Welcome To An Innovation Driven World: CZ Catalog
Welcome To An Innovation Driven World: CZ Catalog
CZC
Welcome
to an Innovation
Driven World
CZ Catalog
1 INTRODUCTION
We always strive
for excellence
and innovation
Let’s make together the first step towards future and success!
03 38
Company Profile Diesel
Injection Solutions
06 42
DGS. Discover Gasoline
Diesel & Gasoline Injection Solutions
Specialists Solutions
08 46
Diesel Diesel & Gasoline
Specialists Solutions Injection Solutions
28 54
Gasoline Innovolutions
Specialists Solutions for Electric Vehicles
BEV / HEV
36 56
WDS. Explore Electric Vehicles
Workshop Diagnostic
& Service Solutions
BK Dynamic Electronic Mass Measurement - VT Analog Volumetric Measurement - DFAP Electronic Static Mass Measurement
3 COMPANY PROFILE
Bill Pantazis,
Founder of Carbon Zapp
Οur Company
Carbon Zapp was founded in 1989 by Bill Pantazis. As a leading
manufacturer of Automotive Injection Service Equipment and Tools,
Carbon Zapp has its production plant in Athens, Greece and a constantly
growing global network in every continent. Recently, the company
expanded in Germany by establishing its global headquarters and
business administration.
Our Mission
Carbon Zapp aims to provide user friendly, compact and time saving
solutions to a wide range of operators, focusing in the automotive
injection systems.
4 COMPANY PROFILE
On an annual basis, the company invests more than 35% of its profits
on research and development for upgrading existing and implementing
new products. Carbon Zapp has fostered an extensive group of intellectual
property and talented personnel throughout the years. Strategic
agreements and world-class component suppliers have contributed in
developing advanced technologies and products. in developing advanced
technologies and products.
Our Customers
Diesel Service Centers Parts Remanufacturers
Auto Workshops /Dealerships Automotive OE’s
Automotive Aftermarket OEM’s Developers
Innovation
is the key
to continuous
growth and
competitive
advantage
5 COMPANY PROFILE
Support
At Carbon Zapp, customer satisfaction is a major priority. The staff offers
the best service to increase customer trust, earn their loyalty and built
their respect. The key to this success is to acknowledge the customers’
needs and listen to them.
CRDi
Authorized
Common Rail Diesel Injectors
CRp
Common Rail Diesel Pumps
EUi
Electronic Unit Injectors
EUP
Electronic Unit Pumps
HEUi
Hydraulic Electronic Unit Injectors
GDi
Gasoline Direct Injectors
8 DIESEL SPECIALIST SOLUTIONS
CRDi CRp EUi EUp HEUi GDi*
*Special Function
MTBR
The Innovative Standalone Solution for the Diesel
Specialist, capable to test every Automotive,
Commercial, Industrial and Marine Injection System
available in the market today.
*Special Function
*Special Function
MTBR Authorized
*Special Function
CRDi
Fully test automatically 4 CRi/CRiN (CRiN 4.2)
solenoid & piezo injectors And CR pumps up to
2800bar. For all types and Makes.
CRp
All Makes/Types of CR pump. Special
Applications CP4/ CAT/ CB18/ CB28/ CP2 etc
MTBR - CAMBOX
The only Complete Standalone unit to test every
Automotive, Commercial, Industrial and Marine Unit
Injection System (UIS) available in the market today.
Professional and
Automatic Testing
Solution for all Makes
and Types EUI/EUP
13 DIESEL SPECIALIST SOLUTIONS
CRDi CRp EUi EUp HEUi GDi
Technical data
Input frequency 50/60 Hz
Number of phases 3 P/PE
Speed range 0 – 3000 rpm 12.5HP
Powerful Motor with thermal protection -
Maximum operating ambient temperature 50°C
Base to axis center height 125 mm
HK-1400A CAMBOX
Universal EUI & EUP Cambox. The New HK-1400A
Cambox manufactured by Hartridge and powered
by Carbon Zapp fits onto the MTBr and automatically
tests completely all Heavy Duty EUi and EUP systems
in the market today utilizing the continuously updated
database that meets the OE standards.
