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RL-Series LBS/Sectionaliser with ADVC Controller

N00-811 10/2017

RL-Series LBS/Sectionaliser
with ADVC Controller
Installation, Operation and Maintenance Manual

10/2017
N00-811-00

www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical character-
istics of the performance of the products contained herein. This documentation is not intended as a
substitute for and is not to be used for determining suitability or reliability of these products for specific user
applications. It is the duty of any such user or integrator to perform the appropriate and complete risk
analysis, evaluation and testing of the products with respect to the relevant specific application or use
thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for
misuse of the information contained herein. If you have any suggestions for improvements or amendments
or have found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical,
including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and using this
product. For reasons of safety and to help ensure compliance with documented system data, only the
manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must
be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in
injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2017 Schneider Electric. All Rights Reserved.

2 N00-811 10/2017
Table of Contents

Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
General Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 2 RL Series LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 3 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Site Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Chapter 4 Communications and Accessories Installation . . . . . . . . . . . . . . . . . . . . . . 31
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Input Output Expander (IOEX3) Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Chapter 5 Installation Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Terminal Designation and Phase Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Power Flow Direction Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Chapter 6 Control Electronics Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Chapter 7 Operator Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
setVUE Panel Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
flexVUE Panel Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Chapter 8 Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Typical Event Log Trip Sequence Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Chapter 9 Power System Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Power System Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Real Time Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Chapter 10 Accessories Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Accessories Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Fast Trip Input Module (FTIM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
IOEX Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
FTIM Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Chapter 11 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
RL-Series and ADVC Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Abnormal Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Chapter 12 Ratings and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Equipment and Crating Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
ADVC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Appendices ..................................................... 109
Appendix A Replaceable Parts and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
........................................................................ 111
Appendix B Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
........................................................................ 119
Appendix C Safety Data Sheet - Sulphur Hexafluoride (SF6) . . . . . . . . . . . . . . . . . . . . 125
........................................................................ 125
Appendix D Safety Data Sheet - Silicone Grease Hazard Data. . . . . . . . . . . . . . . . . . . 129
........................................................................ 129
Glossary ..................................................... 135

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4 N00-811 10/2017
Safety Information

Important Information

NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before
trying to install, operate, service, or maintain it. The following special messages may appear throughout
this documentation or on the equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.

PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this
material.
A qualified person is one who has skills and knowledge related to the construction and operation of
electrical equipment and its installation, and has received safety training to recognize and avoid the
hazards involved.

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6 N00-811 10/2017
About the Book

At a Glance

Document Scope
This document describes the installation and maintenance procedures for the RL-Series LBS/Sectionaliser
with ADVC Controller.

Validity Note
This document is valid for the RL-Series which consists of a RL-Series Load Break Switch (LBS) combined
with an ADVC Controller (ADVC).

Related Documents

Title of Documentation Reference Number


RL-Series Whitepaper N00-806
ADVC Controller Operational Manual N00-812

You can download these technical publications and other technical information from our website at
http://www.schneider-electric.com/en/download

Trademark Notice
All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies.

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RL-Series LBS/Sectionaliser with ADVC Controller

N00-811 10/2017

Chapter 1
Introduction

Introduction

General Introduction

General
This manual describes the installation and maintenance of the RL-Series Sectionaliser and the ADVC
Controller
While every care has been taken in the preparation of this manual, no responsibility is taken for loss or
damage incurred by the purchaser or user due to any error or omission in the document. Inevitably, not all
details of equipment are provided nor are instructions for every variation or contingency during installation,
operation or maintenance.
For additional information on specific problems or requirements, please contact the manufacturer or your
distributor.

N00-811 10/2017 9
Switchgear and Controller Architecture

10 N00-811 10/2017
Symbols
The following symbols are used throughout this manual (and others). They are designed to give a quick
way of indicating information that is designed for specific areas of interest.

Symbol Meaning
The bushing symbol indicates that the adjacent information applies only to the specified switchgear.

The set symbol indicates that the adjacent information only relates to the ADVC SetVUE operator interface.

The flex symbol indicates that the adjacent information only relates to the ADVC flexVUE operator interface.

Software Identification
The software loaded into the ADVC Controller is identified by its version number which has the form:
AXX-XX.XX.
This precisely identifies the software loaded into the microprocessor on the controller.
In order to obtain effective technical support from the manufacturer or your distributor it is vital to record
the software version and to quote these when making your inquiry. Without this information it is impossible
for our customer service department to identify the software and provide correct support.

The software version is shown on the Operator Control Panel "Switchgear Wear/ General Details"
page, in the field "App.Ver":

NOTE: Images shown are for illustration purposes only.


Switchgear Status can be found on the flexVUE at the following location:

OPERATOR MENU → Switchgear Status → Switchgear Info


For more details on how to use the Operator Interface (O.I.), refer Operator Control Interface
(see page 52).

Revision Record

Level Date Comment


R00 June, 2017 ADVC Controller updates

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RL-Series LBS/Sectionaliser with ADVC Controller

N00-811 10/2017

Chapter 2
RL Series LBS

RL Series LBS

Introduction

General
The RL-Series Load Break Switch is a state-of-the-art, pole or pylon mounted, gas insulated, three phase
Load Break Switch (LBS)/Sectionaliser optimised for remote control and automation schemes.
Innovative use of a puffer interruption system insulated by SF6 gas, enclosed in a sealed-for-life stainless
steel tank ensures a long, low-maintenance service life. A fully insulated cabling system and a simple pole
hanging arrangement all contribute to quick, low cost installation.
Remote monitoring and control can also be provided without the addition of a Remote Terminal Unit (RTU).
The ADVC Controller reads and displays the information which is stored in the LBS and provides protection
detection and communication properties for the LBS.
The ADVC Controller consists of:
 an electronic switchgear controller that monitors the LBS, and provides communication and detection
function (CAPE),
 an operator interface mounted on the CAPE (O.I.),
 a power supply which also supplies power for customer equipment (PSU),
 an accessories and customer equipment compartment.

The customer compartment provides ample room for equipment. Standard communications cables can be
used for connection to the communications ports on the CAPE and power is readily accessible from the
programmable power terminal block. For more information, refer to Communications and Accessories
Installation (see page 31).

Role of the Sectionaliser


When used with an ADVC Controller, the RL-Series LBS can perform the function of an automatic
sectionaliser. The sectionalising logic opens the LBS during the dead time of an upstream recloser at a
point in the reclose sequence configured by the user.
The sectionaliser feature can be enabled or disabled by an operator from the O.I. When enabled, the
sectionaliser uses the Supply Interruption Counter to "count" the trips of an upstream recloser during a
reclose sequence. When the counter reaches the user configured value the LBS is automatically tripped.
The downstream fault is isolated from the network and the upstream recloser restores supply to feeders
upstream of the LBS.
The below figure ‘Positioning of the Load Break Switch’, shows a simple network giving the relative
positioning of the LBS downstream of a recloser. From the figure it can be seen how a fault condition
downstream of the LBS can be isolated and supply restored by the recloser to feeders upstream of it. The
fault condition must be rectified before the LBS is manually closed to restore downstream supply.

Terminology
The RL-Series switchgear bushings are identified as I, II, and III on one side, usually the source side, and
X, XX, and XXX on the other, usually the load side. (Source and load side are configurable via the ADVC).

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RL-Series LBS/Sectionaliser with ADVC Controller

N00-811 10/2017

Chapter 3
Installation

Installation

What Is in This Chapter?


This chapter contains the following topics:
Topic Page
Introduction 16
Site Installation 19

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Introduction

Contents of Crate
Each crate includes the following:
 Pole top LBS
 Pole mounting bracket with clamps (optional)
 Surge arrestor brackets
 The appropriate mounting kit
 ADVC Controller (which normally contains two batteries unless arrangements have been made to ship
batteries separately).
 Control cable

If required: (27 kV / 38 kV)


 Six bushing boots with clamping rings attached.
 Six tubes of electrical silicone grease to fill the bushing boots (seven tubes are supplied with 38 kV
models).
 One clamping ring spanner to fit boots to the bushings.
 Caulking gun.
 Six cable tails (where supplied by the manufacturer) pre-terminated with either a threaded lug to screw
into the bushings directly or with a flat lug for bolting to a palm already fitted onto the bushings.
On receipt, the contents should be checked for shipping damage and the manufacturer informed
immediately if any is found.
NOTE: The standard 15 kV Load Break Switch is supplied fitted with bare terminals for cable palm
connection. It may also be fitted with cable tails instead of these terminals if required.
NOTE: Ensure that the ADVC Controller is stored indoors until installation on site. If storage outdoors is
unavoidable, ensure that the ADVC Controller is kept in an upright position.

Unpacking Procedure
The following is a basic list of tools required for unpacking:
 Wrecking bar to remove nails.
 Four D-shackles, two slings and crane with a safe working load of 300 kg to lift the LBS.
 Screw driver or battery drill with 8 mm socket.
 16 mm spanner or socket.

The following is the unpacking procedure:


 Remove the top of the crate and lift out the HV cables.
 Unscrew and remove the four screws located on the outside walls of the crate and remove the two
pieces of wood that sit across the top of the LBS.
 Lift the zipper bag and cardboard box out of the crate.
 Unscrew and remove the four screws that secure the LBS to the base of the crate.
 Fit D-shackles to the lifting points on the LBS and carefully lift it out of the crate onto the ground using
a crane.
 Remove the control cable and other accessories.
 Unscrew and remove the two screws located on the outside wall of the crate that secures the wood
block on top of the mounting bracket. Unscrew and remove the screw securing the mounting bracket to
the base of the crate and remove the bracket and bushing boots from the crate.
 Unscrew and remove the screws that secure the surge arrestor brackets to the base of the crate and
remove the brackets from the crate.
 Unscrew and remove the two screws that secure the top and bottom of the ADVC cubicle to the base
of the crate and lift the ADVC cubicle out of the crate.

CAUTION
RISK OF EQUIPMENT DAMAGE
Do not drop the bracket onto the LBS. The bracket mass is approximately 20 kgs.
Failure to follow these instructions can result in injury or equipment damage.

NOTE: The ADVC cubicle mass is approximately 40 kgs.

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Control Cable Connection
When installing or testing the LBS it is necessary to connect and disconnect the control cable either from
the LBS, the ADVC Controller or both. The control cable is plugged into the base of the motor enclosure
and the other end into the ADVC at the bottom, right-most socket on the Control and Protection Enclosure
(CAPE). For more information on cable connections, refer Site Procedure (see page 19).

CAUTION
PERMANENT EQUIPMENT DAMAGE
Powder down the ADVC by switching off all MCB’s. This should be done whenever connecting or
disconnecting the control cable.
Failure to follow these instructions can result in injury or equipment damage.

The following is the procedure (correct technique) of the cable connection/disconnection:


 To connect:
 hold the plug by the long side and check orientation.
 gently locate it on the socket and push firmly home.
 check it has locked by wriggling the plug. If the plug cannot be pushed on with moderate force then
it has not been located properly.
NOTE: Heavy force on the plug is never required.
 To disconnect:
 hold the plug by the short sides and grip hard to release the clips inside the plug (not visible).
 wriggle the plug to allow the clips to release.
 pull the plug out.

CAUTION
UNPROTECTED OUTPUTS
Never pull the plug out by the cable.
Failure to follow these instructions can result in injury or equipment damage.

Testing and Configuring


The below tests can be carried out on site, or in the workshop as preferred.
Raise the LBS using a crane or forklift in order to safely gain access to the bottom of the motor enclosure.
 Unpack the crate as described in Unpacking Procedure (see page 16), under and put the HV cables,
boots and the control cable in a clean preserved place where they will not be damaged or soiled. Make
a temporary earth connection between the ADVC and the LBS. 1 mm2 copper wire is adequate for the
purpose.
 Raise the LBS using a crane or forklift in order to gain access to the bottom of the motor enclosure.

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 Unbolt the cover plate over the Motor Drive Interface Module (MDIM) on the bottom of the motor
enclosure.

 Connect the LBS end of the control cable to the MDIM.


 Lower the LBS on to props so that the control cable is not damaged by being caught between the base
of the LBS and the floor.
 Then connect the ADVC Controller end of the cable to the socket at the lower right-hand corner of the
CAPE located inside the ADVC Controller cubicle. Refer step 15, Site Procedure (see page 19).
 The LV auxiliary supply (if applicable) should be connected as shown in the figure LV Auxiliary Supply
Connection (see page 19).
Turn on the battery and auxiliary supply circuit breakers at the bottom of the control cubicle and perform
the following tests:
 Manual open and close of the LBS.
 Insulation test the high voltage connections to earth to check for shipping damage on the high voltage
side of the LBS.
 Configure the controller settings.
 Perform primary current injection as required.
 Perform secondary current injection (if required by your Authority) using a Test and Training Set (TTS).
 Fit and test a radio or modem if required.
 Attend to the battery using the care instructions given in “Battery Care”.

It may be desirable at this time to fit the cable tails and surge arresters to the LBS. For more information,
refer to the figure Cable Tail Installation (see page 19).

NOTICE
UNPROTECTED OUTPUTS
Maintain proper polarity when connecting and inserting batteries, to avoid damage to electronic systems.
Failure to follow these instructions can result in equipment damage.

Transport to Site
If the unpacking and testing was carried out in the workshop then the LBS and ADVC must be transported
safely to site.
It is important to carry out the following steps:
 Turn off all ADVC circuit breakers and disconnect all auxiliary power supplies.
 Disconnect the control cable from both LBS and ADVC and replace the cover plate on the motor
enclosure.
 Transport the LBS and ADVC in a secure manner to site.

18 N00-811 10/2017
Site Installation

General
If you are replacing a pole-top control cubicle (PTCC) or an original ADVC Controller (Ver 43 or earlier)
with an ADVC Controller (Ver 44 or above), the following should be considered:
Perform the following steps to install the ADVC Controller:
 The ADVC Controllers have different mounting points to the PTCC.
NOTE: An accessory mounting bracket can be purchased to allow the use of the same mounting holes
as were used with the manufacturer’s PTCC. (Part No. 99800125)
 The connection to the auxiliary supply enters the cubicle at a different point.
 The earth stud is in a different position.
 Accessory cables may need extending.
 Unlike the PTCC which required an auxiliary power supply rating of 50 VA, the ADVC Controller requires
200 VA.
 If the auxiliary supply is provided by an external VT connected through the LBS, there are limitations to
the supply ratings of equipment powered by the radio power supply. For an external VT, the maximum
continuous current drawn from the radio supply should be limited to 0.5 A.
 The ADVC Controller (Ver 44 or above) door is held open by a door stay mechanism which stops the
door swinging or blowing shut. To disengage the door stay follow the directions on the operator sheet
located on the inside of the door.
Tools Required
Below are the list of tools required:
 Torque wrench and metric socket set, normal engineers tools.
 Tools to prepare pole as required.
 Crane or other lift for LBS and ADVC, four D-shackles and slings.

If required: (27 kV / 38 kV)


 24 mm open ended drive to fit the torque wrench (commonly known as a "claw foot"). This is only
required with 630 A cable tails which screw directly into the bushings and are tightened by a 24 mm
lock-nut.
 Standard 300 gm cartridge applicator, (caulking gun).
 Bushing boot clamping spanner, (supplied by the manufacturer).

Parts Required (Not supplied by the manufacturer:


 Two 20 mm galvanised or stainless steel bolts with washers and nuts etc. to bolt the LBS mounting
bracket to power pole. For more information on bracket measurements, refer LBS and Mounting Bracket
Dimensions (see page 24). If the optional pole clamps have been purchased, this is not required.
 Mounting parts for the ADVC. Either 20 mm steel strapping or 10 mm galvanised or stainless steel bolts,
nuts, etc.
 Fixing hardware for the control cable. This is a 27 mm (1 1/16 in) diameter sheathed conduit and can
be fixed to the pole with ties, straps, P-clips or saddles.
 Earth wire and lugs for the earthing scheme and parts for LV mains auxiliary power connection. For
more information, refer Common Earthing and LV Supply (see page 25) for details.
 20 mm sealing cable entry glands to suit auxiliary supply mains cables, 16 mm sealing cable entry
glands to suit antenna or communications cable as required.
 Antenna, antenna feeder cable, and surge arrester as required if a radio is fitted (unless supplied by the
manufacturer).
 Aluminium jointing paste (250 A and 400 A cable tails only).
Site Procedure
NOTE: The ADVC mounts have key holes as shown in below image, so that you can lift the ADVC on to
the mounting bolt and slide it into position.

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To erect and test the LBS and ADVC, carry out the following steps. Mounting details are given in figure
LBS and Bracket Dimensions (see page 24).
1. Transport to site and carry out testing prior to erection as required.
2. Connect cable tails and surge arresters before raising the LBS. For more information, refer Site
Procedure Cable Tail Connections (see page 19) and Surge Arrester Mounting and Terminating
(see page 19).
3. Ensure that the pole is of sufficient strength to support the LBS. A structural engineer may be needed
to calculate the stresses involved.
4. Securely mount the LBS mounting bracket on the power pole.
5. Lift the LBS into position and slide it on to the mounting bracket so that it hangs from the mounting
bracket. For more information, refer LBS & Mounting Bracket Dimensions (see page 24).
6. Bolt the LBS to the mounting bracket with the four 12 mm nuts and bolts provided. Tighten to 40 Nm.
7. Complete the high voltage connections as shown in figure HV Terminal (see page 28) or as appropriate
for the site installation.
8. Power down the ADVC by switching off all MCB’s. Note: that this should be done whenever connecting
or disconnecting the control cable from the ADVC.
9. Lift the ADVC into position and bolt or strap it to the power pole.
NOTE: The control cubicle mounts are provided with key holes so it can be lifted onto the 10 mm bolt

and simply slid into position. Connect the control cable to plug P1 . on the MDIM located inside the
Motor Enclosure

10.Fit the retaining plate .


11.Run the control cable from the LBS down to the ADVC.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Carry out earthing scheme as instructed.
Failure to follow these instructions will result in death or serious injury.

12.Attach the control cable to the power pole maintaining maximum available separation from the main
earth bond (at 200 mm for wood and concrete poles and 150 mm for steel poles). Ensure that there is
enough cable available at each end to permit connection to the equipment.
13.Run the earth connections as described in Earthing (Grounding) (see page 19).

14.Connect the control cable from the LBS through the base of the ADVC

20 N00-811 10/2017
and then to the switchgear socket on the CAPE.

15.For LV mains supply run auxiliary wiring as shown in figure Common Earthing and L.V Supply
(see page 25). Make the connection inside the ADVC as shown in figure L.V Auxiliary Supply
Connection (see page 19).
16.For LV supply from a dedicated transformer supplied by the utility, connect as shown in figure L.V
Auxiliary Supply Connection (see page 19).
17.For Integrated supply from an external transformer, connect as shown in figure Utility Auxiliary
Transformer (see page 27). See also Auxiliary Power from Integrated Transformer (see page 19).
18.Power down the ADVC by switching off all MCB’s. Note that this should be done whenever connecting
or disconnecting the control cable from the ADVC.
19.Fit the batteries if they are not already in place.
20.If communications equipment is to be installed. Refer Communications and Accessories Installation
(see page 31).
21.Otherwise refer Testing Your Installation (see page 39).

NOTICE
PERMANENT EQUIPMENT DAMAGE
 Maintain proper polarity when connecting the batteries.
 While inserting the batteries, avoid the damage to electronic systems.
 Fitting the batteries with reverse polarity causes damage to the electronic systems.
Maintain proper polarity when connecting and inserting batteries, to avoid damage to electronic systems.
Failure to follow these instructions can result in equipment damage.

Cable Tail Connections


HV cables are supplied in one of two forms:
 Fitted with a lug to be bolted to a factory fitted palm on the end of the bushing (250 or 400 A), or
 Fitted with a threaded termination that is screwed into the bushing (630 A).

In both cases the procedure is to attach the cable to the bushing and then cover with the bushing boot as
detailed in the following sections.
 The bushing is supplied clean and protected with a plastic cap. Ensure this is undisturbed and the
bushing body and tin plated central conductor or palm are clean and undamaged. If the bushing has
become soiled then clean with methylated spirits. Sand or brush the aluminium palm to remove oxide.
 Grease the bushing and the conductor with the silicone grease provided (part number 990000350).

