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Repair Parts Manual
Repair Parts Manual
TS 242D / 96041044200
TABLE OF CONTENTS
SCHEMATIC .......................................................................................................................................................................3
ELECTRICAL .................................................................................................................................................................. 4-5
CHASSIS......................................................................................................................................................................... 6-7
DRIVE.............................................................................................................................................................................. 8-9
ENGINE ....................................................................................................................................................................... 10-11
STEERING .................................................................................................................................................................. 12-13
MOWER DECK ........................................................................................................................................................... 14-15
MOWER LIFT ....................................................................................................................................................................16
SEAT .................................................................................................................................................................................17
DECALS ............................................................................................................................................................................18
2
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
SCHEMATIC
SCH12
BATTERY
SOLENOID
STARTER
A
RED
RED
M
AMMETER FUSE
BLACK
(OPTIONAL)
ELECTRIC CLUTCH
WHITE
PTO SWITCH WHITE BLACK
(DISENGAGED)
S H WHITE
BLACK
B M
C
A1
G GRAY
L A2
RED
A D RED CLUTCH/BRAKE
(PEDAL UP)
B E
BLACK
REVERSE SWITCH
(NOT IN REVERSE)
BLACK
BLACK
2 BLACK
BLACK SEAT SWITCH
3 BLACK (NOT OCCUPIED)
BLACK BLACK
1
6 GRAY
JUNCTION
CONNECTOR
BLACK /WHITE
SHORTING
CONNECTOR
CHASSIS
HARNESS
C F H IGNITION SPARK
UNIT PLUGS GAP
(2 PLUGS ON
B E G (OPTIONAL)
TWIN CYL. ENGINES)
A D HOUR
BLUE BLACK
METER
BLACK
BROWN BLACK
LIGHT
SWITCH
HEADLIGHTS
3
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
ELECTRICAL
T11S
33
22
30
90
27 79 21
2
99 24
100
8
34
27 42
43
41
26 40
25
28 55
16
103
71
29
59 102
142
105
46 143
(+) (-)
4
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 532 16 34-65 Battery
2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4
8 587 20 51-01 Box Battery
16 532 17 61-38 Switch Interlock Push-In
21 532 40 02-52 Harness Light
22 532 00 41-52 Bulb Light #1156
24 585 55 56-01 Cable Battery
25 585 55 55-01 Cable Starter
26 532 17 51-58 Fuse
27 596 13 36-01 Locknut 1/4-20
28 532 41 65-88 Cable, Ground
29 532 40 15-45 Switch, Seat
30 532 19 33-50 Switch, Ign
33 532 41 19-35 Key\Chain
34 532 11 07-12 Switch Light / Reset
40 501 13 29-01 Harness Ign. Dash
41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2
42 532 13 15-63 Cover, Terminal
43 582 04 28-02 Solenoid
46 594 91 91-01 Serviceminder Hourmeter
50 582 10 76-01 Switch PTO
55 817 06 05-12 Screw Thdrol 5/16-18 x 3/4 TYTT
71 532 19 42-76 Harness Ign. Chassis
79 532 17 52-42 Socket Asm. Bulb
90 532 43 53-95 Cover Terminal
99 817 67 04-12 Screw Hexwsh Thdrol 1/4-20 x 3/4
100 596 13 53-01 Washer 9/32 x 7/8
102 532 40 44-54 Harness Pigtail
105 532 40 75-68 Switch Reverse TT Pedal Control
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
5
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
CHASSIS
3
15
204
214
130
202 206
375 137 15
378
137
176 130
375 18
14
5
151
205
336 202
176
335
175
350 177
196
221
350 150
195
176
162 176
182 130
36
194 130
199 161 36
194
180
235
235
162 236
37
236
217
306 228
159
189
281
152
chassis-tex_TEX GT HUSQ III_13 159
6
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
CHASSIS
7
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
DRIVE
221 207
206
92 125
74 213
70 116
220
56
74 160
209 26
185
227 336
35 326
42
170 125 325
64
167 231
159 125
116
160 51
159 29
208 214
15 153
51 51
183
116 125
2
33
37
225
205 116
2 183
205
1
73 33
69
99
drive-tex_K46_dual-pedal_5
73
37
8
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
DRIVE
9
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
ENGINE
1
116
21 102
20
81
82 45 62
71
69
92
91
37
18 86
28 9 70
90 86
37 90
15 2
12
11
29
41
SPARK ARRESTER KIT 42
engine-tex_loncin_15 85
10
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
ENGINE
KEY PART
NO. NO. DESCRIPTION
1 – – – – – – Engine Husqvarna Model No. LC2P80
(598632101) (Order parts from
engine manufacturer.)
