Halpen Hijsankers
Halpen Hijsankers
Halpen Hijsankers
CONCRETE
VDI/BV-BS 6205
DEHA Spherical head anchors meet the The regulation titled “Lifting inserts This catalogue is an installation and
requirements of the European machi- and Lifting insert Systems for Precast application instruction as defined in
ne guideline (MD) 2006/42/EC. The Concrete Elements“ represents up-to- VDI/BV-BS 6205.
required steel load capacity for lifting date technological knowledge in this
To guarantee a high level of safety all
systems is defined in these guidelines. field.
HALFEN Anchors and anchor systems
HALFEN ensures a constant high stand- are subjected to regular self and third-
To also ensure safe use of lifting
ard of safety for its lifting anchors and party quality control.
anchor systems with the required
resistance values for cast-in anchors, systems by complying with the require-
ments set in these regulations. We guarantee continuous high quality
HALFEN Lifting anchor and lifting
and maximal safety for your com-
anchor systems also meet the require- To confirm conformity with MD pany, your employees and for your
ments of VDI/BV-BS regulation 6205. 2006/42/EC in conjunction with customers. This quality is ensured by
VDI/BV-BS 6205 all HALFEN Lifting external controlling and confirmed
anchor systems are CE marked. with the CE mark.
HALFEN = dependable
• high ductility – high performance • increased dependable cold-toughness • quality control – safety in application
even in extreme situations – same characteristics irrespective of
environmental conditions
Specially tempered steel guarantees The special composition of the steel By specifying products and material,
high elastic and plastic properties. The ensures constant identical characteris- continual raw material, product
required unique steel composition to tics (temperature independent). monitoring and testing by renown
achieve product characteristics are independent bodies and universities,
specified by HALFEN. Numerous tests Steel used by HALFEN exceeds the our customers can be assured that the
and many years of experience guaran- requirements of DIN EN 10025. quality and properties of all HALFEN
tee best possible results and highest Anchors remain consistent.
confidence in all applications.
Introduction
- Product information 2
- HALFEN Quality 4
- System overview 8
- Installation and application 14–21
- Design calculations 15
- Installation 41
- Recess formers (rubber and steel) 42
- Recess fillers 46
- Accessories 47
Lifting links
10
50
40
20
simple, secure and fast connection and disconnection 30
2,50 CE
17 DH 40
30
2,5 20
A wide selection of anchors in high killed-steel quality
CE
90 DH
10
Available galvanized or
in stainless steel (1.4571)
The DEHA Spherical head lifting anchors are also
available in zinc-galvanized and in stainless steel.
2,5
K
DH
D
,5
2
0
1
Load class
Mix-ups are avoided! All anchors are marked with the load Manufacturer
class, the anchor length and the manufacturer’s identifica-
tion; all systems are easily and safely identified, even after
Anchor length (mm)
installation.
HALFEN System
HALFEN
+ competitor‘s
D
500
Applications Columns, beams, slabs, walls, panels, pipes Thin walls, prefabricated brick-faced walls Prestressed beams with minimal thickness
Element thickness, concrete compressive Element thickness, concrete compressive Element thickness, concrete compressive
Features
strength, reinforcement strength, reinforcement strength, reinforcement
Load class 1,3 – 45,0 2,5 – 15,0 10,0 – 32,0
DSM Quick fitting spherical head anchor
Offset spherical head anchor 6002 Offset spherical rod anchor 6052
6073
Prestressed beams, thin-wall elements, Large thin slabs with high weight, Thin panels that are lifted at 90° from
Applications
low concrete strength prefab garages the formwork
Element thickness, concrete compressive Element thickness, concrete compressive Element thickness, concrete compressive
Features
strength, reinforcement strength, reinforcement strength, reinforcement
Load class 1,3 – 20,0 1,3 – 10,0 2,5 – 5,0
Lifting links
Universal head lifting link
6102
Applications
Lifting device for all types of DEHA KKT Spherical head lifting
anchors in load classes 1,3 – 45,0
For all anchors except tilt-up anchors For all anchors except tilt-up anchors
Applications Only for tilt-up anchors
and DSM and DSM
Highly durable and good Suitable for smaller recesses in Special adapter facilitates use of the
Features
resistance against formwork oil very thin wall panels universal head lifting link
Load class 1,3 – 45,0 1,3 – 20,0 2,5 – 5,0
Polyurethane recess former for DSM Magnetic recess former for DSM Rubber recess former for DSM
6127 6126 6128
Applications For quick fitting lifting anchor DSM For quick fitting lifting anchor DSM For quick fitting lifting anchor DSM
Highly durable and good
Features Highly durable and form stability Magnetic
resistance against formwork oil
Load class 1,3 – 5,0 1,3 – 5,0 1,3 – 2,5
Steel recess former, round Magnetic steel recess former, round Trumpet steel recess former
6150 6150 M 6152
Installed with rubber grommet Installed with rubber grommet Installed with rubber grommet
For all anchors except tilt-up anchors For all anchors except tilt-up anchors For all anchors except tilt-up anchors
Applications
and DSM and DSM and DSM
Features Highly durable Magnetic, highly durable Highly durable
For all anchors except tilt-up anchors Used to protect the recess
Applications To permanently seal recesses in concrete
and DSM from dirt, water and ice
With appropriate adhesive, watertight
Features Magnetic, highly durable up to 5 bar
Load class 1,3 – 10,0 1,3 – 20,0 4,0 – 45,0
Spherical head anchor: load class 1,3 – 5,0 Spherical head anchor: load class 7,5 – 45,0
Load Load
class class
Mill finish Hot-dip galvanized Mill finish Hot-dip galvanized
Order no. Order no. Order no. Order no.
Article number Article number Article number Article number
0735.010- 0735.- 0735.010- 0735.-
Items marked with (•) can be found in the load charts. Other lengths and load classes up to 40,0 on request.
Minimum orders and delivery times on request.
DEHA Spherical head rod anchor DEHA Spherical head anchor, offset version
Load Load
class Mill finish Hot-dip galvanized class
Mill finish Hot-dip galvanized
Order no. Order no.
Article number Article number Order no. Order no.
0735.070- 0735.200- Article number Article number
0735.030- 0735.200-
6050-2,5-0400 00002 6050-2,5-0400 FV 00030
2,5 1,3 6002-1,3-0227 00001 6002-1,3-0227 FV 00053
6050-2,5-0520 00003 6050-2,5-0520 FV 00031
2,5 6002-2,5-0268 00002 6002-2,5-0268 FV 00054
6050-5,0-0580 00007 6050-5,0-0580 FV 00159
5,0 4,0 6002-4,0-0406 00003 6002-4,0-0406 FV 00055
6050-5,0-0900 00008 6050-5,0-0900 FV 00036
5,0 6002-5,0-0466 00004 6002-5,0-0466 FV 00056
6050-7,5-0750 00009 6050-7,5-0750 FV 00037
7,5 7,5 6002-7,5-0644 00005 6002-7,5-0644 FV 00057
6050-7,5-1150 00010 6050-7,5-1150 FV 00038
10,0 6002-10,0-0667 00006 6002-10,0-0667 FV 00058
6050-10,0-0870 00011 6050-10,0-0870 FV 00039
10,0 15,0 6002-15,0-0825 00007 6002-15,0-0825 FV 00059
6050-10,0-1300 00012 6050-10,0-1300 FV 00040 20,0 6002-20,0-0986 00008 6002-20,0-0986 FV 00060
6050-15,0-1080 00013 6050-15,0-1080 FV 00041
15,0
6050-15,0-1550 00014 6050-15,0-1550 FV 00042
DEHA Spherical head plate anchor
Load
class
Mill finish Hot-dip galvanized
Load
class Order no. Order no.
Article number Article number
Mill finish Hot-dip galvanized 0735.060- 0735.200-
Order no. Order no. 6010- 2,5-0055 00001 6010- 2,5-0055 FV 00043
Article number Article number 2,5
0735.080- 0735.200- 6010- 2,5-0120 00002 6010- 2,5-0120 FV 00044
2,5 6052- 2,5-0508 00002 6052-2,5-0508 FV 00024 6010- 5,0-0065 00004 6010- 5,0-0065 FV 00046
5,0
5,0 6052- 5,0-0885 00004 6052-5,0-0885 FV 00025 6010- 5,0-0110 00007 6010- 5,0-0110 FV 00047
7,5 6052- 7,5-1134 00006 6052-7,5-1134 FV 00026 7,5 6010- 7,5-0100 00008 6010- 7,5-0110 FV 00173
10,0 6052-10,0-1284 00008 - - 6010-10,0-0115 00009 6010-10,0-0115 FV 00048
15,0 6052-15,0-1535 00010 6052-15,0-1535 FV 00028 10,0
6010-10,0-0150 00011 6010-10,0-0150 FV 00172
DEHA Double-headed transport anchor DEHA Spherical head pitching (tilting) anchor
500
D
Load Load
class Mill finish Hot-dip galvanized class
Mill finish Hot-dip galvanized
Order no. Order no.
Article number Article number Order no. Order no.
