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Ductile Iron Pipe Iso en Standards 5c348f95 PDF
Ductile Iron Pipe Iso en Standards 5c348f95 PDF
02
Company Profile
For over 90 years, the men and women who make up the McWane family of com-
panies have demonstrated pride and a commitment to excellence in the products
they make. Founded in 1921, McWane, Inc. is a family owned business based in
Birmingham, Alabama, with 14 iron foundries and related businesses across the
United States, Canada, Australia, China, India and Abu Dhabi. McWane’s divi-
sions focus on the safe, environmentally friendly manufacturing of ductile iron
pipe, soil pipe, soil fittings and utility fittings, waterworks valves and fire hydrants,
propane and compressed air tanks and fire extinguishers.
The growth of the company's international sales during the last two decades
required more attention be focused outside the US, and McWane International
was strengthened for this purpose.
In addition to our U.S. made AWWA and ISO Standard Ductile Iron Pipe, for
many years, McWane International has supplied McWane Branded Quality Certi-
fied Ductile Iron Pipe to ISO & EN Standards through OEM manufacturing facili-
ties in China in sizes ranging from 80mm up to 2600mm diameters. Our Clow
Water facility in Coshocton, Ohio (USA) manufacture both AWWA & ISO pipe.
McWane is proud of our heritage and will continue our tradition of creating
world-class quality products through our recognized family of manufacturers.
McWane’s global footprint has made an impact around the world. Our growing
global operations are expanding this footprint to bring water to the world.
A Division of McWane, Inc.
03
Page Number
CONTENTS
04
02
T TYPE PUSH-ON JOINT PIPE
K CLASS ISO2531: 1998 (E)
Company Profile
For over 90 years, the men and women who make up the McWane family of com-
panies have demonstrated pride and a commitment to excellence in the products
they make. Founded in 1921, McWane, Inc. is a family owned business based in
Birmingham, Alabama, with 14 iron foundries and related businesses across the
United States, Canada, Australia, China, India and Abu Dhabi. McWane’s divi-
sions focus on the safe, environmentally friendly manufacturing of ductile iron
pipe, soil pipe, soil fittings and utility fittings, waterworks valves and fire hydrants,
propane and compressed air tanks and fire extinguishers.
Nominal McWane
ExternalInternational was created in
Wall Thickness 1992
Weight to length
/ 6 meter accommodate
Approx. the growing
demand
Diameter DN for Kennedy Valve
Diameter e ( mm products.
) *2 (Kg)
This activity eventually grew
Weightinto
of full coordi-
DE (mm)
(mm) nation (Iron only)
*1 international sales efforts of McWane Bell (Kg)
of the Inc.’s manufacturing across
the U.S.A., Canada,
K7 Australia,
K8 China and,
K9 K7 most
K8 recently,
K9 our new plant in Abu
80 Dhabi ,UAE.
98 6.0 6.0 6.0 77 77 77 3.4
100 118 6.0 6.0 6.0 95 95 95 4.3
125 “We
144 recognize
6.0 a significant
6.0 6.0 opportunity
116 to manufacture
116 118 and supply
5.7
150 water,
170 sewer
6.0 and 6.0
plumbing 6.0 products
138 for138 the Middle
144 East 7.0
and North
200 African regions,”
222 6.0 said
6.0 Ruffner
6.3 Page,182Jr., CEO
182 of McWane,
194 Inc.
10.3 “It’s our
250 next step towards
274 6.0 bringing
6.0 6.8quality McWane
228 228 products
255 to even
14.0 more of
300 the world with
326 6.0 our 6.4
facility 7.2
in Abu 274
Dhabi.”290 323 18.6
350 378 6.0 6.8 7.7 320 359 403 23.7
400 The growth
429 of the
6.3 company's
7.2 international
8.1 383 sales
433 during
482 the 29.3
last two decades
450 required
480 more attention
6.7 be focused
7.6 8.6 outside
459 the
515US, and
575 McWane
36.0 International
500 was strengthened
532 for this8.0
7.0 purpose.