2 589 81 87-01 Muffler
9 501 83 26-02 Keeper Belt Engine
11 587 25 50-01 Clutch Electric
12 586 89 96-01 Pulley Engine
15 532 19 34-99 Tank Fuel
18 584 24 87-02 Cap Fuel
20 586 21 96-01 Control Throttle
21 596 32 17-01 Screw #10 x 0.750 BOS Thread
28 532 40 11-35 Fuel Line
29 532 13 71-80 Spark Arrester Kit
37 532 12 34-87 Clamp Hose
41 532 12 61-97 Washer 1-1/2 x 15/32 x .250
42 596 23 89-01 Washer 7/16
45 593 35 64-01 Nut, Hexagon, Flange
62 532 43 40-17 Shield Heat Muffler
69 597 90 51-01 Gasket
70 597 88 89-01 Tube Exhaust LH
71 597 88 90-01 Tube Exhaust RH
81 532 14 84-56 Tube Drain Oil
82 532 42 82-87 Vavle Drain oil
85 501 60 67-01 Bolt 7/16-20 x 5 Gr. 5
86 532 18 43-62 Nut, Hex, Flange
90 817 00 06-16 Screw 3/8-16 x 1
91 532 18 74-95 Bushing 1.375 OD
92 817 12 06-16 Screw 3/8-16 x 1
102 817 00 05-12 Screw 5/16-18 x 3/4
116 539 13 26-24 Knob
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
11
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
STEERING ASSEMBLY
26 50
1
45 28
54
28
66
65
21
63
19 60 9
63 61 54
8 78
7 67
55
16 2 55
98
59
27 122 7
64 122
28
28
35 6
28 22 58 67
4
28 6
14
75
15 62 5
76
13
50 14
15 53 8
69 65
68
50
13
70
steering-tex_HUSQSRII_7
12
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 597 86 61-01 Wheel, Steering, Kit (includes steering wheel and
cap)
2 532 19 59-68 Axle Asm., Front
4 586 72 40-01 Spindle Asm., LH
5 586 72 41-01 Spindle Asm., RH
6 532 00 62-66 Washer, Thrust, .75 x 1.230
7 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.
8 812 00 00-29 Ring, Clip #T5304-75
9 532 12 12-32 Cap, Spindle
13 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.
14 596 23 87-01 Washer, Spring, Lock
15 873 54 06-00 Nut, Crown Lock 3/8-24 unf
16 587 01 60-02 Steering Shaft
19 532 19 47-29 Plate Steering
21 586 84 02-01 Adapter Wheel Steering
22 585 02 98-02 Bearing
26 594 94 91-01 Cap, Wheel, Steering
27 596 93 34-01 Washer, Plain
28 817 00 06-12 Screw 3/8-16 x 3/4
35 532 19 47-32 Gear, Sector Plate
45 587 01 64-01 Washer 3/8 ID 2-3/8 OD 12 Ga. PLTD
50 873 90 06-00 Nut Lock Flg 3/8-16 unc
53 532 18 89-67 Washer Hardened .793 x 1.637 x .060
54 874 76 06-36 Bolt Hex 3/8-16 unc x 2-1/4
55 532 41 47-36 Spacer Brace Axle
58 532 19 47-47 Bolt Shoulder Sector Pivot CFM
59 532 19 47-48 Washer Thrust Sector Steering
60 873 97 10-00 Nut Flange Lock 5/8-11
61 597 07 02-02 Draglink, LH
62 597 07 03-02 Draglink, RH
63 817 00 05-12 Screw 5/16-18 x 3/4
64 532 19 98-49 Retainer Clip Spring Steering
65 532 19 47-34 Brace Axle Front
66 871 02 07-48 Bolt Hex Fghd 7/16-14 x 3 Serr
67 532 19 47-37 Bushing PM Front Axle
68 873 90 07-00 Nut Lock Flange 7/16-14 Gr. 5
69 532 19 91-62 Washer 1.5 x .505 x .118