0735.018- 0735.208- Article number Article number
0735.120- 0735.200-
10,0 6000-10,0-0340D 00056 6000-10,0-0340D FV 00056
2,5 6006-2,5-0240 00001 6006-2,5-0240 FV 00151
15,0 6000-15,0-0400D 00057 6000-15,0-0400D FV 00057 5,0 6006-5,0-0240 00002 6006-5,0-0240 FV 00152
20,0 6000-20,0-0500D 00067 6000-20,0-0500D FV 00067
32,0 6000-32,0-0700D 00058 6000-32,0-0700D FV 00058 DEHA Spherical head eye anchor
incl. plate incl. plate without incl. plate incl. plate without
with threaded rod with socket steel parts with threaded rod with socket steel parts
Load
class
Article Order no. Article Order no. Article Order no. Article Order no. Article Order no. Article Order no.
number 0736.020- number 0736.030- number 0736.010- number 0736.070- number 0736.080- number 0736.060-
1,3 6132- 1,3 00001 6133-1,3 00001 6131-1,3 00001 6138-1,3 00001 6145-1,3 00001 6137-1,3 00001
2,5 6132- 2,5 00002 6133-2,5 00002 6131-2,5 00002 6138-2,5 00002 6145-2,5 00002 6137-2,5 00002
7,5 6132- 7,5 00005 6133-7,5 00006 6131-7,5 00005 6138-7,5 00005 6145-7,5 00005 6137-7,5 00005
10,0 6132-10,0 00006 6133-10,0 00007 6131-10,0 00006 6138-10,0 00006 6145-10,0 00006 6137-10,0 00006
15,0 6132-15,0 00007 6133-15,0 00008 6131-15,0 00007 6138-15,0 00007 6145-15,0 00007 6137-15,0 00007
20,0 6132-20,0 00008 6133-20,0 00004 6131-20,0 00008 6138-20,0 00008 6145-20,0 00008 6137-20,0 00008
32,0
6132-32,0 00009 6133-32,0 00009 6131-32,0 00009 - - - - - -
45,0
Load
class
Article Order no. Article Order no. Article Order no. Article Order no. Article Order no. Article Order no.
number 0736.150- number 0736.170- number 0736.190- number 0736.140- number 0737.010- number 0737.120-
2,5 6134-2,5 00001 6127-2,5 00002 6126-2,5 00002 6128-2,5 00001 6015-2,5 00002 - -
4,0
6134-5,0 00002 6127-5,0 00003 6126-5,0 00003 - - 6015-5,0 00003 6172-5,0 00004
5,0
7,5 - - - - - - - -
6015-10,0 00004 6172-10,0 00001
10,0 - - - - - - - -
15,0 - - - - - - - -
6015-20,0 00005 6172-20,0 00002
20,0 - - - - - - - -
32,0
- - - - - - - - - - 6172-32,0 00003
45,0
Round Trumpet shape Round with magnet Trumpet shaped with Universal head lifting link
magnet UKK
Load
class
Article Order no. Article Order no. Article Order no. Article Order no. Article Order no.
number 0736.100- number 0736.120- number 0736.110- number 0736.130- number 0738.010-
1,3 6150-1,3 00001 6152-1,3 00001 6150-1,3 M 00001 6152-1,3 M 00001 6102- 1,3 00001
2,5 6150-2,5 00002 6152-2,5 00002 6150-2,5 M 00002 6152-2,5 M 00002 6102- 2,5 00002
4,0
6150-5,0 00003 6152-5,0 00003 6150-5,0 M 00003 6152-5,0 M 00003 6102- 5,0 00003
5,0
7,5 - - - - - -
6152-10,0 M 00005 6102-10,0 00004
10,0 - - - - - -
15,0 - - - - - - - -
6102-20,0 00005
20,0 - - - - - - - -
Load
class
Article Order no. Article Order no. Article Order no. Article Order no. Article Order no. Article Order no.
number 0737.060- number 0737.070- number 0737.050- number 0737.020- number 0737.040- number 073.060-
1,3 6151- 1,3 00001 6151-1,3 D 00001 6060-1,3 00001 6141- 1,3 00001 6153-1,3 00001 S1-08 00001
15,0 - - - - - -
6141-20,0 00005 6153-20,0 00005
20,0 - - - - - -
S1-16 00003
32,0 - - - - - -
6141-45,0 00006 6153-45,0 0737,030-
00006
45,0 - - - - - -
The lifting anchor system is made All DEHA Lifting and hoisting equip- The following technical specifications
up of the permanently cast-in lifting ment are clearly and visibly marked. and requirements must be observed
anchor and the temporarily According to VDI/BV-BS guideline 6205 when installing DEHA Spherical head
connected lifting equipment. safety regulations for lifting anchors lifting anchor systems.
The basic principles for dimensioning and systems, identification marking of
and application of lifting anchors can all lifting elements must remain clearly Lifting anchors which are incorrectly
be found in the VDI/BV-BS guide-line visible, even after installation. installed, defective or damaged (for
6205. The methods in the guideline example corrosion damage or with
represent current technology. Spherical head lifting anchor 6000, visible deformities) must not be used
Spherical head plate anchor 6010, for lifting.
The regulations require the following Spherical head rod anchor 6050
safety factors:
Failure safety factors Stainless steel lifting anchors
Steel failure of anchors: = 3.0
120
Concrete failure*: = 2.5 Lifting anchors may not be used
Failure in the lifting-link: = 4.0 repeatedly. Multiple lifting in the
* A safety factor of = 2.1 can be assumed
normal sequence of transporting and
for lifting anchors installed in a continuous Spherical head rod-anchor 6050, loading, through to final erection is
supervised factory environment. not defined as repeated use.
Offset spherical head rod anchor 6052,
Quick fitting spherical head anchor 6073 Lifting anchors for permanent use
For safety reasons the in crane ballast etc. must be made
installation and application of stainless steel in accordance with
instructions for DEHA Lifting approval regulation; approval no.
EN 1993-1-4.
systems must always be
available at the place of use.
Spherical head pitching anchor 6006 Defective or damaged anchors (for ex-
ample corrosion damage) must not be
used for lifting. The anchor may not be
used if there is damage to the concrete
which may reduce the load capacity.
Load class
Lifting anchor length
CE marking
Manufacturer (DH for DEHA)
Maximum load capacities, edge The number of anchors determines the The load capacity of the anchor
distances and installation values can type of hoist that needs to be used. depends on:
be found in the respective tables. A hoist with more than two cables is • concrete compression strength fci at
Irrespective of the selected anchor statically indeterminate if the anchors time of lift (cube-test 15 × 15 × 15 cm)
type (selected according to the load are aligned along a single axis. Hoists • anchorage length of the anchor
acting on the anchor) the following with more than three cables are • edge and axial anchor spacing
factors must be taken into account for deemed statically indeterminate if mea- • load direction
calculation: sures are not taken to ensure the load • reinforcement layout
is distributed amongst all anchors (for
• weight of precast element example; with a spreader beam etc.).
• number of anchors
• anchor layout Installation and application
• number of load bearing anchors
• spread angle in the hoist DEHA Spherical head lifting anchor
• anchor diagonal pull properties systems should only be installed when
• dynamic loads the following technical specifications
• adhesion to the formwork and requirements have been met:
Element weight is defined as: Volume of the element × specific weight of the concrete
Increase factors:
FGT The effect of dynamic loading depends The load in each anchor is calculated
mainly on the lifting equipment using bar statics if the anchors are not
between the crane and the load installed symmetrically to the load’s
lifting head. centre of gravity.
Cables made of steel or synthetic fibre Uneven loading of the anchor caused by
D=
30° have a dampening effect. With increa- non-symmetrically installed anchors in
sing cable length the dampening effect respect to the load’s centre of gravity:
is increased.
= 0,
2G
FGT
= 0,5
52 G
=0,
G
54 G
=0
account.
,58
,58
=0
β Dynamic-factors dyn*
90° =
7G 0,
0, 7G
= Shock factors
Lifting unit
120° =1 dyn*
,0 G ,0G FG
=1
not permitted Stationary crane,
1.3
FG swing-boom crane, rail crane
Lifting and moving on uneven The load’s centre of gravity will always
Spread angle factors terrain ≥ 4.0 stabilise verticality under the crane
* If other values from reliable tests or through hook. Load distribution in non-symme-
Cable angle Spread angle Factor
proven experience are available for dyn then trically installed anchors when using a
these may be used for calculation.
z spreader beam is calculated as below:
0° - 1.00 For other transport and lifting situa-
tions the coefficient dyn is defined F Z,a = F G × b / (a + b )
7.5° 15° 1.01
through reliable tests or proven
15° 30° 1.04 experience. F Z,b = F G × a / (a + b)
22.5° 45° 1.08
37.5° 75° 1.26 Note: To avoid precast elements hanging at a slant when being moved,
the hook in the spreader beam should be directly above the centre of
45° 90° 1.41
gravity.
52.5° 105° 1.64 The lifting anchors should be installed symmetrically to the centre of
gravity, if lifting elements without a spreader beam.
60° 120° 2.00
Adhesion:
Depending on the material used for Increased adhesion must be assumed Adhesion to the formwork should be
the formwork the adhesion between for - panel and coffered ceiling slabs. minimised before lifting by removing
formwork and concrete can vary. as many parts of the formwork as
possible.
Spreader beam
The adhesion value (Fadh) for the form- Substantial load increase can also be
work is calculated using the following encountered when components are
equation: lifted parallel or near parallel to parts Use a wedge to carefully prise the
of the formwork. This applies to ribbed formwork from the hardened concrete,
Fadh = qadh × Af slabs and coffered ceiling slabs and can if it proves difficult to remove.
also apply to vertically cast columns
Surface of the cast slab attached to the and slabs.
formwork before lifting.
