Range of products and services

Intelligent boiler technologies and services

to get the best out of your fuels.

For many years, the name Standardkessel Baumgarte stands for intelligent boiler
technologies and services. What characterises us, is a matchless broad know-how in the
various types of thermal waste recovery processes. A knowledge that becomes more and
more popular in times of high energy costs and running short resources. So, it is not a
surprise that new solutions to recover energy are required and more and more clients
decide in favour of Standardkessel Baumgarte.

Under the umbrella of Standardkessel Power Systems Holding GmbH, the Standardkessel
company holds a market-leading position, in particular, in the prospective segment of
biomass power plants whereas the Baumgarte company is the first address for waste
and refuse derived fuels.

We are happy to place our dual competence at your disposal. Get in touch with us.
 Corporate profile

02/03

Standardkessel Baumgarte Group Content

NEW Standardkessel GmbH 04 Energy from waste

PLANTS
14 Energy from biomass
Baumgarte Boiler Systems GmbH
20 Energy from waste heat

SERVICE Standardkessel Baumgarte Service GmbH 26 Energy from primary fuels

32 Plant-services from A to Z
EPCo Service
34 Innovative technologies

emc Germany GmbH 38 Customer references

emc Kazachstan
Whether for environmental or economic reasons, careful hand-
ling of resources such as household waste and household-
type industrial waste and residues from industrial production
processes is nowadays one the most demanding challenges. It
is undeniable that a lot can still be gained where these resources
are concerned. This has already been proved by the sophisti-
cated state-of-the-art Baumgarte boiler and firing plants for
many years. From that time onwards, the resulting economy
 Waste

PUTTING RESIDUES TO WORK: 04/05

ENERGY FROM
WASTE

of primary energy sources contributes to the reduction of CO2 emission. If applied

efficiently, these sources help to convert the heat generated during thermal disposal
processes into useful energy, i.e. in the form of steam or hot-water that can be used
for power generation or as process and restricted heat respectively. A new development
is the treatment of waste in specially designed treatment plants. Apart from reclaimed
materials (e.g. metals), refuse-derived fuels are also discharged along with the waste
steam which Baumgarte uses to generate decentralised power, steam and heat in the
best possible way.
SOURCES OF ENERGY
HOUSEHOLD AND HOUSEHOLD-TYPE INDUSTRIAL WASTE

The thorough disposal of household waste and household-

type industrial waste is still a current issue. The shortage in
global energy recources and the increasing concern about our
environment requires that we direct our attention to this task
by means of the most innovative plant technology.

Fuel: Household and household-type industrial waste

Performance Steam parameter up to 140 t/h - 500°C - 100 bar

Range:
Boiler technology: s3TEAMGENERATOROPERATINGINNATURALCIRCULATIONWITHTWOORTHREEVERTICALLYARRANGEDRADIATIONPASSES
and a downstream convective pass.
s4HElRSTSECONDORTHIRDBOILERPASSAREINEMPTYPASSCONSTRUCTIONANDFORMTHECOMBUSTIONAND
radiation area. The vertical or horizontal convective boiler pass is equipped with the superheater,
evaporator and economiser convective heating surfaces.
s!LLCONVECTIVEHEATINGSURFACESCANBECLEANEDWHILERUNNINGUSINGRAPPINGDEVICESORSOOTBLOWERS
s$EPENDINGONTHEPROlLEFORREQUIREMENTBOILERCONSTRUCTIONSWITHTHEINSTALLATIONOFORPASSES
can be applied.
s4HESUPERHEATEDSTEAMTEMPERATURECONTROLISCARRIEDOUTBYMEANSOFANINJECTIONCOOLERBETWEENTHE
superheater heating surfaces.
Combustion s!IRORWATER COOLEDPUSHER TYPEGRATEWITHRAMFEEDER
system: s4HEPRIMARYAIRISBLOWNINBELOWTHEGRATE4HEINDIVIDUALZONESCANBECONTROLLEDSEPARATELY
s4HESECONDARYAIRISINJECTEDVIANOZZLETRAYSARRANGEDINTHElRSTANDREARWALLOFTHEFURNACEAREA
Flue gas treatment: s$EPENDINGONTHEREQUIREMENTSTHEFOLLOWINGISINSTALLEDEGELECTROSTATICPRECIPITATORORCYCLONE
plant with downstream fabric filter. According to emission regulations, the flue gas is conditioned by
means of absorbers.
s!LTERNATIVELYAWETmUE GASWASHINGCANBEINSTALLED

Example of a plant fired using household and

household-type industrial waste
 Waste

06/07

Sample Reference
Bremen, Germany

The Task The Solution

A new plant with an essentially higher capacity was to install The task was fulfilled by the design of a saturated-steam ge-
at the location of boiler 1 in the waste-to-energy plant Bremen nerator in vertical construction suspended above the new
OPERATED BY THE !BFALLBEHANDLUNG .ORD 'MB( $UE TO THE pusher-type grate. This system in its three-pass construction
existing building structures a plant had to be designed which was arranged with the heating surfaces in the last boiler pass.
was able to fulfill the tasks in consideration of the procedural The cleaning of the heating surfaces is effected by means of
master conditions without the requirement of substantial sootblowers.
modifications. The consortium Baumgarte Boiler Systems
GmbH with its associated company LLS Standardkessel GmbH
obtained the contract for the delivery of the steam generator
including the combustion system, the steel structure and all
required auxiliary plants with accessories.

Technical Project Information Scope of Supply

Number of Lines: 1 s3ATURATED 3TEAM'ENERATORWITH&ITTINGS
Fuel: Household and Industrial Waste s(EATING3URFACE#LEANINGPLANTAS3OOTBLOWER
Heating Value s3.#2
(min./max./nom.): 8.0 / 15.0 / 8.0 MJ/kg s2EFRACTORY,INING
Fuel Throughput each s4HERMAL)NSULATION
MINMAXNOM   TH s"OILER3UPPORTING3TRUCTUREWITH3TAIRSAND0LATFORMS
2ATED4HERMAL)NPUT  -7
Steam Capacity: 97.0 t/h Services
Steam Pressure: 21.4 bar g s%NGINEERINGINCL!PPROVALAND/FlCIAL%NGINEERING
Saturated Steam Pressure: 21.4 bar g s%RECTIONAND#OMMISSIONING
Saturated Steam Temperature: 217 °C s4RIAL2UN
&EED7ATER4EMPERATURE   #
Flue Gas Flow: 117,990 m³ i. N./h
%XHAUST 'AS4EMPERATURE   #
Operating Approval: 17. BImSchV
Year of Commissioning 2005
SOURCES OF ENERGY
REFUSE-DERIVED FUELS

The mainstay of the closed-loop material economy is the

recovery of refuse-derived fuels from waste. This fuel can be
used in power plants generating municipal energy as well
as in industrial power plants for covering process-energy
requirements. Here, Baumgarte Boiler Systems offers future-
oriented technologies for firing and boiler plants.