70 585 33 88-01 Bracket Deck Susp. Front
75 580 68 37-01 Pinion
76 580 68 36-01 Screw Head Sock
78 532 05 70-79 Washer Thrust
122 532 44 49-62 Cap Gear
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
13
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
MOWER DECK
67
69
5
17
52 51
27 34
46
68
43
56
30
41
40 9
28
24
24 8
79
84 29 81
43
75
82
78
43 24
26 24
67 82 40 10
53
41
55 61
24
57
13
12
65
47 66
47
47
1
3
44 2
42 42
6
14 17
44
14
14
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
MOWER DECK
KEY PART
NO. NO. DESCRIPTION
1 587 93 90-01 Kit, SVC, Weldment
2 539 13 18-98 Housing Assembly
3 539 18 76-90 Washer-Spacer
5 596 13 48-01 Nut 9/16-18 x 1.010
6 586 91 81-01 Blade
7 532 19 30-03 Bolt, 7/16, Assy Blade
8 532 17 60-66 Roller, Nose
9 594 09 25-01 Rod, Roller, Nose
10 532 19 42-08 Clip Retainer
12 587 35 47-01 Spring
13 595 29 70-01 Rod Hinge
14 593 82 40-01 Stud, Fasten w/ Anti-Rotate
17 596 13 57-01 Nut Lock 5/16-18 x .68
24 594 94 44-01 Nut 5/16-18 Hex
26 532 17 85-15 Washer, Flat Hardened
27 532 19 61-04 Pulley, Idler Spec. Hub
28 586 87 40-02 Arm 42FCS Clutching
29 596 33 78-01 Bolt, Carr, 3/8-16 x 2-1/2
30 532 19 61-06 Pulley, Idler
34 596 32 26-01 Nut, Crownlock, 3/8-16 unc
40 589 52 73-01 Gauge Wheel
41 596 43 44-04 Bolt Shoulder 3/8-16 x 3-5/8
42 587 14 05-02 Arm, Susp., Rear
43 873 90 06-00 Nut Lock Flg 3/8-15 unc
44 532 19 65-39 Bolt Shoulder
46 587 27 01-01 Belt 42 FCS
47 595 90 16-01 Bolt, Cap, 5/16-18 x 3/4
51 532 19 97-91 Pulley, Mandrel
52 588 43 83-01 Screw 7/16-14 x 2.125 Hex Wsh Hd.
53 532 41 55-98 Washout Port
55 596 24 08-01 Eyebolt 5/16 x 3-1/2
56 587 35 84-01 Spring
57 596 03 92-01 Nut 5/16-18 Hex
61 584 95 39-01 Bolt Hx
65 532 11 04-52 Nut Push
66 587 30 57-01 Deflector Assy 42 FCS
67 532 13 77-29 Screw
68 532 19 84-68 Keeper Belt Idler
69 586 93 68-05 Cover 42" Mandrel
75 582 68 32-03 Bumper
78 501 80 83-02 Gauge Wheel Breacket RH
79 590 43 90-02 Gauge Wheel Breacket LH
81 582 36 05-01 Bushing Nose Roller
82 596 13 49-01 Washer, Plain, 3/8 x 7/8
84 532 17 01-65 Bolt Shoulder 5/16-18
-- 598 51 03-01 Mower Deck Complete
15
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
MOWER LIFT
7 87
3
10 88
97
91 97
114
91 41
96
87
89
98
lift-tex_24
89
87
16
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
SEAT ASSEMBLY
8 8 8
7
7
8
41
40
10
21 6
44 37
6
44 43 37
2
43
21
seat-tex_6.5SL_15 46
17
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
DECALS
6
3
1
5
8
4
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 586 04 73-02 Decal, Warning -- 581 72 48-01 Decal, Bypass
2 598 46 35-01 Decal,. Consumption -- 532 43 98-82 Pad, Footrest, LH
3 597 87 85-01 Decal, Side Panel -- 532 44 15-42 Pad, Footrest, RH