EZO-Kit
The HK-1400A Use the Easy Oil Supply unit to
change the Cam position fast
has been engineered to be
and oil mess-free.
accurate and repeatable
in testing Unit Injection Systems,
yet is affordable for all Diesel
workshops worldwide.
*Special Function
TBCR
Carbon Zapp’s Revolutionary TBCr Simulator
provides the capability for every Conventional
Test Bench out in the market to renovate and test
All Makes and Types of CRDi – CRp - EUi - EUp -
HEUi systems.
*Special Function
TBCR
Works with every Conventional TestBench in the Market The Advanced
Controls all Types and Makes of Injectors & Pumps.
Includes OEM Database and Test Plans
Test Bench simulator
Electronic Measurement and Coding for Conventional
that renews every
Test bench Conventional Bench
Connects to any Cambox. Automatic function with in the market today.
complete database and test plans (Coding*) with the
Hartridge HK-1400A Cambox powered by Carbon Zapp
Coding made easy and
High Pressure Testing up to 2800Bar (EU6) with BCR-Kit affordable for Every
(optional) Diesel Specialist.
Controls NEW Generation CRI3-25 and CRI3-27
injectors with NCC and VCC technology
EU5 and EU6 systems testing [Denso I-Art (6-pin),
VDO etc...]
Injector Coding VDO IIC, Delphi C2i/C3i, Bosch IMA/ISA
and Denso QR
VDO CR injectors (EU5) testing only with approved
Energy Control by
4 CRi/CRiN solenoid or piezo and up to 2 CRiN 4.2
injectors
Nozzle reaction time measurement for all systems via
o-RSP sensor
Actuator Valve measurement via RSP/BIP sensor
All Makes/Types of CR pump. Special Applications CP4/
CAT/ CB18/ CB28/ CP2 etc…
Controls all Types and Makes of Injectors & Pumps.
Includes OEM Database and Test Plans
Connects to Carbon Zapp’s HEUI-KIT.M2 solution
for testing up to 4 HEUI’s
Fully Automatic and fast testing phase through
a 10” Touchscreen HMI with AZO software
CRDi Piezo Stack Regeneration function
Blue Limits Diagnosis for Diesel Specialists
Dynamic Electronic Mass (BK) Measurement (CRDi,
HEUI, EUI/EUP)
Static Electronic Mass (DFAP) Measurement (CRp)
SPAR: Piezo Stack Filler after repair & re-Assembly
(optional)
Internal cooling system (No water connection needed)
Emergency Safety Stop function
Compact, Lightweight and Portable Unit
19 DIESEL SPECIALIST SOLUTIONS
CRDi CRp EUi EUp HEUi GDi
BCR-KIT
Test bench Common Rail Kit. The unique, compact
and Universal solution for every Conventional
Test Bench in the market to operate with
the latest technology CR injectors, HEUI Injectors,
GDi injectors and CR pumps.
DCDR / DCDSR
Carbon Zapp’s Revolutionary DCD / DCDS Diesel
Injector Coder and Simulator provides the
capability for every Standalone or Conventional
Test Bench out in the market to renovate and test
efficiently All Makes and Types of Common-Rail
Injectors up to 2800Bar after being serviced
by Diesel Specialists.