N00-811 10/2017 21
 Unpack the cable tail and bushing boots. Check that the cable termination and the boot are clean and
undamaged. If necessary, clean with methylated spirits.
 Push the boot down the cable to a distance approximately 1 m from the termination (place a small
amount of grease on the closed end of the boot to assist the boot to slide down the cable). Fill the
bushing boot with the silicone grease provided, starting at the closed end and finishing approx 60 mm
from the open end of the boot. Hint - as you fill the boot with grease, keep sliding it down the cable as
this pushes the grease up into the boot.
 For 630 A cables terminated with a screw thread, ensure the thread, locknut and bushing surfaces are
clean and dry. Screw the tail into the bushing by turning the whole cable tail. Tighten to 50 Nm using a
spanner across the brass locknut fitted. Take care to apply only twisting forces to the terminal (no shear
force).
 For 250 and 400 A cables terminated with a lug, smear with aluminium jointing paste and bolt the lug to
the bushing palm with the two M10 bolts provided and tighten to 44 Nm using a 17 mm socket.
 Grease the surface of the bushing, slide the bushing boot down over the bushing while rotating the boot
to and fro. Fix into place using the clamping ring and spanner provided. The bottom of the boot should
be firmly seated on the side of the LBS tank. During the clamping process silicone may bleed from the
top of the boot where the cable tail comes out. This is quite normal and can be assisted by sliding a
small screwdriver into the boot alongside the cable tail but be very careful not to damage the bushing.
Silicone grease will also come out around the bottom of the bushing. This is quite normal. Wipe off
excess silicone grease with a clean cloth.
The insulated cables supplied by the manufacturer are rated for use at the following voltages and ratings:

Up to 15 kV 100 mm minimum clearance phase to phase, orphase to earth


>15 kV to 38 kV 150 mm minimum clearance phase to phase, orphase to earth

NOTE: Smaller clearances may cause degradation of cable insulation.

Surge Arrester Mounting and Terminating


Purpose designed mounting brackets are provided for the installation of surge arrestors. The brackets are
secured to the support legs welded to the LBS tank. The brackets are secured using bolts through pre-
drilled holes. The bolts are provided with the brackets and arresters. Connections from the surge arrestors
to the cable tails can be made by stripping off the cable tail insulation and using a parallel or "T" type clamp
to make the connection to the cable tail. The connection should be made far enough up the tail so that
phase/phase and phase/earth clearances are maintained. A distance of 200 mm above the bushing boot
is suggested.
For the 38 kV version, the bracket must be installed with the arrows pointing up.
The cable tail is watertight, hence additional water blocking where the insulation has been removed is not
required, however it is good practice to tape the joint to maintain the cabling system insulation.

22 N00-811 10/2017
Each surge arrestor fitted to the 38 kV model recloser must not exceed a maximum front length of 578 mm
and a maximum weight of 7.0 kg.
Earthing (Grounding)
Figure Common Earthing and L.V Supply (see page 25) shows the earthing (grounding) common to all
installations.
This arrangement earths the LBS frame and the surge arresters directly to earth through a main earth bond
consisting of a copper conductor of 70 mm2. Any surges will flow down this path.

DANGER
HAZARD OF DEATH AND EQUIPMENT DAMAGE
 Do not earth surge arresters by a different path, doing this may cause damage to the control
electronics or LBS.
 Also, any antenna should be bonded to the LBS or the main earth bond.
Failure to follow these instructions will result in death or serious injury.

The ADVC cubicle is connected to this main earth bond by a tee-off. The control cubicle electronics are
internally protected from potential differences which may occur between the LBS frame and ADVC Cubicle
frame whilst surge currents are flowing down the main earth bond. No other connections to earth from the
ADVC cubicle are allowed since surge currents will also flow in those paths. Follow this arrangement on
both conducting and insulating power poles. Keep the main earth bond physically separated from the
control cable, as they run down the power pole, by the maximum spacing available and at least 150 mm.
LV Auxiliary Power from Mains
Where LV mains are connected to the ADVC cubicle to provide auxiliary power the connection must
connect the neutral of the LV system to a tee-off from the main earth bond as shown in figure Common
Earthing and L.V Supply (see page 25). A low voltage surge arrester must also be fitted from the LV phase
connection to this tee-off.
This connection scheme bonds the LV and HV earths and so protects the primary insulation of the auxiliary
supply transformer in the control cubicle when surge currents are flowing. Fit additional LV surge arresters
to all the other LV phases (if they exist), to balance the supply for other users connected to the LV system.
Instead, use one of the alternative arrangements detailed on the following pages

LV Auxiliary Power from Dedicated Utility Transformer

N00-811 10/2017 23
Figure Utility Auxiliary Transformer (see page 27) shows wiring and earthing if a dedicated transformer is
supplied by the utility. Note that this should not be used to supply any other equipment without consulting
the manufacturer, which helps to ensure that no hazard ensure that no hazard is caused to the control
cubicle electronics.
Figure Utility Auxiliary Transformer (see page 27) shows that the transformer and any steelwork is earthed
to the switchgear tank and that one side of the transformer secondary is earthed to the earth stud on the
equipment panel inside the control cubicle.
Auxiliary Power from Integrated Transformer
The manufacturer can provide a dedicated voltage transformer which connects directly into the control
electronics. This is called an Integrated Auxiliary Supply. An external transformer is mounted as shown in
Figure Utility Auxiliary Transformer (see page 27) which also shows suggested HV connections. The
secondary of the external transformer connects into the MDIM on the inside of the motor enclosure. To
connect the transformer secondary, remove the control cable cover plate, pass the cable which is pre-fitted
with a cable gland through the hole, secure the gland, connect the auxiliary supply to the screw terminal
block on the MDIM and replace the compartment cover. The earthing shown in Figure Utility Auxiliary
Transformer (see page 27) is all that is required for the Integrated Auxiliary Supply.

DANGER
HAZARD OF EQUIPMENT DAMAGE
If the secondary of the VT is earthed, electronics damage occurs.
Failure to follow these instructions will result in death or serious injury.

LBS and Mounting Bracket Dimensions

24 N00-811 10/2017
Common Earthing and L.V Supply

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26 N00-811 10/2017
Utility Auxiliary Transformer

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HV Terminal

28 N00-811 10/2017
Load Break Switch Assembly

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RL-Series LBS/Sectionaliser with ADVC Controller

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Chapter 4
Communications and Accessories Installation

Communications and Accessories Installation

What Is in This Chapter?


This chapter contains the following topics:
Topic Page
Introduction 32
Input Output Expander (IOEX3) Installation 34

N00-811 10/2017 31
Introduction

Radio Antenna
Mount the antenna and run the antenna feed or an external communication cable to the ADVC. The
communication cable/radio antenna, enters the cubicle via the 16 mm hole that is provided below the
cubicle.

CAUTION
RISK OF EQUIPMENT DAMAGE
Switch off the ADVC before installing the accessories.
Failure to follow these instructions can result in injury or equipment damage.

Protection of Radio Equipment


It is highly advisable to connect a gas discharge type of surge arrester in the antenna feed to the radio.
Negligence to do so results in loss of radio and control electronics protection, if the ACR is subject to
lightning activity, which could lead to complete electronic breakdown.
A feed-through or bulkhead type arrester fitted to the bottom of the control cubicle is recommended. If fitted
internally, the surge arrester should be earthed to an equipment panel mounting stud by the shortest
possible wire. Holes are provided for a bulkhead surge arrester.
If a surge arrester is not fitted, then the co-axial earth screen should be earthed to the equipment panel by
the shortest possible wire.
NOTE: A problem of this nature is not covered by the product general warranty arrangements.

Customer Compartment
At the bottom of the customer equipment tray, is an accessory mounting rail to install the customer
equipment and accessories.
Equipment installed in this compartment can be powered from the terminal block and can also be mounted
on the rail.
Connecting to the Terminal Block
Step A: Insert a 4 mm screwdriver or similar tool into the square hole above the appropriate wiring point
on the terminal block. Angle the head of the screwdriver slightly upwards and push it in, then lever it
downwards.

32 N00-811 10/2017
Step B: This action correctly positions the wiring clamp so that the stripped end of the cable can be
inserted. Release and remove the screwdriver, then gently tug the inserted cable so that it is firmly gripped.
Refer above image.
Radio/Modem Power
The battery-backed power supply for a radio/modem is provided on the terminal block as described above.
For correct radio connection point, refer figure Accessory Mounting Tray and Terminal Block Connection
(see page 32).
The radio/modem power supply voltage is set by the user in the following menu page:

SYSTEM STATUS → RADIO → S → Radio Supply 12 V

ENGINEER MENU → CONFIGURATION MENU → RADIO SETTINGS → Radio Supply 12 V


This is a password protected parameter.
If there is an auxiliary power outage, then battery power can be conserved by automatically shutting down
the radio/modem power supply. The shutdown takes place after the radio holdup time is elapsed. This
parameter is set in:

System Status → RADIO → S: Radio Hold 60 min

ENGINEER MENU → CONFIGURATION MENU → RADIO SETTINGS → Radio Hold 60 min


If the Radio Hold time is set to zero, then the radio supply will not shut down except under special
circumstances or until the unit power shutdown. The radio/modem power supply is restored when the
auxiliary supply returns to normal.
The radio/modem power supply can be turned on or off by the operator, for radio maintenance without
entering a password in:

System Status → RADIO → S: Radio Supply ON/OFF

ENGINEER MENU → CONFIGURATION MENU → RADIO SETTINGS → Radio Supply ON/OFF


When there is shut down of the radio supply, it is indicated on these pages.

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Input Output Expander (IOEX3) Installation

Introduction
IOEX3 module is a die-cast, sealed enclosure that provides optically isolated inputs and voltage free
outputs to allow connection to external devices.
Either one or two IOEX3 modules can be used with each ADVC Controller. The second IOEX3 module is
only available with the ADVC ULTRA cubicle, fitted with the optional upper customer tray. When two IOEX3
modules are used, they are designated as IOEX-A and IOEX-B.
IOEX3 modules, purchased at the time of initial ordering, comes readily installed in the cubicle, located on
the customer tray, powered and earthed via the terminal block located accessory mounting rail on the side-
mounted customer tray.

If one IOEX3 is fitted in the factory, it is connected to IOEX/WSOS RS-232 Port, with the baud rate of
19,200 to match that of the IOEX3. If a second IOEX3 is fitted, it can be connected to either to the MODEM
RS-232 Port or to any of the three USB ports, using a suitable USB to RS-232 converter (SANDY). If it is
necessary to modify the baud rate of an RS-232 port with an IOEX3 connected, for example, IOEX/WSOS
Port; do the following:

Communications → IOEX/WSOS PORT - 1 → BAUD

ENGINEERING MENU → TELEMETRY MENU → CONFIG PORTS MENU → IOEX/WSOS


Default Settings for the IOEX3, including Port Selection and IOEX Events Off/On are available in the
following location:

Communications → IOEX+

ENGINEERING → TELEMETRY → Configure comms → IOEX Settings

Communications Ports
The ADVC Controller has various communications ports.

They are:
 USB 2.0 device port
 3 x USB 2.0 host ports
 2 x 100Base-T Ethernet
 2 x RS 232

34 N00-811 10/2017
These ports are typically used for any of the following three functions:
 WSOS communications
 SCADA communications
 IOEX

Communications Port Allocation Table

Ports Communication Protocols


MODEM WSOS DNP3 IEC MODBUS IOEX
IOEX / WSOS WSOS DNP3 IEC MODBUS IOEX
USB - 1 WSOS DNP3 IEC MODBUS IOEX
USB - 2 WSOS DNP3 IEC MODBUS IOEX
USB - 3 WSOS DNP3 IEC MODBUS IOEX
LAN - 1 WSOS DNP3 IEC MODBUS
LAN - 2 WSOS DNP3 IEC MODBUS
USB - WSOS WSOS

USB WSOS Port


The USB port (WSOS) on the controller uses a standard USB Type B receptacle.

Pinout for this port is according to the USB 2.0 specification as shown in the following table.
USB Type B Port Pinout

Pin Name Description


1 VBUS +5 V
2 D- Data -
3 D+ Data +
4 GND Ground

The USB port is dedicated to running the WSOS software and cannot be used for any other purpose.
Connect a PC running WSOS to this port using a USB Type A to Type B cable.
NOTE: The WSOS version to use should be at least 5.16.xx, in order to connect, and communicate with
the ADVC Controller via USB

USB General Purpose Ports


The ADVC Controller comes with three general-purpose USB 2.0 Type A ports namely, USB-1, USB-2,
and USB-3.

These ports can be configured to use a suitable USB-RS232 converter if there is a need for additional RS-
232 ports. Protocols which can be configured to run on the RS-232 port, can then be configured to run off
the USB-1/2/3 ports, with a converter attached to it.

N00-811 10/2017 35
The pinout for the these ports are according to the USB2.0 specification as shown in the following table.
USB Type A port pin out

Pin Name Description


1 VBUS +5 V
2 D- Data -
3 D+ Data +
4 GND Ground

The USB Type A ports are not isolated from one another or from the controller electronics. Therefore, they
can only be connected to devices inside the controller that are powered by the controller radio supply,
including modems, optical isolators, and radios.

NOTICE
RISK OF EQUIPMENT DAMAGE
 Use of USB ports connecting directly to other devices, outside the controller can cause damage and
void warranty.
 If connections to other devices are required, then isolation interfaces must be used.
Failure to follow these instructions can result in equipment damage.

Ethernet 100Base-T ports


The controller has two 100Base-T Ethernet ports, marked as LAN-1 and LAN-2. These ports use a
standard RJ45 female connector. The pinouts of both the LAN-1 and LAN-2 ports are shown in the
following table.
Ethernet Pin Connections

Pin Direction Use


1 From ADVC TxData(Tx+)
2 From ADVC TxData(Tx-)
3 To ADVC RxData(Rx+)
4 Reserved
5 Reserved
6 To ADVC RxData(Rx-)
7 Reserved
8 Reserved

Windows Switchgear Operating System (WSOS) software is permanently running on the Ethernet port and
cannot be disabled. But this can be configured to run on just LAN-1 or LAN-2. Other protocols can also be
configured to run on these ports at the same time, along with WSOS.
NOTE: The ADVC Controller implements an internal switch for the LAN-1 and LAN-2 support. So, it is
essential that if both ports need to be used, then they need to be configured for different subnets.

Windows Switchgear Operating System (WSOS)


Windows Switchgear Operating System (WSOS) is a software package that enables configuration, control,
and monitoring of the controller on a Windows PC.
By default, WSOS is running on the IOEX/WSOS, USB (WSOS), and the 100Base-T ports.
The default settings for IOEX/WSOS port are 115200 baud, 8 bit, no parity, and 1 stop bit. WSOS can also
be configured to run on the Modem port or any other unused USB Type A ports if required, using a suitable
USB - RS-232 converter interface.
NOTE: A suitable USB to RS-232 or USB to RS-485 converter needs to be installed and configured for
using the USB type A ports for communication purposes.

36 N00-811 10/2017
SCADA Protocols
SCADA communications are available on the controller and supported protocols can be assigned to any
of the RS-232 ports as well as the USB type A ports via a suitable USB to RS-232 converter. DNP3,
IEC60870-5-104 and MODBUS communications protocols can also run on the LAN-1 or LAN-2 100Base-
T ports.
The currently supported protocols can be viewed in:

SYSTEM STATUS → OPTIONS → COMMUNICATIONS 1

ENGINEER MENU → CONFIGURATION MENU → FEATURE SELECTION →


COMMUNICATIONS
Only DNP3 protocol is available by default. Other protocols must be made available before they appear in
the communications menu.

NOTE: Images shown are for illustration purposes only.


Once you make a SCADA protocol available, its communication parameters can be configured. For more
details, refer to the Operator Manual and specific protocol technical manuals.

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RL-Series LBS/Sectionaliser with ADVC Controller

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Chapter 5
Installation Testing

Installation Testing

What Is in This Chapter?


This chapter contains the following topics:
Topic Page
Introduction 40
Terminal Designation and Phase Rotation 42
Power Flow Direction Setting 44

N00-811 10/2017 39
Introduction

Overview
NOTE: Check that the installation and external connections have been carried out as described in this
manual and in accordance with local regulations.
Check that no visible damage has occurred during the installation. Carry out any visual and electrical tests,
such as insulation and contact resistance, considered necessary to prove that the installation is sound.

Powering up the ADVC

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Carry out earthing scheme as instructed.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF EXPLOSION, FIRE, OR CHEMICAL
 The batteries are capable of supplying high currents. Always turn off the battery circuit breaker before
connecting or disconnecting the batteries in the cubicle.
 Never leave fly leads connected to the battery.
Failure to follow these instructions will result in death or serious injury.

NOTE: If you are familiar with navigating operator control interface display groups, proceed with the checks
described below. For more information refer, Operator Control Panel (see page 51) before proceeding.
The ACR will now be ready for operation. Before energizing the recloser, you should perform the following
checks to confirm that the equipment is fully operational and properly configured.

Auxiliary Supply
1. Check the Auxiliary Supply Status, which is found on the following menu page:

System Status → SWITCHGEAR STATUS → S

NOTE: Images shown are for illustration purposes only.

OPERATOR MENU → SWITCHGEAR STATUS → SWITCHGEAR DATA → Aux Supply Status

40 N00-811 10/2017
The auxiliary supply may be in any of the following two states: Normal or Fail. The battery status
should be Normal .
2. If using LV auxiliary supply, switch off the auxiliary supply; if using an integrated auxiliary supply and the
VT is energized, switch off the VT supply to cubicle circuit breaker. Check whether the Aux Supply
status changes to Fail in 3 - 5 seconds.
3. Check, whether the battery voltage has dropped slightly (by approximately 2 V), while remaining in the
Normal state.
4. Go to Event Log (see page 65) for details on how to do this and check that the bottom line of the display
(the most recent event) contains the Aux Supply Off event.
5. Switch on the auxiliary supply again.

DANGER
HAZARD OF EXPLOSION, FIRE, OR CHEMICAL
 If the battery voltage is continuously dropping, then the battery state is LOW and the batteries may be
flat.
 If the batteries are flat, they must be replaced.
Failure to follow these instructions will result in death or serious injury.

Work Tag
1. Check that Local Control is ON. This setting is found in the following:

System Status → Operator Settings - 1 → S

Operator Menu → Operator Controls → LOCAL CONTROL ON


2. Check Work Tag Status on the following menu page

System Status → SWITCHGEAR STATUS → S

NOTE: Images shown are for illustration purposes only.


OPERATOR MENU → OPERATOR CONTROLS → Work Tag Applied/OFF
The Work Tag has two possible settings: Applied or OFF. OFF is the default setting.
3. Press the SELECT key to select the work tag field.

4. Press ( ) or ( ) to change the setting to Applied. Then press (ENTER ) or

(SELECT ) to activate the setting.

The message: Work Tag Applied will flash at the top of the display.

Work Tag Applied will be displayed in the Alerts Menu, which is on the same level as that of the
Operator and Engineer menus.
NOTE: For more details, refer the Event Log (see page 65), check that the bottom line of the display
(the most recent event) contains the Work Tag Applied event.
5. Return to WORK TAG STATUS and change the setting back to OFF

N00-811 10/2017 41
Terminal Designation and Phase Rotation

Introduction
The power system phase assigned to each set of bushings on the recloser must be correctly configured at
the time of installation of the ACR. This process is called “setting the phasing”. Setting the phasing affects
all the displays, events, and so on, that are concerned with switchgear terminals, for example: voltage
measurements, live/dead terminal displays and maximum current events.
Normal/default Phasing is A, B and C for bushings I/X, II/XX and III/XXX respectively. Normal/ default
phase rotation is ABC.
If the Phasing at the recloser and/or phase rotation of the network are different from the defaults, you must
set the Phasing and/or the Phase rotation.
On the setVUE O.I., Phasing is set from the following:

SYSTEM STATUS → TERMINAL DESIGNATION/ROTATION → S


1. Press the SELECT key to select the A Phase field.

2. Press to modify the setting. This will cycle A, B & C Phase through the six possible phase/bushing
combinations.

NOTE: Images shown are for illustration purposes only


3. Press the ENTER key, when you have the required combination. The controller then orientates the
currents and voltages to match the selection.
4. In the Phasing field, select the phase rotation - either ABC or ACB.
NOTE: For more details, refer the Event log (see page 65), check that the bottom line of the display (the
most recent event) contains the Work Tag Applied event.
5. After the phasing has been set, record the details on the label on the rear of the control cubicle door
(above the operator panel) to indicate the non-standard relationship between the bushings and phases.
NOTE: A-B-C remains steady and the associated I-II-III designation rotates through the six possible
combinations as shown in the following order, when down arrow is used.
1. A-B-C=I-II-III
2. A-B-C=III-II-I
3. A-B-C=II-III-I
4. A-B-C=III-I-II
5. A-B-C=II-I-III
6. A-B-C=I-III-II
For information on how to identify the individual bushings, refer Terminology .

