Service Manual: Covection Microwave Oven

R-9H56
SERVICE MANUAL
S8409R9H56PJ/
COVECTION
MICROWAVE OVEN
MODEL
R-9H56
In interests of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
TABLE OF CONTENTS
Page
CAUTION, MICROWAVE RADIATION ................................................................................................................ 1
WARNING .............................................................................................................................................................. 1
PRODUCT SPECIFICATIONS ............................................................................................................................. 2
GENERAL INFORMATION ................................................................................................................................... 2
APPEARANCE VIEW ........................................................................................................................................... 3
OPERATION SEQUENCE ................................................................................................................................... 4
FUNCTION OF IMPORTANT COMPONENTS .................................................................................................... 7
SERVICING ........................................................................................................................................................ 10
TEST PROCEDURE .......................................................................................................................................... 12
TOUCH CONTROL PANEL ................................................................................................................................ 21
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ............................................................... 27
MICROWAVE MEASUREMENT ........................................................................................................................ 32
WIRING DIAGRAM ............................................................................................................................................. 33
PICTORIAL DIAGRAM ....................................................................................................................................... 35
CONTROL PANEL CIRCUIT .............................................................................................................................. 36
PRINTED WIRING BOARD ................................................................................................................................ 37
PARTS LIST ........................................................................................................................................................ 38
SHARP CORPORATION
R-9H56
R-9H56
SERVICE MANUAL
CONVECTION
MICROWAVE OVEN PRODUCT SPECIFICATIONS
R-9H56
GENERAL IMPORTANT INFORMATION APPEARANCE VIEW
This Manual has been prepared to provide Sharp Corp. Service

engineers with Operation and Service Information.
OPERATING SEQUENCE
It is recommended that service engineers carefully study the
entire text of this manual, so they will be qualified to render
satisfactory customer service.
FUNCTION OF IMPORTANT
CAUTION COMPONENTS
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM
THE MICROWAVE GENERATOR OR OTHER PARTS SERVICING AND
CONDUCTING MICROWAVE ENERGY. TROUBLESHOOTING CHART
Service engineers should not be exposed to the microwave
energy which may radiate from the magnetron or other
microwave generating devices if it is improperly used or TEST PROCEDURE
connected. All input and output microwave connections,
waveguides, flanges and gaskets must be secured. Never
operate the device without a microwave energy absorbing
load attached. Never look into an open waveguide or TOUCH CONTROL PANEL
antenna while the device is energized. ASSEMBLY
WARNING COMPONENT REPLACEMENT

AND ADJUSTMENT PROCEDURE
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
MICROWAVE MEASUREMENT
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained
service engineers. WIRING DIAGRAM
All the parts marked "*" on parts list are used at voltages more
than 250V.
Removal of the outer wrap gives access to potentials above
250V. PARTS LIST
All the parts marked "∆" on parts list may cause undue
microwave exposure, by themselves, or when they are dam-
aged, loosened or removed.
SHARP CORPORATION
OSAKA, JAPAN
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R-9H56
PRODUCT SPECIFICATIONS
ITEM DESCRIPTION
Power Requirements 240 Volts
50 Hertz
Single phase, 3 wire earthed
Power Consumption 1500 W (Microwave)
1600 W (Convection)
Power Output 750 watts nominal of RF microwave energy (AS 2895 1986)
850 watts (IEC-705-1988 )
Operating frequency of 2450MHz
Convection heater 1500 W
Case Dimensions Width 627mm
Height 378mm
Depth 483mm
Cooking Cavity Dimensions Width 410mm
Height 245mm
Depth 410mm
Control Complement Touch Control System
Clock ( 1:00 - 12:59)
Timer (0 - 99 min. 99 sec.)
Microwave Power for Variable Cooking
Repetition Rate;
HIGH ................................................. Full power throughout the cooking time
MED HIGH ........................................................... approx. 70% of Full Power
MED ...................................................................... approx. 50% of Full Power
MED LOW (DEFROST) ........................................ approx. 30% of Full Power
LOW ..................................................................... approx. 10% of Full Power
Convection Temperature for Variable Cooking
CONVECTION ...................................................... 40 to 250˚C Temp. control
LOW MIX(BAKE) .................................. 180˚C with 10% of microwave power
HIGH MIX(ROAST) ............................... 200˚C with 30% of microwave power
GRILL ................................................................................... 250˚C (Preheat)
SENSOR INSTANT ACTION pads
MULTI COOK pad
REHEAT SENSOR pad
CONVECTION COOKING FUNCTION pads
EASY DEFROST pad
NUMBER and TEMPERATURE pads
POWER LEVEL pad
MORE. LESS pads
STOP/CLEAR pad
AUTO START/CLOCK pad
INSTANT COOK/START pad
Set Weight Approx. 29 kg
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APPEARANCE VIEW
12 1 11
3 1 11
1. Ventilation opening 8
2. Oven lamp
3. Door hinges
4. Door safety latches 7
5. See through door
6. Door open button
7. Touch control panel
14
8. Digital readout 15
9. Wave guide cover 5 9 13
4 10 4 6
10. Coupling 2
11. Access cover for oven lamp replacement
12. Menu label
TOUCH CONTROL PANEL
13. Rating label
14. low rack
15. High rack SENSOR CONV GRILL REHEAT COOK
Convection MIX AUTO DEFROST TEMP
Fan Symbol
Indicator
Micro/Defrost Pcs kg
Symbol LOW M.LOW MED M.HIGH HIGH
SMART MULTI MULTI COOK PAD

