Tech Spec
Tech Spec
exchanger EA2006/EA42006
Please Note that Material of Construction are as per the enclosed Sheet
Sl Description Qty
1 Tube Bundle for Heat Exchanger EA42006
No of Tubes – 118 U Tubes
Tube Sizes: 19.05 mm ODx2.11mm thk (Min) –
6000mmLg.
Tube Matl: ASTM A179/ ASME SA179 One
Tube Sheet Matl:SA350 LF2
Dimensions as per Enclosed Drawing : GA-3090 Rev
3.
Material of Construction As per Enclosed
Dwg.(dummy shell used for hydro test shall be
supplied along with tube bundle)
Page 1
Fabrication, Testing & Supply of the Tube Bundle for Heat
exchanger EA2006/EA42006
i. Review of WPS/PQR
j. Stage wise inspection during fabrication as per QAP.
k. Inspection for dimensional conformance.
l. Witness hydro-test of tube bundle assembly and shell (dummy) test.
m. Issue product release note giving details of inspections carried-out.
n. The raw material used for manufacturing tube bundle shall be from the
mills/shops of INDIA/USA/JAPAN or EUROPE.
Page 2
INSPECTION AND TEST PLAN
FOR HEAT EXCHANGER TUBE BUNDLES
Scope of Inspec!on
Sl. Inspec!on Method of Quantum of Reference Acceptance Manufactur-
No. Ac!vity/ Stage Component Characteris!c Check Check Document Criteria Record er TPI
1 General
ASME Sec!on VIII. ASME Sec!on VIII.
Drawing & Div.1 Ed.2017/ TEMA Div.1 Ed.2017/ Drawing &
Calcula!on 9th Ed./ API 660 TEMA 9th Ed./ API Calcula!on
1.1 Approval Ed.2015 660 Ed.2015/ PO Document H H
Inspec!on and Inspec!on and
1.2 Test Plan Review of ITP Test Plan H H
2 Procedure
ASME Sec!on IX
Welding Review of WPS, PQR Ed.2017/ Approved ASME Sec!on IX WPS/ PQR/ New-H,
2.1 Procedure and WPQ 100% Drawing Ed.2017 WPQ H Old-R
Inspec!on
Hydrotes!ng PO & Approved PO & Approved Report/ Hy-
5.2 (Shell Side) Tube Bundle Leak Check Visual 100% Drawing Drawing drotest Graph W H
Equipment Dryness, PO & Approved PO & Approved Inspec!on
5.3 Drying Tube Bundle Cleaniness Visual 100% Drawing Drawing Report W R
An!-Corrosion PO & Approved PO & Approved Inspec!on
5.4 Coa!ng Tubesheet Workmanship Visual 100% Drawing Drawing Report W W
Tube Bundle +
Dummy Shell PO & Approved PO & Approved Inspec!on
5.5 Nitrogen Filling Assembly Gas Pressure Visual 100% Drawing Drawing Report W W
Stamping Details PO & Approved PO & Approved Rub-Off of
5.6 Final Stamping Tube Bundle Verifica!on Visual 100% Drawing Drawing Stamping W W
6 Documenta!on
Verifica!on/
Compila!on of Purchase Order & Purchase Order & Documents
Inspec!on & Test Vendor Vendor as per PO and
6.1 Documenta!on Records Requirements Requirements Vendor W H
Legend: R:Review, W:Witness, H: Hold (Offer for Witness and Obtain Clearance)
In case of conflict between Purchase Specifica!on, Contract documents and ITP, more stringent condi!ons shall be applicable.