Axial pull β: 0° up to 10° Diagonal pull lift β: 10° up to 60° Tilting 90°
Not recommended
for angles > 45°
Statical systems
2 × er 2 × er 2 × er
pulleys
≥ ez/2
≥ ez/2 ≥ ez
≥ ez
≥ ez/2
≥ ez
≥ ez ≥ ez
≥ ez ≥ ez
Statical systems
Examples With four independent cable runs or A perfect static weight distribution is
Using three anchors ensures a static two single diagonal cables, only two achieved by using a spreader beam and
determinate system. anchors can be assumed to be load two symmetrical pairs of anchors.
bearing.
FGT FGT FGT
FZ FZ
FZ α
FZ
FZ 120°
FZ
Ftotal FZ Ftotal FZ
FZ Ftotal
As the anchors are arranged asym- The system with compensating rig A perfect static weight distribution can
metrically, only two anchors can be makes it possible to distribute the load be achieved using a spreader beam
assumed to be load bearing. evenly over 4 anchors. which avoids diagonal pull.
FZ
FZ FZ
α
FZ FZ
FZ
FZ Ftotal
FZ Ftotal
FZ FZ Ftotal
Lifting anchors are made out of killed The HALFEN product range with its Advantages
steel with a high notch toughness, wide selection of lifting anchors in Safety is the priority when moving or
which retains its safe load capacity various load classes and lengths guar- lifting precast elements. The cast-in
under shock load in temperatures as antees that for nearly every shape of forged steel DEHA KKT Spherical head
low as minus 20°C. Lifting anchors reinforced concrete precast element lifting anchors include large safety fac-
production is DIN EN ISO 9001 the required technically, correct solution tors against steel and concrete failure.
certified and is subjected to is available and remains cost-efficient The load class is clearly marked on all
continuous monitoring. – for conventional building projects anchors; on some anchors the length is
(beams, ceiling slabs, trusses, columns also marked.
The DEHA KKT Spherical head lifting and stairs); and also for utility and
anchor is cast in with the recess former excavation projects (pipes and shafts). There is no risk of using the wrong
attached. After the concrete has set parts in any load class. The lifting link
Overview of transport anchors
the recess former is removed; the lift- (the Universal head lifting link) is wear
Transport Transport
ing link can then be attached to the Lifting link;
anchor; anchor length
resistant even in the roughest construc-
load class
lifting anchor. The connection fulfils all load class [mm] tion situations.
work regulation safety requirements; 1,3 1,3 40 – 240
the lifting anchor is in a recess, there 2,5 2,5 45 – 280 The system guarantees fastest
are no protruding parts in the finished 4,0 75 – 340 possible anchor installation in precast
5,0
elements. 5,0 75 – 480 elements and due to the special con-
7,5 100 – 540
struction the crane hook is connected
10,0 within seconds to the precast element.
10,0 115 – 680
15,0 140 – 840
20,0 Anchor installation using the system
20,0 180 – 1000
Crane hook accessories is remarkably easy. Engag-
32,0 32,0 200 – 1200
ing and disengaging the universal lift-
45,0 45,0 500 and 1200 ing link – fitted to a crane cable – with
the lifting anchor is easy and can be
done with one hand.
Universal head
lifting link Thanks to the shape and the effecti-
ve manufacturing process the DEHA
KKT Spherical head lifting anchor is
reasonably priced. The extensive an-
chor range and the numerous system
accessories allow the most economical
solution for every precast element;
Cast-in anchor with recess and attached regardless of shape.
lifting link
recess former
The DEHA KKT Spherical head lifting In typical wall thicknesses the concen- The universal head lifting link rests
anchors for load classes 1,3 to 45,0 are trated load distribution as displayed by against the concrete in diagonal pull
forged from rod material. Depending on the DEHA KKT Spherical head lifting and transfers the horizontal load factor
the application, anchors are available anchor foot has advantages in compa- directly into the concrete.
in different lengths. Longer anchors rison with gradual, supposedly smooth
are available if reduced edge spacings load distribution effecting from ribbed
or low concrete strengths need to be steel.This has been proved in numerous
considered. tests by the Institute for Concrete and
Masonry Construction at the Technical
University of Darmstadt (Institut für
Massivbau der TU Darmstadt).
The length of the spherical head lifting Multi-layer elements can be moved
anchors depends on the concrete cross- using the DEHA KKT Offset spheri-
section and concrete grade, and are cal head rod anchor or the offset
designed for optimal load capacity. spherical head lifting anchor. Further
information can be found in the sec-
tion “DEHA KKT Spherical head lifting
Compared with other lifting anchor anchors and offset spherical head
systems the symmetrical design of the Welding and adapting the lifting anchors“.
anchor foot does not require specific DEHA KKT Spherical head
placement when installing the anchor lifting anchors especially near the
(rotational symmetry). head and foot is not permitted.
Additional reinforcement when using the spherical head anchors in wall elements
Reinforced area
≥ 3 times anchor length L
3 Edge reinforcement
15°
15°
ds2
ls = l1 + l
l
4 re
m esh Always insert diagonal pull reinforce-
are
Squ ment opposite to the load direction
e∼15cm 2
l1
U-bar (positioned as close to the anchor as possible)
1
ez/2
2
ds1 d br
1
Using short anchors and a high minimum The diagonal pull reinforcement
number of u-bars, spacing has to be less The bend radius according to must be placed as close as possible
than 15 cm.
Length of the link (ls) = length of the anchor (l)
DIN 488 is not mandatory for the under the recess former and installed
+ (l1) from the table below. diagonal u-bar. with full contact to the anchor.
Reinforcement in walls
1 2 3 4
Square U-bar Edge reinforcement Diagonal pull stirrup
Load mesh reinforcement B500B B500B B500B
class
for axial pull ≤ 30° [] for diagonal pull > 30° [] both sides
ds l1 ds l1 ds2 ds1 dbr1 ls1
[mm2/m] nons [mm] [mm] nons [mm] [mm] [mm] [mm] [mm] [mm]
1,3 2 × 60 ≥2 Ø6 300 ≥2 Ø6 450 Ø 10 Ø8 25 800
2,5 2 × 100 ≥2 Ø8 610 ≥4 Ø8 610 Ø 10 Ø 10 25 1500
4,0 2 × 125 ≥2 Ø8 610 ≥4 Ø8 610 Ø 10 Ø 12 30 1600
5,0 2 × 140 ≥2 Ø 10 720 ≥4 Ø 10 720 Ø 12 Ø 16 35 2000
7,5 2 × 160 ≥4 Ø 10 720 ≥6 Ø 10 720 Ø 12 Ø 16 40 2300
10,0 2 × 180 ≥4 Ø 10 720 ≥8 Ø 10 720 Ø 12 Ø 20 50 2600
15,0 2 × 240 ≥4 Ø 12 800 ≥6 Ø 12 1000 Ø 16 Ø 25 80 3000
20,0 2 × 350 ≥6 Ø 12 1000 ≥ 10 Ø 12 1000 Ø 16 2 × Ø 25 80 3400
32,0 2 × 400 ≥8 Ø 12 1000 ≥ 10 Ø 14 1100 Ø 16 2 × Ø 25 80 3000
45,0 2 × 500 ≥ 10 Ø 14 1400 ≥ 12 Ø 14 1440 Ø 20 2 × Ø 25 80 3400
With very thin panels (2 × er ≤ 70) the square mesh can be used in one layer (example 2 × 66 mm²/m required, lay 1 × 132 mm²/m in the middle).
The u-bars in this case can be placed diagonally, but the edge reinforcement must be placed on both sides of the anchor.
The u-bars should be evenly distributed on each side of the anchor in an area 2.5 × the anchor length, the first u-bar on each side must be as close as possible
to the recess former.
Diagonal pull reinforcement is only needed if β > 30°. Diagonal pull reinforcement may not be required if the edge distance is greater (see load tables).
If the dimensions of the precast element restrict the length of the diagonal pull reinforcement, the end 40 % of the bar can be bent to form a loop.
k
is made of a round steel rod
with a forged foot and head. Da
l
Dimensions of spherical head anchors
Load Article number Order no. Article number Order no. l k Da
class mill finish 0735.010- hot-dip galvanized 0735.- [mm] [mm] [mm]
6000-1,3-0085 00006 6000-1,3-0085 FV 200-00071 85
1,3 6000-1,3-0120 00007 6000-1,3-0120 FV 200-00072 120 10 60
6000-1,3-0240 00008 6000-1,3-0240 FV 200-00073 240
6000-2,5-0120 00019 6000-2,5-0120 FV 200-00084 120
2,5 6000-2,5-0170 00020 6000-2,5-0170 FV 200-00085 170 11 74
6000-2,5-0280 00022 6000-2,5-0280 FV 200-00087 280
6000-4,0-0170 00027 6000-4,0-0170 FV 200-00091 170
4,0 6000-4,0-0240 00029 6000-4,0-0240 FV 200-00093 240 15 94
6000-4,0-0340 00030 6000-4,0-0340 FV 200-00094 340
6000-5,0-0240 00040 6000-5,0-0240 FV 010-00174 240
5,0 6000-5,0-0340 00041 6000-5,0-0340 FV 200-00104 340 15 94
6000-5,0-0480 00042 6000-5,0-0480 FV 200-00105 480
6000-7,5-0200 00050 6000-7,5-0200 FV 200-00111 200
7,5 6000-7,5-0300 00051 6000-7,5-0300 FV 010-00188 300 15 118
6000-7,5-0540 00052 6000-7,5-0540 FV 200-00113 540
6000-10,0-0170 00058 6000-10,0-0170 FV 200-00119 170
10,0 6000-10,0-0340 00061 6000-10,0-0340 FV 200-00121 340 15 118
6000-10,0-0680 00062 6000-10,0-0680 FV 200-00123 680
6000-15,0-0300 00066 6000-15,0-0300 FV 200-00127 300
15,0 6000-15,0-0400 00067 6000-15,0-0400 FV 200-00128 400 15 160
6000-15,0-0840 00068 6000-15,0-0840 FV 200-00129 840
6000-20,0-0340 00074 6000-20,0-0340 FV 200-00134 340
20,0 6000-20,0-0500 00075 6000-20,0-0500 FV 200-00135 500 15 160
6000-20,0-1000 00076 6000-20,0-1000 FV 200-00136 1000
6000-32,0-0320 00080 6000-32,0-0320 FV 200-00140 320
32,0 6000-32,0-0700 00082 6000-32,0-0700 FV 200-00142 700 23 214
6000-32,0-1200 00083 6000-32,0-1200 FV 200-00143 1200
6000-45,0-0500 00197 not available - 500
45,0 23 214
6000-45,0-1200 00159 not available - 1200
Other anchor lengths are available on request.