Fuel: Refuse-derived fuels

Performance Steam parameters up to 140 t/h - 500°C - 100 bar

Range:
Boiler technology: s3TEAMGENERATOROPERATINGINNATURALCIRCULATIONWITHTWOORTHREEVERTICALLYARRANGEDRADIATIONPASSES
and a downstream convective pass.
s4HElRSTSECONDORTHIRDBOILERPASSAREINEMPTYPASSCONSTRUCTIONANDFORMTHECOMBUSTIONAND
radiation area. The vertical or horizontal convective boiler pass is equipped with the superheater,
evaporator and economiser convective heating surfaces.
s!LLCONVECTIVEHEATINGSURFACESCANBECLEANEDWHILERUNNINGUSINGRAPPINGDEVICESORSOOTBLOWERS
s$EPENDINGONTHEPROlLEFORREQUIREMENTBOILERCONSTRUCTIONSWITHTHEINSTALLATIONOFORPASSES
can be applied.
s4HESUPERHEATEDSTEAMTEMPERATURECONTROLISCARRIEDOUTBYMEANSOFANINJECTIONCOOLERBETWEENTHE
superheater heating surfaces.
Combustion s!IRANDORWATER COOLEDPUSHER TYPEGRATElRINGWITHRAMFEEDER
system: s4HEPRIMARYAIRISFEDUNDERNEATHTHEGRATE DIVIDEDINTOSEVERALSEPARATELYCONTROLLABLEZONES
s4HESECONDARYAIRISINJECTEDVIANOZZLETRAYSARRANGEDINTHEFRONTANDREARWALLOFTHEFURNACEAREA
Flue gas treatment: s$EPENDINGONTHEREQUIREMENTSTHEFOLLOWINGISINSTALLEDEGELECTROSTATICPRECIPITATORORCYCLONE
plant with downstream fabric filter. According to emission regulations, the flue gas is conditioned by
means of absorbers.
s!LTERNATIVELYAWETmUE GASWASHINGCANBEINSTALLED

Example of a plant fired using refuse-derived fuels

 Waste

08/09

Sample Reference
Stavenhagen, Germany

The Task The Solution

In order to supply the production facilities of a large food /N THE BASIS OF COMPARABLE REALISED 2$& PLANTS "AUMGARTE
supplier economically with energy, a combustion line to- Boiler Systems GmbH developed a concept which conforms
gether with all auxiliary equipment was to be designed in to the prevailing conditions and meets the requirements for a
consideration of the prevailing geographic conditions. Meeting high availability period. After a long planning phase as from
the requirements for high availability, the plant concept was February 2004 Nehlsen AG and Baumgarte Boiler Systems
developed on the basis of comparable realised plants. Besides GmbH finally signed the contract in February 2005. The very
the steam generator and combustion system the order placed challenging time schedule was kept so that the commissioning,
by Nehlsen AG, acting as waste-management Company, inves- the performance record and plant takeover took place in
tor and plant operator, comprised further plant components consideration of the agreed conditions in the second quarter
and services. of the year 2007.

Technical Project Information Scope of Supply

Number of Lines 1 Complete combustion line from fuel-feed hopper up
&UEL 2EFUSE$ERIVED&UEL2$& to stack outlet:
Heating Value s#OMBUSTION'RATE3YSTEMWATER COOLED 3.#2
(min./max./nom.): 11 / 14 / 11 MJ/kg s)GNITIONAND!UXILIARY"URNERS
Fuel-Throughput s&UEL/IL3TORAGE4ANKAND&UEL/IL3UPPLY
(min./max./nom.): 6.6 / 12.46 / 12.2 t/h s3LAG 2EMOVAL3YSTEMS
Heat Input: 47.5 MW s-AIN 3TEAM'ENERATORINCL&ITTINGSAND(EATING 3URFACE
Steam Capacity: 54.8 t/h Cleaning System
Steam Pressure: 42.0 bar g s&LUE 'AS#LEANING0LANTWITH%XHAUST 'AS0LANT
Steam Temperature: 400 °C s!SHAN2ESIDUE3YSTEMS
Feedwater Temperature: 125 °C s%LECTRO)NSTRUMENTATIONAND#ONTROL%NGINEERING
Flue-Gas Flow: 95,000 m³ i. N./h Process Control Technology
Exhaust-Gas Temperature: 170 °C s3TEEL3TRUCTUREWITH3TAIRSAND0LATFORMS
Operating Approval: 17. BImSchV s"OILER(OUSEAND0ART"UILDING3ERVICE
Year of Commissioning: 2007
Services
s%NGINEERINGINCL!PPROVALAND/FlCIAL%NGINEERING
s%RECTIONAND#OMMISSIONING
s4RIAL2UN
SOURCES OF ENERGY
SOLID INDUSTRIAL RESIDUES

The production residues as alternative energy carrier will

be more interesting at the globally increasing production of
utility goods. We supply the equivalent plants to enable the
meaningful and environment-friendly use of industrial residues
in future: for the efficient power generation.

Fuel: Production residues, industrial residues, used tyres

Performance Steam parameters up to 100 t/h - 500°C - 100 bar

Range:
Boiler technology: s3TEAMGENERATORINBOILERSYSTEMSWITHNATURALCIRCULATIONWITHSEVERALVERTICALLYARRANGEDBOILERPASSES
s4HElRSTBOILERPASSISFORMEDASOPENPASSANDISDIVIDEDINTOFURNACEANDRADIATIONCHAMBER3UPER-
heater, evaporator and economiser convection heating surfaces are installed in all further boiler passes.
s!LLCONVECTIONHEATINGSURFACESCANBECLEANEDDURINGOPERATIONWITHSOOTBLOWERS
s4HESUPERHEATEDSTEAMTEMPERATURECONTROLISCARRIEDOUTBYMEANSOFANINJECTIONCOOLERBETWEENTHE
superheater heating surfaces.
Combustion s!IRANDWATERCOOLEDMOVING GRATESTOKERlRINGWITHPUSHERFEEDING
system: s4HEPRIMARYAIRISFEDUNDERNEATHTHEGRATE DIVIDEDINTOSEVERALSEPARATELYCONTROLLABLEZONES
s4HESECONDARYAIRINJECTIONISCARRIEDOUTVIANOZZLEROWSINTHEFRONTANDREARWALLOFTHEFURNACE
Flue gas treatment: $EPENDINGONTHEREQUIREMENTTHEFOLLOWINGDEVICESWILLBEINSTALLED
electrostatic precipitator or cyclone plant with downstream fabric filter. In dependency of the
antipollution regulations a flue gas conditioning with adsorbents.