CAUTION
RISK OF EQUIPMENT DAMAGE
Incorrect terminal designation may cause incorrect operation, false trips, or even damage to the switch
gear or controller.
Failure to follow these instructions can result in injury or equipment damage.

On the ADVC flexVUE O.I., Terminal Designation is set from the following:
ENGINEER MENU → CONFIGURATION MENU → SYSTEM SETTINGS → NETWORK PARAMETERS
→ TERMINAL DESIGNATION/ROTATION

42 N00-811 10/2017
1. Press the SELECT key and then use and to cycle through the possible combinations of
bushing/phase relationship until the one representing the correct physical connection is found.

NOTE: Images shown are for illustration purposes only


2. Press the SELECT key when the required combination is displayed. The controller then orientates the
currents and voltages to match the selection.
Use the and to scroll to the Phasing ABC option and select the correct phase rotation (either
ABC or ACB) at:

ENGINEER MENU → CONFIGURATION MENU → SYSTEM SETTINGS → NETWORK


PARAMETERS → TERMINAL DESIGNATION/ROTATION → Phasing ABC
NOTE: For more details, refer the Event log (see page 65), check that the bottom line of the display (the
most recent event) contains the Work Tag Applied event.
3. After the phasing has been set, you should record the details on the label on the rear of the control
cubicle door (above the operator panel) to indicate the non-standard relationship between the bushings
and phases.

N00-811 10/2017 43
Power Flow Direction Setting

Introduction
The recloser is a symmetrical device meaning that, either side (I or X) can be connected to the supply. So,
after installation, the controller must be configured to designate, which is the source side.
The power flow direction may be either Source I, Load X or Source X, Load I and is configured on page:

SYSTEM STATUS → PHASE VOLTAGE and POWER FLOW

ENGINEER MENU → CONFIGURATION MENU → SYSTEM SETTINGS → METERING


PARAMETERS → Source I, Load X
Changing this setting, reverses the power flow direction but does not affect the phasing.
Power flow direction setting is used to determine:
 which power flow direction is positive for instantaneous metering purposes, when power is a signed
value.
 whether power flow is forward or reverse for calculation of historical records
 whether the source or load corresponds to (I) or (X) on the voltage measurement displays.
 which power flow direction is considered positive by Automatic Protection Group Selection (APGS).
 which is the source or load for Live Load Blocking.
 which power flow direction is considered positive by Directional Blocking/Protection.

Tripping and Closing


If system conditions allow, tripping or closing can be carried out.
 Trip and close the recloser from the ADVC. For more information on the trip and close controls, refer
Operator Control Panel (see page 51).
 Trip and close cause the TRIP or CLOSE LED to illuminate, which indicates the on/off status
respectively on the bottom of the recloser.

Enable/Disable Switches
For each of the TRIP and CLOSE keys in turn, test ENABLE and DISABLE by:
 Disable either mechanism (e.g.CLOSE) using Disabled Switches located underneath the O.I.
 Go to the EVENT LOG and check that the bottom line of the display (the most recent event) contains
the Close Coil Disconnect event. (For the same test of the TRIP mechanism the Event Log should
display Trip Coil Disconnect.)
 With both mechanisms disabled, check that pressing each of the CLOSE and TRIP keys are ineffective.
 Enable both TRIP and CLOSE mechanisms.

NOTE: For more details, refer Event Log (see page 65), check that the bottom line of the display (the most
recent event).

Mechanical Trip

Step Action
1 Use a hook stick to manually trip the recloser via the manual trip lever.
2 For more details, refer Event Log (see page 65), check that the bottom line of the display (the most recent event) contains the
Mechanical Trip event.
3 With the manual trip lever still in the lock position, attempt to close the switchgear from the CLOSE key on the control panel. The
switchgear should not close and the event log should display:
 Panel Close Request
 Mechanical Interlocked
 Operation Denied

4 Use the hook stick to return the manual trip lever to its normal position and check that the switchgear can be closed from the
operator panel.

Secondary Injection Testing


If secondary injection testing is required to test protection settings but operation of the recloser is not
possible, secondary injection can be performed with a suitable current injection set and the Test and
Training Set (TTS) in standalone mode connected to the ADVC, with the recloser disconnected.

44 N00-811 10/2017
If tripping and closing of the recloser is possible and preferred, perform secondary injection testing with the
TTS in parallel mode.
NOTE: Any secondary injection must use a frequency, which corresponds to the frequency set in the
controller

Primary Injection Testing


If the recloser can be isolated from the network, primary injection testing can be performed if required.

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RL-Series LBS/Sectionaliser with ADVC Controller

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Chapter 6
Control Electronics Operation

Control Electronics Operation

Introduction

Overview

Sealing and Condensation


All cubicle vents are screened against vermin entry and the cubicle door is sealed with replaceable foam
tape.
Complete sealing against water entry under all conditions is not expected, for example, during operation
in the rain. Instead, the design is such that, if any water enters, it drains out of the bottom without affecting
the electrical or electronic parts. A rain shield on the PSU protects MCBs, if the door is open during driving
rain. The extensive use of stainless steel and other corrosion proof materials helps to ensure that the
presence of moisture has no detrimental effects.
Condensation can be expected to form under some atmospheric conditions such as, tropical storms.
However, condensation is on metal surfaces, where it is of no consequence. The water runs out in the
same way as any other water entering the cubicle. Condensation runs out of the bottom or be dried by
ventilation and self-heating.
All electronic modules are fully sealed to IP65 and are self-heating.

Auxiliary Power Source


The auxiliary supply is used to maintain charge on the sealed lead-acid batteries that provide stand-by
power, when auxiliary power is lost. The controller monitors the status of both the auxiliary and battery
supplies.
A low-power mode is activated when the batteries are nearly exhausted. This typically occurs due to loss
of the auxiliary supply. Low-power mode minimizes power consumption, while still maintaining critical
functionality.

Controller
The controller consists of three submodules.
 Power Supply Unit (PSU)
 Control and protection enclosure (CAPE) with Operating Interface (O.I.)
 Customer Compartment
For more information, refer to ADVC Block Diagram (see page 50).
PSU Module
The PSU module supplies power to the CAPE, and controls the supply from external auxiliary sources.
The power supply module encloses all 115/230 Vac mains connections. Internally, it provides terminals for
the auxiliary power supply connection. Cable-tie points are provided to secure the auxiliary supply cables.
Circuit breakers are used to protect and switch the battery and auxiliary power supplies on/off. A durable
cover is used to enclose all the terminations.
NOTE: The 115/230 Vac mains connection can handle a +/- 20 % variance from the auxiliary supply.
CAPE Module
The main module of control electronics is the Control and Protection Enclosure (CAPE). The CAPE
digitizes the current transformer (CT) signals and capacitive voltage transformer (CVT) signals from the
recloser. These are used to provide various data for the operator.
The CAPE module contains the PCOM board, PSSM board, trip/close capacitors, and O.I. assembled into
a housing that provides protection from the environment, sealing, and EMC shielding.
The CAPE performs the following functions:
 Operator Interface (O.I.)
 Operating the external communications interface to allow monitoring and control from a remote
computer or operator over a communications link.
 Switchgear Monitoring and Control

N00-811 10/2017 47
 Communicating with WSOS5 over an RS-232, USB or Ethernet link. The IOEX/WSOS port is by default
configured for WSOS connection. USB type B (WSOS) and Ethernet ports are permanently configured
for WSOS.
 Supply power to all electronic circuits and the customer compartment.

Ancillary Equipment
The ADVC Controller is fitted with a standard customer compartment tray that facilitates the mounting of
ancillary equipment, for example, a radio or modem including any special interfaces. The compartment has
a terminal block for the radio supply and power for accessories such as, an IOEX3.

Protection and Communications Submodule (PCOM)


The PCOM submodule contains a Digital Signal Processor (DSP), which samples the current and voltage
signals from the switchgear and processes them to derive the basic power system information such as
current, voltage, frequency, real power, reactive power, and so on. This is then used by the General
Purpose Processor (GPP) to provide protection and communications functions for example, over-current
protection. It also presents this data to the outside world via various communications protocols.

Power Supply and Switchgear Module (PSSM)


The PSSM fulfills power supply and switchgear functionality.
The power supply function controls and filters the supply from external auxiliary supplies. Power is supplied
to all the electronic submodules in the ADVC Controller and customer compartment. It also manages the
battery power level and performs battery testing.
The switchgear interface function provides controlled pulses of current to trip and close the switchgear.

Operator Interface
The O.I. is mounted on the CAPE and is accessed by opening the cubicle door. Operators can view
switchgear and system data as well as control and configure the system via the O.I. The O.I. has its own
electronic processing and driver circuit, and operator control panel with LCD, membrane keyboard, and
status LEDs.

48 N00-811 10/2017
WSOS5 Interface
To use WSOS5 to upload or download data, connect between either:
 a serial port on the WSOS PC and the IOEX/WSOS RS-232 Port. Use an RS-232, DB9 female to DB9
female, crossover cable (also known as Null Modem).
 USB on the WSOS PC and the USB port on the controller. Use a standard USB Type A to Type B cable.
 100Base-T Ethernet ports. Either a standard Ethernet cable or a cross-over cable can be used.

Customer Compartments
The COMPACT cubicle compartment is fitted with an accessory tray that facilitates the mounting of your
equipment, for example, a radio or modem.
The ULTRA cubicle has one standard, and one optional accessory tray to allow for more equipment. The
standard tray has a terminal block for the radio power supply and power for accessories such as an IOEX3.

N00-811 10/2017 49
ADVC Block Diagram

50 N00-811 10/2017
RL-Series LBS/Sectionaliser with ADVC Controller

N00-811 10/2017

Chapter 7
Operator Control Panel

Operator Control Panel

What Is in This Chapter?


This chapter contains the following topics:
Topic Page
Introduction 52
setVUE Panel Interface 53
flexVUE Panel Interface 57

N00-811 10/2017 51
Introduction

Overview
The ADVC can be remotely controlled via modems or other communications devices. It can be controlled
locally using a laptop computer connected directly via serial, USB, or Ethernet port to the ADVC as well as
by the Operator Interface (O.I.). The O.I. offers full functionality to modify settings, trip, and close the
recloser or display current values and past events related to the operation of the ACR.
The O.I. is mounted on the CAPE inside the ADVC Controller cubicle and accessed by opening the cubicle
door. The O.I. consists of a Liquid Crystal Display (LCD) and key pad with light emitting diodes (LEDs).
Together, these hardware features provide a user interface to monitor and control the ACR/LBS.
The two styles of operator interface currently available are known as setVUE and flexVUE. Each style
caters for particular customer requirements and are described below.

setVUE
A traditional O.I. that features a large 4 × 40 character display and uncluttered panel layout including four
user configurable quick keys.

flexVUE
The flexVUE provides the user with 20 LED indicator lights and 12 quick action keys also with LED's that
are configurable by the user through WSOS 5. This style provides the user with instant feedback about the
switchgear, and reduces the need to navigate through layers of menu structure.

Both the setVUE and flexVUE O.I.'s, and their operation are described in detail on the following pages.
If the door proximity switch is installed, the O.I. turns on automatically when the door is opened and off
when it is closed. The O.I. also turns off automatically, if no keys are pressed for 10 minutes. Pressing the
PANEL ON key reactivates the panel.
This manual contains examples of display interface screens. In general, the language chosen for these
examples is International English. In some cases, screen text differs if the configured language is English
(USA).

52 N00-811 10/2017
setVUE Panel Interface

setVUE Panel

SI No. Item Description


1 Display Back-lit LCD, 4 line with 40 characters per line.
2 LEFT scroll key Selects the previous screen in a display group or, if a setting is selected, decreases its value.
3 SELECT key Selects a data field/setting so that it can be changed.
4 RIGHT scroll key Selects the next screen in a display group or, if a setting is selected, increases its value.
5 PANEL ON key Turns on the O.I.. The O.I. turns on when the cubicle door is opened if a door proximity switch is
fitted.
6 Trip key Generates a Trip request to the CAPE when the panel is active. An LED is embedded in the key
to indicate its operation. Another LED is used to indicate whether this keys operation is
DISABLED.
7 Close key Generates a Close request to the CAPE when the panel is active. An LED is embedded in the key
to indicate its operation. Another LED is used to indicate whether this keys operation is
DISABLED.
8 CUSTOM MENU key Grants access to the custom menu, which was configured using WSOS5. The custom menu is
configured to provide a regular, updated data display by allowing a cycle of up to 12 screens.
9 ALT key Grants access to an alternative event log display.
10 SYSTEM OK The three System OK LEDs flash while the controller is operating normally.
11 MENU scroll key Displays the first page of the next group. Pressing the MENU key after changing a setting causes
the setting change to take effect.
12 Configurable Quick Key Default linkage is to LOCAL/REMOTE
13 Configurable Quick Key Default linkage is to AUTO ON/OFF
14 ENTER key Press this key in order to commit a setting change that has been made. (Unlike the adjacent Quick
Keys, the ENTER key is not configurable.)

N00-811 10/2017 53
SI No. Item Description
15 Configurable Quick Key Default linkage is to PROT.GROUP
16 Configurable Quick Key Default linkage is to EARTH PROT
17 Enable/ DisableTRIP Disables all trip Operations. When the switch is in the Disable position the trip coil in the recloser
switch is electrically disconnected from the control electronics. Thus the switch provides a physical
isolation point for the control circuitry. The recloser cannot be opened, and an audible alarm in the
panel sounds and the DISABLED LED in the TRIP key will flash. The TRIP key operates normally
when the switch is in the Enable position.
This switch also stops a close operation, so that the switchgear cannot be carrying load without
the ability to trip.
18 Enable/ DisableCLOSE Disables all close operations. When the switch is in the Disable position the close coil in the
switch recloser is electrically disconnected from the control electronics. Thus the switch provides a
physical isolation point for the control circuitry. The recloser cannot be closed and an audible
alarm in the panel will sound and the DISABLED LED in the CLOSE key will flash. The CLOSE
key operates normally when the switch is in the Enable position.

Display Groups

Navigating the menu Structure


For more details on configuring the custom menu, refer to the diagram inside the controller door or to the
Installation and Maintenance Manual for details of Navigation within groups.
For details on Navigation within groups, refer to ADVC Controller Operations Manual for more details. To
use the custom menu, press the CUSTOM MENU button.
Display Screen Layout
The display area consists of four lines, each forty character long.
NOTE: Images shown are for illustration purposes only.

The top line of the display is the page title. To the right of the title is a letter, indicating the display group to
which the page belongs:
Display Group Codes

Code Display Group


S System Status Display Group
P Protection Display Group
D Detection Display Group
M Measurement Display Group
A Automation Display Group
C Communications Setup

54 N00-811 10/2017
Code Display Group
E Event Log

The next three lines are the data on display. Most displays have six data fields. A field may contain either:
 a setting, which can be changed - ON/OFF is the most common; or
 a status

Changing Settings
Three types of settings can be changed:
 Operator settings
 Password protected settings
 Protection settings

Operator Settings
To change an operator setting:

Steps Action
1 Navigate to the display page containing the setting to be changed
2 Press the MENU key to step through the Display Groups.
3 Communications Group (only) is divided into subgroups for different protocols. Press SELECT to display the subgroup
required.
4
When the Display Group containing the setting to be changed is displayed, press or to locate the correct page.
5 Press SELECT until the field containing the setting to be changed is flashing.
6
Once you have selected the field to be changed, use or to change its setting.
7 Press ENTER to put the new setting into service.

NOTE: If a QUICK KEY is linked to the setting to be changed, you can use it to go directly to the relevant
display page where the field with that setting will be selected. For more information, refer Quick Keys
(see page 56).
Password Protected Settings
Some settings are password protected. You are prompted for a password before you can change the
setting. To enter the password:

Step Action
1
Press either of the / keys until the first character of the password is displayed.
2 Press the SELECT key to move to the next character selection.
3 Repeat Steps 1 and 2 until the password is complete.
4 Press ENTER.

While the operator panel remains ON, you will not be required to enter the password again.
The default factory password is AAAA but you can change it using the Windows Switchgear Operator
System (WSOS5) program. The factory password does not have to be remembered - the controller
prompts you for it automatically.
Protection Settings
Protection settings are password protected. To change a protection setting, follow the steps detailed in the
Operator Settings section above but, in addition, enter the password when prompted. When you have
completed the setting change by pressing ENTER, the following message flashes at the top of the screen:
Active Protection Setting has changed.
At this point, the changed setting is displayed but not in service. If further setting changes are required,
they can be made now.
When you have completed making all the setting changes you require, press ENTER. The following text is
displayed:
CHANGED ACTIVE PROTECTION SETTING [A]
The changed active PROTECTION SETTINGS are now in service.
Select the MENU or ENTER key to continue.

N00-811 10/2017 55
The changed settings are now in service. Press MENU or ENTER to return to the normal menu display.

Quick Keys
The operator settings that you will frequently change can each be linked to a QUICK KEY. You use a
QUICK KEY for instant display and selection of the linked setting which, otherwise, you would have to find
by navigation.
You can link operator settings to individual Quick Keys using the Operator Interface or WSOS5.
A QUICK KEY can be set to blank if it is not required.
Otherwise, any one of the settings in below table, can be linked to one of the four Quick Keys.
Configurable Quick Key Settings

Setting Default status


LOCAL/Remote / Hit & Run Default setting, upper left key
Loop Auto ON/OFF Configurable
Protection Group Default setting, lower right key
Reset Flags Configurable
Work Tag ON/OFF Configurable
Auto ON/OFF Protection OFF Default setting, lower left key
Cold Load ON/OFF Configurable
Earth Protection Default setting, upper right key
Live Block Configurable
Negative Phase Sequence Protection OFF/ON/Alarm Configurable
Detection Group Configurable
Earth Detection Configurable
Section ON/OFF Configurable

For more information, refer to the ADVC Controller Operations manual (N00-812).

56 N00-811 10/2017
flexVUE Panel Interface

flexVUE Panel

SI No. Item Description


1 Display Back-Lit LCD. 2 × 20 character display.
2 MENU key Allows the user to enter the configuration menu from where it is possible to navigate the
menu structure, select fields and edit settings. Navigating these pages is described
separately.
3 Arrow/Navigation keys Helps browse between display groups, fields, and change values.
4 SELECT key Selects fields or values when changes are made.
5 PANEL ON key Turns the panel on or off.
An optional door switch is available to turn on the panel, when an operator opens the
door and off, when the door is closed. If the controller is fitted with this option, the button
can be used to turn the panel on/off while the door is open. Closing the door turns off the
panel.
6 LAMP TEST key Tests all lamps on the panel.
The purpose is to alert the user of any lamps or colors that may not be working correctly.
The test simultaneously cycles all lamps through red, orange, and green.

N00-811 10/2017 57
SI No. Item Description
7 Indicator LEDs Provide instant indication of the controller and switchgear status.
Depending on the configuration, the lamps can be red, green, or orange and on, off or
FLASHING. The multiple colors allow for grouping of similar functions for example, red
for protection, orange for voltage and green for system health.

[For example]
The configuration of the status lamps can be changed within WSOS Version 5.
8 TRIP key Trips the switchgear to Lockout and the green lamp located inside the button indicates
the open state of the recloser.
9 CLOSE key Closes the switchgear and the red lamp located inside the button indicates the close
state.
10 LAMP DATA key Provides the operator with additional data specific to each status lamp.
11 LAMP RESET key Resets the status lamps.
Lamps requiring further attention from the operator remains lit.
NOTE: Some of the status lamps such as “controller power” and “terminal live” are
continuously updated and therefore not affected by the reset command.
12 EVENT LOG key Displays the recloser and controller Event Log on the LCD display. Older events can be
viewed by pressing the UP arrow key.
13 Quick Action Key Unlock To use the Quick Action Keys, an operator must first press the unlock key. The lamp
above the unlock key remains lit while the quick action keys are active.
To deactivate the quick action keys an operator can press the unlock key again. The
lamp turns off.
Alternatively the quick action keys will be deactivated automatically a short configurable
delay after the last quick action key was selected.
14 Quick Action Keys (QAK) Allows the user to activate/deactivate functions directly from the interface without having
to use the menu.
The status of the function is indicated by the lamp next to the button. The lamp can be
configured to be red, green, or orange in color and flashing.
Before using the quick action keys, it is necessary to unlock the keys using the unlock
button described above. Pressing a quick action key applies that action without any
further confirmation and the lamp next to the key indicates the new status.
15 Enable/ Disable TRIP CIRCUIT Disables all trip operations.
key When the switch is in the Disable position, the trip coil in the recloser is electrically
disconnected from the control electronics. Thus the switch provides a physical isolation
point for the control circuitry. The recloser cannot be opened, and an audible alarm in the
panel sounds and the DISABLED LED in the TRIP key flashes. The TRIP key operates
normally when the switch is in the Enable position. This switch also stops a close
operation, so that the switchgear cannot be closed unless it is able to trip.
16 Enable/ Disable CLOSE CIRCUIT Disables all close operations.
key When the switch is in the disable position, the close coil in the recloser is electrically
disconnected from the control electronics. Thus the switch provides a physical isolation
point for the control circuitry. The recloser cannot be closed and an audible alarm in the
panel sounds and the DISABLED LED in the CLOSE key flashes. The CLOSE key
operates normally when the switch is in the Enable position.