The minimum edge distance (ez/2) Present reinforcement can be applied The spherical head pitching anchor can
for the spherical head anchor must be towards the minimal required reinforce- be used for load classes 2,5 and 5,0.
observed. ment for the lifting anchor. Reducing the reinforcement is possible
Using constructive measures to lower The customer is responsible for further if the anchor is not subjected to max-
the edge distance (reinforcement) is distribution of the load in the element. imum possible load or if further con-
possible. Horizontally cast element must be structive measures are used.
removed from the tilting table near
vertical, at an angle ≥ 75°.
Load class 1,3 can be tilting using
a pitching plate.
Load capacity of spherical head anchors in beams and walls without special requirements on the reinforcement
ez i Required reinforcement 1 .
er
ez/2 er Reinforcement 4 only with dia-
gonal pull → see table on page
22 “reinforcement in walls“.
B1
U-bar Ø8
Spherical head anchors in beams and walls with no special requirements on the reinforcement (load class 1,3 – 7,5)
Axial spacing of
Anchor Minimum height Wall Load capacity [kN] at concrete strength fci for anchors
length of beams thickness
Load Axial pull Diagonal pull Axial pull and Axial pull and
Article number
class l B1 2 × er up to 30° [] up to 60° [] diagonal pull diagonal pull ez
up to 60° [] up to 60° []
[mm] [mm] [mm] 15 N/mm2 15 N/mm2 25 N/mm2 35 N/mm2 [mm]
100 12.2 9.8
6000-1,3-0085 85 180 120 11.2 13.0 13.0 270
13.0
140 12.5
80 10.7
1,3 6000-1,3-0120 120 250 100 13.0 12.7 13.0 13.0 375
120 13.0
60 9.9 9.9 12.7
6000-1,3-0240 240 490 80 13.0 735
13.0 13.0 13.0
100
120 18.1 14.5 23.3
6000-2,5-0120 120 248 140 20.3 16.2 25.0 375
25.0
160 22.4 17.9
100 20.7 16.5
2,5 6000-2,5-0170 170 348 120 23.7 19.0 25.0 25.0 525
140 25.0 21.3
80 18.4 18.4 23.8
6000-2,5-0280 280 568 100 23.0 23.0 25.0 25.0 855
120 25.0 25.0 25.0
160 29.8 23.8 38.5
6000-4,0-0170 170 347 180 32.5 26.0 40.0 535
40.0
200 35.2 28.2
120 31.3 25.1
4,0 6000-4,0-0240 240 487 140 35.2 28.1 40.0 40.0 745
160 38.9 31.1
100 29.6 28.7 38.2
6000-4,0-0340 340 687 120 35.6 32.9 40.0 1045
40.0
140 40.0 36.9
200 45.7 36.5
6000-5,0-0240 240 490 220 49.1 39.2 50.0 50.0 735
240 50.0 41.9
160 40.6
5,0 6000-5,0-0340 340 690 180 50.0 44.4 50.0 50.0 1035
200 48.0
140 46.1 46.1
6000-5,0-0480 480 970 160 50.0 50.0 1455
50.0 50.0
180
240 45.1 36.0 58.2 68.8
6000-7,5-0200 200 410 260 47.8 38.3 61.8 73.1 610
280 50.6 40.5 65.3 75.0
200 54.1 43.3 69.9
7,5 6000-7,5-0300 300 610 220 58.1 46.5 75.0 910
75.0
240 62.2 49.7
160 63.2 58.4
6000-7,5-0540 540 1090 180 71.1 63.8 75.0 75.0 1630
200 75.0 69.1
fci = concrete cube strength at time of lifting
Load capacity of spherical head anchors in beams and walls without special requirements on the reinforcement
10° 10° Diagonal pull at 30° ≤ β ≤ 60° without reinforcement is only permitted for:
β 100% β fci ≥ 15 N/mm2 and 3 times minimum wall thickness 2 × er
FZ fci ≥ 25 N/mm² and 2.5 times minimum wall thickness 2 × er
80% 30° 30° fci ≥ 35 N/mm² and 2 times minimum wall thickness 2 × er
FS With a concrete strength of fci ≥ 23 N/mm² is FS = FZ.
Diagonal pull with cable/chain spread β > 60° is not permitted!
k
ez/2
l
Continued; spherical head anchors in beams and walls with no special requirements on the reinforcement (load class 10,0 – 45,0)
Length of Minimum height Wall Axial spacing of
anchor thickness Load capacity [kN] at concrete strength fci for anchors
of beams
Load Axial pull Diagonal pull Axial pull and Axial pull and
Article number
class up to 30° [] up to 60° [] diagonal pull diagonal pull ez
l B1 2 × er up to 60° [] up to 60° []
[mm] [mm] [mm] 15 N/mm2 15 N/mm2 25 N/mm2 35 N/mm2 [mm]
300 46.4 37.2 60.0 70.9
6000-10,0-0170 170 340 350 52.1 41.7 67.3 79.6 520
400 57.6 46.1 74.4 88.0
280 76.6 61.3 98.9
10,0 6000-10,0-0340 340 680 300 80.7 64.5 100.0 1030
100.0
320 84.7 67.7
160 73.7 70.0 95.2
6000-10,0-0680 680 1360 180 83.0 76.5 100.0 2050
100.0
200 92.2 82.8
350 81.3 65.0 104.9 124.2
6000-15,0-0300 300 600 400 89.5 71.9 116.0 137.2 900
500 106.2 85.0 137.1 150.0
350 102.5 82.0 132.3
15,0 6000-15,0-0400 400 800 400 113.2 90.6 146.2 150.0 1200
450 123.7 99.0 150.0
300 132.5
6000-15,0-0840 840 1680 340 150.0 145.5 150.0 150.0 2520
380 150.0
500 116.6 93.3 150.6 178.2
6000-20,0-0340 340 670 750 158.1 126.5 1010
200.0 200.0
1000 196.2 156.9
400 134.8 107.9 174.1
20,0 6000-20,0-0500 500 990 500 159.4 127.5 200.0 1490
200.0
600 182.8 146.2
240 154.9 128.6 199.9
6000-20,0-1000 1000 1990 300 190.0 152.0 200.0 3000
200.0
330 200.0 163.2
600 126.7 101.3 163.5 193.5
6000-32,0-0320 320 630 800 157.2 125.7 202.9 240.1 940
1200 177.2 141.8 228.8 270.7
500 208.6 166.9 269.4 318.7
32,0 6000-32,0-0700 700 1390 600 239.2 191.4 308.8 2080
320.0
750 282.8 226.2 320.0
400 272.5 218.0
6000-32,0-1200 1200 2390 450 297.7 238.2 320.0 320.0 3580
500 320.0 257.8
800 226.0 180.8 291.8 345.3
6000-45,0-0500 500 990 1000 267.2 213.8 345.0 408.2 1480
1500 358.4 286.7 450.0 450.0
45,0
500 322.2 257.8 416.0
6000-45,0-1200 1200 2400 600 369.4 295.5 450.0 3580
450.0
750 436.7 349.4
fci = concrete cube strength at time of lifting
i Required reinforcement 1 – 3 .
ez
er Reinforcement 4 only with dia-
ez/2 er
gonal pull → see table on page
22 “reinforcement in walls“.