Example of a plant fired using solid industrial materials

 Waste

10/11

Sample Reference
Polgar, Hungary

The Task
In Hungary, the company TechCon disposes of used tyres and a turnkey basis. The order for the thermal part, consisting
production residues from the production of tyres. The accumu- essentially of the fuel conveying system, the steam genera-
lating substances to be disposed of, such as passenger car tyres, tor with grate stoker and flue-gas cleaning was secured by
truck tyres and the tyres of heavy agricultural machines are to Standardkessel. The tyre handling equipment separates and
be disposed of by thermal means and the inherent energy is transports the whole tyres from the storage area to the feed
to be converted into electricity. The residual substances accu- device for the firing system. The heart of the plant is made
mulating as a result of incineration as well as flue-gas cleaning up of the underfeed stoker and the vertically arranged natural
are either to be treated to obtain valuable substances or to be circulation boiler which generates the superheated steam for
sent to landfills. feeding into the connected steam turbine. The flue gases
produced are freed of all pollutants in a flue-gas cleaning plant
The Solution based on the dry sorption process and are discharged into the
TechCon placed an order with Hungarian company Csöszer atmosphere via a stack after cleaning.
as the general contractor for the supply of a power plant on

Technical Project Information Scope of Supply

Number of Lines 1 s4YREHANDLINGSYSTEM
Fuel: Used Tyres s&IRINGSYSTEM
Low Heating Value s3TEAMGENERATOR
MINMAXNOM   -*KG s&LUE GASCLEANINGSYSTEM
Fuel Throughput per Line s!NCILLARYPLANTS
MINMAXNOM   THPER,INE s3TRUCTURALSTEELWORKSTAIRSANDPLATFORMS
2ATED4HERMAL/UTPUT  -7
Electrical Power Output: 5.6 MW Services
Steam Capacity: 27.4 t/h s%NGINEERINGINCL,ICENSING%NGINEERINGAND
3TEAM4EMPERATURE   # Engineering for official Permits
Steam Pressure: 81 bar g s!SSEMBLYAND#OMMISSIONING
&EED7ATER4EMPERATURE   # s4RIAL 2UN
Rated Flue Gas Volume (nom.): 55,000 m³ i. N./h
Flue Gas Temperature: 220 °C
Electrical Power Output: 14 MWel
Operating Approval: 17. BlmSchV
Year of Commissioning: 2009
SOURCES OF ENERGY
GASEOUS OR LIQUID FUELS

One of the more pleasant side effects of the increases in the

production of consumer goods around the world is that the
industrial waste this produces can be used as an alternative
fuel for power generation. It’s environmentally-friendly and
efficient, as the numerous plants set up by Standardkessel
prove.

Fuel: Gaseous or liquid residues

Performance Steam parameters up to 100 t/h - 500°C - 100 bar

Range:
Boiler technology: s3TEAMGENERATORINBOILERSYSTEMSWITHNATURALCIRCULATIONWITHSEVERALVERTICALLYARRANGEDBOILERPASSES
s4HElRSTBOILERPASSISFORMEDASOPENPASSANDISDIVIDEDINTOFURNACEANDRADIATIONCHAMBER3UPER
heater, evaporator and economiser convection heating surfaces are installed in all further boiler passes.
s!LLCONVECTIONHEATINGSURFACESCANBECLEANEDDURINGOPERATIONWITHSOOTBLOWERS
s4HESUPERHEATEDSTEAMTEMPERATURECONTROLISCARRIEDOUTBYMEANSOFANINJECTIONCOOLERBETWEENTHE
superheater heating surfaces.
Combustion Low NOx industrial / powerstation firing systems. The choice and installation of the burners is carried out
system: depending on the required capacity respectively on the fuel characteristics. The burners are installed in
the surrounding walls of the combustion chamber.
Flue gas treatment: $EPENDINGONTHEREQUIREMENTTHEFOLLOWINGDEVICESWILLBEINSTALLED
electrostatic precipitator or cyclone plant with downstream fabric filter. In dependency of the
antipollution regulations a flue gas conditioning with adsorbents.

Example of a plant fired using liquid and gaseous industrial materials

 Waste

12/13

Sample Reference
Sisseln, Switzerland

The Task
)N3WITZERLANDTHECOMPANY$3-DISPOSESPRODUCTIONRESIDUES The produced flue gases first flow through a filter unit and then
from vitamin production. through a flue-gas cleaning system working according to the
The accumulating chemical liquids shall be disposed by thermal wet sorption process. In that process the flue gases are freed
means and the energy contained therein shall be efficiently of all noxious substances and discharged into the atmosphere
converted into process steam. via a stack.
Parts of the flue gas cleaning plant were already excisting
The Solution before the order was placed and were revamped and/or
$3-PLACEDANORDERWITH3TANDARDKESSELTOSUPPLYTHEWASTE optimised within the scope of the construction of the new
incineration plant. plant by Standardkessel.
The firing system for various fuels and the vertically arranged
natural circulation boiler generating superheated steam as
process steam, are building the core of the plant.

Technical Project Information Scope of Supply

Number of Lines 1 s3TEAM'ENERATOR
Fuel: Liquid Production Residues, s&IRING3YSTEMFOR7ASTE'ASANDDIFFERENTLIQUID&UELS
Waste Gas, Natural Gas s&UEL3UPPLYING3YSTEMS
Low Heating Value (min./max.): 24.0 / 42.0 MJ/kg s3.#2 3YSTEM
Fuel Throughput (liquid): 1.5 t/h s!IRAND&LUE'AS$UCTS
Rated Thermal Input: 17 MW s#OMPLETE0IPING
Steam Capacity: 20 t/h s%LECTRICAL%QUIPMENT-EASURINGAND#ONTROL3YSTEM
3TEAM4EMPERATURE   # s3TEEL#ONSTRUCTIONFOR"OILER(OUSEINCLUDING&RONT
3TEAM0RESSURE  BARG
Feed Water Temperature: 105 °C Services
Waste Gas Temperature: 100 °C s%NGINEERING
Operating Approval: 17. BlmSchV/SVTI s%RECTION
9EAROF#OMMISSIONING  s#OMMISSIONING
High costs for primary energy sources such as oil and natural
gas and, most notably, environmental concerns, have created
a real boom in the environmentally-friendly generation of
energy from biomass. The plants constructed by Standardkessel
have been validating for many years that renewable energy
technologies are also cost-efficient. Additional investment
incentives come from programs promoting the use of renewable
 Biomass

A MATURE TECHNOLOGY: 14/15

ENERGY FROM
BIOMASS

sources of energy which have been launched in most European countries in response to
climate change and the depletion of fossil fuels.
The list of useable biofuels is long, spanning from wood and bark up to rice husks and
olive pulp. Efficient conversion of these fuels is a result of longstanding process expertise,
a command of fuel chemistry and tried and tested boiler systems.
It’s no wonder that Standardkessel is the European leader in the development and
construction of biomass plants.
SOURCES OF ENERGY
WOOD

Wood has always been used for the generation of heat and
energy. However, since the Renewable Energy Act (REA) fuel
has become increasingly significant as an environmentally
friendly energy source. And it’s happening against a similar
BACKGROUNDTHROUGHOUTTHEWORLDNOTJUSTIN%UROPE

Fuel: Matured wood, waste wood, fresh wood, forest waste, tree prunings, peat, bark