9.0 530 600 669 43.0
600 635 7.7 8.8 9.9 700 792 882 59.3
700 In addition
738 to our8.4 U.S. 9.6
made10.8
AWWA 891 and ISO
1009 Standard
1123 Ductile
79.0 Iron Pipe, for
800 many 842years, McWane9.1 International
10.4 11.7 has supplied
1107 McWane
1255 1394 Branded
103.0 Quality Certi-
900 fied Ductile
945 Iron Pipe
9.8 to11.2
ISO & 12.6
EN Standards
1343 through 1691
1521 OEM manufacturing
130.0 facili-
1000 ties in1048
China in 10.5
sizes ranging
12.0 from
13.5 80mm
1609 up1814
to 2600mm
2017 diameters.
161.0 Our Clow
1100 Water1152
facility in 11.2
Coshocton,
12.8 Ohio
14.4(USA)
1893manufacture
2133 both
2372 AWWA
195.0& ISO pipe.
1200 1255 11.9 13.6 15.3 2198 2482 2758 238.0
1400 Today1462
McWane 13.3
International
15.2 works
17.1 as2946
a team3307
to supply
3669waterworks,
385.0 fire protec-
1500 tion and
1565 plumbing
14.0 products
16.0 to18.0
Europe3361
and Central
3768 America,
4175 as well as our new
474.0
1600 ductile iron poles.
1668 The team
14.7 16.8 is active
18.9 in3756
South America,
4213 the Caribbean,
4668 526.0 the Middle
1800 East and
1875 Asia including
16.1 China
18.4 and
20.7 the Pacific Islands. 5100 591.0
McWane is proud of our heritage and will continue our tradition of creating
* Note:
(1) A toleranceworld-class
of 1mm applies quality products through our recognized family of manufacturers.
(2) McWane’s
The tolerance global
on nominal iron footprint
wall thickness has made an impact around the world. Our growing
are as follows,
e=6mm , tolerance is 1.3mm
global operations
e> 6mm , tolerance is (1.3 + 0.001 DN )
are expanding this footprint to bring water to the world.
Remark: The laying length is 6.0 m or for containerized shipment can be provided in 5.7m or 5.5m length
A Division of McWane, Inc.
05
80 98 4.4 70 3.4
100 118 4.4 75 4.3
125 144 4.5 90 5.7
150 170 4.5 110 7.0
200 222 4.7 152 10.3
250 274 5.5 215 14.0
300 326 5.1 6.2 240 290 18.6
350 378 5.1 6.3 7.1 288 335 374 23.7
400 429 5.5 6.5 7.8 360 395 476 29.3
450 480 6.1 6.9 8.6 423 465 577 36.0
500 532 6.5 7.5 9.3 510 566 710 43.0
600 635 7.6 8.7 10.9 725 784 985 59.3
700 738 7.3 8.8 9.9 12.4 815 950 1050 1295 79.0
800 842 8.1 9.6 11.1 14.0 1030 1200 1350 1675 103.0
900 945 8.9 10.6 12.3 15.5 1265 1447 1658 1920 130.0
1000 1048 9.8 11.6 13.4 17.1 1515 1760 2005 2506 161.0
1200 1255 11.4 13.6 15.8 20.2 2123 2483 2842 3555 238.0
1400 1462 13.1 15.7 18.2 2910 3405 3738 385.0
1500 1565 13.9 16.7 19.4 3166 3737 4287 474.0
1600 1668 14.8 17.7 20.6 3650 4290 5320 526.0
1800 1875 16.4 19.7 23.0 3900 5351 5434 591.0
* Note:
$WROHUDQFHRIPPDSSOLHV
7KHWROHUDQFHRQQRPLQDOLURQZDOOWKLFNQHVVDUHDVIROORZV
H PPWROHUDQFHLVPP
H!PPWROHUDQFHLV'1
Remark: 7KHOD\LQJOHQJWKLVPRUIRUFRQWDLQHUL]HGVKLSPHQWFDQEHSURYLGHGLQPRUPOHQJWK
A Division of McWane, Inc. A Division of McWane, Inc.
06 04
COMPARISON BETWEEN
T TYPE PUSH-ON JOINTK AND
PIPE C CLASS PIPE
K CLASS
WALL ISO2531:
THICKNESS 1998
TO ISO (E) / EN 545 STANDARDS
2531
Remark: The laying length is 6.0 m or for containerized shipment can be provided in 5.7m or 5.5m length
A Division of McWane, Inc.