& EASY COOK Press to select Multi Cook mode.
REHEAT SENSOR PAD

REHEART Press to select 3 popular Reheat
SENSOR menus.
Fresh Reheat Jacket SENSOR INSTANT ACTION PADS

Vegetables Pie Potato Press once to cook or reheat 6
popular menus.
Frozen Casseroles Desserts
POWER LEVEL PAD Vegetables
CONVECTION COOKING
Press to select microwave power FUNCTION PADS
setting. If not pressed, HIGH is Press to cook for each function.
automatically selected.
LOW MIX HIGH MIX GRILL CONVEC MORE( ), LESS( ) PADS
Press to increase/decrease the time
EASY DEFROST PAD
POWER EASY in one minute increments during
Press to defrost meat by entering LESS MORE
LEVEL DEFROST cooking or to alter the doneness for
weight only.
the Sensor Instant Action, Reheat
Sensor, Multi Cook or Easy Defrost
NUMBER AND TEMPERATURE mode.
PADS 1 2 3 4 5
Press to enter cookling times, clock 40˚C 70˚C 130˚C 150˚C 160˚C AUTO START/CLOCK PAD
time, convection temperature or to Press to set clock or Auto Start time.
select the Multi Cook menus. 6 7 8 9 0
180˚C 200˚C 220˚C 230˚C 250˚ C
STOP/CLEAR PAD INSTANT COOK/START PAD