Performance Steam parameters up to 120 t/h - 500°C - 100 bar

Range:
Boiler technology: s3TEAMGENERATORINBOILERSYSTEMSWITHNATURALCIRCULATIONWITHSEVERALVERTICALLYARRANGEDBOILERPASSES
s4HElRSTANDTHESECONDBOILERmUESAREDESIGNEDASRADIATIONPASSESBUILDINGTHECOMBUSTION
chamber and the radiation surfaces of the evaporator system. The following passes are equipped with
superheater, evaporator and economiser bundles.
s!LLCONVECTIVEHEATINGSURFACESCANBECLEANEDBYSOOTBLOWERSDURINGOPERATION
s4HESUPERHEATEDSTEAMTEMPERATURECONTROLISCARRIEDOUTBYMEANSOFANINJECTIONCOOLERBETWEENTHE
superheater heating surfaces.
Combustion s0USHERTYPEGRATESYSTEM
system: s4HEPRIMARYAIRISINTRODUCEDUNDERTHEGRATESYSTEM4HEDIFFERENTAIRZONESCANBECONTROLLED
independently from each other.
s4HENOZZLESFORTHESECONDARYAIRINJECTIONARELOCATEDATTHEFRONTANDREARBOILERWALLSABOVETHECOM-
bustion chamber.
s5SEOFRECIRCULATIONGAS
s)NJECTIONOFSWARF
Flue gas treatment: According to the requirements, e.g. following equipments are foreseen: cyclone system, bag house filter
respectivly electrostatic precipitators.
Following the emission requirements a flue gas conditioning system can also be foreseen in dry, semi-dry
or wet washing processes.
Use of SNCR / SCR technology

Example of a wood-fired plant

 Biomass

16/17

Sample Reference
Eberswalde, Germany

The Task
At the Eberswalde location a new biomass-fired power plant by means of trucks. From the receiving station the fuel is taken
(BMPP) was to be constructed in the harbour area. The task to a roofed-over outdoor storage area where it is put into
of the BMPP is to supply the surrounding households with intermediate storage. From the open air storage area, the fuel
electricity. Moreover, the co generation of process steam for is conveyed by means of moving floors and conveyor belts to
supplying the surrounding business enterprises/production the boiler area.
plants is planned. As the fuel for the BMPP, only fresh wood The thermal part consists of grate stoker, steam generator and
in accordance with the Biomass Ordinance is to be used. The flue-gas cleaning system. The firing of the fuel is carried out via
order for implementation was placed with Standardkessel in a three-compartment underfeed stoker. The steam generator
July 2005. is designed as a water-tube boiler in the vertical type of cons-
truction with natural circulation. In order to achieve optimum
The Solution efficiency, there is an integral reheat stage. Flue-gas cleaning
In order to find a solution in keeping with the terms of is carried out in a dry process by means of fabric filters. The
reference, the plant was equipped with the following process electric energy gene-rated in the turbine/generator is fed into
equipment units. The delivery of the fuel is to be carried out the public grid.

Technical Project Information Scope of Supply

Number of Lines 1 Turn-key Biomass Power Station
Fuel: Wood s&UELFEEDSYSTEM
Low Heating Value s&IRINGSYSTEMBOILERmUE GASCLEANINGSYSTEM
(min./max./nom.): 8.5 / 12.0 / 10.4 MJ/kg s7ATERSTEAMCIRCUITWITHREHEAT
Fuel Throughput s3TEAMTURBINEGENERATORCOOLINGTOWERCOOLINGCIRCUITS
(min./max./nom.): 11.0 / 24.0 / 22.0 t/h s#HEMICALWATERTREATMENT
Rated Thermal Input: 68 MW s%LECTRICALINSTRUMENTATIONANDCONTROLSYSTEM
Electrical Power Output: 20 MW s!UXILIARYPLANTUNITS
Steam Capacity: 68 t/h
Steam Temperature: 482 °C Services
Steam Pressure: 81 / 21 bar g s%NGINEERINGINCL,ICENSING%NGINEERINGAND
Feed Water Temperature: 105 °C Engineering for official Permits
2ATED&LUE'AS6OLUME  M¨I.H s!SSEMBLYAND#OMMISSIONING
FG-Temperature: 160 / 200 °C s4RIAL 2UN
/PERATING!PPROVAL "LM3CH6
Year of Commissioning: 2006
SOURCES OF ENERGY
OTHER BIOGENEOUS FUELS

Beside wood all other biogenous sources are demanded, if it

deals with environmental, CO2-neutral power generation. We
offer a wide range of applications in this area.

Fuel: Olive waste, rice husks, other biogenous residues

Performance Steam parameters up to 140 t/h - 500°C - 100 bar

Range:
Boiler Technology: s3TEAMGENERATORINBOILERSYSTEMSWITHNATURALCIRCULATIONWITHSEVERALVERTICALLYARRANGEDBOILERPASSES
s4HElRSTBOILERPASSISFORMEDASOPENPASSANDISDIVIDEDINTOFURNACEANDRADIATIONCHAMBER3UPER-
heater, evaporator and economiser convection heating surfaces are installed in all further boiler passes.
s!LLCONVECTIONHEATINGSURFACESCANBECLEANEDDURINGOPERATIONWITHSOOTBLOWERS
s4HESUPERHEATEDSTEAMTEMPERATURECONTROLISCARRIEDOUTBYMEANSOFANINJECTIONCOOLERBETWEENTHE
superheater heating surfaces.
Combustion s4RAVELLINGGRATElRINGWITHCHARGINGMACHINE
system: s4HEPRIMARYAIRISFEDUNDERNEATHTHEGRATE DIVIDEDINTOSEVERALSEPARATELYCONTROLLABLEZONES
s4HESECONDARYAIRINJECTIONISCARRIEDOUTVIANOZZLEROWSINTHEFRONTANDREARWALLOFTHEFURNACE
Flue gas treatment: $EPENDINGONTHEREQUIREMENTTHEFOLLOWINGDEVICESWILLBEINSTALLED
ELECTROSTATICPRECIPITATORORCYCLONEPLANTWITHDOWNSTREAMFABRIClLTER$EPENDENTONTHEANTIPOLLUTION
regulations a flue gas conditioning with absorbents.