4 589 35 79-01 Decal, No Step -- 114 19 86-49 Manual, Oper.'s (English/Spanish)
5 581 58 00-01 Decal, Deck Sch -- 114 19 94-32 Manual, Oper.'s (French)
6 598 58 94-01 Decal, Replacement -- 114 19 90-70 Manual, Oper.'s (Portuguese)
7 586 97 88-01 Decal, Warning -- 114 20 04-80 Manual, Oper.'s (Korean)
8 590 88 49-01 Decal, Clear Cut -- 114 18 03-26 Manual, Parts (English)
18
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
HUSQVARNA ENGINE (764 CC)
2 4 5 7
6 8
9 11 13
10 12 14 15
19
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
HUSQVARNA ENGINE (764 CC)
16 17 18 23
19 20 21 22
24 25
26
32 33 34 29 30 31
35
39
36
37 38
41
40
20
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
HUSQVARNA ENGINE (764 CC)
42 43 44
46 47 48
45
49 50 51 52 53
21
TRACTOR - MODEL NO. TS 242D (96041044200), PROD. NO. 960 41 04-42
HUSQVARNA ENGINE (764 CC)
ITEM PART
NO. NO. DESCRIPTION QTY.
1 598598501 COMPLETE CYLINDER HEAD KIT (R) 1
2 598598601 PUSHROD SET 1
3 591166001 SPARK PLUG 1
4 598598701 CYLINDER HEAD BOLT KIT 1
5 598598801 CYLINDER HEAD SERVICE KIT 1
6 598598901 VALVE COVER KIT 1
7 598599001 COMPLETE CYLINDER HEAD KIT (L) 1
8 598599101 CARBURETOR KIT 1
9 598599201 CARB SOLENOID 1
10 598599301 CARB ADAPTER KIT 1
11 598581901 AIR FILTER 1
12 598599401 GASKET KIT 1
13 598599501 PISTON/CONNECTING ROD KIT 1
14 598599601 TOP ENGINE COVER KIT 1
15 598599701 FAN AND SCREEN KIT 1
16 598599801 THROTTLE/GOVERNOR KIT 1
17 598599901 FUEL PUMP 1
18 598600001 HOSE KIT 1
19 598600101 OIL PLUG 1
20 591043301 OIL FILTER 1
21 598600201 DIPSTICK AND TUBE 1
22 598600301 RECTIFIER 1
23 598601001 ENGINE HARNESS 1
24 598600401 COIL KIT 1
25 598600501 ARMATURE KIT 1
26 598600601 STARTER 1
29 598581801 FUEL FILTER 1
30 598604801 OIL GROOVE PRESSING PLATE KIT 1
31 598604901 OIL STRAINER KIT 1
32 598605001 OIL PUMP KIT 1
33 598605101 SIDE PLATE KIT 1
34 598605201 BREATHER CHAMBER KIT 1
35 598605301 SPEED REGULATING ARM KIT 1
36 598605401 AIR DEFLECTOR KIT 1
37 598605501 COMPLETE INTAKE KIT 1
38 598605601 FLYWHEEL KIT 1
39 598606301 GOVERNOR SPRINGS KIT 1
40 598606401 CAMSHAFT KIT 1
41 598606601 COMPONENTS OF GOVERNOR GEAR 1
42 598606701 CRANKCASE BODY 1
43 598606801 CRANKCASE COVER 1
44 598606901 CRANKCASE COVER GASKET 1
45 598607101 CRANKSHAFT 1" (Engine 59713301 & 59713302) 1
– – 598607101 CRANKSHAFT 1 1/8" (Engine 59713303) 1
46 598607201 GASOLINE PUMP BRACKET 1
47 598607301 HEXAGON BOLT WITH FLANGE (Pack of 10) 1
48 598607401 HEXAGON BOLT WITH FLANGE 1
49 598607501 HEXAGON BOLT WITH FLANGE 1
50 598607701 LOCATION PIN 1
51 598607601 OIL FILTER MOUNTING BOLTS 1
52 598607801 OIL SEAL 1
53 598607901 STUD 1
22
NOTES
23
01.03.20 JSE Printed in U.S.A.