U-bar
Load capacity of spherical head anchors in walls with stressed reinforcement (load class 1,3 – 7,5)
Anchor Wall Axial spacing of
Load capacity [kN] at concrete strength fci for anchors
length thickness
Load Axial pull Diagonal pull Axial pull and Axial pull and
Article number
class l 2 × er up to 30° [] up to 60° [] diagonal pull diagonal pull ez
up to 60° [] up to 60° []
[mm] [mm] 15 N/mm2 15 N/mm2 25 N/mm2 35 N/mm2 [mm]
60 9.9 9.9 12.8
6000-1,3-0120 120 80 13.0 375
13.0 13.0 13.0
100
1,3
60 9.9 9.9 12.8
6000-1,3-0240 240 80 13.0 735
13.0 13.0 13.0
100
80 18.4 18.4 23.8
6000-2,5-0170 170 100 23.0 23.0 25.0 525
25.0
120 25.0 25.0
2,5
80 18.4 18.4 23.8
6000-2,5-0280 280 100 23.0 23.0 25.0 855
25.0
120 25.0 25.0
120 35.6 35.6
6000-4,0-0240 240 140 36.0 40.0 40.0 745
40.0
160 38.5
4,0
100 29.6 29.6 38.2
6000-4,0-0340 340 120 35.6 35.6 40.0 1045
40.0
140 40.0 40.0
160 45.2
6000-5,0-0240 240 180 50.0 48.0 50.0 50.0 735
200 50.0
120 39.5 39.5
5,0 6000-5,0-0340 340 140 46.1 46.1 50.0 50.0 1035
160 50.0 50.0
100 32.9 32.9 42.5
6000-5,0-0480 480 120 39.5 39.5 50.0 1455
50.0
140 46.1 46.1
160 63.2 56.6
6000-7,5-0300 300 180 71.1 60.0 75.0 75.0 910
200 75.0 63.2
7,5
140 55.3 55.3 71.4
6000-7,5-0540 540 160 63.2 63.2 75.0 1630
75.0
180 71.1 71.1
Min. wall height = Lifting anchor length l + k (see page 27) + required concrete cover below foot
fci = concrete cube strength at time of lifting
10° 10°
ez/2
continued; load capacity of spherical head anchors in walls with stressed reinforcement (load class 10,0 – 45,0)
Anchor Wall Axial spacing of
Load capacity [kN] at concrete strength fci for anchors
length thickness
Load Axial pull Diagonal pull Axial pull and Axial pull and
Article number
class l 2 × er up to 30° [] up to 60° [] diagonal pull diagonal pull ez
up to 60° [] up to 60° []
[mm] [mm] 15 N/mm2 15 N/mm2 25 N/mm2 35 N/mm2 [mm]
200 89.5 71.6
6000-10,0-0340 340 240 98.0 78.4 100.0 100.0 1030
280 100.0 84.7
10,0
160 73.7 73.7 95.2
6000-10,0-0680 680 180 83.0 83.0 100.0 2050
100.0
200 92.2 92.2
300 128.9 103.1
6000-15,0-0400 400 400 148.9 119.1 150.0 150.0 1200
500 150.0 133.1
15,0
200 111.9 111.9 144.5
6000-15,0-0840 840 220 123.1 123.1 150.0 2520
150.0
240 134.2 134.2
300 162.1 129.7
400 175.1 140.1
6000-20,0-0500 500 200.0 200.0 1490
500 187.2 149.7
20,0 600 200.0 183.4
240 154.9 154.9 199.9
6000-20,0-1000 1000 260 167.8 167.8 200.0 3000
200.0
280 180.7 180.7
450 282.6 226.1
6000-32,0-0700 700 550 312.5 250.0 320.0 320.0 2080
650 320.0 271.8
32,0
300 266.7 266.7
6000-32,0-1200 1200 350 311.1 311.1 320.0 320.0 3580
400 320.0 320.0
400 355.5 355.5
45,0 6000-45,0-1200 1200 500 444.4 421.6 450.0 450.0 3580
600 450.0 450.0
Minimum wall height = Lifting anchor length l + k + required concrete cover below foot
fci = concrete cube strength at time of lifting
i Required reinforcement 1 .
k Reinforcement 4 only with dia-
Da ez gonal pull → see table on page
l
Load capacity of spherical head anchors in slabs for any direction of pull
Load capacity [kN] for minimal slab thickness Load capacity [kN] for normal slab thickness Axial
Slab Concrete strength fci for Slab Concrete strength fci for spacing
thickness thickness of
anchors
Load class Article number Axial pull Diagonal Axial pull and Axial pull Diagonal Axial pull and
B2 up to pull up to diagonal pull up to B3 up to pull up to diagonal pull up to ez
= 30° = 60° = 60° = 30° = 60° = 60°
[mm] 15 N/mm2 15 N/mm2 25 N/mm2 35 N/mm2 [mm] 15 N/mm2 15 N/mm2 25 N/mm2 35 N/mm2 [mm]
6000-1,3-0040 75 3.0 2.4 3.9 4.6 90 3.8 3.0 4.9 5.7 180
6000-1,3-0050 85 10.1 10.1 13.0 13.0 110 12.0 10.4 220
1,3 6000-1,3-0065 100 13.0 11.1 13.0 13.0 140 260
13.0 13.0
6000-1,3-0085 120 13.0 13.0 13.0 13.0 180 13.0 13.0 315
6000-1,3-0120 155 13.0 13.0 13.0 13.0 250 375
6000-2,5-0055 90 4.7 3.8 6.1 7.2 120 5.6 4.5 7.2 8.6 240
6000-2,5-0065 100 13.8 13.8 17.8 21.1 140 17.0 17.0 22.0 285
2,5 6000-2,5-0085 120 19.5 19.5 25.0 25.0 180 20.1 325
25.0
6000-2,5-0120 155 25.0 22.8 25.0 25.0 250 25.0 25.0 25.0 410
6000-2,5-0170 205 25.0 25.0 25.0 25.0 350 25.0 520
6000-4,0-0075 115 17.5 17.5 22.6 26.8 165 22.2 22.2 28.7 33.9 325
6000-4,0-0100 140 25.3 25.3 32.7 38.6 215 33.6 32.0 350
4,0
6000-4,0-0170 210 40.0 40.0 40.0 40.0 355 40.0 40.0 565
40.0 40.0
6000-4,0-0210 250 40.0 40.0 40.0 40.0 435 650
6000-5,0-0085 125 20.1 20.1 26.0 30.8 180 25.7 25.7 33.1 39.2 360
6000-5,0-0095 135 23.3 23.3 30.0 35.5 200 30.2 30.2 39.0 46.2 400
5,0 6000-5,0-0120 160 31.7 31.7 41.0 48.5 250 42.7 40.0 475
6000-5,0-0180 220 50.0 44.4 50.0 50.0 370 50.0 50.0 630
50.0 50.0
6000-5,0-0240 280 50.0 50.0 50.0 50.0 490 735
6000-7,5-0100 140 24.5 24.5 31.6 37.4 205 31.6 31.6 40.9 48.3 415
6000-7,5-0120 160 31.3 31.3 40.4 47.8 245 41.7 41.7 53.8 63.6 490
6000-7,5-0140 180 38.6 38.6 49.9 59.0 285 52.6 52.6 67.9 75.0 550
7,5
6000-7,5-0165 205 48.6 48.6 62.7 74.2 335 67.6 60.0 620
6000-7,5-0200 240 63.8 60.0 75.0 75.0 405 72.4 75.0 75.0 710
75.0
6000-7,5-0300 340 75.0 75.0 75.0 75.0 605 75.0 910
6000-10,0-0115 155 29.1 29.1 37.5 44.4 230 38.0 38.0 49.1 58.1 470
6000-10,0-0135 175 36.3 36.3 46.8 55.4 270 48.7 48.7 62.9 74.4 550
6000-10,0-0150 190 42.0 42.0 54.3 64.2 300 57.3 57.3 73.9 87.5 590
10,0 6000-10,0-0170 210 50.2 50.2 64.8 76.6 340 69.4 69.4 89.6 100.0 655
6000-10,0-0200 240 63.2 63.2 81.7 96.6 400 89.2 80.0 730
6000-10,0-0250 290 87.3 80.0 100.0 100.0 500 100.0 100.0 890
100.0 100.0
6000-10,0-0340 380 100.0 100.0 100.0 100.0 680 1025
6000-15,0-0140 180 37.5 37.5 48.4 57.2 275 49.8 49.8 64.3 76.1 560
6000-15,0-0165 205 47.3 47.3 61.1 72.3 325 64.5 64.5 83.2 98.5 640
15,0 6000-15,0-0200 240 62.4 62.4 80.6 95.3 395 87.2 87.2 112.5 133.1 730
6000-15,0-0300 340 113.0 113.0 145.8 150.0 595 131.3 1020
150.0 150.0 150.0
6000-15,0-0400 440 150.0 138.6 150.0 150.0 795 150.0 1195
6000-20,0-0200 240 61.6 61.6 79.5 94.1 390 85.1 85.1 109.9 130.0 780
6000-20,0-0240 280 80.5 80.5 103.9 122.9 470 113.7 113.7 146.7 173.6 900
20,0
6000-20,0-0340 380 134.9 134.9 174.2 200.0 670 196.9 160.0 1175
200.0 200.0
6000-20,0-0500 540 200.0 192.6 200.0 200.0 990 200.0 200.0 1485
6000-32,0-0200 248 62.4 62.4 80.5 95.3 385 83.8 83.8 108.1 127.9 800
6000-32,0-0250 298 86.4 86.4 111.5 132.0 485 119.7 119.7 154.5 182.9 1000
32,0
6000-32,0-0280 328 102.1 102.1 131.8 155.9 545 143.4 143.4 185.1 219.0 1065
6000-32,0-0320 368 124.4 124.4 160.6 190.0 625 177.2 177.2 228.8 270.7 1120
• required reinforcement: minimal structural reinforcement
• for B2 the minimum concrete cover for the anchor foot is 25 mm • linear interpolation is permitted between B2 and B3
• the slab thickness is = 2 times anchoring depth for B3 • see for diagonal pull loads
• slabs thinner than B2 are only possible with suitable corrosion protection • fci = concrete cube strength at time of lifting
Diagonal pull of 30° ≤ β ≤ 60° without diagonal pull reinforcement is only permitted for:
fci ≥ 15 N/mm2 + 3 times min. edge distance ez / 2 100% β
β
fci ≥ 25 N/mm2 + 2,5 times min. edge distance ez / 2 FZ
fci ≥ 35 N/mm2 + 2 times min. edge distance ez / 2 80% 30° 30°
With a concrete strength fci ≥ 23 N/mm2 is FQ = FS = FZ FS
The slab must be
Diagonal pull with cables/chains spread of β > 60° is
designed for the load- FQ
not permitted!
case "lifting"
B2 / B3
k
designed for use in very thin walls,
in reinforced beams or prefabricated Da
garages. The anchor may also be
used to lift prefabricated masonry
l
panels.