Example of a plant fired using the residue left after pressing olives
 Biomass

18/19

Sample Reference
Baena, Spain

The Task
%,/LEICOLA%L4EJARIN"AENA!NDALUCIAISONEOFTHELARGEST during the extraction of olive oil in a centrifugation process
olive oil producers in Spain. Until now, olive waste generated nASFUEL)N$ECEMBERTHECONTRACTFORDEVELOPMENTAND
during the production process was disposed of on large waste turn-key construction was concluded between Agroenergetica
disposal sites. de Baena S.L. and Standardkessel.
However, since Spanish legislation encourages the utilization of The start-up, successful performance test run and approval
regenerative energies, using olive waste for generating electri- took place in February, 2002 – faultlessy and in compliance
city in a biomass power plant was found to be advantageous. with all contractually agreed-upon guarantees. Spanish and
European legal requirements were not only fulfilled, but
The Solution in terms of emissions, even surpassed in many cases. The
Standardkessel has developed the first European biomass maximum electrical output is 25 MW.
POWERPLANTCAPABLEOFUSINGhALPERUJOv OLIVEWASTEGENERATED

Technical Project Information Scope of Supply

Number of Lines 1 Turn-key Biomass Power Plant, specifically:
Fuel: Olive waste s&UEL3TORAGEAND3UPPLYINCLUDING$IESEL/IL3TOCKAS
Low Heating Value Ignition and Auxiliary Fuel
(min./max./nom.): 9.2 / 15.1 / 10.1 MJ/kg s3TEAM"OILERWITH'RATE&IRING
Fuel Throughput s&LUE'AS0URIlCATION
MINMAXNOM   TH s3TEAM4URBINE
Rated Thermal Input: 105 MW s7ATER4REATMENT7ASTE7ATER4REATMENT
Electrical Power Output: 25 MW s#OOLINGAND#ONDENSATION3YSTEM
Steam Capacity: 110 t/h s2EQUIRED3YSTEMSSUCHAS7ATER3TEAM#YCLE0RESSURIZED
Steam Temperature: 455 °C Air System, Fire-Fighting System, including the necessary
3TEAM0RESSURE  BARG Tubing and Fittings
Feed Water Temperature: 105 °C s3YSTEM RELATED%LECTRICALAND,IGHTING%QUIPMENT
Rated Flue Gas Volume: 161,890 m³ i. N./h
FG-Temperature: 160 °C Services
Operating Approval: EU Requirements s%NGINEERINGINCL0ERMITAND!UTHORITY%NGINEERING
Year of Commissioning: 2002 s%RECTION
s#OMMISSIONING
In many industrial production processes, the energy-con-
sumption ratio is continuously rising. No surprise then, that
„efficiency boosting“ is increasingly becoming the focus of
production process design. Mounting energy costs worldwide
only add to that.
 Waste heat

A HOT TOPIC: 20/21

HEAT RECOVERY

The waste heat technologies developed by Standardkessel and Baumgarte have a highly
positive effect on the energy balance - and on environmental protection as well, since
the heat generated during the production process is further utilised: for example in
conventional heat recovery boilers or heat recovery boilers behind gas turbines that are
equipped with auxiliary firing, fresh air mode and flying takeover and therefore respond
flexibly to a wide range of operating conditions.
SOURCES OF ENERGY
GT PROCESS

The heat recovery boiler downstream of gas turbines forms

an important process package for the efficient utilisation of
energy of the gas and steam turbine process. The boiler uses
the turbine gases for steam generation and to increase the
total efficiency of the plant therefore, the boiler will mostly be
equipped with auxiliary firing.

Heat source: Gas turbine exhaust gas

Performance Steam parameters up to 560 t/h - 560°C - 160 bar

Range:
Auxiliary fuels: Coke-oven gas, blast-furnace gas, natural gas, light oil, production exhaust gases

Boiler technology: s3TEAMGENERATORSWITHNATURALCIRCULATIONINHORIZONTALORVERTICALONEORMULTI PASSCONSTRUCTIONWITH

different pressure stages.
s%ITHERDESIGNEDASHEATRECOVERYBOILEROREQUIPPEDWITHAUXILIARYlRINGALSOSUITEDFORFRESHAIR
operation and „flying takeover“ between fresh air operation mode and gas turbine operation mode.
s4HESUPERHEATSTEAMTEMPERATURECONTROLISCARRIEDOUTBYMEANSOFANINJECTIONCOOLERBETWEENTHE
superheater heating surfaces.
Combustion Industrial combustion systems as duct burners in the gas turbine exhaust duct or as in-duct burner in the
system: combustion chamber of the boiler plant respectively. As gas turbine burner installed in the floor or in the
surrounding walls of the water cooled combustion chamber of the boiler plant.

Example of a plant fired using the heat recovered from gas turbines
 Waste heat

22/23

Sample Reference
Münster, Germany

The Task The Solution

Stadtwerke Münster GmbH, a municipal utility company, Two Type RB 211 T gas turbines from Rolls Royce with a nominal
operates the Hafen cogeneration plant in Münster, Germany. OUTPUT OF  -7 EACH WERE CHOSEN FOR THE NEW FACILITY
It wanted to replace the original hard-coal-fired power station The waste heat from each gas turbine is used by a separate
with a new gas-and-steam facility integrated into the existing downstream boiler to produce high-pressure steam and hot
cogeneration plant to modernize and enlarge it in compliance water for district heating.
with German legislation. Auxiliary firing of natural gas and extra-light fuel oil is used to
The new system should consist of two separate gas turbines increase the steam output in the combined GT operation and
with downstream heat recovery boilers, from which fresh steam to ensure a supply of electric power and district heat by fresh-
would be led to a back-pressure steam turbine to produce both air firing during GT trip.
electric power and hot water for district heating. In order to It is possible to switch between combined GT and fresh-air
increase the share of self-produced electric power and achieve OPERATION BY hmYING TAKE OVERv IE WITHOUT INTERRUPTING
full-fledged cogeneration capabilities, the Hafen plant was steam production.
modernized in 2004/2005 in cooperation with the Hamburg-
based engineering firm of Electrowatt-Ekono GmbH.

Technical Project Information Scope of Supply

Number of Lines 1 s(EAT2ECOVERY3TEAM'ENERATORWITH
Energy Source: GT Flue Gas $ISTRICT(EATING3YSTEM
Fuel for Auxiliary Firing: Natural Gas, s3TEEL#ONSTRUCTION3TAIRSAND0LATFORMS
extra-light Fuel Oil s&IRING3YSTEM
%LECTRICAL0OWER/UTPUT'4  -7 s'4"YPASS3YSTEM
%LECTRICAL0OWER/UTPUT34  -7 s3TACK
Steam Capacity: 2 x 81.5 t/h
Steam Temperature: 525 °C Services
Steam Pressure: 41-81 bar g s%NGINEERING
Feed Water Temperature: 105 °C s!SSEMBLY
Nominal Waste Gas Flow: 95.7 kg/s s#OMMISSIONING
GT-Waste Gas Temperature: 504 °C
-AX(EAT/UTPUTWITH!UXILIARY&IRING  -7
Max. Heat Output in Fresh-Air Operation: 75 MW
Boiler Waste Gas Temperature: 80 °C
Year of Commissioning: 2005
SOURCES OF ENERGY
WASTE HEAT FROM INDUSTRIAL PROCESSES

Waste air and gases incurring from industrial processes are

possible high-energy heat sources. This heat should be used.
For example as heat recovery boiler plants being subsequently
arranged according to the processes and converting the waste
air and waste gases included in the energy in the hot water,
process steam or power to proper supply.