07
K7 K8 K9 K7 K8 K9
* Note:
(1) A tolerance of 1mm applies
(2) The tolerance on nominal iron wall thickness are as follows,
e=6mm , tolerance is 1.3mm
e> 6mm , tolerance is (1.3 + 0.001 DN )
Remark: The laying length is 6.0 m or for containerized shipment can be provided in 5.7m or 5.5m length
A Division of McWane, Inc.
08
06
COMPARISON BETWEEN
TIE BAR RESTRAINT FORK TAND
TYPEC(PUSH-ON)
CLASS PIPEJOINT
WALL THICKNESS TO ISO 2531 / EN 545 STANDARDS
Welded Ring
Bell End 12mm square steel rod
Spigot End
Nominal Split
Dia
Nominal
FlangeWall Thickness (e,mm)
(mm) C Pressure Class Pipe (e, mm)
K Thickness Class Pipe (e, mm)
K7 K8 K9
MATERIALS C20 C25 C30 C40
Tie Split Flange Ductile Iron ASTM A536 Grade 65-45-12, FBE Coated
80 Tie Bars 6.0 Carbon Steel, BS6.0
6.0 EN ISO 898-1 Grade 8.8, Zinc Coated 4.4
100 Heavy Hex Nuts
6.0 6.0 6.0 Grade 8.0, Zinc Coated
Carbon Steel, BS4190 4.4
Washers Carbon Steel, BS4320 Form E, Zinc Coated
125 6.0 6.0 6.0 4.5
150 6.0 6.0 6.0 4.5
200 Pipe
6.0 Split6.0 Bolt 6.3 Working 4.7
Bolt Hole
250DN OD Flange Circle Pressure
6.0 6.0 6.8 5.5
OD PCD Dia. No. Length Size Bars
300 6.0 6.4 7.2 5.1 6.2
80 98 200 160 19 4 300 M16 40
350 6.0 6.8 7.7 5.1 6.3 7.1
100 118 220 180 19 4 305 M16 40
400150 6.3
170 285 7.2 240 8.1 23 4 3305.5 M20 6.5 40 7.8
450200 6.7
222 3407.6 308 8.6 23 6 3456.1 M20 6.9 40 8.6
500250 274
7.0 4008.0 370 9.0 28 6 3656.5 M24 7.5 30 9.3
600300 326
7.7 4558.8 427 9.9 28 6 3857.6 M24 8.7 30 10.9
350 378 520 482 28 8 390 M24 20
700 8.4 9.6 10.8 7.3 8.8 9.9 12.4
400 429 580 537 31 8 415 M27 20
800450 9.1
480 64010.4 585 11.7 31 8.110 4309.6 M27 11.120 14.0
900500 9.8
532 71511.2 650 12.6 34 8.910 10.6
445 M30 12.320 15.5
1000600 635
10.5 84012.0 770 13.5 37 9.810 460
11.6 M33 13.420 17.1
1100700 738
11.2 91012.8 867 14.4 37 10.612 515
12.6 M33 14.716 18.7
800 842 1025 993 40 12 555 M36 16
1200 11.9 13.6 15.3 11.4 13.6 15.8 20.2
900 945 1125 1120 40 14 590 M36 16
1400 13.3 15.2
1000 1048 1255 120717.1 43 13.114 15.7
625 M39 18.210
1500
1100 14.0
1152 135516.0 127018.0 43 13.916 16.7
660 M39 19.410
1200
1600 1255
14.7 1485
16.8 143218.9 49 14.816 705
17.7 M45 20.610
1400
1800 1462
16.1 1685
18.4 159020.7 49 16.418 760
19.7 M45 23.010
1500 1565 1820 1800 56 18 830 M52 10
A Division of McWane, Inc.
09
Length can be supplied from the range of 0.3m to 5.9m. Larger sizes are available upon customer request.
A Division of McWane, Inc.
10
08
Spigot End
FD OD OD FD
a a
L L
Split
Flange
11
FLANGE DIMENSIONS
FLANGE PN 10
D imensions in mm
N o m in a l Bolts
ĭd D ia D N D 1 D 2 D 3 D E C R ĭd S i z e N o s.