new
Works with every Standalone & Conventional Actuator Valve measurement via RSP/BIP sensor
TestBench in the Market Fully Automatic and fast testing phase through
Controls all Types and Makes of Injectors. a 8” Touchscreen HMI with AZO software
Includes OEM Database and Test Plans for CRDi Piezo Stack Regeneration function
1 CRi/CRiN / CRiN 4.2 / HEUi solenoid or piezo
Blue Limits Diagnosis for Diesel Specialists
Electronic Measurement and Coding for every
Test bench Static Electronic Mass (DFAP) Measurement
Controls NEW Generation CRI3-25 and Emergency Safety Stop function
CRI3-27 injectors with NCC and VCC technology Compact, Lightweight and Portable Unit
EU5 and EU6 systems testing [Denso I-Art Connects to any Cambox. Automatic function with
(6-pin), VDO, etc...] complete database and test plans (Coding*) with the
Injector Coding VDO IIC, Delphi C2i/C3i, Bosch Hartridge HK-1400A Cambox powered by Carbon
IMA/ISA and Denso QR Zapp (optional-future update)
VDO CR injectors (EU5) testing only with High Pressure Testing up to 2800Bar (EU6) with
approved Energy Control by BCR-Kit (optional)
Nozzle reaction time measurement for all
systems via RSP sensor
22 DIESEL SPECIALIST SOLUTIONS
CRDi CRp EUi EUp HEUi GDi
Z-CODR
Carbon Zapp’s Innovative tablet provides the
information for every workshop using a Standalone
or Conventional Test Bench out in the market to
utilize the test plans and database and finally the
Coding capability for all Makes and Types of Diesel
Systems in the market.
new
new
SPAR
Carbon Zapp Piezo Stack
Filler, Air remover and Stack
Activator is the only complete
automatic solution to assure
optimum servicing and
operation of Piezo injectors
today after being serviced
by Diesel Specialists.
DSF.4R
Flushing / Cleaning
and Servicing bench
Automatic and easy operation for 4 Piezo
injectors at once for 4 Diesel Injectors
Connects directly at the return port
(backleak)
Only needs single phase 100-250Vac Up to 2000Bar HP with 6 bar air supply
Lightweight and portable solution Controls all Types and Makes of Injectors.
Connects to any Carbon Zapp Test Bench for Fully Automatic and fast cleaning phase
use of appropriate Test Plans Diesel Specialist usage before testing injectors
High Flow Vacuum Power 10KPa and on OE test bench
Pressure of 100KPa 8” Touchscreen HMI
Automatic Start / Stop function CRDi Piezo Stack Regeneration function
Adaptability to all types of Piezo injectors
24 DIESEL SPECIALIST SOLUTIONS
CRDi CRp EUi EUp HEUi GDi
CRU.4R / CRU.2R
Common Rail Revolutionary testing solutions for
BOSCH, DELPHI, DENSO and VDO, Heavy Duty and
Light Duty applications. All types Piezo, Solenoid
& Dual-Solenoid actuators.
High Pressure Testing up to 2800Bar (EU6) with only 6.5 Bar Air
supply input
VDO CR injectors (EU5) testing only with approved
Energy Control by
Tests New EU6 Generation CRI3-25, CRI3-27, Denso I-Art(6-pin)
and more with NCC and VCC technology
Injector Coding VDO IIC, Delphi C2i/C3i, Bosch IMA/ISA and
Denso QR
Nozzle reaction time measurement for all systems via RSP sensor
Efficient Working Area with Protective Hood fully opening
The fastest and easiest clamping of injectors in the market
Controls all Types and Makes of Injectors. Includes OEM
Database and Test Plans
Fully Automatic and fast testing phase through a 10” Touchscreen
HMI with AZO software
CRDi Piezo Stack Regeneration function (wake-up)
Blue Limits Diagnosis for Diesel Specialists
Dynamic Electronic Mass (BK) Measurement
Connects to Carbon Zapp’s HUIR solution for testing HEUI Systems
Dual System - Flushing / Cleaning system using detergents and
Ultrasonics
Emergency Safety Stop function
Authorized Authorized
CRU.4R CRU.2R
Compact Diesel Common Rail Test Bench for 4 CRi(N) / Compact Diesel Common Rail Test Bench for 1 CRi(N) /
2 CRiN 4.2 solenoid or piezo injectors in under 25min. 1 CRiN 4.2 solenoid or piezo injector in under 7min
26 DIESEL SPECIALIST SOLUTIONS
CRDi CRp EUi EUp HEUi GDi
HUIR - A
A fast and easy to operate solution to fully diagnose
Hydraulic Unit Injection Systems is now available
for Diesel Specialists as an attachment unit to their
CRU.2r/ CRU.4r Common Rail machine.