Press to clear during programming. Press once to cook for 1 minute at
Press once to stop operation of AUTO HIGH or increase by 1 minute
STOP START INSTANT COOK multiples each time this pad is
oven during cooking; press twice CLEAR CLOCK START
to cancel cooking programe. pressed Microwave, Convection,
Grill or Mix cooking.
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OPERATION SEQUENCE
The following is a description of component functions during be cooked.
oven operation. 5. Upon completion of the cooking time, the power
transformer, oven lamp, etc. are turned off and the
Relay and Components Connection
generation of microwave energy is stopped. The oven
RELAY CONNECTED COMPONENT will revert to the OFF condition..
6 When the door is opened during a cook cycle, the
RY1 Oven lamp/ Turntable motor
monitor switch, upper latch switch, lower latch switch
RY2 Power transformer and stop switch are activated with the following results.
RY3 Convection heater The circuits to the turntable motor, cooling fan motor and
RY4 Damper motor high voltage components are de-energized, the oven
lamp remains on and the digital read-out displays the
RY5 Convection motor
time still remaining in the cook cycle when the door was
RY6 Fan motor opened.
7. The monitor switch is electrically monitoring the operation
OFF CONDITION of the upper latch switch and lower latch switch and is
Closing the door activates all door interlock switches: upper mechanically associated with the door so that it will
latch switch, lower latch switch and stop switch. (In this function in the following sequence.
condition, the monitor switch contacts are closed.) 1) When the door opens from a closed potion, the upper
When oven is plugged in a wall outlet (240V 50Hz), 240volts latch switch and the lower latch switch open their contacts,
A.C. is supplied to the control unit. (Figure O-1): and then the monitor switch contacts close.
1. The display flashes “88:88”.
2) When the door is closed, from the open position, the
To set any programmes or set the clock, you must first
monitor switch contacts first open, and then the contacts
touch the STOP/CLEAR pad.
of the upper latch switch and lower latch switch must be
“ : “ appears in the display and the time counts up every
closed.
minute.
If the common and normal open contacts of upper latch
NOTE: When the oven door is opened, the oven lamp
switch and the lower latch switch fail with their contacts
comes on at this time.
closed when the door is opened, the closing of the monitor
2. A signal is input to the control unit, energizing the coil of
switch contacts will form a short circuit through the fuse,
shut-off relay (RY4).
upper latch switch and the lower latch switch, causing the
RY4 contacts close, completing a circuit to the damper
monitor fuse to blow.
motor. The damper motor mow operates moving the
damper to the open position, thereby closing the contacts MEDIUM HIGH, MEDIUM, MEDIUM LOW, LOW
of damper switch inputs a signal to the control unit. COOKING
The coil of relay RY4 is de-energized, opening its contacts,
thereby turning off the damper motor. When variable cooking power is programmed, the 240 volts
A.C. is supplied to the power transformer intermittently
through the contacts of the relay (RY2) which is operated by
MICROWAVE COOKING CONDITION
the control unit within a 32-second time base. Microwave
HIGH COOKING power operation is follows:
Program desired cooking time and Variable Cooking Con-
VARI MODE ON TIME OFF TIME
trol with the touching NUMBER pads and the POWER
HIGH (100% power) 32 sec. 0 sec.
LEVEL pad. When the START pad is touched, the following
MED HIGH (approx. 70% power) 24 sec. 8 sec.
operations occur:
MED (approx. 50% power) 18 sec. 14sec.
MED LOW (approx. 30% power) 12 sec. 20 sec.
1. The contacts of relays are closed and components
LOW (approx. 10% power) 6 sec. 26 sec.
connected to relays are turned on (RY1, RY2, RY6).
(Figure O-2) NOTE: The ON/OFF time ratio does not exactly correspond
2. 240 volts A.C. is supplied to the primary winding of the to the percentage of microwave power, because
power transformer. The voltage is converted to about approx. 2 seconds are needed for heating up the
3.35 volts A.C. output on the filament winding and high magnetron filament.
voltage of approximately 2120 volts A.C. on the high
voltage winding. CONVECTION COOKING CONDITION
3. The filament winding voltage (3.35 volts) heats the PREHEATING CONDITION
magnetron filament and the high voltage (2120 volts) is Program desired convection temperature by touching the
sent to the voltage doubling circuit. CONVECTION pad and the temp. pad. When the START
4 The 2450 MHz microwave energy produced in the pad is touched, the following operations occur:
magnetron generates a wave length of 12.24 cm. This 1. The coil of shut-off relays RY1+RY5+RY6 are energized,
energy is channelled through the waveguide (transport the oven lamp, cooling fan motor, turntable motor and
channel) into the oven cavity, where the food is placed to convection motor are turned on.
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R-9H56
2. The coil of relay (RY4) is energized by the CPU unit. The 2. The shut-off relay (RY1+RY5+RY6) energized, turning
damper is moved to the closed position, opening the on the oven lamp, turntable motor, cooling fan motor and
damper switch contacts. The opening of the damper convection motor.
switch contacts sends a signal to the LSI on the CPU unit 3. The shut-off relay (RY4) is energized.
de-energizing the relay (RY4) and opening the circuit to The damper door is closed from the open position.
the damper motor. 4. The heater relay (RY3) is energized, adding the mains
3. The coil of heater relay (RY3) is energized by the CPU supply voltage to the convection heater.
unit and the main supply voltage is added to the convection 5. Now, the oven is in the convection cooking condition.
heater. 6. When the oven temperature reaches the selected
4. When the oven temperature reaches the selected preheat temperature, the following operations occur:
temperature, the following operations occur: 6-1. The power supply voltage is added to the convection
4-1. The heater relay (RY3) is de-energized by the CPU heater and power transformer alternately.
unit temperature circuit and thermistor, opening the 6-2. The convection heater operates through the heater
circuit to the convection heater. relay (RY3) contacts and the power transformer operates
4-2. The oven will continue to function for 15 minutes, through the cook relay (RY2) contacts.
turning the convection heater on and off, as needed to 6-3. These are operated by the CPU unit to supply alternately
maintain the selected preheat temperature. The oven within a 32 second time base, convection heat and
will shut-down completely after 15 minutes. microwave energy.
The relationship between the convection and microwave
CONVECTION COOKING CONDITION power operations are as follows.
When the preheat temperature is reached, a beep signal will Note: The ON and OFF time ratio does not correspond
sound indicating that the holding temperature has been with the percentage of microwave power, because
reached in the oven cavity. Open the door and place the approx. 2 seconds are needed for heating of the
food to be cooked in the oven. Program desired cooking magnetron filament.
time and convection temperature by touching the number 6 SEC. 26 SEC.
pad, CONVECTION pad and Temperature pad. When the
ON
START pad is touched, the following operations occur: (MICRO.) MICROWAVE POWER
1. The numbers of the digital read-out start the count down OFF = APPROX. 10%
to zero.
2. The oven lamp, turntable motor, cooling fan motor and (CONVEC.)
CONVECTION
TEMPERATUE
convection motor are energized. = 350˚F (180˚C)
LOW MIX
3. Heater relay (RY3) is energized (if the cavity temperature BAKE
is lower than the selected temperature) and the main
12 SEC. 20 SEC.
supply voltage is applied to the convection heater to
ON
return to the selected cooking temperature. MICROWAVE POWER
(MICRO.)
4. Upon completion of the cooking time, the audible signal OFF = APPROX. 30%
will sound, and oven lamp, turntable motor, cooling fan ON

