Cre2 Catalyst-2 PDF
Cre2 Catalyst-2 PDF
Cre2 Catalyst-2 PDF
Catalysis
Occurrence, study and use of catalysts and
catalytic processes.
Representation of the action of catalyst
Heterogeneous Reactions
Types
1. Catalytic type heterogeneous reactions
2. Non-Catalytic type heterogeneous reactions
1. Catalytic type heterogeneous reactions
1. Gas-Solid Reactions
Ex: (i). Ammonia synthesis
(ii). Oxidation of SO2 to SO3 using V2O5 catalyst
(manufacture of H2SO4)
(iii). Catalytic cracking of crude oil
2. Gas-Liquid-Solid Reactions
Ex: (i). Catalytic hydrogenation of acetone to propanol
(ii). Catalytic oxidation of ethanol using O2 to acetic acid
2. Non-Catalytic heterogeneous reactions
1. Gas-Liquid/Solid reactions
Ex: Combustion of coal, roasting of sulphide ores,etc.,
2. Gas-Liquid reactions
Ex: (i). Purification of gas mixtures (Absorption)
(ii). Ammonia+ aq.HNO3 -> Ammonium nitrate
(Absorption)
(iii). Chlorination of liquid hydrocarbons
3. Liquid-Liquid reactions
Ex: (i). soap preparation (acids + alkalies)
(ii). Nitration of organic compounds
4. Liquid-Solid reactions
Ex: calcium carbide+H2O -> Acetelyene
Burning of carbon
Mechanism of Heterogeneous Catalysis:
1. Bulk Diffusion of reacting molecules to the surface of
the catalyst
2. Pore Diffusion of reacting molecules into the interior
pores of the catalyst
3. Adsorption of reactants (chemisorption) on the surface
of the catalyst
4. Reaction on the surface of the catalyst between
adsorbed molecules
5. Desorption of products
6. Pore Diffusion of product molecules to the surface of
the catalyst
7. Bulk Diffusion of product molecules
Mechanism of Heterogeneous Catalysis:
Mechanism of Heterogeneous Catalysis
Catalyst types
Porous catalyst
Eg. Raney nickel used in hydrogenation of vegetable & animal
oils- eg. Zeolites –porous itself act as a catalyst .
Supported catalyst
Eg. V2O5 on silica used to SO2 to SO3; Pt on Alumina
Supports- activated carbon, silica
Monolithic catalyst-non porous, non supported
Eg. Pt gauze in Nitric acid manufacture from ammonia,
Ethanol to acetaldehyde-silver gauze
Unsupported catalyst
Eg. Promoted iron for NH3 synthesis
Catalyst Properties
1. Surface Area
2. Void volume
3. Density of the solid material in
the particle
4. Pore volume distribution –
distribution of void volume
according to void size
Rate equations for heterogeneous reactions
roverall r1 r2 r3 ...... rn
Rate controlling step or rate limiting step
Consider the reaction type
A (g) + B (s) → R (g)
Condition:
1. First order reaction w.r.to gaseous reactant A
2. No ash is formed on the solid surface
Steps involved:
1. Gas (A) is transported from the bulk of gas to the solid
surface (B)
2. Surface reactions b/w A and B
3. Product R is transported from the solid surface to the
bulk gas
• The rate of mass transfer of A through gas film by
diffusion per unit surface to surface of B
1 dN A
rA"1 k g (C Ag C As )
S dt
• The rate of reaction based on unit surface area of B
1 dN A
rA" 2
k "C As
S dt
• These steps are in series. So at steady state,
Flux of A to the surface = Surface reaction
rA"1 rA" 2
k g (CAg C As ) k "C As
k g C Ag (k k g )CAs
"
k g C Ag
C As
(k" k g )
1 dN A
Substitute C As into r "
A2 k "C As
S dt
k "k g
The overall rate of reaction r r
" "
C Ag
k kg
A1 A2 "
• For steps in series r1 = r2 = roverall
1
rA" rA" 2 rA" C Ag
1 1
k "
g k
• This is the expression for overall rate in terms of bulk
reactant concentrations
• The overall rate of a heterogeneous process is
determined by the slowest step and hence it is called as
the rate controlling step.
• If kg>>k ” then the overall rate reduces to
-rA” = k” CAg
• Which implies the chemical reaction is the rate limiting
step (diffusion is rapid and reaction is slow)
• If k ” >> kg then the overall rate reduces to
-rA” = kg CAg
• Catalytic cracking
• Catalytic reforming
• Aromatization
• Isomerization
• Hydrogenation of vegetable oils
• Enzymatic reactions in food processing
• Conversion of SO2 to SO3 with the presence of V2O5
• NH3 synthesis
Characteristics of catalytic reactions
Example:
Silica & Alumina catalyst
3. Simple mixing of components
4. Impregnation method
K2O, CaO, SiO2, and Al2O3 is used as a promoter for Iron catalyst
in ammonia synthesis
Inhibitor
• Opposite of a promoter
• substance added during preparation of a catalyst, it
lessens activity, selectivity or stability.
• Useful for reducing the activity of a catalyst for and
undesirable side reaction.
• Example: Oxidation of ethylene to ethylene oxide using
silver supported on alumina catalyst. Byproducts CO2
and H2O formation is suppressed by adding halogen
compounds inhibits the complete oxidation.
Catalyst Deactivation (Poisoning)
• Activity of a catalyst decreases with time
• Catalysts for cracking and some other hydrocarbon
reactions lose much of their activity in seconds due to
poisons.