HEUI Applications
Caterpillar 3126, 7.3L,
Caterpillar C7/C9,
Ford Powerstroke 6.0L,
7.6L, 9.3L Navistar
Isuzu Trooper and more...
27 DIESEL SPECIALIST SOLUTIONS
CRDi CRp EUi EUp HEUi GDi
Repair Tools
Assembly/Disassembly
and Repair Tools for:
Diesel Common Rail
Injectors Diesel
Common Rail Pumps
28 GASOLINE SPECIALIST SOLUTIONS
CRDi CRp EUi EUp HEUi GDi
GDU.4R / GDU.2R
The only professional solutions for OE’s,
Remanufacturers and workshops to test
& service Gasoline Direct Injection
Systems. Gasoline Direct Injection (GDi)
requires high pressure testing to truly
diagnose injector operation faults.
systems
Bosch, VDO, Delphi, Hitachi, Denso and
others
GDI / FSI / HPI / CGI / JTS / IDE / SCI /
HPDI / DISI / SIDI etc.
Piezo and Solenoid
injectors
Up to 850Bar+
29 GASOLINE SPECIALIST SOLUTIONS
CRDi CRp EUi EUp HEUi GDi
CZ Technologies
1. ΒΚ
2. DFAP
Electronic Measurement
1. Dynamic Electronic Mass Measuring
Sensor (BK). Ramp function capable
for aDFI function, Injector Coding
Capable, Acc:0.2%FS, repeatability:
0.05%. Fast and Accurate Measurement with
Coriolis technology
2. Static Electronic Mass Measuring
Sensor (DFAP) Acc: 0.6%FS, Accurate
and Repeatable Measurement with
Differential Absolute Pressure Technology
32 DIESEL & GASOLINE
SPECIALIST SOLUTIONS CRDi CRp EUi EUp HEUi GDi
Extras/optionals
Adapters Kit
HEUI.Kit.M2
A Kit to connect up to 4 HEUi injectors. Distribution of low Pressure oil supply & return pump and a wide variety
of adapters is available. Comprehensive HEUI Applications in the market with test plans and database included
for CAT C7/C9, CAT 3126 / Navistar, CAT 3406, Ford Powerstroke, Isuzu Trooper and continuously being updated.
34 DIESEL & GASOLINE
SPECIALIST SOLUTIONS CRDi CRp EUi EUp HEUi GDi
Extras/optionals
Adapters Kit
BK Dynamic Electronic Mass Measurement - VT Analog Volumetric Measurement - DFAP Electronic Static Mass Measurement
35 DIESEL & GASOLINE
SPECIALIST SOLUTIONS CRDi CRp EUi EUp HEUi GDi
Portable stand
Compact, lightweight, robust with
accessories cabinet
BK Dynamic Electronic Mass Measurement - VT Analog Volumetric Measurement - DFAP Electronic Static Mass Measurement
Explore Workshop
Diagnostic & Service
Solutions
Innovative, Compact and Affordable Solutions
for every Workshop to Test and Service
All Types of Diesel & Gasoline Fuel Injection
Systems. CRDi - EUi - EUP - GDi
DS1R / DS2R
Common Rail Revolutionary testing
solutions for BOSCH, DELPHI, DENSO
and VDO. All types Piezo, Solenoid &
Dual-Solenoid actuators. Affordable
Solutions for every workshop to easily
test and quickly diagnose major failures
on all Types and Makes of Diesel CRDi’s
in the Market today.
DS2R
UIPR-S
Standalone air driven unit capable to easily diagnose
major faults on all Makes & Types of Unit Injection
Systems (EUI / EUP).