Default Configuration
The status lamps and the quick action keys are programmed in the factory to a default configuration. This
can be changed to suit the needs of the user through Windows Switchgear Operating System (WSOS5).

Status Lamps
These lamps are used to indicate the controller and switchgear status. The default configuration is shown
below. Each lamp indicates that the state of the function described next to it. When a state is active, the
lamp is lit.

58 N00-811 10/2017
For example:
When, the recloser is in Lockout the lamp next to "Lockout" is on. Conversely, if the lamp is off, the recloser
is not in a lockout state.

It is possible that more than one lamp is lit at a given time.


For example:
When, a recloser tripped to lockout due to an overcurrent fault on Phase A, both "Lockout" and "A-Phase
O/C" lamps are lit.

LED# Color Description Possible Causes


Column A
a-1 Red Lockout Recloser has tripped to lock-out due to a protection sequence or
operator command. Automatic close operations are not possible
and the operator has to close the recloser using the control
panel or a remote command.
a-2 Red A-Phase O/C The most recent protection trip of the recloser was caused by an
over current detected fault on the network phase/s indicated.
a-3 Red B-Phase O/C
a-4 Red C-Phase O/C
a-5 Red Ground Fault A ground fault has caused the recloser to trip.
a-6 Red Sensitive Ground The recloser has tripped due to a sensitive ground fault.
Column B
b-1 Red Pickup One of the protection elements has picked up. For example,
when the phase current exceeds the trip setting value.
b-2 Red Reverse Fault Protection has detected a fault on the source side of the
recloser.
b-3 Red O/U Frequency An over or under frequency detected fault has caused the
recloser to trip.
b-4 Red O/U Voltage The switchgear has tripped due to the operation of an external
device.
b-5 Red External Trip The switchgear has tripped due to the operation of an external
device.
b-6 Red Operator A local or remote operator has tripped the recloser.
Column C
c-1 Orange A Phase Live The source or load side bushing of the phases/s indicated are
c-2 Orange B Phase Live live.

c-3 Orange C Phase Live


c-4 Red Load Current On A current greater than 2 A is flowing through one or more
phases.
c-5 Green System OK The controller is functioning normally. Maintenance may be
required when the lamp is flashing red. For more information,
consult the event log.
c-6 Green AC Power Flashing red LED when auxiliary power is off.
c-7 Green Battery Flashing red LED when battery is off or test failed.
c-8 Red Alarm Flashing red LED when TRIP or CLOSE circuits are isolated,
contact life is low or the switchgear is locked.

N00-811 10/2017 59
Quick Action Keys (QAK)
The quick action keys allow the operator to select functions directly from the panel. Selecting a quick action
applies that action without any additional confirmation and the LED next to the key indicates that the action
was performed.
Before selecting a quick action, the operator must first unlock the Quick Action keys. This is done by
pressing the unlock key.
Example:
To, activate supervisory control (Remote Control) an operator should press the following keys:

It is possible to press a sequence of quick action keys while the unlock LED is lit. The keys will be locked
automatically after a short delay after the last key press or alternatively when the unlock key is pressed a
second time.
This controller is programmed with a default quick action key configuration that provides access to
frequently used actions. The default configuration is shown below.

LED# Color Description Possible Causes


Column D
d-1 Red Live Load Blocking The key toggles the Live Load Blocking feature on/off. A red
LED indicator
d-2 Red Loop Automation Turns the Loop Automation feature on/off
d-3 Red Battery Test This QAK performs a battery Test and the result is displayed in
the Event Log.
d-4 Red Group A Protection Activates the settings configured in Protection Group A.
Column E
e-1 Red Auto ACR/LBS The key toggles the Auto Reclose feature on/off. A red LED
indicator shows when Auto Reclose is on.
e-2 Red Ground Fault Turns Ground (Earth) Fault protection on/off.
e-3 Red Sensitive Ground Fault Turns Sensitive Ground (Earth) Fault protection on/off.

60 N00-811 10/2017
LED# Color Description Possible Causes
e-4 Red Group B Protection Activates protection settings configured in Protection Group B.
Column F
f-1 Red Remote Control The key turns REMOTE control on and LOCAL control off. A red
LED indicator shows when the controller is in Remote mode
f-2 Red Local Control The key turns LOCAL control on and REMOTE control off. A red
LED indicator shows when the controller is in Local mode.
f-3 Red Hot Line Tag Hot LineTag (WorkTag) is applied using this QAK. Hot Line
Tagging helps to ensure that closing cannot take place and also
activates the Hot Line Tag protection settings.
f-4 Red Group C Protection Activates protection settings configured in Protection Group C

Display Groups
The flexVUE O.I. displays are organized into three logical groups. Within each group is a menu of pages
and those pages have various sub-menus.

Navigating the Menu Structure


Refer to the diagram inside the controller door or to the Installation and Maintenance Manual for details of
Navigation within groups.
Display Screen Layout
The display area consists of two lines, each 20 character long as shown below.

The top line of the display is the page title. The top line of the display shows the current menu position and
the second line lists the options available one option at a time. An operator uses the UP and DOWN arrows
to scroll through the list of options. The RIGHT arrow will progress to the next level of the option shown on
the second line of the display. Use the LEFT arrow to go back one level. When an operator is editing a
setting, the top line of the display shows a few basic instructions and the bottom line shows the setting
value.

Changing Settings
Three types of settings can be changed:
 Operator settings
 Password protected settings
 Protection settings

Operator Settings
Find the display page containing the setting to be changed:

Step Action
1 Press the MENU key to enter the menu structure.
2
Press the arrow and then the arrow to enter the Operator Menu.

N00-811 10/2017 61
Step Action
3
Use the or arrow keys to navigate to the setting to be changed.
4 Press SELECT key.
5
Use or arrow keys to change the setting.
6
Press the SELECT key to accept the change, or press the arrow to escape and leave the setting unchanged.

Alternatively, if a QAK operates the setting you wish to change:

Step Action
1 Press the QAK UNLOCK.
2 Press the required Quick Action Key within 10 s (Configurable).

NOTE: Actions are executed without any confirmation via the arrow or select keys. The LED indicates the
new state.

Password Protected Settings


Some settings are password protected. You will be prompted for a password before you can change the
setting. To enter the password:

Step Action
1
Press the or arrows until you find the required character for the password.
2
Press the arrow key.
3 Repeat steps 1 and 2 until the password is complete
4 Press SELECT to enter the password.
While the operator panel remains ON, you will not be required to enter the password again.

The default factory password is AAAA but you can change it using Windows Switchgear Operator System
(WSOS5) software. The factory password does not need to be remembered - the controller prompts you
for it automatically.

Alerts Menu
TheflexVUE panel provides the user with a specific location to deal with alerts from the controller. The
ALERTS MENU is found as part of the MAIN MENU on the operator interface. You can view these alerts
in the same way you would view any other menu options. Alerts are split into two categories, critical and
normal.
Normal Alerts
All normal alerts go into the ALERTS MENU. The activation of a normal alert causes the title line of the
current display to show:
xx Alerts Active
This alternates with the current display title at a sufficient rate that the current display is easily readable so
that panel usage and field editing can easily continue. XX is the number of alerts that are present at the
time.
The displayed number of normal alerts may change from one flash to the next if a new alert is added or an
old one is removed.
The title of the alert menu contains the number of alerts that are present. This is shown as:
ALERT MENU X/Y
Where ‘X’ is the alert currently displayed and ‘Y’ is the total number of alerts present.
A normal alert message will generally be longer than 20 characters and will automatically scroll to allow
viewing of the complete message. If, a normal alert is present a beep occurs at a fixed time interval.
All buttons function normally while a normal alert is present.
Critical Alerts
A critical alert will completely subvert the operation of the LCD display regardless of what is being
displayed. There is no way to remove the critical alert from the display while it is active.
If a critical alert is present, a beep occurs at a fixed time interval.

62 N00-811 10/2017
All buttons except for the navigation buttons ( , , , MENU, SELECT, LAMP DATA, EVENT LOG)
operates normally while a critical alert is present.
Activating Protection Settings
When settings are changed in the Active protection group (via the flexVUE O.I.), those new settings are
saved but will not be put into service until they are made ACTIVE
When changing Active Protection Group settings, once the first setting is changed the following screen
appears: (scrolling)
NOTE: Images shown are for illustration purposes only.

This message is displayed if:


 Settings are changed within the ACTIVE PROTECTION GROUP
 The current setting is the first one to be changed.
 Before changing this setting; all the current settings were ACTIVE in service

Once this message is displayed, there are three options:


 NO ACTION: The new setting will automatically go in service if the operator ignores the above message
and turns off the operator interface, or the interface turns off automatically.
 PRESS SELECT: If the operator presses the SELECT key, the new setting is put into service
immediately. The operator can continue to browse the menu. With all the current settings in active
service, if the operator makes another setting change the above message is prompted when the first of
the new settings are saved.
 PRESS THE ARROW: This allows the operator to browse other settings and allow them to be changed.

Exiting the Protection Menu


The operator will not be prompted to ACTIVATE the settings again until they try to exit the PROTECTION
MENU, when the following screen appears:
NOTE: Images shown are for illustration purposes only.

The operator has to press the UP or DOWN ARROW key. That displays the following:
NOTE: Images shown are for illustration purposes only.

Images shown are for illustration purposes only.

When the operator scrolls to YES and presses SELECT, the settings are put in service. If the operator
selects NO and presses the SELECT key, the following message is displayed: (scrolling)
NOTE: Images shown are for illustration purposes only.

Re-Entering the Protection Menu

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The operator may exit the Protection Menu without activating the saved settings, and then re-enter the
Protection Menu at a later time. In this case the process will run through the same activation sequence as
shown in Exiting the Protection Menu (see page 56), providing the settings haven't already been put into
service by a panel shutdown.

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Chapter 8
Event Log

Event Log

What Is in This Chapter?


This chapter contains the following topics:
Topic Page
Event Log 66
Typical Event Log Trip Sequence Display 68

N00-811 10/2017 65
Event Log

Introduction
The ADVC maintains a log of up to 1,00,000 events that record changes to the status of the switchgear,
control electronics, and ADVC logic. The log also records critical setting changes. The events can be
viewed via the O.I. in the EVENT LOG display group.
The event log display updates automatically as new events occur. The most recent event appears on the
bottom line of the display and older events are scrolled upwards. When the event log is full, the oldest
events are deleted to allow new events to be logged as they occur.
All events are date and time stamped to a 10 ms resolution and displayed in the order that they occurred.
The source of each event is also recorded.
It is possible to apply event category filters when viewing events via the O.I.
WSOS5 software can also be used to upload and display the event log. In addition to O.I.-like time stamp,
source identification and filter category features, it also allows text searches and go to a particular
date/time. The event log can be saved as a text file or as a .csv file. For more information, refer to the
WSOS5 help file.

Reading the Event Log

On the setVUE panel, the event log display group is one of the main display groups.

On the flexVUE panel, the event log is found via a dedicated key on the O,I.
The EVENT LOG is navigated slightly differently depending on which O.I. is installed. For more information
on navigation diagrams, refer the following figures setVUE Navigation Diagram and flexVUE Navigation
Diagram (see page 66)

66 N00-811 10/2017
Description

Number of Events shown on screen 4 Max. 2 Max.


Key to Scroll to OLDER events

Key to Scroll to NEWER events

Show the CHANGE EVENT FILTER screen SELECT SELECT


Return to EVENTLOG from FILTER screen MENU EVENT LOG
View additional information about event (if available) ALT EVENT LOG
Switch between DATE/TIME,TIME/EVENT&EVENTDESCRIPTION -

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Typical Event Log Trip Sequence Display

General
The following EVENTLOG is an example of a phase trip sequence with two trips to lockout.

NOTE: Images shown are for illustration purposes only.


The following EVENTLOG is an example of a sequence reset.

NOTE: Images shown are for illustration purposes only.

Display of Events

The difference in the display on the setVUE and flexVUE are shown in the following example.
Consider the following events, as shown on the setVUE:
NOTE: Images shown are for illustration purposes only.

68 N00-811 10/2017
The flexVUE, by default, would display the bottom two lines (the most recent) first. See below:

NOTE: Images shown are for illustration purposes only.

From this screen, a complete TIME or EVENT DESCRIPTION is available by pressing the or keys
respectively:

For the TIME, press :


NOTE: Images shown are for illustration purposes only.

For the EVENT DESCRIPTION press :

In this example, pressing the twice would scroll to the next two events.

Setting Change Events


A settings change can come from various sources - WSOS5, Operator Interface, SCADA protocol, and
IOEX. The controller includes in its log, information regarding the source of each setting change.

If the ALT key ( ) or EVENT LOG key ( ) is pressed whilst the event log is on the display then
the date and time details are replaced with extra information that includes the setting source and, if

applicable, the protection group, curve, and trip number. Pressing the ALT ( ) or EVENT LOG

( ) key redisplays the date and time information.

Identifier Settings change source


WSOS WSOS5
OCP Operator Control Panel
PTCL SCADA protocol
IOEX IOEX

As it is possible for multiple WSOS5 applications to be simultaneously connected to the controller via
Ethernet, a source identification of ‘WSOS’ can be insufficient information. For WSOS5 over Ethernet
connections the first four letters of the PC login name are logged. The usage of ‘WSOS’ is therefore
restricted to serial port point-to-point communication links only.

For example, a setVUE event log display that looks like this:

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becomes:

NOTE: Images shown are for illustration purposes only.


When the ALT key is pressed.
In the above example it can be seen that:
 WSOS5 has been used to set a Very Inverse IEC255 curve for phase trip 2, group D.
 The O.I. has been used to set the controller's RS-232 port communications parity to EVEN.
 The work tag has been applied via a SCADA protocol communications link.
 The controller has detected restoration of load supply. There is no setting change source associated
with this event.

The flexVUE screen might look like this:

Pressing EVENT LOG would change it to:

NOTE: Images shown are for illustration purposes only.

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Chapter 9
Power System Measurements

Power System Measurements

What Is in This Chapter?


This chapter contains the following topics:
Topic Page
Power System Measurements 72
Real Time Displays 73

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Power System Measurements

Introduction
The Current Transformer (CT) signals and voltage screen (CVT) signals from the recloser are digitized by
the ADVC Controller and used to provide various data for the operator.
The ADVC Controller measures up to 10 power system components:
 A, B, C, phase and spill currents,
 Phase to earth voltage on all six terminals.

The ADVC Controller uses the above measurements to derive many system measurements including:
 frequency
 phase to phase voltages
 total and per phase power (kW, kVA,and kVAR)
 total and per phase power factor
 harmonics
 earth current, and
 sequence components

In addition, the ADVC Controller also measures internal values such as:
 CAPE temperature
 switchgear temperature
 auxiliary voltage
 gas pressure
 battery voltage.

Power System Frequency


The controller must be set for the correct power system frequency (either 50 Hz or 60 Hz). This can be set
on page:

SYSTEM STATUS → PHASE VOLTAGE and POWER FLOW

ENGINEER MENU → CONFIGURATION MENU → SYSTEM SETTINGS → NETWORK


PARAMETERS → System Frequency 50 Hz/60 Hz
NOTE:
The setting to change the display between Phase- Phase or Phase-Earth voltages is found at the following
location:

 SYSTEM STATUS → PHASE VOLTAGE and POWER FLOW → Display Phase → Phase
Voltage

 ENGINEER MENU → CONFIGURATION MENU → System Settings → Metering Parameters →


Display Voltage Phase/ Earth Voltage or Phase/Phase Voltage

72 N00-811 10/2017
Real Time Displays

Introduction
There are a number of measurements that are shown in real time within the ADVC Controller. The
measurements are:
 SYSTEM MEASUREMENTS (Including average voltage, current and power)
 A, B and C Phase Current (includes phase angles)
 Earth Current (includes phase angle)
 Sequence Currents (Inps, Ipps)
 A, B, and C Phase Voltage (shown as phase-phase or phase-earth)
 Sequence Voltages (Vzps, Vpps and Vnps)
 A, B, and C Phase Power
 A, B, and C Phase Maximum Demand Indicators

System Measurements

SYSTEM MEASUREMENTS-M

NOTE: Images shown are for illustration purposes only.

OPERATOR MENU → MEASUREMENTS → SYSTEMS MEASUREMENTS


NOTE: (Scroll through Average Current, Average Voltage, Frequency, Power Factor, 3PH Power P [Kw],
3PH Power Q [kVAR] and Power Factor)
This is a summary of the system measurements. Current and voltage values displayed are an average of
the three phases. Frequency is measured on the first available bushing and is displayed as
‘Unavailable’ if all the bushings are dead.
 Current:

SYSTEM MEASUREMENTS → Current → M


NOTE: Images shown are for illustration purposes only.

ENGINEER MENU → MEASUREMENTS → CURRENT


NOTE: (Scroll through Magnitude and Angle-A, B, C and Earth and Sequence-I1 (Ipps), I2 (Inps))
These screens display the Current and Phase Angle for each Phase, Earth Current, Positive Phase
Sequence Current (Ipps) and Negative Phase Sequence Current (Inps).
 Voltage:

SYSTEM MEASUREMENTS → Voltage → M


NOTE: Images shown are for illustration purposes only.

ENGINEER MENU → MEASUREMENTS → VOLTAGE → PHASE/LINE\SRC-LD


NOTE: (Scroll through A, B and C-Phase)
 Sequence Voltage:

SYSTEM MEASUREMENTS → Sequence Voltage →

M
NOTE: Images shown are for illustration purposes only.

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ENGINEER MENU → MEASUREMENTS → VOLTAGE → SEQUENCE
NOTE: (Scroll through Vpps, Vnps and Vzps)
These screens display the zero, positive and negative phase sequence voltages.
 Power:

SYSTEM MEASUREMENTS → Power → M


NOTE: Images shown are for illustration purposes only.

ENGINEER MENU → MEASUREMENTS → POWER → 3 -Phase, A, B & C-Phase


NOTE: (Scroll through Real Power, Apparent and Reactive Power, Power Factor)
These screens display real and reactive power, as well as the power factor on a per phase basis. Real
Power (kW) is a signed quantity unless Power Flow Unsigned has been selected on page:

SYSTEM STATUS → PHASE VOLTAGE → and POWER FLOW:


Power Flow Signed/Unsigned

ENGINEER MENU → CONFIGURATION → SYSTEM SETTINGS → METERING PARAMETERS


→ Power Signed/Unsigned
Power Factor (PF) is an unsigned quantity.
 Maximum Demand Indicators

SYSTEM MEASUREMENTS → Daily, Weekly, Monthly, Maximum Demand

ENGINEER MENU → MEASUREMENTS → DEMAND → DAILY, WEEKLY, MONTHLY MAX


DEMAND
NOTE: (Scroll through Date, Total kWh, Peak Period, Power/PF)
The Maximum Demand Indicator on the flexVUE panel is available in a different location at the following
menu:

OPERATOR MENU → MEASUREMENTS - MAX DEMAND IND


NOTE: (Scroll through A, B, C Phase Max and Time and Reset MDI)
These screens display real and reactive power, as well as the power factor on a per phase basis. Daily,
Weekly and Monthly Demand Indicators display collected historical data while the Maximum Demand
Indicator contains a mixture of real-time and historical data.

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Chapter 10
Accessories Installation

Accessories Installation

What Is in This Chapter?