Heat source: Waste heat and gases from industrial processes

Performance Steam parameters up to 150 t/h - 500°C - 100 bar

Range:
Auxiliary fuels: Coke-oven gas, blast-furnace gas, natural gas, fuel oil, production gases

Boiler technology: s3TEAMGENERATORSWITHNATURALCIRCULATIONINHORIZONTALORVERTICALONEORMULTI PASSCONSTRUCTIONWITH

different pressure stages.
s%ITHERDESIGNEDASHEATRECOVERYBOILEROREQUIPPEDWITHAUXILIARYlRINGALSOSUITEDFORFRESHAIR
operation and „flying takeover“ between fresh air operation and gas turbine operation mode.
s4HESUPERHEATEDSTEAMTEMPERATURECONTROLISCARRIEDOUTBYMEANSOFANINJECTIONCOOLERBETWEENTHE
superheater heating surfaces.
Combustion Industrial combustion systems as duct burners in the gas turbine exhaust duct or as in-duct burner in the
system: combustion chamber of the boiler plant respectively. As gas turbine burner installed in the floor or in the
surrounding walls of the water cooled combustion chamber of the boiler plant.

Example of a plant fired using the heat recovered from

industrial processes
 Waste heat

24/25

Sample Reference
Grovehurst, Great Britain

The Task The Solution

So as to reduce environmental impact caused by land-filling The experience gained from supplied and operative waste-
and land-spreading of the produced waste-paper sludges from heat recovery systems in comparable applications was the
the paper making process at Kemsley and Sittingbourne site, a basis of the boiler to be engineered. When the flue gases leave
new combustion plant was planned to be built. the combustion chamber, they are directly conveyed to the
The energy company E.ON UK commissioned the companies main-steam generator in vertical design with the installation
Lurgi Envirotherm GmbH and Lurgi UK with the installation of evaporator walls, superheater and evaporator heating
of a fluidised bed combustion plant containing a waste-heat surfaces. The economiser heating surfaces are located in the
steam generator situated next to the existing power plant second flue-gas pass made form sheet-metal casing. So as
AT +EMSLEY 0APER -ILL $URING THE EARLY CONCEPTUAL DESIGN to provide cleaning of the heating surfaces, both passes are
phase, Baumgarte Boiler Systems was already involved in equipped with a steel shot cleaning system and also offers the
the preparation of a concept tailored to build a waste-heat option to retrofit a soot-blower system.
recovery system.

Technical Project Information Scope of Supply

Number of Lines 1 s-AIN 3TEAM'ENERATORWITH3HUT /FFAND#ONTROL$EVICES
Fuel: Waste Heat from s"OILER3UPPORTING3TRUCTUREINCLUDING3TAIRSAND0LATFORMS
Sludge Combustion s3TEAM!IR0REHEATER
Flue-gas Flow (moisture): 79,400 m³ i. N./h s)NTERCONNECTING0IPING
1UANTITYOF&LUE GAS(EAT  -7 s#LEANING3YSTEMAS3TEEL3HOT#LEANING0LANT
Flue-gas Temperature: 860 - 1,000 °C s"OILER&EED 7ATER0UMPSWITH&ITTINGS
3TEAM#APACITY  TH s"LOW $OWNTANKAND3AMPLING3TATION
Steam Pressure: 26.5 bar g s-ETROLOGICAL"OILER%QUIPMENT
3TEAM4EMPERATURE   #
Feed Water Temperature: 105 °C Services
Exhaust Gas Temperature: 160 - 180 °C s!PPROVALAND/FlCIAL%NGINEERING
Air Rate: 45,000 m³ i. N./h s$ETAIL %NGINEERINGAND4ECHNICAL(ANDLING
Air Temperature Inlet / Outlet: 25/220 °C s%RECTION#OMMISSIONINGAND4RIAL2UN
/PERATING!PPROVAL $AMPF+6
Year of Commissioning: 2002
We can’t do without them: oil, natural gas and coal still rank
among the most important energy sources. However, with a
growing global energy demand and ever stricter environmental
protection guidelines, private and public energy suppliers as
well as industrial companies are being forced to explore new
paths with regard to utilising primary fuels and converting
energy.
 Primary fuels

ALL FIRED UP: 26/27

ENERGY FROM
PRIMARY FUELS

Numerous plants and systems successfully realised all around the world by Standardkessel
AND"AUMGARTEDEMONSTRATEHOWTOJOINTLYINCREASEBOTHTHEPROlTABILITYANDEFlCIENCY
of power plants. These range from boiler systems fired with primary fuels up to complete
industrial power plants which use the cogeneration principle.
SOURCES OF ENERGY
COAL

Coal or brown coal are always used as an important option

FOR STEAM GENERATION SUBJECT TO THE MOUNTING GAS AND OIL
costs worldwide. Price stability and security of supply are often
decisive reasons for investing in a coal-fired powerstation.

Fuel: Coal and lignite briquette, lignite dust Auxiliary firing: natural gas or fuel oil

Performance 3TEAMPARAMETERSUPTOTH  # BAR

Range:
Boiler technology: s3TEAMGENERATORSWITHNATURALCIRCULATIONWITHSEVERALBOILERPASSESBEINGVERTICALLYARRANGED
s4HElRSTBOILERPASSISFORMEDASOPENPASSANDISDIVIDEDINTOFURNACEANDRADIATIONCHAMBER3UPER-
heater, evaporator and economiser convection heating surfaces are installed in all further boiler passes.
s!LLCONVECTIONHEATINGSURFACESCANBECLEANEDDURINGOPERATIONWITHSOOTBLOWERS
s4HESUPERHEATEDSTEAMTEMPERATURECONTROLISCARRIEDOUTBYMEANSOFANINJECTIONCOOLERBETWEENTHE
superheater heating surfaces.
Combustion s4RAVELLINGGRATElRINGWITHHOPPERFEEDANDFUELBEDCONTROLLER
system: s4HEPRIMARYAIRISFEDUNDERNEATHTHEGRATE DIVIDEDINTOSEVERALSEPARATELYCONTROLLABLEZONES
s4HESECONDARYAIRINJECTIONISCARRIEDOUTVIANOZZLEROWSINTHEFRONTANDREARWALLOFTHEFURNACE
Alternative: Low NOx industrial/powerstation firing systems are used for lignite dust. The burners are arranged
depending on the capacity in the surrounding walls of the combustion chamber.
Flue gas treatment: According to the requirements, e.g. following equipment are foreseen: cyclone system and electrostatic
precipitator

Example of a coal-fired plant

 Primary fuels

28/29

Sample Reference
Jülich, Germany

The Task The Solution

Standardkessel has received the order from Zuckerfabrik Jülich The boiler with grate stoker-firing system is designed for the
AG for the supply of a steam generator including a flue-gas use of lignite briquettes, bituminous coal and fuel oil and
cleaning system. SUPPLIESTHOFSUPERHEATEDSTEAMATBARAND #
According to the principle of cogeneration the steam is first
used for the generation of electrical power and then used as
process steam. The plant was put into operation in September
and supplied already energy for the sugar campaign in 2004.