Service Tools
Assembly / Disassembly
and repair tools
for Diesel Common Rail
Injectors Extractors
for Diesel Injectors
(CRDi-EUI-EUP-HEUI)
42 GASOLINE INJECTION SOLUTIONS
CRDi CRp EUi EUp HEUi GDi
GD1R
The Affordable GDi Service Bench is available for
every Workshop to test and thoroughly Diagnose
all Faults on Gasoline Direct Injectors. GDi Systems
require high pressure testing to truly diagnose
operation faults.
GS8 / GS4
The efficient, cost-effective and proven
workshop solution to bench test and service
every gasoline fuel injector.
Manual Function
Electronic Pressure Control
0-10Bar
Dynamic & Static iVM
Manual-iRF function
Injector Leak Test function
DISPLAY SCREEN
iRF
45 GASOLINE INJECTION SOLUTIONS
CRDi CRp EUi EUp HEUi GDi
Features
iVM: Injection Volume Metering
Precise graduated led illuminated tubes
are used for efficient diagnosis of uneven flow
rates and weak or defective nozzle springs.
Automatic drainage after each test resolution
1ml, accuracy ±1ml/130ml
Rough idle and periodic stall of the engine Motorcycle Application Injectors (Racing*)
Conditions that lead to long-term catalytic LPG & Alternative fuels Injectors
converter damage
Extended engine start-up MIL
- check engine light-up
46 DIESEL & GASOLINE
INJECTION SOLUTIONS CRDi CRp EUi EUp HEUi GDi
ECMR
Diesel & Gasoline Injection System Electronic
Control Module for Activating and Controlling
all Types and Makes of actuators (solenoid
and piezo) utilizing an 8” touchscreen HMI with
AZO software and database.
new
Extras/optionals
Adapters Kit
GV3-4100
Injector puller kit
suitable for gasoline
direct injection engines
(VAG-FSI and others)
49 DIESEL & GASOLINE
INJECTION SOLUTIONS CRDi CRp EUi EUp HEUi GDi
ES3
Diesel & Gasoline Engine, DPF & Intake Manifold
Treatment Unit
Benefits
Exhaust emissions reduction more than 70% Systems
De-Carbonization of the combustion chamber Common-Rail and
De-carbonization of the catalytic converter Conventional Diesels
De-Carbonizing of Intake Manifold and throttle Gasoline Direct Injection
body (G-Di, FSI, HPI, CGI etc.)
DPF Cleaning without disassembling Conventional Fuel
Maximum restoration of engine’s performance Injection (MPFI / TBI / CIS)
Reduction of fuel consumption” LPG and Alternative fuels
Carburated Engines
DI.2 Detergents
The environmental friendly ES Series
Detergents for Decarbonizing the
Benefits
De-Carbonizing of Intake Manifold
Adapters
and throttle body Exclusive fuel system adapters kit available
DPF Cleaning without disassembling for all types of engine configurations*
User-Friendly, On-Display guide with
language localization
Automatic Pressure adjustment
and Operation Cycle
Use of External Tank
Adaptability to all makes and models
Portable, Lightweight and Robust unit
DPF.01
Diesel Particulate Filter Cleaning Adapter Kit. Use
of Non-Combustible environmental friendly detergent
to efficiently clean Particulate Matter, Carbon Soot,
Ash, Organic materials and Sulfates.