This chapter contains the following topics:
Topic Page
Accessories Installation 76
Fast Trip Input Module (FTIM) 78
IOEX Electrical Connections 81
FTIM Electrical Connections 83

N00-811 10/2017 75
Accessories Installation

General
There are a number of accessories available for the ADVC Controller that can be used to extend the
capabilities of the switchgear and the controller.
This section contains details on the installation of the following accessories. Refer to these sections if you
need to install:
 Input Output Expander Module (IOEX)
 Fast Trip Input Module (FTIM)
 General Purpose Outlet (GPO)

Input Output Expander Module (IOEX)


The IOEX is an ADVC Controller Range accessory that accepts external control signals from third-party
devices. It provides optically isolated inputs and voltage-free outputs. These allow connection of an
external protection relay or Remote Terminal Unit (RTU). The electronic circuit is installed in a die cast,
sealed enclosure which is attached to the upper accessory mounting tray of an ADVC ULTRA controller.

IOEX Compatibility
The IOEX is compatible with the ULTRA model of the ADVC Controller range where the upper accessory
tray is used to mount the IOEX module. The controller electronics includes a regulated power supply for
the IOEX module/s. Connection to the power supply is via two terminals mounted on the side accessory
tray.
RS-232 communications is used to interface the IOEX module/s to the control electronics.
The ADVC ULTRA model includes the following features to accommodate the IOEX module/s:
 Upper accessory tray for up to two IOEX modules
 Additional holes in the base of the controller for IOEX cable entry.
 Cable tie point on the cubicle side helps to protect the cables.

NOTE: Shielded cable (not supplied) for external connections and the EMC gland are essential for reliable
operation.

76 N00-811 10/2017
Parts Supplied with The IOEX
The following parts are supplied with each IOEX module:
 1 x IOEX module
 1x RS-232 cable
 1 x Power cable
 4 x MS stainless steel screws and washers.
 1 x EMC cable gland

IOEX Specifications

Isolated power supply output: 12–15 Vdc 100 mA max


IOEX power supply input: 18–36 Vdc, 200 mA max. Supplied by controller electronics.
Optically isolated inputs: Eight inputs per IOEX module.ON=12–150 Vdc,12–150 Vac.OFF=0–3 Vdc,0–3 Vac
Voltage-free outputs: Eight outputs per IOEX module.150 Vdc at 1 A max 150 VAC RMS at 2 A Non-inductive max.
Dimensions [mm]: 188 high,119.5 wide, 37 deep.
Controller connection: RS232–DB9Male/Female cable (part number ADC–640).

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Fast Trip Input Module (FTIM)

General
The FTIM is an ADVC Controller range accessory that accepts external control signals from third-party
devices. It provides optically isolated inputs. These allow connection of an external protection relay or
Remote Terminal Unit (RTU). The electronic circuit is installed in a die cast, sealed enclosure which is
attached to the upper accessory mounting tray of an ADVC ULTRA controller.
It is possible to interface external trip, close, or block signals to the recloser controller via the FTIM.

FTIM Compatibility
The FTIM is compatible with the ADVC Controller range. If a controller is to be used with an FTIM, a
connection cable for the module has to be included during manufacturing. It is therefore necessary to
specify the intended use of an FTIM when ordering the controller. Note this connection cable cannot be
retrofitted in the field.

Part Number 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th
86xxxx2xxx 8 6 x x x x 2 x x x
86xxxx3xxx 8 6 x x x x 3 x x x
86xxxx5xxx 8 6 x x x x 5 x x x

The part number has to start with 86 and the 7th digit must be a 2, 3 or 5.

Parts Supplied with The FTIM


The following parts are supplied with each FTIM.
 1 x FTIM module
 4 x M5 stainless steel screws
 4 x flat washers and 4 x spring washer
 1 x EMC cable gland

FTIM Specifications

Isolated power supply output 12–15 Vdc, 100 mA max


Optically isolated inputs: ON = 12–150 Vdc, 12–150 Vac
Dimensions (mm) 188 high, 119.5 wide, 37 deep.
Dimensions (mm) Shielded cable with shielded 15-pin D-type connector

IOEX and FTIM Installation


The IOEX and/or FTIM must be fitted to the accessory mounting tray

78 N00-811 10/2017
1. Removing and installing the mounting tray:
The upper accessory mounting tray can be removed in three steps:
 Undo and remove the self-locking nuts and washers
 Rotate the accessory tray to the slide-out position by lifting the bottom of the tray away from the
cubicle; and
 Slide the tray to the left.

To install the upper tray, locate the accessory tray hinges to the left of the brackets in the top corner of
the cubicle. Use the corner as a guide and slide the tray to your right. The self-locating hinges guide the
tray into the brackets. Continue to slide the tray until the hinges are completely inside the brackets.
Rotate the tray into the lock-down position and fasten the nuts.
2. Attaching the IOEX:
 Remove the upper accessory mounting tray from the ADVC ULTRA cubicle;
 The design of the mounting tray provides flexibility in terms of how the device is mounted.
 It is recommended that Nyloc nuts be used for fastening the device where possible.
 Slot width on the tray is 6 mm; bolts may require stacking mud-guard washers with standard washers
for bolts smaller than M5. For example, for M3 bolts, it is recommended to use M5 mud-guard
washers, M3 flat washer, and a M3 Nyloc nut.
 Holes provided on the customer tray act as a guide holes to identify the equipment position for
installation. It is recommended that at least one guide hole is used for installing the device.
 Fit the tray containing the IOEX in the upper accessory mounting space using the existing mounting
points. Refer figure, Accessory tray removal (see page 78).

If Connecting an IOEX
3. Connect the IOEX to the controller:
 Connect the IOEX power supply lead to the terminals on the side accessory tray. The terminals are
marked with the following symbols.

Ground Terminal

IOEX Positive power terminal

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 Using the RS233 cable (ADC-640), connect the IOEX/WSOS Port on the ADVC Controller to the
IOEX.
 Before you can use the IOEX, make IOEX available in the WSOS Feature Selection tool,
download the configuration map, and select the IOEX communication port. For more information,
refer the ADVC Operation Guide (ADVC2- 1160) and Configurable IOEX manual (N00-685).

WARNING
RISK OF EQUIPMENT DAMAGE
When connecting the FTIM to the CAPE, the controller must be switched off to avoid unwanted trip/close
operation.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

NOTICE
RISK OF UNEXPECTED INPUT ACTIVATION
Field excitation must not be provided from the battery nor the radio power supply.
Failure to follow these instructions can result in equipment damage.

4. If Connecting an FTIM
 Turn off power to the controller.

 Connect the shielded 15-pin D-connector to the FTIM. Fasten the connector properly to ensure a
reliable connection.

 Turn all power to the controller on when the installation is complete.

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IOEX Electrical Connections

Connecting Inputs Using Built-in Isolated Supply


The IOEX has a built-in isolated power supply that can be used as field excitation voltage. The following
connection diagram describes using this DC voltage as a source to supply the external switches.

NOTICE
RISK OF UNEXPECTED INPUT ACTIVATION
Isolate the field excitation power supply from earth
Failure to follow these instructions can result in equipment damage.

Connecting Inputs Using an External Source


It is also possible to use a custom AC or DC source for field excitation of the external switches. This supply
must be isolated from earth.
Field excitation voltage: 12 Vac/dc up to 150 Vac/dc.

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IOEX Voltage-Free Outputs

NOTICE
RISK OF UNEXPECTED INPUT ACTIVATION
 Field excitation must not be provided from the battery nor the radio power supply.
 Isolate the field excitation power supply from earth
Failure to follow these instructions can result in equipment damage.

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FTIM Electrical Connections

Using The Built-in Isolated Supply


The FTIM has a built-in isolated power supply that can be used as field excitation voltage. The following
connection diagram describes using this DC voltage as a source to supply the external switches.

Using an External Source


It is also possible to use a custom AC or DC source for field excitation of the external switches. This supply
must be isolated from earth.
Field excitation voltage: 12 Vac/dc up to 150 Vac/dc.

N00-811 10/2017 83
Shielded Cable
For the external connections, shielded cable with the following main characteristics is recommended:
Operating Temperature:
-55 °C to +105 °C
Voltage Rating:
600 V
Product Description:
 Conductor: stranded tinned copper
 Area Conductor: 0.22 mm2
 External Diameter: 6-12 mm
 Screen Diameter: 5 mm min
 Insulation: Colour-Coded PVC
 Shield: Braided Tinned Copper (90 % coverage)
 Jacket: PVC

Customer Cable Installation

EMC Gland Specification


An M20 EMC cable gland with the following main characteristics is required:
 Diameter, cable max: 12 mm
 Diameter, cable min: 6 mm
 Diameter, cable screen min: 5 mm
 Material: Brass
 Plating: Nickel
 Thread size: M20
 Length, thread: 8 mm
 IP Rating:IP68

NOTICE
UNEXPECTED BEHAVIOUR
Correct installation of the EMC gland is essential for reliable operation.
Failure to follow these instructions can result in equipment damage.

84 N00-811 10/2017
NOTICE
RISK OF EQUIPMENT DAMAGE
Do not push the cable in the opposite direction, doing so damages the gland.
Failure to follow these instructions can result in equipment damage.

EMC Gland Installation


Follow the following procedure for the EMC gland installation:
1. At 120 cm from the cable-end that is connected to the IOEX/FTIM, remove 2 cm of the plastic sheath to
expose the earth braid.

2. Push the end of the cable that is connected to the IOEX/FTIM through the cable gland in the direction
as shown.

3. Continue pushing the cable through the gland, until the earth braid aligns with the gland.

4. Ensure that the earth braid is in contact with the braid connection ring in the gland.

N00-811 10/2017 85
NOTE: Shielded cable is essential for reliable operation. Refer figure Shielded Cable.
5. Ensure that the seal and clamping mechanism is overlapping with the plastic sheath. Tighten the gland
sleeve to firmly grip the cable in place.

6. Select a 20 mm hole in the base of the controller. The two holes on the right-hand side are provided for
this purpose.

7. Remove the plug and fit the cable with gland.

Cable termination
 Use cable ties to fix the cable to the cubicle wall.
 Cut the cable to the appropriate length, and terminate the cable at the IOEX/FTIM connectors.
NOTE: Auxiliary power supply 1 is used to supply power to the GPO socket.

General Purpose Outlet (GPO)


The GPO allows the user to power extra devices such as a laptop computer while operating the ADVC
Controller.
Compatibility

86 N00-811 10/2017
Controller: ADVC ULTRA and COMPACT
Power Supply: Models equipped with the IEC power outlet option
GPO Cable Installation
 Remove the side accessory mounting tray.
 Fit the two P-clips around the GPO cable.

 Using the bolts provided, fix the cable to the accessory mounting tray.

 Install the accessory mounting tray in the normal position.

DANGER
HAZARD OF EXPLOSION
Rate the auxiliary 1 power source appropriately to provide GPO current required.
Failure to follow these instructions will result in death or serious injury.

 Plug the IEC male cable end connector into the female connector on the side of the power supply
module

N00-811 10/2017 87
GPO Cable Ratings
Voltage: 110 Vac or 240 Vac
Current: 2 A max.

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RL-Series LBS/Sectionaliser with ADVC Controller

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Chapter 11
Maintenance

Maintenance

What Is in This Chapter?


This chapter contains the following topics:
Topic Page
RL-Series and ADVC Maintenance 90
Abnormal Operating Conditions 96

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RL-Series and ADVC Maintenance

RL-Series Maintenance
Maintenance can be carried out using standard electricians’ and mechanics’ tools.

CAUTION
UNPROTECTED OUTPUTS
Avoid water entering into the circuit breakers or general power outlet when working on the ADVC with the
door open during heavy rain.
Failure to follow these instructions can result in injury or equipment damage.

No user maintenance of the RL mechanism is required.

NOTICE
INOPERABLE EQUIPMENT
A alert message is displayed in the event log when the remaining contact life reaches 20%.
Failure to follow these instructions can result in equipment damage.

The LBS should be returned to the manufacturer for refurbishment if the mechanical duty or breaking duty
is exceeded. This is checked by examining the number of operations on the operator control panel as well
as by checking mechanical operation counters mounted at the bottom of switch gear, the ACR has reached
the end of its life and must be replaced.The pointer movement must be checked, so that it is free from
mechanical obstruction In areas of high atmospheric pollution more frequent cleaning may be appropriate.
At suitable intervals check the gas low alarm is not showing on the operator interface. If gas low is showing,
this may indicate a leak which must be found. Recharging the LBS SF6 using a gas fill adaptor is described
below.
Low Gas Lockout Polycarbonate Window cleaning

NOTICE
RISK OF EQUIPMENT DAMAGE
 Use a clean, dry, lint-free, absorbent, nonabrasive cloth.
 Do not use rayon or polyester cloths which can scratch the plastic.
 Do not use squeegees, razors, or scrapers.
Failure to follow these instructions can result in equipment damage.

90 N00-811 10/2017
DANGER
HAZARD OF EXPLOSION, FIRE OR CHEMICAL
 Do not clean the gas lockout window with products including, but not limited to, ammonia, lacquer
thinner, methanol, benzene, Acetone, gasoline or turpentine, high alkaline solutions.
 Do not clean in hot sun or at high temperatures
Failure to follow these instructions will result in death or serious injury.

The low gas lockout window on RL-Series Switchgear (looking from underneath) (page 10-1), which is
made from polycarbonate, should only be cleaned with an aqueous solution of mild soap or solutions such
as Joy® Windex (w/ Ammonia D)® Mr Clean® Palmolive® Top Job® Fantastik® Formula 409® Fantastic®
Glass Plus® for normal cleaning. Wipe lightly with a new sponge, soft cloth or a chamois. If necessary,
rinse with a second sponge or soft cloth soaked with water. Dry the exposed polycarbonate by lightly wiping
with a soft, slightly damp cloth to prevent water spotting.

RL-Series SF6 Recharging

CAUTION
EXPLOSIVE POTENTIAL
Do not attempt to recharge the gas without first removing the LBS from service.
Failure to follow these instructions can result in injury or equipment damage.

The RL is refilled to a pressure of 105 kPa on the gauge corrected by +0.68 kPa for every degree C above
25 °C and -0.68 kPa for every degree below 25 °C. For altitudes above 1000 m the gauge pressure should
be corrected for altitude.
Safety Removal from Service
The gas fill valve is located between the RL-Series body and the mounting bracket. Ensure that the RL is
removed from service before fitting the gauge and taking a reading.
Sulphur Hexafluoride (SF6) Safety Data Sheet
For more information, refer to Safety data sheet (see page 125) for reproduction of original Material Safety
Data Sheet.
Equipment Required
LBS SF6 recharging is carried out using a Gas Fill Adaptor (GFA) and Tool, and a standard size-D SF6
cylinder. For more information, refer Appendix A - Replaceable Parts and Tools (see page 111) for these
part numbers.
Procedure Preparation

CAUTION
EXPLOSIVE POTENTIAL
This procedure should be performed under controlled conditions using appropriate SF6 reclamation
equipment.
Failure to follow these instructions can result in injury or equipment damage.

The gas filling procedure may be conducted on an RL-Series either in the field or within a workshop. If to
be conducted in the field, ensure that the RL-Series is removed from service until the procedure is
complete. Record the ambient temperature as this will be required when calculating the fill pressure.
Connecting the Gas Cylinder to the Gas Fill Valve.

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Follow the below procedure to connect the gas cylinder to the gas fill valve:
1. Remove the protective plastic transportation cap from the cylinder valve.
2. Fit the Gas Fill Adaptor to the cylinder and tighten using the correct spanner:
3. Open both the shut-off and gas cylinder valves.
4. Adjust the regulator valve until gas flows through and purges the line.
5. Immediately close the shut-off valve.
6. Ensure the adaptor is free of dirt or contaminants before inserting into the valve.
7. Insert the gas line adaptor into the gas fill valve..
8. Retract the locking pin on the gas fill tool and slide it over the gas fill boss on the tank. Allow the locking
pin to spring into the groove. Gently check that the tool cannot be pulled off.
9. Push the handle into the plug and rotate anticlockwise until the bayonets drop into the slots. Continue
to rotate until it becomes difficult to turn. Do not force the handle further.
Filling with Gas

10.Calculate the gas pressure required for the local conditions: The default gas pressure is 105 kPa.
The final pressure is dependent upon the ambient temperature at the site.
 For temperatures above 25 °C, add 0.68 kPa for each degree in temperature.
 For temperatures below 25 °C, deduct 0.68 kPa for each degree in temperature.

11.Open the shut-off valve to commence the flow of gas into the RL-Series tank.
12.Slowly turn the regulator clockwise to increase the flow of gas into the tank. As the tank starts to fill with
gas, the pressure gauge will display the increasing pressure.
The tank’s pressure may be checked at any time by closing the shut-off valve:
 Allow the gas pressure gauge to stabilise before taking a reading.
 Open the shut-off valve to recommence the gas flow in to the tank.

Confirming the Gas Pressure


NOTE: There may be a slight delay before the ADVC will settle to display the correct pressure.
13.If the ADVC is connected to the RL-Series, the O.I. display may be used to confirm the gas pressure
within the tank against the reading at the tank pressure gauge:
 Close the shut-off valve and allow the gauge to stabilise.
 Note the gas pressure gauge reading.

92 N00-811 10/2017
14.To confirm that the readings shown on the gas cylinder pressure gauge and ADVC
Controller/Switchgear, check the pressure at:

SYSTEM STATUS → SWITCHGEAR STATUS → S

NOTE: Images shown are for illustration purposes only

OPERATOR MENU → SWITCHGEAR STATUS → SWITHGEAR DATA → SF6 PRESSURE

NOTE: Images shown are for illustration purposes only


Disconnecting the Gas Fill Adaptor

DANGER
HAZARD OF EXPLOSION OR FIRE
Never disconnect the gas line without first reducing the pressure on the regulator.
Failure to follow these instructions will result in death or serious injury.

15.Close the shut-off valve.


16.Fully close the gas cylinder valve.
17.Turn the regulator anti-clockwise to reduce the internal pressure on the regulator.
18.Disconnect the gas fill adaptor from the gas fill valve.
19.Firmly tighten the gas fill plug by rotating the handle of the gas fill tool clockwise. Torque the handle to
16 Nm, using a torque wrench with a 10 mm socket.
20.Retract the locking pin and slide the tool from the switch.
21.Open the shut-off valve to purge the gas line.
22.Remove the gas fill adaptor from the gas cylinder.
23.Refit the protective plastic cap on the adaptor to protect the thread during further transportation.
24.Store the adaptor and cylinder.

ADVC Maintenance
Maintenance of the ADVC is required every five years. The manufacturer recommends the work described
below.

CAUTION
RISK OF FIRE, SHOCK AND EQUIPMENT DAMAGE
Avoid water entering into the circuit breakers or general power outlet when working on the ADVC with the
door open during heavy rain.
Failure to follow these instructions can result in injury or equipment damage.

Cleaning
Check for excessive dirt on the cubicle, particularly the roof, and clean off. Ensure that the mesh covering
the air vents and the water drainage holes in the base are clean.

Battery Replacement
Battery replacement is recommended after a period of five years. For more information, refer to Battery
Care (see page 95).

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CAUTION
UNPROTECTED OUTPUTS
 Maintain proper polarity when connecting the batteries.
 While inserting the batteries, avoid the damage to electronic systems.
 Fitting the batteries with reverse polarity causes damage to the electronic systems.
Failure to follow these instructions can result in injury or equipment damage.

The procedure for the replacement of the batteries are as follows:


1. Turn off the battery circuit breaker.
2. Unplug batteries and replace with new batteries.
3. Turn on the battery circuit breaker and ensure that “BATTERY NORMAL” status is restored via:

SYSTEM STATUS → Switchgear Status → -S

NOTE: Images shown are for illustration purposes only

OPERATOR MENU → SWITCHGEAR STATUS → SWITCHGEAR DATA → Battery Status

NOTE: Images shown are for illustration purposes only


Battery Heater Accessory

DANGER
HAZARD OF EXPLOSION, FIRE OR CHEMICAL
Maintain proper polarity when connecting and inserting batteries, to avoid damage to electronic systems.
Failure to follow these instructions will result in death or serious injury.