Technical Project Information Scope of Supply

Number of Lines 1 s#OAL(ANDLING3YSTEMINCL"UNKER
Fuel: Lignite Briquettes s4RAVELING'RATE3YSTEM
Low Heating Value: 19.8 MJ/kg s#OMBUSTION!IR3YSTEM
Fuel Throughput: 21.8 t/h s3TEAM'ENERATOR
Fuel: Bituminous coal s3TEEL3TRUCTURE
Low Heating Value: 28.6 MJ/kg s#YCLONE
Fuel Throughput: 15.1 t/h s"AG(OUSE&ILTER
Thermal Input: 120 MW s&LUE'AS#ONDITIONING3YSTEM
3TEAM#APACITY  TH s3LAGAND!SH(ANDLING3YSTEM
Steam Temperature: 520 °C
Steam Pressure: 92 bar g Services
Feed Water Temperature: 110 °C s%NGINEERINGAND3UPPLY
Rated Flue Gas Volume (nom.): 168,500 m³ i. N./h s%RECTIONAND#OMMISSIONING
Flue Gas Throughput: 145/160 °C s0UTTINGINTO/PERATION
Operating Approval: 17. BlmSchV
Year of Commissioning: 2004
SOURCES OF ENERGY
GAS & OIL

$ESPITE MOUNTING ENERGY AND FUEL COSTS WORLDWIDE GAS AND

oil are still important fuels. High reliability in operation and
important characteristics as quick-start and load change rates
often facilitate the decision for gas and/or oil-fired boiler
plants.

Fuel: Natural gas, heavy fuel oil, fuel oil

Performance 3TEAMPARAMETERSUPTOTH  # BAR

Range:
Boiler technology: s3TEAMGENERATORSWITHNATURALCIRCULATIONINCOMPACTCONSTRUCTIONEXTENSIVELYPREFABRICATEDONTHE
factory.
s4WODRUMBOILERWITHNATURALCIRCULATIONINMODULARCONSTUCTION
s!SMULTI PASS BOILERDESIGNEDACCORDINGTOTHESPECIlCPROJECTREQUIREMENTS
s&ORTHEPRODUCTIONOFHOTWATERSATURATEDSTEAMORSUPERHEATEDSTEAM
Combustion Low NOx industrial/powerstation firing systems as single-fuel system or as combined burner for liquid
system: and gaseous fuels.

Example of a gas- and oil-fired plant

 Primary fuels

30/31

Sample Reference
Oman

The Task The Solution

The main contractor MAN Ferrostaal AG required two natural- So as to comply with the set conditions, the steam generators
gas / fusel oil fired water-tubes boilers to ensure the supply were to be conceived as single-drum boilers in packaged con-
of process steam to the new methanol-generation plant, with structions. All relevant boiler components, e.g. the evaporator
ACAPACITYOFTPERDAYTOBEINSTALLEDINTHE3ULTANATE system with steam drum were designed in full compliance with
of Oman. The particularity of the task ahead for Baumgarte the given specifications. So as to match the requirements for a
Boiler Systems GmbH were to ensure a continuous operation HIGHAVAILABILITYTHEMAJORPARTSOFTHEEQUIPMENTCOMPONENTS
process during the first two years and to make the main steam were designed for redundancy. So, the combustion air fan was
parameters available as from 50 % of full load. In the case equipped with two independent drives, i.e., turbine drive and
of main-steam generation failure, it was to be ensured that electro motor.
the steam generators be able to increase their load within
2.5 minutes from 50 to 100 % by maintaining its operating
parameters.

Technical Project Information Scope of Supply

Number of Lines: 2 s-AIN 3TEAM'ENERATORSWITH&ITTINGS
Fuel: Natural Gas / Fusel Oil s.ATURAL 'AS&USEL /IL&IRING3YSTEMSWITH
(EATING6ALUE 'AS  -*M¨I. Combustion Air Fans
/IL  -*KG s2EFRACTORYOFTHE"URNER/PENINGS
&UEL4HROUGHPUT 'AS  M¨I.H s3TEAM4URBINE$RIVESFOR#OMBUSTION!IR&ANS
Oil 1,882 kg/h s#OMPLETE%LECTRICAL#ONTROL3YSTEMS
2ATED4HERMAL)NPUT 'AS  -7 s3TEEL3TRUCTUREFOR3TAIRSAND0LATFORMS
/IL  -7 s%CONOMISER
Steam Capacity: 50.0 t/h s3TACK0LANTSAND&LUE 'AS$UCTS
3TEAM0RESSURE  BARG s4HERMAL)NSULATION
3TEAM4EMPERATURE   #
&EED7ATER4EMPERATURE   # Services
Exhaust-Gas Temperature: 175 °C s%NGINEERING
$ESIGN2EGULATION 42$$).%. s3UPERVISIONOF%RECTION
Year of Commissioning: 2007 s#OMMISSIONING
Our competence in the field of power plant activities is covering
also a broad band of services. Starting with a wide spectrum of
engineering works, we offer assembling and commissioning as
well as optimisation, maintenance and plant operation.

We are ready to offer you a complete package of services

tailored according to your specific requirements.
 Plant-services from A to Z

SERVICE O.K. 32/33

EVERYTHING O.K.

Engineering task definition, check and evaluation of measurements and protocols, recommendations and proposals of
measures, planning and engineering, execution of engineering works, quality control

Modernisation definition of actual plant situation, definition of modernisation works, execution of modernisation works

Optimisation conceptual design and realisation of: increase of availability, efficiency, reduction of emission values,
operation costs, ect.

Maintenance yearly power plant maintenance works, repairs, optimisation of components, spare part management

Erection planning of erection, erection works and erection supervision, assembling of components and turn key
plants, quality controls, erection management

Commissioning functional check and settings of components, over all functional tests, performance checks and tests of
components, preparations of test run, execution of test run including performance tests

Operation power plant operation

THICK NICKEL PLATING
NEW, INNOVATIVE AND HIGHLY EFFICIENT

An essential element of an economically operating boiler plant The solution: thick nickel plating offered
is a smooth and reliable operation, without failures and expen- by Baumgarte Boiler Systems
sive time-consuming maintenance measures.
As a leading supplier of plants for the combustion of disposals The process of thick nickel plating offers effective protection
we are also the frontrunner in the development of new corrosive from corrosion.
protection procedures, one of which is the thick nickel plating This is an innovative procedure in which the components
process which is exclusively licensed to Baumgarte Boiler requiring protection are immersed in an electroplating bath
Systems. made from 100 % nickel.