Application programmable duty-cycle software
integrated
IMC.01
Intake Manifold Cleaning
Adapter Kit and Non-
Combustible environmental
friendly detergent. Application
programmable duty-cycle
software integrated
52 DIESEL & GASOLINE
INJECTION SOLUTIONS CRDi CRp EUi EUp HEUi GDi
FST / FST-HF
Diesel & Gasoline
Fuel System Tester
HP-G2500
Common-Rail Gauge
FEATURES
New Common Rail Injection Systems
Up to 2500Bar
Compact & Portable
Dynamic & Static tests
Adaptable to all CRDi Systems
DIAGNOSIS
Incorrect fuel pressure
Incorrect system fuel flow Plugged fuel filter
Faulty fuel pump
Plugged fuel pump inlet strainer Faulty fuel pump check valve
Leaky fuel injectors
Incorrect operation of the fuel pressure regulator Fuel foaming
and/or contamination
Restrictions in supply/ return fuel lines
Intake manifold vacuum fluctuation HP-G250
Exhaust back-pressure for testing DPF & Catalytic Converter
Turbo-boost pressure operation High Pressure Gauge
Adaptability for all Makes, Models and Types
FEATURES
FEATURES Conventional Diesel Systems
Compact, Portable and Robust tool for use in the workshop G-Di Gasoline Fuel Systems
High flow capability for Racing and Performance applica- Up to 250Bar
tions[FST-HF] Compact & Portable Dynamic
Easy readable analog gauges: Fuel Pressure, Manifold Vacuum, & Static tests Adaptable to all DI
Exhaust Back-Pressure & G-Di Systems*
Durable and clear analog flow tube Spill-free quick connectors
Easy hook for mounting on engine hood
53 DIESEL & GASOLINE
INJECTION SOLUTIONS CRDi CRp EUi EUp HEUi GDi
BRSEV
eBoostEV
56 ELECTRIC VEHICLES
BRSEV
The BRSEV, is able to thoroughly test the complete
HV circuit of a EV / HEV battery for safety and
diagnostic purposes, charge and discharge single
cell modules and finally check their air tightness.
1 High Voltage
Potential & Diagnosis
Functions
All-Pole Voltage Test (lack of voltage)
Insulation Resistance Test (Insulation-R
as a function of V and A)
SAE J1766 Insulation Resistance Test
(under load with parallel resistance)
Full measurement (Voltage, HV
insulation R and SAE J1766 tests done
semi-automatically)
Equipotential bonding check
Resistance measurement (Ohm)
Diode test
Capacity measurement
Features
Editable Test Voltage: 250-1000 V @ 1 mA
Insulation monitor check
Generation of high voltage only at press
of a button
Automatic discharge of transient current
and voltage after the high-voltage insulation
resistance test
High-voltage safety circuit (automatic switch-off)
Single Phase Power supply 100-250VAc @ 50/60Hz
Interface: USB 2.0 or later (galvanic insulated)
Safety-Ware Function indicators (LED)
cloves, goggles, boots, clothes
Printing Results Protocol
EV Tools required Database (Continuously Updated)
battery lift, HV-Safe handtools, etc.
BK Dynamic Electronic Mass Measurement - VT Analog Volumetric Measurement - DFAP Electronic Static Mass Measurement
57 ELECTRIC VEHICLES
Expected
Production 2019
2 Battery Repair
& Module Balancing
To guarantee an overall equal load of all
cell modules on a HV-battery, the new cell
module has to be charged / discharged
to meet this load of the whole battery.
The balanced cell module replaces the
defect cell module of the battery.
3 Battery
Leakage Test
Finaly the battery tightness is very
important to assure optimum operation
of the battery out in the field. Dust and
other particles can be very dangerous for
the health of the battery of an EV/HEV.
Functions
Module Charging / Discharging
Safety test of the module and battery assembly
Self-test of system for accurate measurements
and charging NOTE: The BRSEV, is designed to be
used in advanced workshops and
Digital Leakage Testing -50... +50mbar dealerships which have been trained
Digital Cooling System Testing for large volume to work safely with HV battery repairs.
battery housings To use this device, you must have
Reporting a special qualification and training
58 ELECTRIC VEHICLES
3-phase charging
enables a charging power
of up to 22 kW.
59 ELECTRIC VEHICLES
eBoostEV
charge fast anywhere
eBoostEV – Adapter-Set
With eBoostEV plug adapters, any power
socket gets e-car safe and a stationary
wallbox becomes unnecessary!
Headquarters
A.I.S. GmbH
75438 Knittlingen, Germany
email [email protected]
tel +30 210 9856110
fax +30 210 9928655
carbonzapp.com