Available types
A concentrated load in the foot of the Without diagonal pull reinforcement With diagonal pull reinforcement
anchor in very thin precast elements
is not desirable. It is more efficient to
transfer the anchor loads only through 10° 10°
the rebar ribs into the precast concrete.
Diagonal pull with 30° < β ≤ 60° without reinforcement is only permitted for: The diagonal reinforcement has to
fci ≥ 15 N/mm2 + 3-times minimum element thickness 2 × er be placed as close as possible under
fci ≥ 25 N/mm2 + 2.5-times minimum element thickness 2 × er the recess former and must be
fci ≥ 35 N/mm2 + 2-times minimum element thickness 2 × er installed with full contact to the
For concrete strength fci ≥ 23 N/mm2 is FS = FZ anchor.
Diagonal pull with cables/chain spread β > 60° is not permitted.
3 Edge reinforcement
ds2
Length of u-bars
nt
ce me
4 for
ein
hr
ls
es Always install the diagonal bar
arem
Squ opposite to the direction of the
e∼15cm load
2
ds1
d br
1
Dimensions of spherical head anchor and spherical head rod anchor, offset type
k
differs from the standard spherical
head anchor as it is bent. The special
Da Da
h shape allows the anchor to be used
in multi-layer elements. In special
cases the offset spherical head anchor
268
can be used in thin shell elements,
l
for example in precast garages or
sandwich panels. After installation the anchor head is
near the centre axis of gravity.
h
To ensure safe load anchorage the
anchor foot is located in the centre
Spherical head rod anchor, of the support layer. This allows near
508
offset type vertical lifting and installation.
β
not permitted
Not advisable
(diagonal pull with Lifting loads resulting from cable spread
β >30° is not permitted) within this (angle) range is not permitted.
Using a spreader beam can help to Using a short chain hoist may cause A tilt-up table is recommended
prevent concrete spalling when precast the spherical head to bend, resulting in if casting the sandwich panel
elements are being lifted and transported the insulation being damaged and the element using the face-up
method.
or during installation. concrete spalling.
Load capacity and reinforcement of spherical head anchor and spherical head rod anchor, offset type
Reinforced area
≥ 2 times anchor length L
ez/2 3 Edge reinforcement
2
Length of u-bar
ds2
1
esh
r e mment
ls
a
Squ force
∼15cm rein
2
Reinforcement and load capacity of spherical head anchor; offset type with axial pull < = 30°
Reinforcement and load capacity of spherical head rod anchor, offset type with axial pull < = 30°
Dimensions, load capacity and reinforcement for the spherical head eye anchor
k
In some applications the spherical
head eye anchor is used with additional Da
reinforcement to increase the load
l
capacity of the anchor foot, mainly
90 in thin reinforced concrete elements,
c
e.g. in thin truss elements and beams.
The anchor is also suitable for use in The additional reinforcement (B500B according to DIN 488) must be bent
lightweight concrete; in this applica- at an angle of 30° as shown. The rebar may be shortened if required.
tion the reduced bond stress must be Bend the ends into hooks as in the illustration below.
considered.
The spherical head eye anchor is Diagonal pull at 30° ≤ β ≤ 60° without reinforcement is only permitted if:
designed to transfer the entire anchor fci ≥ 15 N/mm2 and 3 times minimum wall thickness 2×er
load through the reinforcement into fci ≥ 25 N/mm² and 2.5 times minimum wall thickness 2 × er
the concrete. The additional reinforce- fci ≥ 35 N/mm² and 2 times minimum wall thickness 2 × er
ment must be installed securely in the
hole with full contact with the anchor.
i Required reinforcement 4 only
Diagonal pull reinforcement Additional reinforcement with diagonal pull → see table
10° 10°
on page 22 “reinforcement in
walls“.
∼ 0.7 × ls3 / 2
Load capacity and reinforcement for the spherical head eye anchor
Min. Axial Square mesh Additional reinforcement Load capacity (kN) for
element spacing of reinforcement Axial pull Diagonal pull Axial and diagonal
Load thickness anchors both sides Concrete strength fci up to 30° [] up to 45° [] pull up to 45° []
Article number
class 15 25 35
2 × er ez ds3 N/mm2 N/mm2 N/mm2 concrete strength fci
[mm] [mm] [mm2/m] [mm] ls3 [mm] 15 N/mm2 15 N/mm2 ≥ 25 N/mm2
1,3 6001-1,3-0065 80 500 60 8 650 510 420 13.0 10.2 13.0
2,5 6001-2,5-0090 80 600 100 12 1000 800 650 25.0 20.0 25.0
5,0 6001-5,0-0120 100 750 140 16 1700 1350 1100 50.0 40.0 50.0
10,0 6001-10,0-0180 140 1200 180 20 2000 1600 1300 100.0 80.0 100.0
20,0 6001-20,0-0250 180 1500 240 32 3000 2400 1950 200.0 160.0 200.0
fci = concrete cube strength at time of lifting
Dimensions, load capacity and reinforcement for narrow foot spherical head anchors
k
is specially designed for use in pre-stressed
beams with minimal truss thickness but Da
high concrete compressive strength.
l
They are easily distinguishable as the
foot in the spherical head anchor is
500
smaller than the standard foot.
d1
Minimum reinforcement is shown in Load capacities for axial pull and diagonal pull up to 60° [ß]
the illustration below. The existing Min. web Axial spacing Axial pull and diagonal pull up to 60° []
thickness of anchors Load capacity [kN]
reinforcement can be taken into Load class Article number
2 × er ez concrete strength fci
account for calculation. Reinforcement [mm] [mm] 45 N/mm2 55 N/mm2
for diagonal pull is not required. 120 88.0 98.0
10,0 6000-10,0-0340D ≥ 1360
The double headed anchor can not be 140 100.0 100.0
120 130.0 145.0
used in concrete with a compression 15,0 6000-15,0-0400D ≥ 1600
140 150.0 150.0
strength below 40 N/mm2. 120 136.0 151.0
20,0 6000-20,0-0500D 140 ≥ 2000 173.0 192.0
160 197.0 200.0
120 189.0 210.0
140 220.0 245.0
32,0 6000-32,0-0700D ≥ 2800
160 251.0 280.0
180 282.0 315.0
fci = concrete cube strength at time of lifting
4 Ø 14
2 Ø 12
Ø 8 / a = 20
Ø 8 / a = 20
4 Ø 12
Dimensions and load capacity of DSM Quick fitting spherical head anchor
k
be used in situations where the recess
former stays fixed to the formwork.
This can be in face-up production of Da
slabs, overhead production of utility
l
pipes and installation in stair elements.
120
Use a lubricant with the anchor to
push into the DSM Recess former.
FZ
FS
FQ
l
B
Load capacity of DSM Quick fitting spherical head anchor in walls and beams
10° 10°
ez
er
er FZ
ez/2
FS
U-bar Ø8
B1
ez/2 er er
k
used to tilt and lift thin concrete wall or
beam elements. Da
They are especially suitable if a tilt-up
table is not used for production.
l
The universal head lifting link can be
120
used for this anchor head as the head
design is identical to the spherical head
anchor.
Pitching Transport
i Required reinforcement 1 – 3 .
Pitching reinforcement is used
instead of diagonal pull rein-
forcement → see table on page
22 “reinforcement in walls“.
Load capacity and reinforcement for the spherical head pitching anchor
Element Axial anchor Square mesh Tilt-up reinforcement Load capacity [kN] for
thickness spacing reinforce- BSt 500 S Transverse pull (pitching) Axial pull and diagonal pull
Load ment up to 15° [ß]
Article number
class
2 × er ez ds ls concrete strength fci
[mm] [mm] [mm2/m] [mm] [mm] 15 N/mm2 25 N/mm2 15 N/mm2 25 N/mm2
100 7.8 10.1 22.2
110 9.0 11.6 23.8
2,5 6006-2,5-0240 120 1530 2 × 125 Ø 12 800 10.3 12.5 25.0 25.0
130 11.6 12.5 25.0
140 12.5 12.5 25.0
120 13.8 17.8 31.2 40.0
130 14.6 18.8 33.1 42.7
140 15.6 20.1 35.0 45.2
5,0 6006-5,0-0240 150 1530 2 × 140 Ø 16 1000 17.3 22.3 36.8 47.5
160 19.1 24.6 38.7 50.0
180 20.9 25.0 42.2 50.0
200 22.6 25.0 45.7 50.0
fci = concrete cube strength at time of lifting
ls
total length
ds1 β ≤15°
≤ 90° h = depends on the
wall thickness
permitted permitted
β > 15°
not
permitted
k
large surface, thin, precast elements
that are lifted perpendicular to their
Da
main face (slabs and shell elements).
l
This anchor can also be used in
elements when the standard short
120
spherical head anchor does not provide
sufficient anchorage. e×f
Reinforcement and load capacity with arbitrary direction of pull The minimum slab thickness Bmin
Element Axial Reinforcement Load capacity [kN] results from the anchor length, the
thickness anchor FQ = FS = FZ
spacing head cover factor and the required
Load
Article number
class Bmin ez ds ls at concrete strength fci concrete cover around the foot.
