaker, switch or contactor shall be impossible
unless it is in the open position.
$. It shall be impossible to close the circuit breaker, switch or contactor in the service position
unless it is connected to auxiliary circuit.
%. When circuit breaker is a connect position, it isn’t possible to do the “ON” position of earthing
switch.
Remove
rear panel
Cable
comp’t
door open
Open Remove
lower upper
door door
Turn lower cable comp’t Turn and remove upper cable Turn upper cable comp’t
door key comp’t door key door key
10
Components
Vacuum circuit breaker HVF Vacuum circuit breaker HVF
・Applicable standards Control jack
The HVF vacuum circuit breakers meet all the Manual
spring
requirements of IEC 62271-100 and the other charge port
applicable standards.
・Service life time
HVF vacuum circuit breaker operating mechanism Charge / Manual
discharge close
features reduced maintenance requirements, indicator button
providing a long-life expectancy of 30,000
operations. Open / close
indicator
Because of the small amount of contact erosion, Manual
contact life is increased to 20,000 operations for the Operations open
counter button
rated normal current.
・Maintenance free Position
The circuit breaker require little maintenance. handle
In fact, only the parts subject to normal wear and
aging must be serviced to ensure fully reliable
operation.
This involves simple jobs carried out by the Upper
contact
customer’s personal with short servicing times and
corresponding downtimes and also long operation
periods between servicing.
Maintenance is confined to lubricating the operating Vacuum
interrupter
mechanism.
The vacuum interrupters and their supports need not
be serviced.
Lower
・Rapid load transfer, synchronizing and contact
operating duty
With its consistent short closing and opening times,
the HVF is especially beneficial in load transfer from
one circuit to another without interruption of service.
This high speed operation synchronizes the systems
so that they are parallel at the moment of contact
HVF breaker on cradle
closure.
According to the relevant standards, tests were
carried out for the following operation duty.
O - 0.3s - CO - 3min - CO (for auto-reclosing)
・Switching upload transformers
By using special contact materials, the chopping
current of the vacuum circuit breakers is only 4 to 5A.
This means that no dangerous over voltages arise
when unloaded transformers are disconnected.
Specification
Type 1)
HVF-104□/ HVF-204□
Rated voltage 7.2 / 12 kV
Rated current 630 A 1250 A 2000 A
Rated frequency 50 / 60 Hz
Rated short circuit breaking current 25 kA
Rated short circuit making current 65 kA
Rated short time withstand current 25 kA 3sec
Rated control circuit voltage DC 110V
1) Type number in the square “□” z ...630A, x...1250A, c...2000A
11
Components
Vacuum contactor HCA
Vacuum contactor HCA (with single fuse)
・Applicable standard
The HCA vacuum contactor is manufactured in ON / OFF
accordance with international standard indicator
IEC 62271-106.
・Service life time Operations
HCA vacuum contactor operating mechanism counter
features reduced maintenance requirements,
providing a long-life expectancy of 1,000,000
operations. Control jack
Specification Fuse
Type HCA-6□C□1)
Rated voltage 7.2 kV
Rated frequency 50 / 60 Hz
Rated current 200 A 400 A
Rated short circuit breaking current
40 kA Lower
(with power fuse)
contact
Rated short time current 3.2 kA 1sec
Rated control circuit voltage AC / DC 110V
Max motor capacity 1500kW 3000kW
1) Type number in the square“□” HCA contactor on cradle
HCA-□C□
2...200A, 4...400A
Earthing switch
The earthing switch is located on the VCB/VCT
cradle and has a making current capacity rating
that ensures maximum possible protection for the Earthing switch
operator in case of an error.
Specification
Rated voltage 12 kV
Rated short time withstand current
25 kA 3sec
withstand voltage
Rated short circuit making current
63 kA
withstand voltage
12
Components
Multi protection and control unit HIMAP-BCG
・General characteristic
The multi protection and control unit HIMAP-BCG is a bay Multi protection and
control unit supplying Power Management System. control unit HIMAP-BCG
Nowadays our customers have required much more
integrated multi protection relay, monitoring, control
devices and power management for better and easier
maintenance, performance, electrical system analysis and
communication according to new trend of switchboard.
