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Abstract- This paper describes power generation simulation results using MATLAB. The output power depends on various
parameters such as turbine inlet pressure, turbine outlet pressure, temperature and flow rate of BF gas. The results are
compared and optimal value for which the turbine has to be operated are determined.
Keywords- TRT (Top gas pressure recovery turbine), BF gas, MATLAB/Simulink, Software.
79
International Journal of Mechanical And Production Engineering, ISSN: 2320-2092, Volume- 2, Issue- 7, July-2014
6
x 10 Output Power verses Input pressure at different Flow rates
15
14
13
12
11
Output Pow er in M W
10
8
Q=2,00,000
7 Q=3,50,000
Q=5,00,000
6
9.2
follows: 8.8
x 100 = 24.8 ≅25 % Fig.3.Inlet pressure verses output power at different outlet
1200 pressure
Power increases with increase in inlet power. As
III. RESULTS pressure increases in steps of 5Kpa power increases
by 0.13 MW. when outlet pressure is increased by 1
OUTPUT POWER CALCULATION OF TRT: Kpa power decreases by 0.08 MW.
6 Inlet pressure verses Output Power at different temperatures
Parameters considered for estimating the TRT power 11
x 10
output:
•BF Gas volume flow 10.5
•Efficiency of Generator 8
T=338 K
T=353 K
7.5
(n-1/n)
P = Q x D x Cp x T1 x {1 – (p2/p1) }x Tx G 7
275 280 285 290 295 300 305 310 315
80
International Journal of Mechanical And Production Engineering, ISSN: 2320-2092, Volume- 2, Issue- 7, July-2014
T=353K
7.1
6.9
6.8
6
x 10 Temperature vers es OutPut Power at different Inlet press ure
10
6.7
9.5
6.6
6.5 9
6.4
8.5
OutPut Power in MW
6.3
106 106.5 107 107.5 108 108.5 109 109.5 110 8
Outlet Press ure (P2)
7.5
temperature P1=292.3
P1=307.3
6.5
Power decreases with increase in outlet pressure. As 315 320 325 330 335
Temperature in K
340 345 350 355
outlet pressure increases in steps of 0.5Kpa power Fig.9.Temperature verses output power at different inlet
decreases by 0.04 MW. Power increases by 0.31 MW pressure
for increase in temperature by 15K.
x 10
6
Outlet pres sure verses Output Power at different flow rates
Power increases with increases in temperature. As
14
temperature increases by 5K power increases by 0.12
12
MW. power increases by 0.35 MW for 15 Kpa
10
increase in inlet pressure.
Output Power
6
x 10 Output power verses Temperature at different outlet press ure
8 8.1
6
7.9
7.8
4
Q=2, 00, 000
OutPut Power in MW
7.7
Q=3, 50, 000
Q=5, 00, 000
2 7.6
106 106.5 107 107.5 108 108.5 109 109.5 110 7.5
Outlet press ure P2
P2=106.3
7.4 P2=107.3
P2=108.3
rates 7.2
7.1
315 320 325 330 335 340 345 350 355
Temperature in K
Power decreases with increase in outlet pressure. As Fig.10.Temperature verses output power at different inlet
pressure increases in steps of 0.5 Kpa power output pressure
decreases by 0.02 MW at Q=2,00,000 Nm3/hr ,0.04
MW at Q=3,50,000 Nm3/hr and 0.05MW at 5,00,000 Power increases with increases in temperature. As
Nm3 /hr.The power increases by 3.7 MW as flow rate temperature increases by 5K power increases by 0.11
is increased by 1,50,000 Nm3/hr. MW
6
x 10 output power verses flow rate at different temperatures
12
6
x 10 Output power verses Output pressure at different Inlet pressure
11 11
10
10. 5
9
8
10
OutPut power in MW
9. 5 6
Output P ower in MW
5
9
4 T=323 K
T=338 K
T=353 K
3
8. 5
8 1
1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6
Flow rate (Q) 5
x 10
7. 5
Fig.7.Outlet pressure verses output power at different inlet Power increases with increases in Flow rate. As Flow
pressures rate increases by 50,000 Nm3/hr power increases by
0.9MW. Power increases with increases in Flow rate.
Power decreases with increase in outlet pressure. As Flow rate increases by 50,000 Nm3/hr power
power increases by 0.04 MW as outlet pressure increases by 0.9MW.
increases in steps of 0.5 Kpa. 12
x 10
6
Output power vers es flow rat e at different Outlet press ure
6
x 10 Output power verses temperat ure at different flow rates
11
14
10
12
9
Output Power in MW
10 8
Output power in MW
7
8
6
P2=106. 3
6
P2=107. 3
P2=108. 3
5
4 Q= 2, 00,000
Q= 3, 50,000
4
Q= 5, 00,000 2 2.5 3 3.5 4 4.5 5
Flow rat e (Q) 5
x 10
2
315 320 325 330 335 340 345 350 355
Temperature in K
81
International Journal of Mechanical And Production Engineering, ISSN: 2320-2092, Volume- 2, Issue- 7, July-2014
Power increases with increases in Flow rate. As Flow maximum power generation .The furnace top
rate increases by 50,000 Nm3/hr power increases by pressure fluctuation is the main reason for variation
1.23MW of TRT inlet pressure. So the fine tuning and trouble
14
x 10
6
Output power vers es flow rate at different Inlet pressure
free operation of Blast Furnace is required to generate
13
12
constant BF top pressure.As per design a constant
11 TRT outlet pressure of 0.125 bar max, is also
OutPut Power in MW
10
9
necessary to achieve maximum power output of
8
P1=277.3
12.4MW from the TRT. Flow rate of BF gas should
be maintained at 5,00,000 Nm3/hr.
P1=292.3
7 P1=307.3
4
1 1.5 2 2.5 3 3.5
Flow rate (Q)
4 4.5 5 5.5
5
x 10
6
REFERENCES
Fig.13.Flow rate verses output power at different inlet pressure
[1] Yang Wei-hua, Xu Tao, Li Wei, Chen Guang, Jia Li-yue,
Guo Yue-jiao “Waste Gases Utilization and Power
Power increases with increases in Flow rate. As Flow Generation in Iron and Steel Works” 2009 Third
rate increases by 50,000 Nm3/hr power increases by International Symposium on Intelligent Information
1.2MW. Technology Application
Workshops.IEEEDOI10.1109/IITAW.2009.17.
CONCLUSION [2] M. Modesto a,*, S.A. Nebra b “Exergoeconomic analysis
of the power generation system using blast furnace and coke
A consistent and constant TRT inlet BF gas pressure oven gas in a Brazilian steel mill” 2009 Elsevier Ltd.
of 2.2 bar is to be maintained to achieve maximum
[3] Xiao Ding, Hongyuan Li “Environmental Benefit from
power output of 12.4MW. Fluctuation of BF gas inlet Blast Furnace Gas Recycling in the Integrated
pressure adversely effects the power generation. Steelworks”2011 International Conference on Computer
Therefore to achieve 100% PLF, the inlet BF gas Distributed Control and Intelligent Environmental
pressure of the TRT has to be constant to obtain Monitoring.
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