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Secoroc YSP 45 Stoper: Secoroc Rock Drilling Tools
Secoroc YSP 45 Stoper: Secoroc Rock Drilling Tools
These instructions were developed to help you get the best performance and
productivity from the use of your new stoper.
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Table of Contents
Scope of application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Using the stoper for the first time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Preparations before starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Before fitting the drill steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Throttle lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Feed control knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Exhaust valve button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Oil regulating valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Drilling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Starting the stoper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Stopping the stoper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
When you have finished drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Once a shift (after 8 hours of operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Once a week (after 40 hours of operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Once a month (after 200 hours of operation) . . . . . . . . . . . . . . . . . . . . . . . . . 11
Selection of spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Scrapping and waste disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Trouble shooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
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Scope of application
Model YSP45 is a high frequency stoper. The blast hole angle range is from
60º–90º. YSP45 is mainly used for production drilling, raise driving and bolting. It is
equipped with FY500 lubricator.
Specification
Stoper YSP45
Weight 44 kg
Dimension (L x W x H) 1420x390x160 mm
Cylinder diameter 95 mm
Piston stroke 47 mm
Pusher leg stroke 750 mm
Pusher leg inner diameter 74 mm
Working pressure 4–6.3 bar(e)
Impact energy (at 6.3 bar(e)) ≥73.5 J
Impact energy (at 5 bar(e)) ≥70 J
Impact energy (at 4 bar(e)) ≥57 J
Air consumption (at 6.3 bar(e)) ≤113.3 l/s
Air consumption (at 5 bar(e)) ≤83 l/s
Air consumption (at 4 bar(e)) ≤80 l/s
Drilling frequency (at 6.3 bar(e)) ≥46 Hz
Drilling frequency (at 5 bar(e)) ≥45 Hz
Drilling frequency (at 4 bar(e)) ≥42 Hz
Torque (at 6.3 bar(e)) ≥21
Torque (at 5 bar(e)) ≥18
Torque (at 4 bar(e)) ≥15
Water pressure working pressure -1 bar(e)
Air hose inner diameter 25 mm
Water hose inner diameter 13 mm
Drilling diameter 34–42 mm
Max drilling depth 6 m
Working temperature -30 to +50 ºC
Shank size H22x108±1 mm
Lubricator FY500
Weight 2.5 kg
Capacity 0.52 litre
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Safety instructions
To reduce the risk of serious injury or death to yourself or others, carefully read
through this instruction booklet before putting the stoper to use. Always follow the
instructions given in this manual.
hh Always wear a safety helmet, impact resistant eye protection with side protection
and ear protectors during drilling. Any local regulations that exist must also be
observed.
hh When drilling in certain minerals, there is a risk of spark generation. Before
starting work, check that the machine is approved (in accordance with local
regulations) for work under such conditions.
hh Always take great care when using the machine. The drill steel is subjected to
heavy loading and can break, with a risk of injury to personnel.
hh Check that the hoses used are of the right quality, and that all hose connections
are in good condition and properly tightened.
hh Before starting work on any of the systems, make sure that the air and water
systems are without pressure.
hh Make sure that there are no concealed wires or other sources of electricity. Never
drill near any electric wires or other sources of electricity.
hh Exposure to crystalline silica (sometimes called 'silica dust') as a result of drilling
in rock may cause silicosis, cancer or death. Never operate the stoper without
water flushing.
hh A compressed air hose that comes loose can lash around and cause personal
injury or death. Check that the compressed air conections are not damaged and
that they are properly attached.
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Operation
WARNING
A compressed air hose that comes loose can lash around and cause personal injury or
death. Check that the compressed air conections are not damaged and that they are
properly attached.
Lubricant recommendation
Use a mineral-based air tool oil
Ambient Viscosity grade
temperature ºC (ISO 3448)
-30 to 0 ISO VG 32-68
-10 to +20 ISO VG 68-100
+10 to +50 ISO VG 100-150
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4. Air/water pressure and hose dimensions
Air pressure
Ensure that the compressor can deliver the required air pressure of 5 bar at the
machine.
hh High pressure (>6.3 bar) causes rough operation and damage.
hh Low pressure (<4 bar) results in a slow drilling speed.
Water pressure
Set the water preassure to around 3 bar. Maximum water pressure is 1 bar less
than the working pressure. For example if the air pressure is 5 bar, the water
pressure must be below 4 bar to prevent water entering the impact mechanism.
5. Prevent freezing
In low ambient temperatures, ice can form in the machine. This can be avoided if
the water in the compressed air is removed. This can be done by equipping the air
lines with water separators and drainage points for water condensate.
If the stoper ices up, it must not be heated to melt the ice. Let the ice thaw at room
temperature.
Do not pour methylated spirits or similar substances into the stoper, as they will
interfere with the lubrication and lead to increased wear.
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Controls
Throttle lever
The stoper is equipped with a throttle lever (T) for regulating both the compressed
air to the percussion mechanism, the blowing and the water flushing. The seven
positions (A to G) of the throttle lever are explained in detail in the table below.
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Exhaust valve button
The exhaust valve button (E) controls the exhaust valve which is located in the
cylinder handle. When the exhaust valve button is pushed, the feed force ceases
abruptly, thus overriding the setting on the feed control. The facility is used e.g. to
adjust the height of the stoper, setting up the stoper or to help releasing a jammed
drill steel.