HIMAP-BCG supplies those requirements of customers
with easy handling and operation.
HIMAP-BCG provides a graphic display with rear-lit LCD
and push buttons as HMI (Human Machine Interface).
HIMAP-BCG provides the parameter setting program,
control setting program, various editors and fault
recording and analysis program on Windows / 95 / 98 /
NT / 2000 / XP for HMI.
In addition, HIMAP-BC can be set manually and this
manual setting function helps user to interface easily .
・Protections
This protection functions are based on the IEC60255. HIMAP-BCG has non-volatile Flash Memory that
can store data safely. The Flash Memory reserves the data regardless of disturbance or electromagnetic
wave. In addition to this Flash Memory can store a lot of backup data through a mirror effect.
- ANSI 25 ... Auto synchronizing - ANSI 59 ... Over voltage relay
- ANSI 27 ... Under voltage - ANSI 64 ... Over voltage ground relay
- ANSI 32 ... Reverse power - ANSI 67 ... Directional over current relay
- ANSI 50 ... Over current - ANSI 87 ... Generator differential protective relay
- ANSI 51 ... Time delay over current - ANSI 86 ... Lock out relay and more...
13
Components
・Measuring function
HIMAP-BCG supplies each analogous data pages for measuring as follows.
- 3-phase current - Two different 3-phase bus bar voltages - Working current
- 3-phase voltage - Frequency and power factor - Harmonic wave
- Measured and calculated grand voltage - Power meter page - Operating value
- Measured and calculated grand current - Active power, reactive power - Synchronizing
・Control function
HIMAP-BCG provides breaker functions. These functions can be set manually also allowing customers
to conveniently handle HIMAP-BCG without a PC and downloading program (Flash Loader). Of course,
HIMAP-BCG requires a password or transponder card to access these functions.
HIMAP-BCG is applied to various ship systems. Customers can select the graphic they want to apply.
HIMAP-BCG has various graphic modes for each piece of electrical equipment or feeder. HIMAP-BCG
also has an interlock between switching devices.
・Alarm / Event control functions
HIMAP-BCG provides detailed information about events, alarms and interlocks. By use of this
information, and a historical data system, trend can be analyzed.
・Data recording functions
One of the most important function of HIMAP-BCG is extended fault recording function.
HIMAP-BCG has additional CPU for this extended function as optional.
・Diagnostics and Monitoring
Diagnostics and supervision are very important functions of the bay controller.
・Panel automation
HIMAP-BCG provides convenient and perfect interlocking system for control logic of switchboard. In
order to realize this function, HIMAP-BCG sensors position of each switching device and provides the
position indication in feeder graphic. Every switching device can be controlled by HIMAP-BCG locally or
remotely .
・Parameter setting program Specification
HIMAP-BCG supplies program for easy setting Type HIMAP-BCG
of parameters. Several categories simplify page
Standard conformance IEC 60255
setting.
Certifications ABS, BV, DNV, GL, LRS
・Communication
DC 24V / DC 110V / AC 110V
HIMAP-BCG system treats very large data like Control power supply
AC 220V
as data recording or parameter data files via Communication RS232C, CANbus, MODbus
various communication systems in itself. The
relevant signal is acknowledged in the related
function.
・Extension boards CMA
The extension board is used when additional input / output is required.
14
Components
Generating plant management system GAC21
・General characteristic PLC (programmable logic controller)
The GAC21 Generating Plant Management System is
Power CPU module other module
designed to be reliable and user friendly. The system
module
design is based on TERASAKI’s experience as a
dedicated manufacturer of generator control technology
and multiplex transmission systems that have
successfully been supplied to a large number of marine
projects for many years.