Where the battery heater accessory has been fitted, the following procedure should be followed:
1. Turn off the battery circuit breaker.
2. Disconnect batteries and heater.
3. Open velcro straps and open heater mat. There is no need to remove mat.
4. Remove batteries and replace with new batteries.
5. Return the heater mat to it’s original position, close straps.
6. Reconnect batteries and heater.
7. Turn on the battery circuit breaker and ensure that Battery Normal "Battery Normal status", is restored.
For more information, refer step 3, Battery Replacement (see page 93).
NOTE: Battery heater failure will be reported in the event log.
Door Seal
Check the door sealing rubber for perishing or undue hardening. If necessary, renew the seal.

94 N00-811 10/2017
Battery Care

DANGER
HAZARD OF EXPLOSION, FIRE OR CHEMICAL
 Always turn off the battery circuit breaker before connecting or disconnecting the batteries in the
cubicle.
 Never leave flying leads connected to the battery. These batteries are capable of supplying very high
currents.
Failure to follow these instructions will result in death or serious injury.

The battery is predicted to provide good performance for the recommended five year service period. This
is based on the battery manufacturer’s data. No battery warranty is given by the manufacturer of the ADVC.
Once in service, batteries need little care. Procedures for storage and other contingencies are as follows:
 Batteries should be stored at a temperature of between 0 °C to 30 °C (32 °F to 86 °F) and cycled every
six months. Batteries should be stored for a maximum of one year.
 Batteries should be cycled prior to putting into service if they have not been cycled within three months.
When shipped by the manufacturer the batteries will have been cycled within the previous 30 days.
 If the batteries become exhausted in service and are left for more than two weeks without auxiliary
supply being restored to the ADVC they should be taken out, cycled and have their capacity checked
before being returned to service.
To cycle a battery, discharge with a 10 Ω, 15 W resistor to a terminal voltage of 10 V. Recharge it with a
voltage regulated DC supply set to 13.8 V. A 3 A current limited supply is appropriate.
More information on the battery care is available from the battery manufacturer.

Door Seal
Check the door seal rubber for perishing or undue hardening. If necessary, replace the seal.

N00-811 10/2017 95
Abnormal Operating Conditions

The operation of the capacitor charging inverter can be affected under abnormal conditions such as when
the battery capacity is very low. The following features are used to protect the ADVC in this situation while
still allowing the LBS to keep operating.
Low Power Mode
When the batteries are nearly exhausted, the ADVC will change its capacitor charging mode from normal
to low power. In low power mode the controller takes longer to charge the capacitors and the radio supply
is shut down. A "Low Power Mode" event is logged whenever this happens.
Operator close and trip operations can be performed, but may require longer interval in between. If an
operator open or close request is denied, a "Cap Chrg" event will be logged.
To return to normal power mode there is a timeout of 15 mins, for which the auxiliary supply must have be
on.
Excess Close Operations
During testing it is possible to carry out so many trip/close operations that the capacitor charging inverter
shuts itself down before it overheats. It takes more than 20 operations within a minute to do this and is not
going to happen while in service (it only happens during excessive testing).
When this happens the inverter shuts down for 5 minutes and a "Cap Excess Closes” event is logged.
During this time all trip/close requests will be denied.

Defect Finding
ADVC Controller Check
Defect finding within the ADVC involves determining whether the defect lies in the electronic modules, the
wiring or elsewhere. The electronic modules are user replaceable items. Other defects require the ADVC
to be returned to the factory.
A suggested defect finding approach is as follows:
1. If the System OK LED(s), located on the on the operator interface (O.I.), are flashing then the CAPE
microprocessor is running. If the O.I. does not operate then follow Step 3.
System OK LEDs are located in different places on the setVUE and flexVUE panels, indicate operation
in different ways.

The setVUE panel shows Flashing RED System OK LEDs when the system is operating correctly.

The flexVUE panel shows a SOLID GREEN LED the


system is operating correctly and a FLASHING RED LED to indicate an abnormality.
NOTE: Default location - Can be configured differently
2. If the display is operating, check the

 SYSTEM STATUS → Switchgear Status → S

 OPERATOR MENU → SWITCHGEAR STATUS → SWITCHGEAR DATA → Battery Status


and

 OPERATOR MENU → SWITCHGEAR STATUS → SWITCHGEAR DATA → Aux Supply


Status
page for an indications of any power supply problems (Aux Supply Fail and/or Battery OFF) which
can be traced and rectified.

96 N00-811 10/2017
3. If the System OK LED is not flashing, check for loss of power. Check that the battery circuit breaker is
on and that full battery voltage is present at the terminals. Check the presence of aux. supply on the
aux. supply circuit breaker. Check that the supply between the PSU and CAPE has not been
disconnected. Rectify if a problem is discovered.
4. If power supply is present then attempt to go on-line with WSOS to determine whether the CAPE is
functioning correctly. Replace the CAPE if required.
If this does not rectify the problem then the ADVC Controller should be returned for factory repair.

NOTICE
INOPERABLE EQUIPMENT
Removal of parts from modules will void the warranty.
Failure to follow these instructions can result in equipment damage.

Replacement of Electronic Modules and Upgrades


The CAPE module is replaced as a complete unit and replacement should only be carried out by competent
personnel. CAPE firmware can be upgraded through WSOS. For more information, refer to the operator
manual.

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RL-Series LBS/Sectionaliser with ADVC Controller

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Chapter 12
Ratings and Specifications

Ratings and Specifications

What Is in This Chapter?


This chapter contains the following topics:
Topic Page
Equipment and Crating Dimensions 102
ADVC 105

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Equipment and Crating Dimensions

Equipment Weights
Part Weight kg (lbs)
Control cable 6 (13)
Weight is given for the standard length of 7 m. Other lengths 4–14 m (in 1 m
increments) are available upon request.
Control cubicle 37 (81) (without accessories and with 7Ah batteries)
HV cables set of 6,standard length per cable is 3 m, other 250 A 9 (20)
lengths available upon request: 400 A 16 (35)
630 A 29 (44)
800 A 57 (126)
Bushing boots set of 6:
27 kV 10 (22)
38 kV
14 (31)
Pole Mounted LBS 100 (220)
Pole mounting bracket 20 (44)
Sundry Mounting items 8 (18)
Gross weight of crate 198 (436)
Dimensions mm (in)
Cubicle (for more information, refer Appendix B COMPACT 730 x 420 x 301 mm (28.7 x 16.5 x 11.9 in)
(see page 119)) ULTRA 960 x 450 x 301 mm (37.8 x 17.7 x 11.9 in)
Crate Dimensions
Width 1500 mm (45.3 in)
Depth 1200 mm (47.3 in)
Height 800 mm (31.5 in)

Operational Specifications

RL-LBS-##-SF6-##a/##b/###c 15/12/125 15/16/125 27/12/150 27/16/150 38/12/170


Maximum Line Voltage 15.5 kV 15.5 kV 27 kV 27 kV 38 kV
Rated Continuous Current (RMS) 630 A 630 A 630 A 630 A 630 A
Fault Make Capacity (RMS) 12.5 kA 16 kA 12.5 kA 16 kA 12.5 kA
Fault Make Capacity (Peak) 31.5 kA 40 kA 31.5 kA 40 kA 31.5 kA
No load Mechanical Operations 3000 3000 3000 3000 3000
Rated Full Load Operations 600 600 600 600 400
Short Time Current (RMS) 12.5 kA 4 s 16 kA4 s 12.5 kA 4 s 16 kA4 s 12.5 kA 4 s
DC Resistance Bushing to Bushing <120 μΩ <120 μΩ <120 μΩ <120 μΩ <120 μΩ
Fault Make Operations 5 5 5 5 5
Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
Breaking Capacity
Mainly Active (0.7pf) Breaking Capacity 630 A 630 A 630 A 630 A 630 A
Cable Charging Interrupting Current 25 A 25 A 25 A 25 A 25 A

Phase to Phase, Phase to Earth 125 A 125 A 150 A 150 A 170 A


Across Open Contacts 145 kV 145 kV 170 kV 170 kV 200 kV
Power Frequency Withstand (wet and dry)
Phase to Phase, Phase to Earth 40 kV 40 kV 60 kV 60 kV 70 kV
NOTE:
 a. Voltage: 15 (15.5 kV), 27 kV, 38 kV,
 b. Current (Fault Make Current): 12 (12.5 kA), 16 kA,
 c. Basic Impulse Level: 145 kV, 170 kV, 200 kV

102 N00-811 10/2017


Across Open Contacts 50 kV 50 kV 60 kV 60 kV 80 kV
NOTE:
 a. Voltage: 15 (15.5 kV), 27 kV, 38 kV,
 b. Current (Fault Make Current): 12 (12.5 kA), 16 kA,
 c. Basic Impulse Level: 145 kV, 170 kV, 200 kV

General Specifications

Specification 15 kV, 27 kV, 38 kV


Construction

Tank Construction 316 Grade Stainless Steel


Insulating Medium SF6 gas
SF6 Nominal Operating gas Pressure at 250 °C 105 kPa Gauge
Mass of SF6 required to fill the LBS from vacuum 1.0 kg at 105 kPa Gauge

Maintenance Interval a 5 years

Earthing b 12 mm Stud provided

Applicable Standards IEC 62271-200, IEC 60265-1


SF6 gas Pressure Measurement (Model FA)
Gas Pressure Display Resolution 1 kPa
Gas Pressure Display Accuracy ±10 kPa
Gas Low Alarm/Interlock setting (temperature compensated) 65 kPa Gauge at 250 °C
Gas Low Alarm/Interlock Accuracy CONTROL ±10 kPa
Gas low interlock setting accuracy SWITCH ±15 kPa
Mechanism Operation
Closing Mechanism Over Centring Spring either by DC Motor or Manual Lever
Opening Mechanism Over Centring Spring either by DC Motor or Manual Lever
Opening arm effort required Nominal 20 kg (Max 25 kg)
Basic Timings
Contact Close - from receipt of close command <1.2 s
Contact Open - from receipt of open command <1.2 s
Contact Synchronisation time <5 ms
Current Transformers (Models: MA, A, FA)
Ratio 2000:1
Accuracy 20–800 A 0.2 %
Accuracy 800–16,000 A 5%
Duty Cycle - Maximum allowable duty cycle at rated mainly active load breaking c
No Load Close to Open repeated 10 times in 1 minute.Then Close to Open repeated 1 per minute.
Rated Load - 630 A, 0.7 Power Factor
NOTE:
 a. In heavily polluted environments regular checking/cleaning of insulators should be conducted.
 b. Earthing details must be strictly adhered to. For more information, refer Earthing Ground (see page 19).
 c. For application-specific operating duty times, please refer to the manufacturer’s manual.

Bushing Boots
The RL is normally supplied with outdoor elastomeric bushing boots. The boots suit insulated cable sized
16-33 mm diameter and comprise an unscreened insulated system.The characteristics of the boot alone
(disregarding the cable insulation) are detailed in the following table.

27 kV - Boot Part No: 990000330 - Silicone


Taut string phase to earth clearance 462 mm (18.2 in)
Creepage 905 mm (35.6 in)
38 kV - Boot Part No: 990000305 - Silicone

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Taut string phase to earth clearance 465 mm (18.3 in)
Creepage 1100 mm (43.3 in)
Bare Terminals
The standard 15 kV RL is supplied fitted with bare terminals for cable palm connection. It may also be fitted with cable tails instead of these
terminals if required.
Taut string phase to phase clearance 200 mm (7.9 in)
Taut string phase to earth clearance 200 mm (7.9 in)
Creepage 500 mm (19.7 in)

HV Cables
Cable is provided by the manufacturer pre-cut and terminated to fit the RL bushings and rated to suit the
requirements of the utility. Alternatively cable can be supplied by the utility if appropriate (for example, to
terminate HV Aerial Bundled Cable). The manufacturer warrants the equipment only if suitably insulated
and watertight cable and terminations are used. Contact the manufacturer or your local distributor to check
cable type for suitability.
Standard cable supplied by the manufacturer is detailed in the following table.

Lug Size - mm2 Stranding Material Rating (Amps)


240 19/4.01 Aluminum (water blocked) 630
185 19/3.5 Aluminum (water blocked) 400
80 7/3.75 Aluminum (water blocked) 250

Environmental

Operating Temperature -40 °C to 50 °C


Operating Humidity 0 to 100%
Operating Solar Radiation 1.1 k W/m2 max
Operating Altitudea 3000 m max

NOTE: a. For altitudes above 1000 m some ratings must be de-rated per ANSI C37.60.

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ADVC

General Specifications

Cubicle material COMPACT 304 stainless steel


ULTRA 316 stainless steel
Cubicle shell sealing COMPACT IP 54
ULTRA IP 65
Electronic enclosure sealing IP 65
Wind loading resistance of structure >160 km/hr
Wind loading on door when latched in open position >60 km/hr
Angle of door opening 135 °C
Standard ambient operating temperature range -10 °C to 50 °C
Extended operating temperature range (battery heater required) ULTRA Only -40 °C to 50 °C
Electronics Temperature Range -40 °C to 50 °C
Maximum radiation 1.1 kW/m2
Humidity 0 to 100%
Standard control cable lengtha 7 m (23 in)

Maximum vertical separation from ACR with standard control cable 5 m (16.4 in)
Maintenance interval b 5 years
Auxiliary supply voltage (LV AC mains supply) As ordered 115/230 Vac nominal 20% to +10%
Required auxiliary supply rating 100 VA
Battery (With battery heater option, 12 Ah batteries are standard.) 2 x 12 V 7.2 Ah
Battery hold up time from fully charged at 25 °C 28 hours with 7 Ah, 48 hrs with 12 Ah
Capacity available for communications, hold up time (no heater, OCP, or IOEX) at 6.9 AH
13.8 V
Battery recharge time (new battery to 80 % nominal capacity) 10 hours
Battery replacement intervalb 5 years

Battery Low Voltagec 23 V

Battery High Voltagec 33 V

Earthingd 10 mm earth stud


Battery Heater Power (where fitted) 10 W
Battery Heater Element Life 30,000 hrs
Radio/Modem
A radio or modem may be fitted by the manufacturer or by the utility, for remote communications. Space, power and data interfaces are
provided within the control cubicle.
Radio/Modem Power Supply Voltage (set by user)

Radio/Modem Power Supply Continuous Currente 3A


Radio/Modem Power Supply Max Current 8 A for 30 s with 10 % duty cycle
Radio/Modem Power Supply continuous power 45 W
Radio/Modem Power Supply peak power 120 W for 15 min at 10 % duty cycle
Radio/Modem Space on Radio Panel 300 x 250 x 150 mm
Radio/Modem Interface Ethernet, USB 2.0, RS-232
Radio/Modem Power Shutdown Time (user configurable) 1 - 1440 min
Shutdown time increment 10 s
Control Electronics
Continuous secondary current 0.8 A
NOTE:
(a) Other control cable lengths available-4, 11 and 20 m.
(b) Battery replacement interval is influenced by environmental temperature.
(c) Temperature compensated at 48 mV/°C.
(d) Earthing details must be strictly adhered to. For more information, refer Earthing (Grounding) (see page 19).
(e) For an external VT, the maximum continuous current drawn from the radio supply should be limited to 0.5 A.

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Short time secondary current 12 A for 3 s
Short time current recovery time 60 s
Required auxiliary supply rating 32 Vac, 100 VA
Real time clock hold time 20 days
Recloser Operations 20 in 1 min, 1 per min thereafter
NOTE:
(a) Other control cable lengths available-4, 11 and 20 m.
(b) Battery replacement interval is influenced by environmental temperature.
(c) Temperature compensated at 48 mV/°C.
(d) Earthing details must be strictly adhered to. For more information, refer Earthing (Grounding) (see page 19).
(e) For an external VT, the maximum continuous current drawn from the radio supply should be limited to 0.5 A.

Controller EMC Type Tests

Immunity Tests
Standard Description Application Test Level
IEC 61000-4-2 Electrostatic Discharge Contact +/- 8 kV
Air +/- 15 kV
IEC 61000-4-3 Radiated Electromagnetic Field Four faces (Door open) 10 V/m, 80 MHz-1000 MHz
(Antennae transmitting 3M away)
10 V/m, 1000 MHz-2700 MHz
IEC 61000-4-4 Fast Transient A.C. Power Port +/- 4 kV
(5ns/50ns 5 kHz, 15 ms burst RS232 (WSOS) +/- 4 kV
300 ms spaced)
RS232 (Modem) +/- 4 kV
USB (WSOS) +/- 4 kV
USB1 + USB to RS485 isolated +/- 4 kV
converter
LAN 1 +/- 4 kV
LAN 2 +/- 4 kV
Umbilical port +/- 4 kV
IOEX2 port input +/- 4 kV
IOEX2 port output +/- 4 kV
FTIM2 port +/- 4 kV
IEC 61000-4-5 Surge A.C. Power Port +/- 4 kV line-to-earth, +/- 2 kV
line-to-line, 1.25/50 μsec
RS232 (WSOS) +/- 4 kV, 1.25/50 μsec
RS232 (Modem) +/- 4 kV, 1.25/50 μsec
USB (WSOS) +/- 4 kV, 1.25/50 μsec
USB1 + USB to RS485 isolated +/- 4 kV, 1.25/50 μsec
converter
LAN 1 +/- 4 kV, 10/700 μsec
LAN 2 +/- 4 kV, 10/700 μsec
Umbilical port +/- 4 kV, 1.25/50 μsec
IOEX2 port input +/- 4 kV, 1.25/50 μsec
IOEX2 port output +/- 4 kV, 1.25/50 μsec
FTIM2 port +/- 4 kV, 1.25/50 μsec

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Immunity Tests
Standard Description Application Test Level
IEC 61000-4-6 Conduced Disturbances A.C. Power Port 10 V RMS
RS232 (WSOS) 10 V RMS
RS232 (Modem) 10 V RMS
USB (WSOS) 10 V RMS
USB1 + USB to RS485 isolated 10 V RMS
converter
LAN 1 10 V RMS
LAN 2 10 V RMS
Umbilical port 10 V RMS
IOEX2 port intput 10 V RMS
IOEX2 port output 10 V RMS
FTIM2 port 10 V RMS
IEC 61000-4-8 Power Frequency Magnetic Field Three axis X, Y, Z 100 A/m continuous, 1000 A/m
for 1 s
IEC 61000-4-11 Voltage Dips and Interruptions A.C. Power Port Voltage dips - 0% 1 cycle, 40% for
10 cycles, 70% for 25 cycles, 80%
for 250 cycles
Voltage interruptions - 0% for 250
cycles
IEC 61000-4-12 Oscillatory Wave immunity test A.C. Power Port 1 kV common mode, 0.5 kV
differential mode
Umbilical port 2.5 kV common mode
IEC 61000-4-16 Conducted Common mode A.C. Power Port 30 V continuous, 300 V 1 sec,
disturbances 0-150 kHz (direct on 50/60 Hz
L and N) Umbilical port 30 V continuous, 300 V 1 sec,
50/60 Hz
IEC 61000-4-18 Damped Oscillatory Wave A.C. Power Port 2.5 kV common mode, 1 kV diff.
(Decaying waveform) @ 100 kHz and 1 MHz
Umbilical port 2.5 kV common mode @ 100 kHz
and 1 MHz

Emissions
Standard Description Application Test Level
EN61000-6-4 Emission for Industrial A.C. Power Port + Enclosure Class A
Environmental
EN61000-3-2 Harmonics A.C. Power Port (50 Hz & 60 Hz) Class A
EN61000-3-3 Voltage Fluctuations and Flicker A.C. Power Port (50 Hz & 60 Hz) Pst<1,
Pl<0.65%,Dc<3.3%,Dmax<4%,D
t<3.3% for less 500 ms
FCC Part 15 Subpart B Radio Frequency Devices: A.C. Power Port + Enclosure Class A digital devices
(Similar to EN61000-6-4 but Unintentional radiators Mains set to 110 VAC 60 HZ
American standard)

Power System Measurements


HV line measurements on all three phases are made as follows:

Voltage Range (RMS Phase/Earth) 2–22 kV


Voltage Resolution 1V
NOTE:
(a) Includes accuracy of switchgear current and voltage transformers.
(b) Used for Live/Dead display, Live Load Blocking, and Loss Of Supply detection.
(c) Measurements are zeroed for currents less than lower value in range.
(d) In database for transmission by a protocol.
(e) Used to accumulate kWh reading for weekly maximum demand data.