15 N/ 25 N/ 35 N/ 45 N/ Suitable measures must be taken to
[mm] [mm] [mm] [mm] mm2 mm2 mm2 mm2
6010-2,5-0055 85 560 8 200 10.8 13.9 16.5 18.7 ensure that sufficient concrete flows
2,5
6010-2,5-0120 150 1000 10 300 25.0 25.0 25.0 25.0 under the anchor plate to prevent
6010-5,0-0065 100 1000 12 450 16.1 20.8 24.6 27.9 corrosion.
5,0
6010-5,0-0110 145 1000 12 450 33.9 43.7 50.0 50.0
7,5 6010-7,5-0100 135 1000 14 550 29.5 38.1 45.1 51.2
6010-10,0-0115 150 1280 16 600 34.6 44.7 52.8 59.9
10,0
6010-10,0-0150 185 1280 16 600 55.9 72.1 85.3 96.7
fci = concrete cube strength at time of lifting
To ensure load distribution in the Diagonal pull at 30° ≤ β ≤ 60° without reinforcement is only permitted for:
anchor plate, it is crucial that the fci ≥ 15 N/mm2 and 3 times minimum edge distance 2 × ez / 2
plate is positioned under the main fci ≥ 25 N/mm² and 2.5 times minimum edge distance 2 × ez / 2
reinforcement. If this is not possible, fci ≥ 35 N/mm² and 2 times minimum edge distance 2 × ez / 2
suitable additional reinforcement must For concrete strength fci ≥ 23 N/mm² is FQ = FS = FZ.
be placed over the anchor plate (see Spread of cables/chains with β ≥ 60° is not permitted!
illustration below).
FZ
0
12
To install, place the threaded plate The recess former is subsequently Loosen the screw or wingnut before
(article no. 6153 or 6141) and the attached to the formwork with a screw striking the formwork.
anchor into the splayed recess former. or with a wingnut.
Installation in slabs
If the anchor is installed from above make a hole by removing a small The concrete should be compacted until
in wet concrete, e.g. in slab elements, amount of concrete with a trowel, the upper surface of the former is flush
place the recess former with the with the surface of the concrete. To
anchor in the hole. secure the anchor at the correct level,
ensure that a plate (Art. No. 6141 or
6153) is inside the recess former. The
anchors must be installed perpendicular
to the surface. The use of formwork
oil, especially inside the recess formers,
eases removal and has a positive effect
on the life span of the recess former.
Spherical head anchor installation with rubber grommet in steel recess former
Application of recess formers This ensures simple and secure posi- The rubber recess former keeps its
To fix the DEHA KKT Spherical head tioning of the anchor and leaves the shape even when heated up to 120°C
lifting anchor to the formwork a DEHA anchor ready for the correct universal or in contact with oil.
Recess former must be used. head lifting link. It can be used repeatedly.
Da
Load
class h
Article number Order no. Article number Order no. Article number Order no. Da h Colour
0736.010- 0736.020- 0736.030- [mm] [mm]
1,3 6131-1,3 00001 6132-1,3 00001 6133 -1,3 00001 60 28.5 blue
2,5 6131-2,5 00002 6132-2,5 00002 6133 -2,5 00002 74 35 yellow
4,0 6131-4,0 00003 6132-4,0 00003 6133 -4,0 00003 94 44.5 black
5,0 6131-5,0 00004 6132-5,0 00004 6133 -5,0 00005 94 44 black
7,5 6131-7,5 00005 6132-7,5 00005 6133 -7,5 00006 118 55.5 red
10,0 6131-10,0 00006 6132- 10,0 00006 6133 -10,0 00007 118 55 yellow
15,0 6131-15,0 00007 6132- 15,0 00007 6133 -15,0 00008 160 75.5 grey
20,0 6131-20,0 00008 6132- 20,0 00008 6133 -20,0 00004 160 75 black
32,0/45,0 6131-32,0 00009 6132- 32,0 00009 6133 -32,0 00009 214 100 black
h
Load
class
Article number Order no. Article number Order no. Article number Order no. Da Db h Colour
0736.060- 0736.070- 0736.080- [mm] [mm] [mm]
4,0 44.5
6137-5,0 00004 6138-5,0 00004 6145-5,0 00004 97 69 black
5,0 44
7,5 6137-7,5 00005 6138-7,5 00005 6145-7,5 00005 122 85 55.5 red
15,0 6137-15,0 00007 6138-15,0 00007 6145-15,0 00007 164 124 75.5 grey
20,0 6137-20,0 00008 6138-20,0 00008 6145-20,0 00008 164 124 75 black
h
striking the formwork.
Place the rubber grommet on the Apply formwork lubricant to the If the lifting anchor is installed in the
anchor shaft. The head of the anchor anchor head and the grommet before horizontal, precautions must be taken
with the grommet attached is pushed installation. When the precast ele- to avoid it moving when compacting
into the recess former. The rubber ment is removed from the formwork the concrete (e.g. secure the anchor to
grommet is pushed into the recess the grommet will slide out of the fixed the reinforcement or wedge in place
former until it is flush. recess former with ease. with spacers).
d
Da1
The increased length in the recess Lifting anchors subjected to loads Double height rubber grommet or two
former means the anchor can be vertical to their longitudinal axis during standard height grommets are used in
subjected to higher loads during the the concrete pour are installed using this recess former.
concrete pour. this type of recess former.
h
d
Magnetic recess formers are available The recess former stays fixed to the The rubber grommet has to be re-
for use with steel formwork, no drilling formwork when striking the formwork. moved from the lifting anchor before
is required. lifting.
d
Da1
Da
An especially durable recess former d1
allows quick installation of the DSM
Anchor; the recess former is attached
to the formwork with a fixing screw.
h
d
h
anchor.
Rubber recess former for quick installation anchor with threaded plate
Da
Hard rubber recess former, the quick
M
installation for DSM Anchors; this
recess former is attached to the form-
work with a fixing screw.
h
h
are colour coded to allow easy identifi-
cation of different load classes.
Recess filler
h
Recess filler, polystyrene
Order no. Da h
Load class Article number Colour
0737.010- [mm] [mm]
1,3 6015- 1,3 00001 60 29
2,5 6015- 2,5 00002 74 35
4,0 and 5,0 6015- 5,0 00003 94 44 white
7,5 and 10,0 6015-10,0 00004 118 55
15,0 and 20,0 6015-20,0 00005 160 72
h
h
h
to secure the anchor in the
Load class Load class
recess former.
1,3–5,0 7,5–10,0
Rubber grommet
Article number Order no. Article number Order no.
Load class d d1 d2 h
Rubber grommet 0737.060- Double rubber grommet 0737.070-
6151-1,3 00001 - - 11.0
1,3 21.5 11.0 -
- - 6151-1,3 D 00001 22.0
6151-2,5 00002 - - 12.0
2,5 30.5 14.5 -
- - 6151-2,5 D 00002 25.0
4,0 - - 6151-4,0 D 00003 19.0 - 28.0
38.5
5,0 6151-5,0 00003 - - 21.0 - 14.0
6151-7,5 00004 - 24.0 52.0 27.5
7,5
- - 6151-7,5 D 00004 49.0 24.5 - 44.5
10,0 6151-10,0 00005 - - 28.0 52.0 27.5
Pitching plate
e
A steel pitching plate is required to
avoid concrete spalling when lifting
or pitching horizontally cast thin wall
and ceiling slabs to the vertical.
f
Pitching plate
Element thickness
Order no. e f
Load class Article number 2 × er
0737.050- [mm] [mm]
[mm]
1,3 6060-1,3 00001 120 65 ≥ 95
Insert the DEHA KKT Spherical head If necessary tack weld retaining bars to crete is not subjected to excess load.
lifting anchor into the narrow rubber the anchor and pitching plate to secure This is an essential advantage compa-
recess former and insert both in the in place. red to other reinforcement.
hole in the pitching plate. The narrow
recess former and the attached metal Only use the universal head lifting The pitching plates have the required
parts are fixed to the formwork. link to lift or tilt precast elements with concrete cover and therefore sufficient
installed DEHA KKT Spherical head corrosion protection, when installed as
Ensure that the pitching (tilting) plate lifting anchors with pitching plates. specified in the instructions.
is securely fastened and cannot be
dislodged from the recess former by When using the universal head lifting
other reinforcement, or when pouring link to lift, the lifting head rests against
and compacting the concrete. the pitching plate to ensure the con-
Lifting
favourable
load direction
To disengage the universal head lifting The installation and the assembly
link, lower the lifting head and swi- instructions must be readily available
vel the ball upward. on site, i.e. in the precast plant or on
the construction site. The plant or site
manager must ensure the operator has
read and understood the installation
and assembly instructions for this
system. Universal lifting links must be
inspected by a qualified expert at least
once a year. These inspections must be
documented and record kept (see also
page 51).
c
precast concrete elements with cast in
spherical head anchors. The universal
g
head lifting link is a manual-release
l
link. The universal head links currently
available are Chrom-6-free zinc
galvanized.
m
h
Before each use visually check all lifting equipment for correct
application and damage-free condition.