Drilling
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Note! Do not bend the drill steel as this will increase wear of the shank bushing and
piston. It can also affect drilling efficiency and increase the risk of drill steel
breakage.
CAUTION
When blow-cleaning, particles and dirty flushing water can emerge at speed from
the drill hole.
hh Move to the side and cover your eyes before starting to blow-clean the drill
hole.
hh Always wear impact resistant eye protection with side protection to avoid
injury.
hh Make sure that no co-workers are in range when blow-cleaning.
If powerful blow-cleaning of the drill hole is required, turn the throttle lever fully
upwards whereupon the stoper stops. This can be done during drilling. When the
drill hole is clean, turn the throttle lever downwards again to re-start the stoper.
Maintenance
Regular maintenance is a prerequisite for machine safety. Replace damaged and
worn components in good time.
Check the machine and drill steel for wear and damage at regular intervals. Do not
use a very worn or damaged drill steel.
When cleaning mechanical parts with a solvent, make sure that you comply with
current health and safety regulations and ensure that there is sufficient ventilation.
Daily maintenance, regular checking of wearing parts and carrying out repairs in
good time prevents breakdowns and increases the service life of the machine.
hh Make sure that no foreign matter enters the machine.
hh Always hose down and wipe clean the stoper after use.
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hh Every day before using the drill, blow out the air hose to clear it from
accumulated dirt and moisture.
hh Drain the water separator.
hh Check the air and water pressure. Make sure that the water pressure is at least 1
bar lower than the air pressure.
Storage
hh Always oil the stoper well before you put it into storage.
hh Store the stoper in a clean and dry place.
hh In the case of long-term storage, pour a quantity of oil directly into the stoper's
air intake and then turn on the air briefly. This will protect the machine from
corrosion.
hh Protect the chuck using a wooden plug or a clean piece of cotton waste.
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Trouble shooting
Problem Cause Solution
Decreased Air leakage in hoses, Change packings, and where
penetration rate couplings required, change parts in the
throttle valve
Shank sleeve Check the shank sleeve for
excessive wear. Replace if
necessary.
Air leakage due to worn Replace the piston and/or cylinder
piston/cylinder
Air leakage due to worn Change the worn part
guide sleeve/pilot guide
Insufficient feed Piston rod seal (in pusher Change the seal
force leg) worn or deformed
O-rings on pusher leg Change the o-rings
coupling worn or deformed
Poor rotation Splines of the rifle nut worn Replace the rifle nut if the splines
are worn
Splines of the rifle bar worn Replace the rifle bar when needed
down
Splines on the piston worn Replace the piston when needed
down
The toothing in the ratchet Replace the ratchet housing if the
housing is worn out tooth housing is so worn that the
pawls have difficulty catching
The toothing in the ratchet Replace the ratchet wheel if the
wheel is worn out toothing is so worn that the pawls
have difficulty catching
Chuck nut worn out Replace the chuck nut if the splines
have been worn to 1/2 of the spline
width
Pawls worn Replace all pawls, all pawl springs
and all pawl pins
Uneven running Piston has seized in the Replace the guide sleeve/piston
guide sleeve or the piston guide. If required, polish the piston.
guide Check the piston for heat damage
such as blue colouring and/or
fissures. If it is damaged in this
way, replace the piston as well
Dirty or damaged main Clean and polish the valve so that
valve. Caused by impurities it seals against the corresponding
or foreign matter entering cylindrical and plane sealing
the drill with the compressed surfaces. If this is not possible
air because the defects are too serious,
the valve must be replaced
Freezing. Caused by leakage Check the flushing tubes and seals
in the flushing system or and the water pressure. Drain water
by excess water in the from the compressed air system. If
compressed air or by the problem continues,
excessive water pressure fit a water separator in the airline
system.
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Problem Cause Solution
Uneven The side bolts are unevenly Check and repair any damage to
running or insufficiently tightened. the contact points and tighten the
(continued) Can cause the various parts bolts with the correct tightening
to lose their alignment, torque
resulting in the seizure
of the movable parts.
Abnormal strains on the
side bolt may result in
fracture at the threads.
The drill gets Lack of oil Add oil and check that it runs
hot through. It is not sufficient that
there is oil in the exhaust air.
There must also be an oil coating
on the shank of the drill steel.
Freezing High level of humidity in the Use water traps
compressed air
Water pressure higher than Lower the water pressure
the air pressure
Water pipe Misalignment of the shank Change drill steel or shank sleeve
breakage or both
Damaged flushing hole in Change drill steel
the shank
Chipping of the Misalignment of the shank Change the drill steel or shank
piston tip sleeve or both
Excessive wear of the Change piston
piston tip
Spline breakage Lack of lubrication Lower the water pressure if it is
the same as or greater than the
air pressure
Increase lubrication or change oil
Dirt intrusion (specially Increase service intervals
when drilling upwards)
Piston breakage Lack of lubrication Lower the water pressure if it is
the same as or greater than the
air pressure
Increase lubrication or change oil
Uneven tension in the side Tighten the bolts correctly
bolts
Worn guide sleeve/piston Change the worn part
guide (can be confirmed by
the cushion test)
Side bolt Uneven tension on the bolts Tighten the bolts correctly
breakage
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Spare parts list and exploded drawing
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No. Description Quantity Ordering No. Product code
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No. Description Quantity Ordering No. Product code
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NOTES
NOTES
9852 3032 01 2012.06