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Voltage Accuracya 2.5% ±25 V
Live Terminal Threshold Voltage range RL 15/27 2–15 kV
Live Terminal Threshold Voltage range RL38 2–22 kV

Live Terminal Threshold Voltage setting resolutionb 1V

Live Terminal Threshold Voltage accuracyab 5% ±250 V


Live Terminal Threshold Hysteresis -20%
Phase Current Range (True RMS) 2.5–800 A
Earth Current Range (True RMS) 1–800 A
Current Resolution 1A
Phase Current Accuracya ±1.0% ±1 A over range
10–800 A
Earth Current Accuracya ±1.0% ±1 A over range
1–800 A
Apparent Power Range 0–54 MVA
Apparent Power Resolution 1 kVA

Apparent Power Accuracya ±3% over range


20–800 A

Real Power Range. cd -36–36 MW

Real Power Accuracya.acd ±5% of apparent power


Real Power Resolution 1 kVAR
Reactive Power Range c -54 MVAR - +54 MVAR
Reactive Power Resolution 1 kVAR
Reactive Power Accuracya ±4% of apparent power at PF > 0.5
Unsigned Power Factor 0.5 - 1.0
Power Factor Resolution 0.01
Power Factor Accuracy ±0.05
Measurement Filter Time Constant (Step Response) 2s
Measurement Update Rate 0.5 s
NOTE:
(a) Includes accuracy of switchgear current and voltage transformers.
(b) Used for Live/Dead display, Live Load Blocking, and Loss Of Supply detection.
(c) Measurements are zeroed for currents less than lower value in range.
(d) In database for transmission by a protocol.
(e) Used to accumulate kWh reading for weekly maximum demand data.

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RL-Series LBS/Sectionaliser with ADVC Controller

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Appendices

What Is in This Appendix?


The appendix contains the following chapters:
Chapter Chapter Name Page
A Replaceable Parts and Tools 111
B Dimensions 119
C Safety Data Sheet - Sulphur Hexafluoride (SF6) 125
D Safety Data Sheet - Silicone Grease Hazard Data 129

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RL-Series LBS/Sectionaliser with ADVC Controller

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Appendix A
Replaceable Parts and Tools

Replaceable Parts and Tools

LBS and ADVC Part List


All the replacement parts are listed in the following table which are available from the manufacturer.

SI No. Stock or Part Number Part Description


Manuals
1 998001511 INSTALL MANUAL RL SERIES ADVC ENG
2 998001506 INSTALL MANUAL U SERIES ADVC ENG
3 998001516 INSTALL MANUAL W SERIES ADVC ENG
4 998001508 INSTALL MANUAL E SERIES ADVC ENG
ADVC Spares
5 998002003 ADVC CAPE FLEXVUE ENG
6 998002013 ADVC CAPE FLEXVUE ESP
7 998002023 ADVC CAPE FLEXVUE POR
8 998002235 ADVC CAPE SETVUE ENG
9 998002395 ADVC CAPE SETVUE ESP
10 998002825 ADVC CAPE SETVUE POR
ADVC Spares
Batteries
11 997000000 ADVC BATTERY 2X 12V 7.2AH STD CSB
12 998000055 ADVC BATTERY 2X 12V 12AH LRG CSB
13 998000056 ADVC BATTERY 2X 12V 12AH LRGP YUASA
14 998002050 ADVC BATTERY HEATER MAT
Cubicle Enclosure
15 998002065 ADVC COMPACT DOOR NO DOOR LABEL
16 998002045 ADVC COMPACT ENCLOSURE NO DOOR LABEL
17 998002060 ADVC ULTRA DOOR - NO DOOR LABEL
18 998002040 ADVC ULTRA ENCLOSURE - NO DOOR LABEL
19 998002300 ADVC DOOR LABEL FLEXVUE ENG
20 998002310 ADVC DOOR LABEL FLEXVUE ESP
21 998002320 ADVC DOOR LABEL FLEXVUE POR
22 998002305 ADVC DOOR LABEL SETVUE ENG
23 998002315 ADVC DOOR LABEL SETVUE ESP
24 998002325 ADVC DOOR LABEL SETVUE POR
25 998002030 ADVC CUSTOMER TRAY
26 998002035 ADVC CUSTOMER TRAY & DINRAIL TBLOCK
27 998001025 ADVC DINRAIL TBLOCK FOR CUSTOMER TRAY
Communications
28 997000115 ADVC COMS MODEM BNC CABLE KIT
29 998001041 ADVC COMS MODEM MAESTRO E200 E205XT02
30 997000165 ADVC COMS RADIOSUPPRESSOR 125-1000MHZ
31 998002055 ADVC FTIM FIELD INSTALL KIT 1X
32 998002070 ADVC IOEX3 FIELD INSTALL KIT 1X
33 998001110 ADVC IOEX/FTIM EXTRA MOUNT BRACKETKIT (Note: Only required when 3
IOEX/FTIMs required)

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SI No. Stock or Part Number Part Description
GPO Cables
34 998001075 ADVC GPO CABLE AUS SPARES KIT
35 998001090 ADVC GPO CABLE EU-A EUROPE CEE 7/5KIT
36 998001095 ADVC GPO CABLE EU-B EUROPE CEE 7/4KIT
37 998001085 ADVC GPO CABLE UK SPARES KIT
38 998001080 ADVC GPO CABLE US SPARES KIT
Power Supply Units (PSU)
39 998002110 ADVC PSU COMPACT/ULTRA 115
40 998002100 ADVC PSU COMPACT/ULTRA 115 GPO
41 998002150 ADVC PSU COMPACT/ULTRA 115 INT
42 998002140 ADVC PSU COMPACT/ULTRA 115 INT GPO
43 998002115 ADVC PSU COMPACT/ULTRA 230
44 998002105 ADVC PSU COMPACT/ULTRA 230 GPO
45 998002155 ADVC PSU COMPACT/ULTRA 230 INT
46 998002145 ADVC PSU COMPACT/ULTRA 230 INT GPO
47 998002191 ADVC PSU ULTRA 115 DUAL FTIM
48 998002181 ADVC PSU ULTRA 115 DUAL FTIM GPO
49 998002130 ADVC PSU ULTRA 115 FTIM
50 998002120 ADVC PSU ULTRA 115 FTIM GPO
51 998002170 ADVC PSU ULTRA 115 FTIM INT
52 998002160 ADVC PSU ULTRA 115 FTIM INT GPO
53 998002196 ADVC PSU ULTRA 230 DUAL FTIM
54 998002186 ADVC PSU ULTRA 230 DUAL FTIM GPO
55 998002135 ADVC PSU ULTRA 230 FTIM
56 998002125 ADVC PSU ULTRA 230 FTIM GPO
57 998002175 ADVC PSU ULTRA 230 FTIM INT
58 998002165 ADVC PSU ULTRA 230 FTIM INT GPO
59 998002080 ADVC PSU TOROIDAL 115/230V-32V 100VA
60 997000150 ADVC & PTCC VARISTOR CNR-20D681K
ADVC BRACKET FOR PTCC FRAME
61 998000125 ADVC BRACKET FOR PTCC FRAME
USB Cables
62 998001045 ADVC USB CABLE
63 998000100 ADVC USB TO SERIAL CONVERTER
Bare Terminal Kits for RL15KV BT
64 994000030 BT KIT RL2 2 HOLE PALM 6X
65 994000060 BT KIT RL2 2 HOLE PALM ANSI 6X
HJ Connectors for U, E & W Series
Spare Part HJ Connector for U & W Series
66 992000065 U/W SERIES HJ 400A 15TP 1X
67 992000060 U/W SERIES HJ 630A 30TP 1X
68 992000095 U/W SERIES HJ 630A 2 HOLE ANSI PALM 1X
W Series HJ Connector
69 992000067 W SERIES HJ 400A 15TP 2X
70 992500062 W SERIES HJ 630A 30TP 2X
71 992000097 W SERIES HJ 630A 2 HOLE ANSI PALM 2X
U Series HJ Connector
72 992000066 U SERIES HJ 400A 15TP 6X
73 992000061 U SERIES HJ 630A 30TP 6X
74 992000096 U SERIES HJ 630A 2 HOLE ANSI PALM 6X

112 N00-811 10/2017


SI No. Stock or Part Number Part Description
E Series HJ Connector
75 995000005 E SERIES HJ 630A 6X
76 995000001 E SERIES HJ 630A 2 HOLE ANSI PALM 6X
77 995000003 E SERIES HJ 630A 4 HOLE ANSI PALM 6X
Bushing Boots for N & RL Series
78 990000337 BUSHING BOOT 27KV 630A 1X BOOT ONLY
79 990000332 BUSHING BOOTS KIT 27KV 630A 1X
80 990000331 BUSHING BOOTS KIT 27KV 630A 3X
81 990000330 BUSHING BOOTS KIT 27KV 630A 6X
82 990000335 BUSHING BOOTS KIT 27KV 630A 6X NOGREASE
83 990000309 BUSHING BOOTS KIT 38KV 800A 1X
84 990000306 BUSHING BOOTS KIT 38KV 800A 3X
85 990000305 BUSHING BOOTS KIT 38KV 800A 6X
86 990000308 BUSHING BOOTS KIT 38KV 800A 6X NOGREASE
87 990000345 BUSHING BOOT GREASE & SPANNER KIT
88 990000340 BUSHING BOOT GREASE DOW CORNING 7 18.1KG
89 990000325 BUSHING BOOT GREASE DOW CORNING 7 300G
90 990000322 BUSHING BOOTS CAULKING GUN RATCHET TYPE
91 990000315 BUSHING BOOTS CLAMPING RING 1 ONLY
Control Cables E Series
92 995000302 CONTROL CABLE E ONLY - 7M
93 995000304 CONTROL CABLE E ONLY - 11M
94 995000306 CONTROL CABLE E ONLY - 20M
Control Cables U/W/RL Series
95 992000025 CONTROL CABLE U/W/RL - 4M
96 992000030 CONTROL CABLE U/W/RL - 7M
97 992000035 CONTROL CABLE U/W/RL - 8M
98 992000075 CONTROL CABLE U/W/RL - 9M
99 992000040 CONTROL CABLE U/W/RL - 10M
100 992000045 CONTROL CABLE U/W/RL - 11M
101 992000115 CONTROL CABLE U/W/RL - 12M
14 M to 20 M only works with RL Motorpack with a White 'A' Sticker
102 992000082 CONTROL CABLE U/W/RL - 14M
103 992000175 CONTROL CABLE U/W/RL - 15M
104 992000100 CONTROL CABLE U/W/RL - 20M
Control Cables PTCC to ADVC Replacement
105 998002200 CONTROL CABLE EXTENSION PTCC TO ADVC
High Voltage Cables For N and RL Series
Set Of 1
106 990000600 HV CABLE 250A 3M 80MM 1xALLUG&PALM2HOLE
107 990000601 HV CABLE 250A 4M 80MM 1xALLUG&PALM2HOLE
108 990000603 HV CABLE 250A 6M 80MM 1xALLUG&PALM2HOLE
109 990000620 HV CABLE 340A 3M 120MM 1xALLUG&PALM2HOLE
110 990000640 HV CABLE 400A 3M 180MM 1xALLUG&PALM2HOLE
111 990000641 HV CABLE 400A 4M 180MM 1xALLUG&PALM2HOLE
112 990000642 HV CABLE 400A 5M 180MM 1xALLUG&PALM2HOLE
113 990000643 HV CABLE 400A 6M 180MM 1xALLUG&PALM2HOLE
114 990000645 HV CABLE 400A 8M 180MM 1xALLUG&PALM2HOLE
115 990000650 HV CABLE 400A 10M 180MM 1xALLUG&PALM2HOLE
116 990003150 HV CABLE 630A 3M 240MM 1xCULUG&PALM2HOLE

N00-811 10/2017 113


SI No. Stock or Part Number Part Description
117 990003135 HV CABLE 630A 4M 240MM 1xCULUG&PALM2HOLE
118 990003130 HV CABLE 630A 6M 240MM 1xCULUG&PALM2HOLE
119 990003180 HV CABLE 630A 7M 240MM 1xCULUG&PALM2HOLE
120 990003230 HV CABLE 800A 3M 400MM 1xCULUG&PALM2HOLE
121 990000116 HV CABLE 800A 4M 400MM 1xCULUG&PALM2HOLE
122 990000170 HV CABLE 800A 5M 400MM 1xCULUG&PALM2HOLE
123 990003120 HV CABLE 800A 6M 400MM 1xCULUG&PALM2HOLE
Set Of 6
124 990000607 HV CABLE 250A 3M 80MM 6xALLUG&PALM2HOLE
125 990000602 HV CABLE 250A 4M 80MM 6xALLUG&PALM2HOLE
126 990000604 HV CABLE 250A 6M 80MM 6xALLUG&PALM2HOLE
127 990000623 HV CABLE 340A 3M 120MM 6xALLUG&PALM2HOLE
128 990000660 HV CABLE 400A 3M 180MM 6xALLUG&PALM2HOLE
129 990000670 HV CABLE 400A 4M 180MM 6xALLUG&PALM2HOLE
130 990000680 HV CABLE 400A 5M 180MM 6xALLUG&PALM2HOLE
131 990000690 HV CABLE 400A 6M 180MM 6xALLUG&PALM2HOLE
132 990000646 HV CABLE 400A 8M 180MM 6xALLUG&PALM2HOLE
133 990000651 HV CABLE 400A 10M 180MM 6xALLUG&PALM2HOLE
134 990003190 HV CABLE 630A 1M 240MM 6xCULUG&PALM2HOLE
135 990003100 HV CABLE 630A 3M 240MM 6xCULUG&PALM2HOLE
136 990003105 HV CABLE 630A 4M 240MM 6xCULUG&PALM2HOLE
137 990003115 HV CABLE 630A 6M 240MM 6xCULUG&PALM2HOLE
138 990003181 HV CABLE 630A 7M 240MM 6xCULUG&PALM2HOLE
139 990003182 HV CABLE 630A 10M240MM 6xCULUG&PALM2HOLE
140 990000115 HV CABLE 800A 3M 400MM 6xCULUG&PALM2HOLE
141 990000117 HV CABLE 800A 4M 400MM 6xCULUG&PALM2HOLE
142 990000171 HV CABLE 800A 5M 400MM 6xCULUG&PALM2HOLE
143 990003121 HV CABLE 800A 6M 400MM 6xCULUG&PALM2HOLE
Set Of 3
144 990000665 HV CABLE 400A 3M 180MM 3xALLUG&PALM2HOLE
145 990000695 HV CABLE 400A 6M 180MM 3xALLUG&PALM2HOLE
146 990003145 HV CABLE 630A 3M 240MM 3xCULUG&PALM2HOLE
147 990003155 HV CABLE 630A 4M 240MM 3xCULUG&PALM2HOLE
148 990003170 HV CABLE 630A 6M 240MM 3xCULUG&PALM2HOLE
HV Cables Per Meter
149 990000120 HV CABLE XLPE 250A 80MM CABLE PER METRE
150 990000125 HV CABLE XLPE 400A 180MM CABLE PER METRE
151 990000130 HV CABLE XLPE 630A 240MM CABLE PER METRE
HV Cable Connectors - Lugs (Crimped on HV cables)
152 990000270 HV 250A 80MM 1xALLUG2HOLE
153 990000280 HV 340A 120MM 1xALLUG2HOLE
154 990000265 HV 400A 185MM 1xALLUG2HOLE
155 990000201 HV 630A 240MM 1xCULUG2HOLE
156 990000275 HV 800A 400MM 1xCULUG2HOLE
HV Cable Connectors - Palms (Screw into RL and N Series Bushing)
157 990000212 HV 400A 1xALPALM2HOLE KIT WITH SCREWS
158 990000205 HV 800A 1xCUPALM2HOLE KIT WITH SCREWS - ALSO USED FOR 630A
Mounting Brackets & Substation Mounts
159 992500005 MOUNTING BRACKET POLE W SERIES
160 994000005 MOUNTING BRACKET POLE RL SERIES

114 N00-811 10/2017


SI No. Stock or Part Number Part Description
161 992000010 MOUNTING BRACKET CENTRE U SERIES
162 992000005 MOUNTING BRACKET END U SERIES
163 992000092 MOUNTING SUB U SERIES 2290MM ULTRA ONLY - WAS SUBSTATION U SERIES
ADJUSTABLE
164 995000104 MOUNTING BRACKET POLE E SERIES
165 995000106 MOUNTING SUB E SERIES 1750MM ULTRA ONLY
Pole Clamp Bands
1 x required for the VT
2 x required for the N, W, RL & W Series
166 990000400 MOUNTING POLE CLAMP BAND KIT 230-270 1X
167 990000405 MOUNTING POLE CLAMP BAND KIT 270-310 1X
168 990000410 MOUNTING POLE CLAMP BAND KIT 310-360 1X
169 990000401 MOUNTING POLE CLAMP BAND KIT 230-270 2X
170 990000406 MOUNTING POLE CLAMP BAND KIT 270-310 2X
171 990000411 MOUNTING POLE CLAMP BAND KIT 310-360 2X
172 990000402 MOUNTING POLE CLAMP BAND KIT 230-270 3X
173 990000407 MOUNTING POLE CLAMP BAND KIT 270-310 3X
174 990000412 MOUNTING POLE CLAMP BAND KIT 310-360 3X
SCEMs
175 999900055 SCEM 11B U SERIES
176 999900065 SCEM 11D W SERIES
177 999900070 SCEM 12 RL2 SERIES 15KV/27KV
178 999900220 SCEM 13 RL2 SERIES 38KV
179 999900205 SCEM 4 TO 11A N15KV/27KV UPGRADE KIT
180 999900210 SCEM 5 TO 11C N38KV UPGRADE KIT
181 999900145 SCEM ASSEMBLY BOSS-CEM11
182 991000085 SCEM FIELD SERVICE ADAPTOR
Voltage Transformers Accessories
183 990000086 VT HV 2X CABLE KIT 250A 1.5M 80MM
184 990000087 VT HV 2X CABLE KIT 250A 3M 80MM
185 990000099 VT HV 2X CABLE KIT 250A 4M 80MM
186 990000088 VT HV 1X CABLE KIT 250A 3M 80MM SWER - W SERIES ONLY
187 990000063 VT LV CABLE 9M
188 990000089 VT LV CABLE KIT 1.5M
189 990000090 VT LV CABLE KIT 3M
190 990000091 VT LV CABLE KIT 9M
191 990000092 VT LV CABLE KIT 11M
192 990000078 VT LV CABLE KIT 13M
193 990000076 VT LV CABLE KIT 18M
194 990000080 VT LV CABLE KIT 22M
195 990000740 VT LVCABLE FUSEDSHEATH 9M ADVC 240/110V
196 990000765 VT LVCABLE FUSEDSHEATH 13MADVC 240/110V
197 990000700 VT LVCABLE FUSEDSHEATH 3M N ONLY 28V
198 990000735 VT LVCABLE FUSEDSHEATH 3M U/W/RL 28V
199 990000745 VT LVCABLE FUSEDSHEATH 5M N ONLY 28V
200 990000093 VT MOUNTING BRACKET KIT N SERIES MOUNT
201 990000094 VT MOUNTING BRACKET KIT POLE MOUNT
202 990000066 VT MOUNTING BRACKET ONLY N SERIES MOUNT
Surge Arresters
Surge Arresters Spares for N, U, E, W & RL Series Set of 1