80 200 160 132 98 19.0 6 19 M16 8
100 220 180 156 118 19.0 6 19 M16 8
150 285 240 211 170 19.0 8 23 M20 8
200 340 295 266 222 20.0 8 23 M20 8
250 400 350 319 274 22.0 10 23 M20 12
300 455 400 370 326 24.5 10 23 M20 12
D1 D2 D3 350 505 460 429 378 24.5 10 23 M20 16
400 565 515 480 429 24.5 10 28 M24 16
DE 24.5
450 615 565 530 480 12 28 M24 20
500 670 620 582 532 26.5 12 28 M24 20
600 780 725 682 635 30.0 12 31 M27 20
700 895 840 794 738 32.5 16 31 M27 24
800 1025 950 901 842 35.0 16 34 M30 24
900 1115 1050 1001 945 37.5 16 34 M30 28
1000 1230 1160 1112 1048 40.0 16 37 M33 28
1100 1340 1270 1218 1152 42.5 20 37 M33 32
1200 1455 1380 1328 1255 45.0 20 40 M36 32
C 1400 1675 1590 1530 1462 46.0 20 43 M39 36
1500 1785 1700 1640 1668 47.5 20 43 M39 36
1600 1915 1820 1750 1565 49.0 20 49 M45 40
1800 2115 2020 1950 1875 52.0 20 49 M45 44
2000 2325 2230 2150 2082 55.0 20 49 M45 48
2200 2550 2440 2370 2288 59.0 20 56 M52 52
2400 2750 2650 2570 2495 62.0 20 56 M52 56
2600 2960 2850 2780 2702 65.0 20 56 M52 60
D imensions in mm D imensions in mm
N o m in a l Bolts N o m in a l Bolts
D ia D N D 1 D 2 D 3 D E C R ĭd S i z e N o s . D ia D N D 1 D 2 D 3 D E C R ĭd S i z e N o s.
80 200 160 132 98 19.0 6 19 M16 8 80 200 160 132 98 19.0 6 19 M16 8
100 220 180 156 118 19.0 6 19 M16 8 100 235 190 156 118 19.0 6 23 M20 8
150 285 240 211 170 19.0 8 23 M20 8 150 300 250 211 170 20.0 8 28 M24 8
200 340 295 266 222 20.0 8 23 M20 12 200 360 310 274 222 22.0 8 28 M24 12
250 400 355 319 274 22.0 10 28 M24 12 250 425 370 330 274 24.5 10 31 M27 12
300 455 410 370 326 24.5 10 28 M24 12 300 485 430 389 326 27.5 10 31 M27 16
350 520 470 429 378 26.5 10 28 M24 16 350 555 490 448 378 30.0 10 34 M30 16
400 580 525 480 429 28.0 10 31 M27 16 400 620 550 503 429 32.0 10 37 M33 16
450 640 585 548 480 30.0 12 31 M27 20 450 670 600 548 480 34.5 12 37 M33 20
500 715 650 609 532 31.5 12 34 M30 20 500 730 660 609 532 36.5 12 37 M33 20
600 840 770 720 635 36.0 12 37 M33 20 600 845 770 720 635 42.0 12 40 M36 20
700 910 840 794 738 39.5 16 37 M33 24 700 960 875 820 738 46.5 16 43 M39 24
800 1025 950 901 842 43.0 16 40 M36 24 800 1085 990 928 842 51.0 16 49 M45 24
900 1125 1050 1001 945 16 40 M36 28 900 1185 1090 1028 945 55.5 16 49 M45 28
46.5 60.0
1000 1255 1170 1112 1048 16 43 M39 28 1000 1320 1210 1140 1048 16 56 M52 28
50.0 1100 1420 1310 1240 1152 64.5 20 56 M52 32
1100 1355 1270 1218 1152 53.5 20 43 M39 32
1200 1530 1420 1350 1255 69.0 20 56 M52 32
1200 1485 1390 1328 1255 57.0 20 49 M45 32 1400 1755 1640 1560 1462 74.0 20 62 M56 36
1400 1685 1590 1530 1462 60.0 20 49 M45 36 1600 1975 1860 1780 1668 81.0 20 62 M56 40
1500 1820 1710 1640 1565 62.5 20 56 M52 36 1800 2195 2070 1985 1875 88.0 20 70 M64 44
1600 1930 1820 1750 1668 65.5 20 56 M52 40 2000 2425 2300 2210 2082 95.0 20 70 M64 48
1800 2130 2020 1950 1875 70.0 20 56 M52 44
2000 2345 2230 2150 2082 75.0 20 62 M56 48
2200 2555 2440 2370 2288 81.0 20 62 M56 52
2400 2765 2650 2570 2495 86.0 20 62 M56 56
2600 2965 2850 2780 2702 91.0 20 62 M56 60
Flange dimensions to EN1092-2 / ISO 7005-2
A Division of McWane, Inc.