motor and convection motor are de-energized. At the (CONVEC.)
OFF CONVECTION
end of the convection cycle, if the cavity air temperature TEMPERATUE
32 SEC.
is above 116˚C, the circuit to (RY6) will be maintained (by HIGH MIX
= 300˚F
the thermistor circuit) to continue operation of the cooling ROAST
fan motor until the temperature drops below 116˚C, at Note: During alternate Microwave/Convection operation,
which time the relay will be de-energized, turning off the the convection heater is energized only if the cavity
fan motor. Relay (RY5) will however, open as soon as temperature drops below the set temperature.
the convection cycle has ended, turning off the convection
fan motor. This will now cool and allow the damper door ABSOLUTE HUMIDITY SENSOR (AH SENSOR)
to open. COOKING CONDITION
5. At the end of the convection cook cycle, shut-off relay In case where the AH sensor is used (REHEAT SENSOR or
(RY4) is energized turning on the damper motor. The SENSOR INSTANT ACTION), the foods are cooked in
damper is returned to the open position, closing the microwave cooking mode without figuring time, power level
damper switch contacts which send a signal to the or quantity. When the oven senses enough steam from the
control unit, de-energizing shut-off relay (RY4). food, it relays the information to its microprocessor which
will calculate the remaining cooking time and power level
AUTOMATIC MIX COOKING CONDITION needed for best results.
Program desired cooking time and temperature by touching When the food is cooked, water vapour is developed. The
the number pads and the LOW MI or HIGH MIX pad. When sensor “senses” the vapour and its resistance increases
the START pad is touched, the following operations occur: gradually. When the resistance reaches the value set ac-
1. The numbers of the digital read-out start the count down cording to the menu, supplementary cooking is started.
to zero. The time of supplementary cooking is determined by experi-
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ment with each food category and inputted into the LSI. and/or the Convection Fan Symbol will rotate.
An example of how sensor works: 2. The cooking time will appear on the display and start
counting down to zero. The cooking time is adjusted
automatically according to the weight of the food.
1. Potatoes at room temperature. 3. The shut-off relays (RY1, RY3, RY5 and RY6) are
MIC
Vapour is emitted very slowly. RO
WA
VE energized, turning on the oven lamp, turntable motor,
cooling fan motor and convection motor. The power
2. Heat potatoes. Moisture and supply voltage is added to the convection heater.
humidity is emitted rapidly. You 4. Now, the oven is in the convection cooking mode.
can smell the aroma as it cooks. 5. When the oven temperature has reached the programmed
; convection temperature, the oven goes into the
MIC
AH SENSOR RO
WA
VE programmed cooking mode.
3. Sensor detects moisture and 6. At the end of the MULTI COOK cycle, the damper is
humidity and calculates returned to the open position and the oven will go to the
cooking time and variable off condition. The cooling fan will remain on until the oven
power. has cooled.
AH SENSOR COOKING SEQUENCE EASY DEFROST COOKING
1. In case the AH sensor cooking condition is started, the The EASY DEFROST key is a special function key to defrost
coil of shut-off relays (RY1+RY6) are energized, the meats and poultry faster and better.
oven lamp and cooling fan motor are turned on, but the EASY DEFROST key has 4 defrost stages.
power transformer is not turned on. EASY DEFROST automatically defrosts roast beef, etc.
NOTE: The oven should not be operated on AH SENSOR When EASY DEFROST is selected and the food weight is
COOKING immediately after plugging in the unit. entered by using the number pads, the oven will cook
Wait five minutes before cooking on AH SENSOR according to the special cooking sequence. (Figure O-2)
COOKING CONDITION.
2. After about 16 seconds, the cook relay (RY2) is energized. FIRE SENSING FEATURE (MICROWAVE MODE)
The power transformer is turned on, microwave energy
This model incorporates a sensing feature which will stop
is produced and first stage is started. The 16 seconds is
the oven's operation if there is a fire in the oven cavity during
the cooling time required to remove any vapour from the
microwave cooking.
oven cavity and sensor.
This accomplished by the LSI repeatedly measures the
Figure O-2
voltage across the temperature measurement circuit (ther-
NOTE: During this first stage, do not open the door or touch
mistor) during it's 32-seconds time base comparing the
STOP/CLEAR pad.
obtained voltage measurements. If the most recent voltage
3. The oven will go to the Mix Cooking Condition at the 2nd.
measured is 300mV grater than the previous voltage meas-
or 3rd. stage when Reheat pie, Casseroles or Desserts
ured, the LSI judges it as a fire in the oven cavity and
has been chosen. (Figure O-4)
switches off the relays to the power transformer, fan motor
4. When the sensor detects the vapour emitted from the
and convection motor. The LSI also stops counting down
food, the display switches over to the remaining cooking
and closes the damper door so that no fresh air will enter the
time and the timer counts down to zero. At this time, the
oven cavity. Please refer to the following section for a more
door may be opened to stir food, turn it or season, etc.
detailed description.
NOTE: In case where a small quantity of food is cooked, the
oven will stop without displaying the remaining Operation
cooking time. Please refer to the timing diagrams below.
5. When the timer reaches zero, an audible signal sounds. 1. The thermistor operates within a 32-seconds time base
The shut-off relay (RY1+RY6) and cook relay (RY2) are and it is energized for three (3) seconds and off for 29
de-energized and the power transformer, oven lamp, seconds. Two (2) seconds after the thermistor is
etc. are turned off. energized, the voltage across the temperature
6. Opening the door or touching the STOP/CLEAR pad, the measurement circuit is sampled by the LSI and twenty
time of day will reappear on the display and the oven will one (21) seconds after the thermistor is cut off the LSI
revert to an OFF condition. turns on the cooling fan for six (6) seconds.
2. The above procedure is repeated. If the difference
MULTI COOK
between the first voltage measured (in step 1) and the
MULTI COOK will automatically compute the oven tem- voltage measured when the procedure is repeated (step
perature, microwave power and cooking time for baking and 2) is greater than 300mV the LSI makes the judgment
roasting. Set the desired program by touching the MULTI that there is a fire in the oven cavity and will switch off the
COOK pad, and number pad. Enter the weight by touching relays to the power transformer, fan motor and convection
the Number pads. When the START pad is touched, the motor. The LSI also stops counting down and closes the
following operations occur: damper door so that no fresh air will enter the oven
1. The COOK indicator will light and the Microwave Symbol cavity.
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3. Once the fire sensor feature has shut the unit down, the 0 23 24
6 sec.
30 32 (sec.) 64 (sec.)
programmed cooking cycle may be resumed by pressing CONVECTION