N00-811 10/2017 115


SI No. Stock or Part Number Part Description
203 990000560 SURGE ARRESTER 12KV BRITECH OB12 1X
204 990000562 SURGE ARRESTER 15KV BRITECH OB15 1X
205 990000540 SURGE ARRESTER 21KV BRITECH OB21 1X
206 990000566 SURGE ARRESTER 24KV BRITECH OB24 1X
207 990000570 SURGE ARRESTER 30KV BRITECH OB30 1X
208 990000572 SURGE ARRESTER 36KV BRITECH OB36 1X
209 990000574 SURGE ARRESTER 38KV BRITECH OB38 1X
210 990000505 SURGE ARRESTER 12KV ABB MWK10 1X
211 990000510 SURGE ARRESTER 15KV ABB MWK12 1X
212 990000515 SURGE ARRESTER 21KV ABB MWK17 1X
213 990000520 SURGE ARRESTER 24KV ABB MWK18 1X
214 990000525 SURGE ARRESTER 30KV ABB MWK24 1X
215 990000530 SURGE ARRESTER 36KV ABB MWK30 1X
216 990000535 SURGE ARRESTER 38KV ABB MWK36 1X
Surge Arresters for W Series Set of 2
217 990000576 SURGE ARRESTER 12KV BRITECH OB12 2X
218 990000578 SURGE ARRESTER 15KV BRITECH OB15 2X
219 990000580 SURGE ARRESTER 21KV BRITECH OB21 2X
220 990000582 SURGE ARRESTER 24KV BRITECH OB24 2X
221 990000507 SURGE ARRESTER 12KV ABB MWK10 2X
222 990000512 SURGE ARRESTER 15KV ABB MWK12 2X
223 990000517 SURGE ARRESTER 21KV ABB MWK17 2X
224 990000522 SURGE ARRESTER 24KV ABB MWK18 2X
Surge Arresters for N, U, E & RL Series Set of 6
225 990000584 SURGE ARRESTER 12KV BRITECH OB12 6X
226 990000586 SURGE ARRESTER 15KV BRITECH OB15 6X
227 990000588 SURGE ARRESTER 21KV BRITECH OB21 6X
228 990000590 SURGE ARRESTER 24KV BRITECH OB24 6X
229 990000594 SURGE ARRESTER 30KV BRITECH OB30 6X
230 990000596 SURGE ARRESTER 36KV BRITECH OB36 6X
231 990000598 SURGE ARRESTER 38KV BRITECH OB38 6X
232 990000506 SURGE ARRESTER 12KV ABB MWK10 6X
233 990000511 SURGE ARRESTER 15KV ABB MWK12 6X
234 990000516 SURGE ARRESTER 21KV ABB MWK17 6X
235 990000521 SURGE ARRESTER 24KV ABB MWK18 6X
236 990000526 SURGE ARRESTER 30KV ABB MWK24 6X
237 990000531 SURGE ARRESTER 36KV ABB MWK30 6X
238 990000536 SURGE ARRESTER 38KV ABB MWK36 6X
Surge Arresters Brackets
239 994000000 SURGE ARRESTER BRACKET RL2 15KV & 27KV
240 994000070 SURGE ARRESTER BRACKET RL2 38KV
241 992000015 SURGE ARRESTER BRACKET U CENTRE MOUNT
242 992000020 SURGE ARRESTER BRACKET U END MOUNT
243 995000102 SURGE ARRESTER BRACKET E SERIES
Wildlife Guards
244 992500075 WILDLIFE GUARD W SERIES 2X
245 992000190 WILDLIFE GUARD U SERIES 6X
246 994000145 WILDLIFE GUARD N & RL SERIES 6X
247 995000152 WILDLIFE GUARD E SERIES LOAD 1X
248 995000156 WILDLIFE GUARD E SERIES SOURCE 1X

116 N00-811 10/2017


SI No. Stock or Part Number Part Description
249 995000150 WILDLIFE GUARD E SERIES 6X
Miscellaneous
Gas Tools for RL & N Series
250 999700065 GAS FILL TOOL SF6 N & RL
251 999700050 GAS GAUGE RL SERIES 0-200KPA
U Series CVTs
252 992000050 U SERIES EXTERNAL CVT KIT 3 PHASE
RL Motorpack
253 994000245 RL2 - MA & FA MOTOR PACK V3 RETROFIT KIT (Replaces 994000035)

N00-811 10/2017 117


118 N00-811 10/2017
RL-Series LBS/Sectionaliser with ADVC Controller
LBS and ADVC
N00-811 10/2017

Appendix B
Dimensions

Dimensions

LBS

N00-811 10/2017 119


LBS and ADVC

ADVC COMPACT

120 N00-811 10/2017


LBS and ADVC

ADVC ULTRA

N00-811 10/2017 121


LBS and ADVC

POLE MOUNTING BRACKETS

122 N00-811 10/2017


LBS and ADVC

IOEX3

N00-811 10/2017 123


LBS and ADVC

SURGE ARRESTOR MOUNTING BRACKETS

124 N00-811 10/2017


RL-Series LBS/Sectionaliser with ADVC Controller
Sulphur Hexafluoride
N00-811 10/2017

Appendix C
Safety Data Sheet - Sulphur Hexafluoride (SF6)

Safety Data Sheet - Sulphur Hexafluoride (SF6)

Specifications
Dow Corning Australia Pvt Ltd

1. IDENTIFICATION OF THE SUSBSTANCE/PREPARATION OF THE COMPANY


Product Name: Sulphur hexafluoride
Chemical Formula: SF6
Known Uses: Not known
Company Identification: Linde AG, Gas, and Engineering, Linde Gas Division Seitnerstraße
70, D-82049 Pullach
Emergency phone numbers: +49-89-7446-0

2. COMPOSITION/INFORMATION ON INGREDIENTS
Substance/Preparation: Substance
Components/Impurities
CAS Nr: 2551-62-4
EEC Nr (from EINECS): 219-854-2
Contains no other components or impurities which influence the
classification of the product.

3. HAZARD IDENTIFICATION
Classification: Asphyxiant in high concentrations
Risk advice to man and the environment: Liquefied gas. In high concentrations may cause asphyxiation

4. FIRST AND MEASURES


Inhalation: In high concentrations may cause asphyxiation. Symptoms may
include loss of mobility/ consciousness. Victim may not be aware of
asphyxiation. Remove victim to uncontaminated area wearing self-
contained breathing apparatus. Keep victim warm and rested. Call a
doctor. Apply artificial respiration if breathing stopped.
Skin/eye contact: For liquid spillage - flush with water for at least 15 minutes In case of
frostbite spray with water for at least 15 minutes. Apply a sterile
dressing. Obtain medical assistance.
Ingestion: Ingestion is not considered a potential route of exposure

5. FIRE FIGHTING MEASURES


Specific hazards: Exposure to fire may cause containers to rupture/explode. Non-
flammable
Hazardous combustion products If involved in a fire the following toxic and/or corrosive fumes may be
produced by thermal decomposition:
Suitable extinguishing media: The known extinguishants can be used.
Specific methods: If possible, stop flow of product. Move container away or cool with
water from a protected position.
Special protective equipment for fire fighters: Use self-contained breathing apparatus and chemically protective
clothing.

N00-811 10/2017 125


Sulphur Hexafluoride

6. ACCIDENTAL RELEASE MEASURES


Personal precautions: Evacuate area. Wear self-contained breathing apparatus when
entering area unless atmosphere is proved to be safe. Ensure
adequate air ventilation.
Environmental precautions: Try to stop release. Prevent from entering sewers, basements and
workpits, or any place where its accumulation can be dangerous.
Clean up methods Ventilate area.

7. HANDLING AND STORAGE


Handling and storage: Suck back of water into the container must be prevented. Do not allow
backfeed into the container. Use only properly specified equipment
which is suitable for this product, its supply pressure, and
temperature. Contact your gas supplier if in doubt. Refer to supplier's
container handling instructions. Prevent bottles from falling down.
Keep container below 50 °C in a well ventilated place. Observe
"Technische Regeln Druckgase (TRG) 280 Ziffer 5"

8. EXPOSURE CONTROLS/PERSONAL PROTECTION


Exposure limit value: Value type: Germany - MAK
Value:1.000 ppm
Note: TRGS 900
Personal protection Protect eyes, face, and skin from liquid splashes. Ensure adequate

9. PHYSICAL AND CHEMICAL PROPERTIES


Odour: Some odour
General Information:
Appearance/Colour: Colorless gas
Odour: No odour warning properties
Important information on environment, health, and safety
Molecular weight: 146 g/mol
Melting point: -50.8 °C
Sublimation point: -64 °C
Critical temperature: 45.5 °C
Autoignition temperature: Not applicable
Flammability range: Not applicable
Relative density, gas: 5
Relative density, liquid: 1.4
Maximum filling pressure (bar): 21 bar
Other data: Gas/vapour heavier than air. May accumulate in confined spaces,
particularly at or below ground level.

STABILITY AND REACTIVITY


Stability and reactivity Thermal decomposition yields toxic products which can be corrosive
in the presence of moisture.

TOXICOLOGICAL INFORMATION
General: No known toxicological effects from this product.

12. ECOLOGICAL INFORMATION


General: When discharged in large quantities may contribute to the
greenhouse effect.

126 N00-811 10/2017


Sulphur Hexafluoride

13. DISPOSAL CONSIDERATIONS


General: Do not discharge into any place where its accumulation could be
dangerous. Contact supplier if guidance is required.EWC Nr.
16 05 05

14. TRANSPORT INFORMATION


ADR/RID: Class 2, Classification Code 2 A

UN number and proper shipping name UN 1080 Sulphur hexafluoride ADR/RID-Labels: 2.2, Hazard number:
20, Packing Instruction: P200

IMDG: Class: 2.2,


UN number and proper shipping name UN 1080 Sulphur hexafluoride
ADR/RID-Labels 2.2
Packing Instruction: P200
EmS: FC, SV

IATA: Class 2.2


UN number and proper shipping name UN 1080 Sulphur hexafluoride
ADR/RID-Labels: 2.2
Packing Instruction: P200
Other transport information: Ensure that vehicle driver is aware of the potential hazards of the load
and knows what to do in the event of an accident or an emergency.
Before transporting product containers ensure that they are firmly
secured and: - cylinder valve is closed and not leaking - valve outlet
cap nut or plug (where provided) is correctly fitted - valve protection
device (where provided) is correctly fitted - there is adequate
ventilation. - compliance with applicable regulations.

15. REGULATORY INFORMATION


Number in Annex I of Dir 67/548: Not included in Annex I.
EC Classification: Not classified as dangerous substance.
Labelling: - Symbols
No symbol required.
- Risk Phrases
RAs Asphyxiant in high concentrations.
- Safety Phrases
S9: Keep container in ventilated place.
S23: Do not breathe the gas.
S36/37/39: Wear suitable protective clothing, gloves, and eye/face
protection.
Further national regulations: Pressure Vessel Regulation
Regulations for the prevention of industrial accidents
Water pollution class: Not polluting to waters according to VwVwS from 17.05.99.

16. OTHER INFORMATION


Contact Point: Ensure that all national/local regulations are observed. The hazard of
asphyxiation is often overlooked and must be stressed during
operator training. Before using this product in any new process or
experiment, a thorough material compatibility and safety study should
be carried out.
Advice: While proper care has been taken in the preparation of this document,
no liability for injury or damage resulting from its use can be accepted.
Details given in this document are believed to be correct at the time of
going to press.
Further informations: Linde safety advice No. 3 Oxygen deficiency No. 7 Safe handling of
gas cylinders and cylinder bundles No. 11 Transport of gas
receptacles in vehicles

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RL-Series LBS/Sectionaliser with ADVC Controller
Silicone Grease Hazard Data
N00-811 10/2017

Appendix D
Safety Data Sheet - Silicone Grease Hazard Data

Safety Data Sheet - Silicone Grease Hazard Data

Specifications
Dow Corning Australia Pvt. Ltd

1. IDENTIFICATION OF THE MATERIAL AND SUPPLIER


1.1 Product Details
Product Name: DOW CORNING(R) 7 RELEASE COMPOUND
Other Name: Silicone compound
Company Product Code: 01889761
Proper Shipping Name: Not applicable
Recommended Use: Lubricant

1.2 Company Details


Manufacture/Supplier: Dow Corning Australia Pty Ltd
Address: 3 Innovation Road, North Ryde, NSW 2113, Australia
Telephone Number: 1300-360-732
Emergency Telephone Number: 1300-360-732

2. HAZARD IDENTIFICATION
2.1 Hazard Classification: Non-Hazardous Substance. Non-Dangerous Goods
Risk Phrase(s): Not hazardous
Safety Phrase(s): Avoid contact with eyes

3. COMPOSITION/INFORMATION ON INGREDIENTS
Chemical name CAS Number Proportion %
Ingredients determined not to be hazardous to 100%

4. FIRST AND MEASURES


4.1 First Aid Measures:
Ingestion: Get medical attention
Eye: Immediately flush with water
Skin: No first aid should be needed
Inhalation: No first aid should be needed

4.2 Medical Attention and Special Treatment Needed


First Aid Facilities: None should be required
Comments: Treat symptomatically
Note to physicians: Treat Symptomatically. For further information, the Medical
Practitioner should contact Dow Corning Australia Pty Ltd.

5. FIRE FIGHTING MEASURES


5.1 Suitable Extinguishing Media: On large fires use dry chemical, foam or water spray. On small fires
use carbon dioxide (CO2), dry chemical, or water spray. Water can be
used to cool fire exposed containers.

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Silicone Grease Hazard Data

5. FIRE FIGHTING MEASURES


5.2 Hazards from Combustion Products: Carbon oxides and traces of incompletely burned carbon compounds.
Silicon dioxide. Formaldehyde
5.3 Precautions for Fire Fighters and Special Protective Equipment Determine the need to evacuate or isolate the area according to your
local emergency plan. Use water spray to keep fire exposed
containers cool. Self-contained breathing apparatus and protective
clothing should be worn in fighting large fires involving chemicals
5.4 Hazchem Code: Not applicable

6. ACCIDENTAL RELEASE MEASURES


6.1 Emergency Procedures: Not applicable
6.2 Methods and Materials for Containment and Clean Up Procedures: Determine whether to evacuate or isolate the area according to your
local emergency plan. Observe the personal protective equipment
recommendations described in this MSDS. If diked material can be
pumped, store recovered material in appropriate container. Clean up
remaining materials from spill with suitable absorbant. Clean area as
appropriate since spilled materials, even in small quantities, may
present a slip hazard. Final cleaning may require use of steam,
solvents, or detergents. Dispose of saturated absorbant or cleaning
materials appropriately, since spontaneous heating may occur. Laws
and regulations may apply to releases and disposal of this material,
as well as those materials and items employed in the cleanup of
releases. You need to determine which laws and regulations are
applicable.

7. HANDLING AND STORAGE


7.1 Precautions for Safe Handling: Use with adequate ventilation. Avoid eye contact. Do not take
internally. Exercise good industrial hygiene practice. Wash after
handling, especially before eating, drinking or smoking.
7.2 Conditions for Safe Storage: Use reasonable care and store away from oxidizing materials.

8. EXPOSURE CONTROLS/PERSONAL PROTECTION


8.1 Exposure Standards:
Ingredients Exposure Limits
None known
Engineering Controls:
Local Ventilation: None should be needed
General Ventilation: Recommended
8.3 Personal Protective equipment:
Respiratory: No respiratory protection should be needed
Suitable Respirator: None should be needed
Hand: No special protection needed
Eye: Use proper protection - safety glasses as a minimum.
Skin: Washing at mealtime and end of shift is adequate
NOTE: These precautions are for room temperature handling. Use at elevated temperature or aerosol/spray applications may require added
precautions. For further information regarding aerosol inhalation toxicity, please refer to the guidance document regarding the use of silicone-
based materials in aerosol applications that has been developed by the silicone industry (www.SEHSC.com) or contact the Dow Corning
customer service group.

9. PHYSICAL AND CHEMICAL PROPERTIES


9.1 Physical Form: Viscous Liquid
9.2 Colour: Translucent white
Odour: Some odor
9.4 pH: Not determined
9.5 Vapour Pressure at 25 deg C Not determined
NOTE: The above information is not intended for use in preparing product specifications. Contact Dow Corning before writing specifications.

130 N00-811 10/2017


Silicone Grease Hazard Data

9. PHYSICAL AND CHEMICAL PROPERTIES


9.6 Vapour Density (air=1): Not determined
9.7 Boiliing Point: >65 °C
9.8 Melting Point: Not determined
9.9 Solubility in Water: Not determined
9.10 Specific Gravity at 25 deg C
9.11 Flash Point: > 101.1 °C (Closed Cup)
9.12 Upper Flammability Limit: Not determined
9.13 Lower Flammability Limit: Not determined
9.14 Autoignition Temperature: Not determined
9.15 Viscosity: 500000 cSt
NOTE: The above information is not intended for use in preparing product specifications. Contact Dow Corning before writing specifications.

STABILITY AND REACTIVITY


10.1 Chemical Stability: Stable
10.2 Conditions to avoid: None
10.3 Incompatible Materials: Can react with strong oxidising agents
10.4 Hazardous Decomposition Products: Carbon oxides and traces of incompletely burned carbon compounds.
Silicon dioxide. Formaldehyde
10.5 Hazardous Reactions: Hazardous polymerization will not occur

TOXICOLOGICAL INFORMATION
11.1 Possible Routes of Exposure: Inhalation
Skin Contact
Ingestion
11.2 Possible Health Effects:

Acute
Ingestion: Low ingestion hazard in normal use
Eye: Direct contact may cause temporary redness and discomfort
Skin: No significant irritation expected from a single short-term exposure
Inhalation: No significant effects expected from a single short-term exposure

Chronic:
Ingestion: Repeated ingestion or swallowing large amounts may injure internally
Skin: No known applicable information
Inhalation: No known applicable information
Other Health Hazard Information: No known applicable information
NOTE: The above listed potential effects of overexposure are based on actual data, the results of studies performed upon similar
compositions, component data, and/or expert review of the products.

12. ECOLOGICAL INFORMATION


12.1 Environmental Fate and Distribution Siloxanes are removed from water by sedimentation or binding to
sewage sludge. In soil, siloxanes aredegraded.
No bioaccumulation potential
12.2 Ecotoxicity: No adverse effects on aquatic organisms
12.3 Fate and Effects in Waste Treatment Plants: Removed > 90% by binding onto sewage sludge. No adverse effects
on bacteria. The siloxanes in this product do not contribute to the
BOD.
12.4 Additional Environmental Information Degradation: Additional environmental information on the silicone
component is available on request.

N00-811 10/2017 131


Silicone Grease Hazard Data

13. DISPOSAL CONSIDERATIONS


13.1 Disposal Method: Dispose of in accordance with local regulations
13.2 Special Precautions for Landfill or Incineration: None known

14. TRANSPORT INFORMATION


14.1 UN No.: Not applicable
14.2 Proper Shipping Name: Not applicable
14.3 Class: Not applicable
14.4 Packing Group: Not applicable
14.5 Hazchem Code: Not applicable
14.6 Sea transport (IMDG) Not to subject to IMDG code
14.7 Air Transport (IATA-DGR) Not subject to IATA regulations

15. REGULATORY INFORMATION


15.1 SUSDP Poisons Schedule Number: Not applicable
15.2 Prohibition/Licensing Requirements: There are no applicable prohibition or notification/licensing
requirements, including for carcinogens under Commonwealth, State
or Territory legislation.
15.3 Industrial Chemicals (Notification and Assessment) Act 1989: All ingredients listed or exempt
15.4 Chemical Inventories: All ingredients listed or exempt
PICCS: All ingredients listed or exempt
TSCA: All chemical substances in this material are included on or exempted
from listing on the TSCA Inventory of Chemical Substances
KECL: All ingredients listed, exempt or notified
MITI: All components are listed on ENCS or its exempt rule
EINECS: All ingredients listed or exempt
DSL: All chemical substances in this material are included on or exempted
from the DSL.
IECSC: All ingredients listed or exempt

16. OTHER INFORMATION


Contact Point: Product Safety Manager - 1300-360-732

Prepared by: Dow Corning Australia Pty Ltd


This MSDS summarises our best knowledge of the health and safety hazard information of the product and how to safely handle and use the
product in the workplace. Each user should read this MSDS and consider the information in the context of how the product will be handled and
used in the workplace including in conjunction with other products. If clarification or further information is needed to ensure that an appropriate
risk assessment can be made, the user should contact this Company. Our responsibility for products sold is subject to our standard terms and
conditions, a copy of which is sent to our customers and is also available on request.

132 N00-811 10/2017


RL-Series LBS/Sectionaliser with ADVC Controller
Glossary
N00-811 10/2017

Glossary

A
ACR
Automatic Circuit Recloser
ADVC
ADVC Controller

C
CAPE
Control and Protection Enclosure
CT
Current Transformer
CVT
Capacitive Voltage Transducer

L
LBS
Load Break Switch
LCD
Liquid Crystal Display
LED
Light Emitting Diode

M
MCB
Miniature Circuit Breaker
MDIM
Motor Drive Interface Module

O
O.I
Operator Interface
OCP
Operator Control Panel (Also known as Operator Interface)

P
PCOM
Protection and Communication Module
PSSM
Power Supply and Switchgear Module
PSU
Power Supply Unit
PTCC
Pole Top Control Cubicle

N00-811 10/2017 135


Glossary

Q
QAK
Quick Action Keys

S
SWGM
Switchgear Module

W
WSOS5
Windows Switchgear Operating System

136 N00-811 10/2017


N00-811-00
Schneider Electric Industries SAS As standards, specifications and designs change from time to time, please ask for confirmation
35, rue Joseph Monier of the information given in this publication.
CS30323
F - 92506 Rueil Malmaison Cedex

www.schneider-electric.com 10/2017

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