10
12
FLANGE
FLANGED (FABRICATED) WALLGASKETS
PIECES / ANCHORING PIPES
(DOUBLE FLANGE AND FLANGE X PE WITH PUDDLE FLANGE)
N x Ød
e e
FD OD OD FD
a a
L L
13
APPENDICES
A Division of McWane, Inc.
14 APPENDIX A
Bolting
Gland Gasket
Gasket
In a PUSH ON joint type the gasket is designed in such a way that any increase in the water pres-
sure will result in high contact pressure between the joints and thus a perfect seal tightness is
guaranteed.
The restrained joint prevents joint seperation due to internal pressurization. Hydraulic thrust
forces occur in pressurized pipes for many reasons including change in direction or a change of
diameter etc.. Restrained Joints may also eliminate the use of concrete anchor blocks.
Rubber Rings
EPDM rubber gaskets are available in accordance with ISO4633 and regional specific require-
ments for potable water.
APPENDIX B
13
MECHANICAL PROPERTIES
ISO DUCTILE IRON PIPE
McWane’s ISO Ductile Iron Pipe manufacturing companies in the USA and other OEM manufactur-
ing facilities are certified by ISO 9001:2000
DN
>
_
>
_ >
_ >
_
APPENDICES >
_
Note :
7KHSURRIVWUHVV>5S@PD\EHPHDVXUHGE\DJUHHPHQWEHWZHHQ
manufacturer and purchaser. It shall not be less than:
P3DZKHQ$IRU'1WR'1RU$IRU'1!
300 mPa in other cases.
'1WR'1WKHPLQLPXPHORQJDWLRQDIWHUIUDFWXUHVKDOOEHIRU
WKLFNQHVVFODVVHVRYHU.
80 - 300 50
350 - 600 40
700 - 1000 32
1200 - 2000 25
2200 - 2600 18
Note :
)RU31)ODQJHG3LSHWHVWLQJSUHVVXUHVKDOOEHWLPHVWKHIODQJHUDWLQJ
A Division of McWane, Inc.
16 APPENDIX C
McWane Ductile Iron pipes are offered with various coatings and linings as detailed below:
b) Bitumen coating
The mean thickness of bitumen coating shall not be less than 70 µm and local minimum thickness shall
not be less than 50 µm.
d) Epoxy coating
Fusion Bonded Epoxy coating available internally up to a thickness of 500 µm. Externally up to 120 µm
in accordance with EN 14901.
APPENDIX B
APPENDIX D 17
MECHANICAL PROPERTIES
POLYETHYLENE
SO DUCTILE IRON PIPE ENCASEMENT
McWane’s ISO Ductile Iron Pipe manufacturing companies in the USA and other OEM manufactur-
ng facilities are certified by ISO 9001:2000
POLYETHYLENE
Advantages ENCASEMENT
of Ductile Iron Pipe INSTALLATION METHODS
+LJKWHQVLOHVWUHQJWKJRRGHODVWLFPRGXOXVDQGH[FHOOHQWGXFWLOLW\PDNHLWVXLWDEOHIRUKLJKVWUHVV
Polyethylene encasement is offered at site
applications.