Corrosion – the natural enemy of every plant The advantages are obvious:

Wherever flue gases with high temperatures come in contact s4HE NON POROUS SURFACES PRODUCED IN THE ELECTROPLATING
with membrane walls and convection heating surfaces, process protect the components from attacks by aggressive
corrosion can be formed. flue gases.
The consequences: a reduced lifetime of the components so s4HESURFACEPROPERTIESREDUCETHETENDENCYFORCOMBUSTION
that a plant standstill to replace the damaged components can residue to accumulate.
no longer be avoided. s%VENLARGECOMPONENTSANDRELATIVELYCOMPLEXFORMSCANBE
A problem, which in particular crops up in plants for the effectively protected at little cost.
combustion of disposals such as household waste, household- s4HENICKELISAPPLIEDUSINGALOWTENSIONTECHNIQUE
type industrial waste, refused-derived fuels and also in biomass ensuring good adhesion.
combustion plants. s5NLIKECONVENTIONALPROCESSESTHICKNICKELPLATINGDOESNOT
mix with the base of the components.
 Innovative technologies

34/35

Application of thick nickel plating

The new innovative process of corrosion protection offered by

Baumgarte Boiler Systems is suitable for heating surfaces with
tube wall temperatures of max. 400 °C, such as:

s-EMBRANEWALLS
s#ONVECTIONEVAPORATOR
s3UPERHEATER
s#OMPONENTSINENERGY GENERATINGPLANTSPRONETOCORROSION
and fouling

Exemplary areas of a waste incinerator in tailend construction

where thick nickel plating can be applied:
s(IGHORINCREASEDPOTENTIALOFCORROSIONINTHEREDANDRED HATCHED
areas.
sINOTHERAREASCONTACTEDBYmUEGASTHEAPPLICATIONDEPENDSONTHE
degree of damage by corrosion.
TETRATUBE
SYSTEM FOR OPTIMAL AFTERBURNING

The Task
Fuels occur in a very wide range of different qualities. Residues CASES THE AIR JET IS TOO LARGE AND OVERCOOLS THE AFTERBURNING
and in some cases biomasses falls into the lower end of this flue gases. As a result, CO peaks occur which lead to corrosion
scale and this can be clearly seen during combustion in modern in the boilers. This corrosion reduces the lifespan of vital boiler
PLANTS)NTHESEPLANTSSECONDARYAIRISUSUALLYINJECTEDATTHE parts and results in high maintenance costs and long down
front and rear walls of the furnace. This is not an ideal solution times.
AS THE AIR JET IS EITHER TOO SMALL OR IT DOES NOT REACH DEEP
enough into the furnace to produce sufficient mixing. In other
 Innovative technologies

36/37

The Solution
With the patented TetraTube Standardkessel Baumgarte offers GASES REACH PEAK SPEEDS OF  MS 4HESE CONDITIONS ARE
an innovative solution for optimum afterburning. It doesn’t perfect for preventing peaks in CO and ensuring continuous
INJECT THE SECONDARY AIRmOW FROM THE SIDE BUT DELIVERS IT TO AFTERBURNING 4HE SYSTEM IS ALSO PERFECTLY SUITED TO INJECTING
where it will be most effective: in to the top of the furnace. NOx reducing agents. The modified version is fitted in the
Constricting the boiler’s cross section produces a kind of furnace’s corresponding temperature zone.
nozzle effect that causes the flue gases to mix perfectly with
THE INJECTED SECONDARY AIR ! SECOND 4ETRA4UBE TURNED  
and located approx. 2 m above the first, enhances the effect.
At the most constricted point of the cross-section, the mixed

No CO-trails

Equal input secondary airflow

distributed above the fire

New plant equipment with TetraTube

CUSTOMER REFERENCES
PLANNED, BUILT AND APPROVED

HOKAWE GmbH,
Eberswalde, Germany

“The decision to choose Standardkessel was partly based on the company’s impressive
references for the plants and systems it has already realised. The references motivated us
to cooperate with Standardkessel to develop a concept that features a level of efficiency
and availability unique for a grate firing system. In particular, with the generous layout
and design of the plant, we are ideally prepared for future developments. The excellent
performance and operating results we are achieving today prove that our decision to
choose Standardkessel was definitely the right one.
Since the plant’s commissioning in 2006, we feed 20 MW of electrical energy generated
from local renewable raw materials to the power supply grid in the Eberswalde region
ANDALSOPROVIDETHESURROUNDINGINDUSTRIALPLANTSWITHPROCESSSTEAMv

Dr Martin Berz
-ANAGING$IRECTORAND0ARTNER(/+!7%'MB(

EBS-Heizkraftwerk Nehlsen AG,

Stavenhagen, Germany

h7ITHTHE2$&POWERPLANTIN3TAVENHAGEN'ERMANY WEWANTEDTOBREAKNEWGROUND
Therefore, the search for the right partner was not easy at first. But in the end, we
FOUND"AUMGARTEACOMPANYTHATEXPERTLYMASTEREDTHETECHNICALLYDEMANDINGJOBAND
adhered to its tight deadline. Even in the face of tricky details, Baumgarte’s experience of
meeting such challenges shone through. We always found a good solution. The fact that
THEPLANTWASREADYFOROPERATIONAFTERJUSTMONTHSISPROOFOFTHATv

Peter Hoffmeyer
Chairman of the Board, Nehlsen AG
 Customer references

38/39

Vattenfall Europe Hamburg AG,

Hamburg, Germany

“As soon as we decided to modernise our energy supply at the Tiefstack combined heat
ANDPOWERPLANTSITEWEIMMEDIATELYREALISEDTHATTHISPROJECTWOULDHAVETOBEHANDLED
by a company specialised in this area, a company with experience and a proven track
record of references.
3TANDARDKESSEL'MB($UISBURG'ERMANY OPTIMALLYSUPPORTEDUSININSTALLINGTWOGAS
and steam lines with waste heat steam generators in our plant, in order to raise the
ratio of self-generated electricity and increase the cogeneration of heat and energy. The
on-schedule completion and successful operation of the waste heat boiler system once
AGAIN SHOW JUST HOW IMPORTANT IT IS TO HAVE A RELIABLE PARTNER LIKE 3TANDARDKESSEL A
COMPANYTHATEXCELSATMANAGINGSUCHPROJECTSv

Manfred Trübenbach
Head of Generation, Heat Business Unit, Vattenfall Europe Hamburg AG

Papier- und Kartonfabrik

Varel GmbH & Co. KG,
Varel, Germany

“In 2006, we awarded Baumgarte the contract to supply our factory with Boiler 8 (out-
PUTLEVELTHSTEAMBAR !FTERJUSTMONTHSTHESTEAMGENERATORWENTINTO
operation as a combined heat and power installation with two upstream gas turbines
 -7EL EACH  3INCE ITS COMMISSIONING THE PLANT HAS RUN mAWLESSLY AND WE ARE
completely satisfied. In addition to the price-performance ratio, Baumgarte’s expertise,
reliability, flexibility and personal commitment were crucial factors that won us over.

The success of the new boiler once again affirms the trusting and excellent cooperation
BETWEEN0APIER UND+ARTONFABRIK6ARELAND"AUMGARTE"OILER3YSTEMSv

Horst Büsing
-ANAGING$IRECTOR0APIER UND+ARTONFABRIK6AREL'MB(#O+'
 0209/e
Count on us to find the energy management ideas you need.
Provided, of course, that you find us first:

Standardkessel GmbH Baumgarte Standardkessel Baumgarte

"ALDUSSTRASSE Boiler Systems GmbH Service GmbH
$UISBURG Senner Strasse 115 $UISBURGER3TRASSE
Germany "IELEFELD 46049 Oberhausen
0HONE    Germany Germany
&AX    Phone: +49 (0) 521-9406-0 Phone: +49 (0) 208-2994-711
[email protected] &AX    [email protected]
www.standardkessel.de [email protected] www.skg-bbs-service.de
www.baumgarte.com