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    C32 Electronic Unit Injector - Adjust PDF

    Uploaded by

    manu luvunga

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    of 4

    777G Off-Highway Truck GT700001-UP (MACHINE) POWERED BY C32 Engine(...

    Page 1 of 4

    Shutdown SIS

    Previous Screen

    Product: TRUCK
    Model: 777G TRUCK GT7
    Configuration: 777G Off-Highway Truck GT700001-UP (MACHINE) POWERED BY C32 Engine

    Testing and Adjusting


    C27 and C32 Engines for Caterpillar Built Machines
    Media Number -SENR9937-28 Publication Date -01/08/2015 Date Updated -25/07/2018

    i06279407

    Electronic Unit Injector - Adjust


    SMCS - 1290-025

    Fuel Injector Adjustment For MEUI A

    Illustration 1 g03882525
    Typical MEUI A injector
    (1) Solenoid prongs
    (2) Top of injector
    (3) Height adjustment tool ledge

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    777G Off-Highway Truck GT700001-UP (MACHINE) POWERED BY C32 Engine(... Page 2 of 4

    Mechanical Electronic Unit Injectors (MEUI) A have the typical features that are shown in
    Illustration 1. The injectors typically have solenoid prongs (1), a flat top to the injector (2), and a
    ledge for the height adjustment tool (3).

    Table 1
    Required Tools
    Part Number Part Name Quantity
    9U-7227 Injector Height Gauge 1

    Illustration 2 g01385601
    Injector Mechanism
    (1) Rocker arm
    (2) Adjustment screw
    (3) Locknut
    (4) 9U-7227 Injector Height Gauge

    Adjust the unit injectors on cylinders 4, 5, 6, 9, 11, and 12 use the following procedure:

    1. Put the No. 1 piston at the top center position on the compression stroke. Refer to Testing and
    Adjusting, "Finding Top Center Position for No. 1 Piston".

    2. Injector height gauge (4) is used in order to obtain a dimension of 78.0 ± 0.2 mm
    (3.07 ± 0.01 inch). The dimension is measured from the top of the unit injector to the machined
    ledge of the fuel injector body.

    3. Turn unit injector adjustment screw (2) clockwise until the correct height is obtained.

    4. Hold the adjustment screw in this position and tighten locknut (3) to a torque of 100 ± 10 N·m
    (75 ± 7 lb ft).

    5. To adjust the unit injectors on cylinders 1, 2, 3, 7, 8, and 10 remove the timing bolt. Turn the
    flywheel by 360 degrees in the direction of engine rotation. The direction of engine rotation is
    counterclockwise, as the engine is viewed from the flywheel end. This will put the number 11
    piston at the top center position on the compression stroke.

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    777G Off-Highway Truck GT700001-UP (MACHINE) POWERED BY C32 Engine(... Page 3 of 4

    6. Repeat Steps 3 through 4.

    7. Remove the timing bolt from the flywheel after all the unit injector adjustments have been
    made. Reinstall the valve mechanism covers.

    Fuel Injector Adjustment For MEUI C

    Illustration 3 g03882544
    Typical MEUI C injector
    (1) Tappet
    (2) Electrical connector

    Mechanical Electronic Unit Injectors (MEUI) C have the typical features that are shown in
    Illustration 3. The injectors typically have a raised tappet (1), and electrical connector (2).

    1. Set the engine to Top Dead Center for piston number 1. Refer to Testing and Adjusting,
    "Finding Top Center Position for No. 1 Piston" for the proper procedure.

    2. Set injectors number 4, 5, 6, 9, 11, and 12.

    a. Turn the injector adjustment screw clockwise until contact is made with the injector.

    b. Turn the adjustment screw clockwise an additional 180°±20° (1/2 turn).

    c. Hold the adjustment screw in this position and tighten the locknut to 100 ± 10 N·m
    (74 ± 7 lb ft).

    3. Turn the engine a complete 360° to set the engine at TDC for piston 11.

    4. Set injectors number 1, 2, 3, 7, 8, and 10.

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    777G Off-Highway Truck GT700001-UP (MACHINE) POWERED BY C32 Engine(... Page 4 of 4

    a. Turn the injector adjustment screw clockwise until contact is made with the injector.

    b. Turn the adjustment screw clockwise an additional 180°±20° (1/2 turn).

    c. Hold the adjustment screw in this position and tighten the locknut to 100 ± 10 N·m
    (74 ± 7 lb ft).

    Copyright 1993 - 2019 Caterpillar Inc. Tue Sep 24 05:25:57 UTC+0200 2019
    All Rights Reserved.
    Private Network For SIS Licensees.

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