The GAC21 System is a function-dispersed type system
that is designed to operate using its PLC
(programmable logic controller). Specification
Type Micrex-SX
It consists of two control units, the GAC21 Automatic Standard conformance IEC 61131
Generator Controller and the Type EAS-101 Automatic Control power supply DC 24V (+30% to -25%)
Digital Synchroniserand can be utilized with up to a CPU 32 bit processor
maximum of 5 generators. Processing speed 20 to 520 ns
Program memory 32 k step
・PLC (programmable logic controller) analog input / output,
Module function digital input / out put,
The GAC21 automatically controls generators using its communication
programmable logic controller. It covers the No. of controlled generators Max. 5
management of the entire generating plant, including Communication
RS232C, RS485,
TM, SX-BUS, P-link
the automatic load sharing function, automatic start,
TM ... TERASAKI multiple transmission system
automatic switching and power management.
SX-BUS, P-Link ... Fuji Electric original high speed
Control parameters and settings can be easily modified data link system
using the device provided with every GAC21 system.
15
Components
Feeder, incoming, transformer protection relay HIMAP-FI/T
・General characteristic
HIMAP is a multifunctional digital protection relay to protect incoming, feeder and transformer lines.
Communication facilities are provided to enable measuring functions to be monitored remotely and
power management systems to operate automatically.
HIMAP has a self-diagnosis function. Display of any internal malfunction can be shown on the integral
display and also transmitted to a remote alarm system.
HIMAP has a digital filter to prevent malfunctions caused by harmonic frequencies in supply lines.
Specification
Type HIMAP-FI (feeder, incoming) HIMAP-T (transformer) Protection relay
Control power supply AC 110V / AC 220V / DC 110V / DC 220V HIMAP-FI/T
Protect function ANSI 27, 50/51, 59, 64, 67 ANSI 50/51, 67, 87
Communication RS232C, RS485 HDLC
・Protections
- ANSI 47 ... Phase sequence
- ANSI 48 ... Maximum start time - ANSI 67 ... Directional over current
- ANSI 51L ... Load increase - ANSI 46 ... Unbalanced current
- ANSI 49S/51 ... Thermal level (Overload) - Temperature (3 sensors)
- ANSI 50/51R ... stall and short circuit ... RTD Pt.100 or PTN / NTC thermistor
/over current jam - External fault 1 ... N.O / N.C contacts
- ANSI 66 ... Start inhibit - External fault 2 ... N.O / N.C contacts
・Actual data
Phase current, ground fault current and thermistor resistance, Motor load in % of FLC, Thermal
capacity, Time to trip, Time to start, Unbalance current.
・Communication
RS485 serial link with MODbus communication protocol, operating at a baud rate of 1200 to 9600
bits/sec enables monitoring of set-points and actual parameters. The serial link enables remote control
of both the MPR-6-DGF and the motors.
16
Optional equipment
HS21 prepares the various option equipment to
improve safety more.
Inspection window IR Window
The list of the option equipment is shown below.
・Inspection window
Installed in the circuit breaker compartment door
when visual confirmation is required by ships staff
of the operating position of the circuit breaker.
・IR Window
Using Thermography enables temperature
measurement of busbar without opening the
closed compartment.
Insulation boots
17
Accessories
The accessories provided as standard are shown Lifter
below.
Memo
18
TERASAKI Global Service Network
service & supply
TERASAKI
TERASAKIELECTRIC
ELECTRIC(EUROPE)
EUROPE LTD.
TERATEC LTD.
7-9-10 Hannancho, Abeno-ku, Osaka, 545-0021, JAPAN
Te l : +81 6 6693 6974 : +81 6 6693 6971 I.S.E.S. members worldwide
Fax: +81 6 6693 7116 : +81 6 6693 1716 can also provide service required.
E-Mail parts: [email protected] E-Mail maintenance: [email protected]
Web site: http://www.teratec.co.jp
TERASAKI ELECTRIC CO., COFELY WEST INDUSTRIE BV TERASAKI ELECTRIC (CHINA) LTD.
(F.E.) PTE. LTD. Sluisjesdijk 37 3087 AD Rotterdam, 72 Pacific Industrial Park,
17 Tuas Street Singapore 638454 The Netherlands Xing Tang Zengcheng, Guangzhou 511340,
China
Te l : +65 6561 1165 Te l : +31 10 42 95 200 Te l : +86 20 8270 8556
Fax: +65 6561 2166 Fax: +31 10 42 95 005 Fax: +86 20 8270 8586
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]
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