• Poisons are defined as substances either in the reactant
stream or produced by the reaction, which lowers the
activity of a catalyst
• Continuous regeneration of cracking catalysts is
necessary because of the deposition of one of the
products carbon on the surface
• The slow decrease in activity is due to chemisorption of
reactants, products or impurities in the liquid stream
• Rapid deactivation is caused by physical deposition of a
substance that blocks the active sites of a catalyst
• Rapid deactivation is also called as fouling
• Deactivation can also be caused by a change in the
structure of the catalyst due to prolong exposure to
elevated temperature in the reacting atmosphere.
Eg: sintering
Types of Poisons
Butene Iron
Butadiene
Steam added to the butene feed of a dehydrogenation
reactor appeared to reduce the amount of coke formed
and increase the yield of butadiene. The catalyst used is
iron
Poisons for various catalysts
Catalyst Reaction Types of poisoning Poisons
69
Difference b/w Physisorption and Chemisorption
Parameter Physisorption Chemisorption
Adsorbent All solids Some solids
Adsorbate All gases below critical Some chemically reactive
temperature gases
q m K L Ce
• Langmuir isotherms qe
1 K L Ce
• Redlich-Peterson isotherms
• Toth isotherms
• Temkin isotherms
Surface area of catalyst
6
(i ). S g 4
1.5 10 4
cm 2
/ g (1.5 10 m / kg ) 1.5
3 2
m2 / g
2( 2 10 )
6 6
(ii ). d p 0.03 10 4 cm 0.03 10 6 m 0.03 microns
p S g 2(100 10 )
4
Solid catalysts
p 1 (c 1)p
( 2)
(p o p ) m c cm p o
• Where po is the saturation or vapor pressure and c is a constant for
the particular temperature and gas-solid system. According to
equation (2), a plot of vs should give a straight line,
p p
as shown in figure (2).
(p o p ) po
Brunauer – Emmett – Teller method for finding
Surface area of catalyst
• Of additional significance is the fact that such straight lines can be
accurately extrapolated to (p/po = 0).The intercept I obtained from
this extrapolation, along with the slope s of the straight line, gives
two equations from which v m can be obtained.
1 p
I at 0 (3)
m c po
c 1
s ( 4)
m c
• Solving these equations for the volume of adsorbed gas
corresponding to a monomolecular layer gives
1
m ( 5)
Is
• The volume vm can be readily converted to the number of molecules
adsorbed. However, to determine the surface area it is necessary to
select a value for the area covered by one adsorbed molecule. If this
is α, total surface area is given by,
m N o
Sg ( 6)
V
• Where No is Avogadro’s number, 6.02 x 1023 molecules / mol
• V is volume per mole of gas at conditions of vm, since vm is recorded
at standard temperature and pressure, V = 22,400 cm3 / g mol.
• Emmett and Brunauer proposed that is projected area of a molecule
on the surface when the molecules are arranged in close two-
dimensional packing. This value is slightly larger than that obtained
by assuming that the adsorbed molecules are spherical and their
projected area on the surface is circular. The proposed equation is
2/3
M
1.09
N o
(7)
• Where M is molecular weight and is the density of the adsorbed
molecules.
• For Nitrogen
Sg 4.35104 v m (8)
m N o
Sg ( 6)
V
2/3
M
1.09 (7)
o
N
p 1 (c 1)p
( 2)
(p o p ) m c cm p o
p 1 (c 1)p
( 2)
(p o p ) m c cm p o
p p
Plot (p o p ) vs po
1 p c 1
I at 0 (3) s ( 4)
m c po m c
1
m ( 5)
Is
Void volume and Solid density
Helium-Mercury method
• The volume of helium is displaced by a sample of catalyst is
measured; then the helium is removed, and the volume of mercury
that is displaced is measured.
• Since mercury will not fill the pores of most catalysts at atmospheric
pressure, the difference in volumes gives the pore volume of the
catalyst sample.
• The volume of helium displaced is a measure of the volume
occupied by the solid material.
• From this and the weight of the sample, the density of the solid
phase,ρs , can be obtained. Then the void fraction, or porosity, of the
particle, may be calculated from the equation
void volume Vg
p p Vg
total volume 1 / p
82.7 45.1
Vg 0.371 cm 3 / g
101 .5
101 .5
s 2.25 g / cm 3
45.1
Vg s 0.371 2.25
p 0.455
Vg s 1 (0.371 2.25) 1
Pore volume distribution
1. Mercury-Penetration Method
2. Nitrogen-Desorption Method
3. Combination of Mercury-Penetration & Nitrogen-
Desorption Method
1. Mercury penetration method
• The mercury-penetration method depends on the fact
that mercury has a significant surface tension and does
not wet most catalytic surfaces. This means that the
pressure required to force mercury into the pores
depends on the pore radius.
• The pressure varies inversely with a; 100 lb/in.2.
(approximately) is required to fill pores for which a = 10,
000 oA, and 10, 000 lb/in.2 is needed for a = 100 oA.
• Simple techniques and equipment are satisfactory for
evaluating the pore-volume distribution down to 100 to
200 oA, but special high-pressure apparatus is
necessary to go below a = 100 oA, where much of the
surface resides.
• By equating the force due to surface tension (which
tends to keep mercury out of a pore) to the applied force,
Ritter and Drake obtained
a 2p 2a cos
2 cos
a
p
p
• For nitrogen at – 195.8 oC (normal boiling point), for a-δ
in angstroms, becomes
1
po
a 9.52 log
p