when specified. Loose polyethylene encase-
+LJKFRUURVLRQUHVLVWDQFH
ment was first used experimentally in the
([FHOOHQWK\GUDXOLFIORZ
United States for protection of cast iron pipe
+LJKZRUNLQJSUHVVXUHFRPSDUHGWRRWKHUW\SHVRISLSHV
and fittings in corrosive environments in
(DVHRILQVWDOODWLRQ
1951. The first field installation of polyeth-
/RQJOLIHWLPH
ylene wrap on cast iron pipe in an operat- Method A
In this method, which is preferred by most utilities and
&DQDFFRPPRGDWHJURXQGPRYHPHQWZLWKEXLOWLQDQJXODUGHIOHFWLRQ
ing water system was in 1958. Since that
time, thousands of installations have been contractors,one length of polyethylene tube, over-
1.MECHANICAL PROPERTIES OF DUCTILE
made throughout the world. Polyethylene IRON PIPE
lapped at the joints, is used for each length of pipe.
encasement has been used as a soil corro-
sion preventative in Canada, UK, France,
Germany, and several other countries since
development
DN of the procedure in the United
States. >
_
>
_ >
_ >
_
Research by the U.S. Ductile Iron Pipe >
_
NoteResearch
: Association (DIPRA) on several Method B
severely corrosive test sites has indicated A length of polyethylene tube is used for the barrel of
7KHSURRIVWUHVV>5S@PD\EHPHDVXUHGE\DJUHHPHQWEHWZHHQ
thatmanufacturer
polyethylene and
encasement
purchaser.provides thethan:
a be less
It shall not pipe and separate lengths of polyethylene tube or
high degree of protection and results in sheets are used for the joints. Note: Method B is not
P3DZKHQ$IRU'1WR'1RU$IRU'1!
minimal and in
generally insignificant exterior recommended for bolted-type joints unless an addi-
300 mPa other cases.
surface corrosion of grey and ductile iron tional layer of polyethylene is provided over the joint
'1WR'1WKHPLQLPXPHORQJDWLRQDIWHUIUDFWXUHVKDOOEHIRU
area as in Methods A and C.
pipe thus protected.
WKLFNQHVVFODVVHVRYHU.
Further tests have indicated that the dielec-
tric capability
2. WORKS of polyethylene provides
TEST PRESSURE
shielding for grey and ductile pipe against
straySize
Nominal direct current at most
Hydrostatic levels
Works Test encoun-
Pressure
tered in the field.
DN BAR
Polyethylene
encasement is50recommended Method C
80 - 300
to meet all requirements of ISO 8180 / Each section of pipe is completely wrapped with a flat
ASTM
350 A674 and ANSI / AWWA
- 600 40 C105 / polyethylene sheet.
A21.5 standards.
700 - 1000 32
1200 - 2000 25
2200 - 2600 18
Note :
)RU31)ODQJHG3LSHWHVWLQJSUHVVXUHVKDOOEHWLPHVWKHIODQJHUDWLQJ
Annexure-3
18 APPENDIX E
Backfilling:
All backfill material must be free from cinders, ashes,
frozen soil, or other unsuitable material. Organic
material left in the backfill may cause accelerated
corrosion of the pipe.
APPENDIX D 17
APPENDIX F 19
INSTALLATION
OLYETHYLENE ENCASEMENT
Installation Guidelines
Proper installation procedures are essential for successful performance of all pipe line products.
OLYETHYLENE ENCASEMENT INSTALLATION METHODS
Trench Alignment and Grade Trench Construction
olyethylene encasement is offered at site
Pipelines must be laid and main- Trenches can be excavated in several ways either by hand or machine.
hen specified. Loose polyethylene encase-
tained to the lines and grades The depth of the trench must be deep enough to provide protection
ent was first used
established by experimentally in the
the plans and speci- from surface traffic, frost and future changes in the ground elevation.
nited States for protection
fications for the project. of cast iron pipe The width of the trench must be sufficient to permit the pipe to be laid
nd fittings in corrosive environments in and joined properly and allow the backfill to be placed as specified.