It is prohibited to use damaged lifting equipment.
Allowable loads for each particular case Dimensions of universal head lifting link
Load Article Order no. Weight a b c g h t l m
can be found in the respective tables. class number 0738.010- [kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
In general the safety regulations in the 1,3 6102-1,3 00001 0.9 47 75 20 71 11 12 188 7.0
country of use are to be observed, in 2,5 6102-2,5 00002 1.4 59 91 25 86 16 14 230 8.5
particular those for the use of cranes 4,0 and 5,0 6102-5,0 00003 3.4 70 118 37 88 21 16 283 10.0
and lifting equipment. 7,5 and 10,0 6102-10,0 00004 9.1 88 160 50 115 30 25 401 14.0
15,0 and 20,0 6102-20,0 00005 21.0 106 180 75 135 41 30 506 21.0
32,0 6102-32,0 00006 47.0 172 272 100 189 52 40 680 28.5
45,0 6102-45,0 00007 59.0 179 349 100 192 52 40 676 28.5
Identification
Manufacturer
Each universal head lifting link is Type K-A Load class Manufacturer
identified as shown: the name of the CE-mark Type K-A
manufacturer (DEHA) is stamped into Identification
number Identification
the handle together with the appli- number
cation identifier K-A and the unique
anchor number. The load class, the CE
mark and an operating symbol can be Operating
found on the rear of the handle. icon
Batch no.
Year of manufacture
The ball is marked with the batch The application identifier K-A denotes • K: with DEHA KKT Spherical head
number and year of manufacture. that the universal head lifting link can lifting anchors for the DEHA KKT
be used for the following two DEHA Spherical head lifting anchor
Lifting anchor systems: system
• A: with adaptor 6366 for the
DEHA HA Socket anchor system
As with all lifting links, the universal We strongly advise against using Special attention should be paid to
head lifting links must be checked by HALFEN products with non-HALFEN any deformation and to general wear
suitably trained personnel at least once products. and tear. The identification on the link
a year to ensure they are in a safe, must always be legible. If the wear
usable condition. There is no pre- When checking the universal head limits stated in the table are not met,
defined life expectancy for universal lifting links for damage, the following then further use of the universal head
head lifting links. points should be observed: is not permitted.
Wear limits for the lip thickness “m” and hole size for “h” [mm]
Load class 1,3 2,5 5,0 10,0 20,0 32,0 45,0
mmin 5.5 6.0 8.0 12.0 18.0 24.0 24.0
hmax 13.0 18.0 24.5 32.5 47.5 58,0 58,0
Wear limits for minimum link diameter “g” and chain link elongation “f ” [mm]
gmin 14.0 17.5 28.0 36.0 56.0 80.0 85.0
fmin 10.5 12.5 18.5 26.0 36.0 40.0 46.0
1
f
gmin
1
g
m
Beading should
not be removed
Cross section Cross section or ground down
h when new after period of
use
It is prohibited to rebend any element damaged by misuse. Discard the universal head lifting link if there is any significant bending.
Turning pipes
• lifting • turning • transporting
Moving pipes
Moving with one anchor Moving with two anchors: Moving with two anchors in the hunches:
with low weight: two anchors in the apex installation of the anchors in the hunches
one anchor in the apex
Detailed information about DEHA KKT Spherical head lifting anchor systems for use in
excavation projects can be found in the Technical product information HALFEN TT or on our -*'5*/("/$)034:45&.$*7*-&/(*/&&3*/( 55&
$0/$3&5&
website. Scan the QR-code and follow the links to the required document. 5IJTDBUBMPHVFDPOGPSNTUP
UIFJOTUBMMBUJPOBOEBQQMJDBUJPO
JOTUSVDUJPOTBDDPSEJOHUPUIF
7%*#7#4HVJEFMJOFT
The accident recovery unit is installed The HALFEN Recovery anchor system A securing bolt is provided to prevent
as a precautionary measure in road is a cast-in DEHA KKT Stainless steel unintentional removal of the lifting
tunnels. In the event of an accident spherical head lifting anchor, load class link.
crashed vehicles can be effectively and 20,0 on which a freely pivoting stand-
quickly recovered. ard lifting link is attached. The lifting
link is similar to the type used for mov-
Increasingly, emergency and accident ing precast concrete elements.
recovery services demand that suitable
accident recovery units are installed
every 100 metres in suitable recesses Anchor plate
with u-bar
in tunnel walls.
Lifting link
Chain
Anchor
Deliver and install a load class 20,0 Deliver and install a load class 20,0
DEHA KKT Spherical head lifting anchor universal head lifting link
Deliver and install a load class 20,0 DEHA KKT Spherical Deliver and install a load class 20,0, zinc galvanized, univer-
head lifting anchor, length 170 mm, in stainless steel A4 sal head lifting link. The lifting link is attached to the DEHA
1.4571/1.4404 with reinforcement. KKT Spherical head lifting anchor after striking the formwork.
Additional on-site reinforcement is not included. Construct The universal head lifting link load class 20,0 is identified
a recess with a back surface area of 60 cm × 120 cm, 20 cm with a permanent unique identification number to facilitate
deep with side surfaces at a slant of 30°. annual safety checks.
Insert the DEHA KKT Spherical head lifting anchor in a round The lifting link is fitted with a device – by the manufacturer –
recess former and secure both to the formwork. Secure the to prevent unintentional release of the link from the anchor.
recess former to the formwork with the treaded rod (included A chain fixed with a dowel (with an external thread) and a
with delivery). ring bolt to prevent theft of the recovery anchor is installed.
Place reinforcement around the recess former around the
anchor head. Reference projects are required from
Reference projects are required from the manufacturer when the manufacturer when using the
20
using the DEHA KKT Spherical head lifting anchor as an DEHA KKT Spherical head lifting
accident recovery unit in tunnels. anchor as an accident recovery unit
All elements in the system must be from one manufacturer. in tunnels.
β β β β
The HALFEN Lift assembly set is used This system allows exact positioning of Concrete bolts to prevent the cable
to facilitate the installation of lifts and the drive motor in the machine room. loop from turning and loosening
lift components. After initial installation The system can also be used for initial from the ceiling. This guarantees
the HALFEN Lift assembly set is perfect installation of guide rails and other maximum safety when working in
for upgrade and maintenance work. heavy lift components in the lift shaft. the lift shaft. The system has been
used by renowned lift manufactur-
The pre-assembled box can be installed The HALFEN Lift assembly set consists ers for many years and provides the
in machine rooms and in shaft heads, of a cable loop, which is held in place advantages of convenient assembly
where required, to lift and install heavy with a safety bracket. The bracket is as well as being safety and time-
components. bolted to the ceiling e.g. with HALFEN efficient.
Axial load
Article Order no.
capacity 0742.
name
[kN]
Austria HALFEN Gesellschaft m.b.H. Phone: +43 - 1 - 259 6770 Fax: +43 - 1 - 259 - 6770 99
Leonard-Bernstein-Str. 10 E-Mail: [email protected]
1220 Wien Internet: www.halfen.at
Belgium / Luxembourg HALFEN N.V. Phone: +32 - 3 - 658 07 20 Fax: +32 - 3 - 658 15 33
Borkelstraat 131 E-Mail: [email protected]
2900 Schoten Internet: www.halfen.be
China HALFEN Construction Accessories Distribution Co.Ltd. Phone: +86 - 10 5907 3200 Fax: +86 - 10 5907 3218
Room 601 Tower D, Vantone Centre E-Mail: [email protected]
No. A6 Chao Yang Men Wai Street Internet: www.halfen.cn
Chaoyang District
Beijing · P.R. China 100020
Czech Republic HALFEN s.r.o. Phone: +420 - 311 - 690 060 Fax: +420 - 235 - 314 308
Business Center Šafránkova E-Mail: [email protected]
Šafránkova 1238/1 Internet: www.halfen.cz
155 00 Praha 5
France HALFEN S.A.S. Phone: +33 - 1 - 445231 00 Fax: +33 - 1- 445231 52
18, rue Goubet E-Mail: [email protected]
75019 Paris Internet: www.halfen.fr
Germany HALFEN Vertriebsgesellschaft mbH Phone: +49 - 2173 - 970 - 0 Fax: +49 - 2173 - 970 225
Liebigstr. 14 E-Mail: [email protected]
40764 Langenfeld Internet: www.halfen.de
Italy HALFEN S.r.l. Soc. Unipersonale Phone: +39 - 035 - 0760711 Fax: +39 - 035 - 0760799
Via F.lli Bronzetti N° 28 E-Mail: [email protected]
24124 Bergamo Internet: www.halfen.it
Netherlands HALFEN b.v. Phone: +31 - 74-267 14 49 Fax: +31 - 74-267 26 59
Oostermaat 3 E-Mail: [email protected]
7623 CS Borne Internet: www.halfen.nl
For countries not listed HALFEN International GmbH Phone: +49 - 2173 - 970 - 0 Fax: +49 - 2173 - 970 - 849
HALFEN International Liebigstr. 14 E-Mail: [email protected]
40764 Langenfeld / Germany Internet: www.halfen.com
HALFEN is represented with sales offices and distributors worldwide. Please contact us: www.halfen.com
T - 005 - E 04/18
The HALFEN GmbH subsidiaries in Germany, France, the Netherlands, Austria, Poland, Switzerland and the Czech Republic
are Quality Management certified according to ISO 9001:2015, Certificate no. 202384-2016-AQ-GER-DAkkS.
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