951. The first field
Fittings, valves, installation
tapped orof bossed
polyeth- Trenches should be shored and braced as required to keep the trench
ene wrap on cast iron pipe in an operat- Method AThe bottom of the trench should form a continuous
from collapsing.
outlets, and hydrants must be
g water system was in 1958. Since that In this
and even bedmethod,
for thewhich
pipe. isWhere
preferred
rockbyis most utilities and
encountered the trench
installed at the required locations
me, thousands of installations
unless field conditions warrant have been contractors,one length of polyethylene
should be excavated deeper, backfill added and compactedtube, over-to grade
ade throughout
otherwise and the world. Polyethylene
such changes are
lapped atmaterial
with a bedding the joints,
suchis as
used forgravel
sand, each length
or cleanofsoil.
pipe.
ncasement has been
approved used as a soil
in accordance withcorro-
the
on preventative in Canada,
specifications. Valve operating UK, France, Pipe Installation
ermany, andmust
stems several beother countries
oriented since
to allow All materials must be carefully examined for damage and defects prior
evelopment
properofoperation.
the procedure in the United to being placed in the trench. Remove all foreign materials from the
ates. pipe, trench and backfill. The trench should be dewatered before pipe
installation
PUSH-ON Joint (T-Type)
esearch by the U.S. Ductile Iron Pipe
esearch Association (DIPRA) on several Method
Pipe, fittings, B and hydrants must be carefully lowered into the
valves,
verely corrosive test sites has indicated trench Awith
length of polyethylene
suitable equipment to tube is used
prevent for the to
damage barrel of
the protective
at polyethylene encasement provides a coatingstheand
pipe and separate
linings. Under no lengths of polyethylene
circumstances should tube
theseoritems be
gh degree of protection and results in dropped sheets are used
or dumped intofor
thethe joints. Note: Method B is not
trench.
inimal and generally insignificant exterior recommended for bolted-type joints unless an addi-
rface corrosion of grey and ductile iron tional
Pipes for layerwater
potable of polyethylene
should not isbeprovided over
laid in the the joint
same trench with a
pe thus protected. sewer area as in Methods
or non-potable A and
water line.C.For added protection water lines
[DN100-400MM] should be laid higher than sewer lines. When a water line crosses a
urther tests have1.5
indicated that
Ton hand the dielec- railway line, the water line should be laid inside a culvert pipe or casing
pulley
c capability of polyethylene provides that is at least 150mm larger than the water line so as to protect it
Wire rope Sling Chain from vibration.
ielding for grey and ductile pipe against
ray direct current at most levels encoun-
red in the field. For ease of installation the socket pipe is normally placed with the
sockets facing in the direction of laying. Joints should not be deflected
olyethylene encasement is recommended beyondMethod
[DN500-600MM] the permissible
C limit or pipe damage and leakage may ensue.
meet all requirements
3 Ton handof ISO 8180 / All joints
pulley Eachshould beofinstalled
section carefully and
pipe is completely withoutwith
wrapped using excessive
a flat
force. polyethylene
All tees, bends,
sheet.caps, plugs, hydrants or other fittings that
STM A674 and ANSI / AWWA C105 /
Wire rope Sling Chain change the direction of flow or stop the flow should be restrained or
21.5 standards.
blocked to prevent joint separation when pressurized.
When pipe installation is not in progress, the open ends of pipe should
be closed with a plug or other means as required to keep contamina-
[DN700-1000MM] tion out of the line. The plug should allow venting and remain in place
(2) x 3 Ton hand pulley until the trench is pumped dry prior to starting installation. Care must
Wire rope Sling Chain be taken to prevent pipe floatation in case the trench fills with water. If
the plug is watertight, any air or water pressure in the pipeline must be
released before removing the plug.
A Division of McWane, Inc.
20 APPENDIX G
Ground level
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Ovality Correction
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A Division of McWane, Inc. A Division of McWane, Inc.
APPENDIX F
APPENDIX H 19 21
NSTALLATION
LAYING CONDITIONS & ISO STANDARDS
stallation Guidelines
oper installation procedures are essential for successful performance of all pipe line products.
22 APPENDIX I
Notes
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A Division of McWane, Inc.
APPENDIX H 21
APPENDIX J 23
LAYING CONDITIONS & ISO STANDARDS
INSTALLATION ON SITE
McWane International, McWane Gulf and CLOW Water Systems are divisions of McWane USA
www.mcwane.com