MOTOR ON
the "START" pad or the unit may be reset by pressing the
OFF
"CLEAR" pad. 3 sec.
THERMISTOR
IMPORTANT: ON
During sensor cooking operation, the fire sensing op- OFF
eration sequence will not begin until the AH sensor has ON

Sensing
detected vapours and initiated a sensor cooking cycle. Voltage OFF
This is because the operation of the convection fan

Sensing the voltage across the temperature measurement circuit.
would interfere with the AH sensor's vapour detection.
FUNCTION OF IMPORTANT COMPONENTS

UPPER AND LOWER LATCH SWITCHES opening the door, each of these switches operate
Those latch switches are mounted in the latch hooks as inversely.)
shown in figure. They are activated by the latch heads on the 3 If the door is opened during cooking, and the common
door. and normal open contacts of upper latch switch and
When the door is opened, the switches interrupt the circuit lower latch switch fail to open, the fuse blows
to all components except CPU unit and relay unit and oven simultaneously with closing of the monitor switch contacts.
lamp. A cook cycle cannot take place until the door is firmly CAUTION: BEFORE REPLACING A BLOWN FUSE TEST
closed thereby activating both interlock switches. THE UPPER LATCH SWITCH, LOWER LATCH
LATCH HOOK SWITCH AND MONITOR SWITCH FOR
UPPER LATCH SWITCH PROPER OPERATION. (REFER TO CHAP-
TER “TEST PROCEDURE”).
STOP SWITCH
STOP SWITCH
The stop switch is activated by the latch head.
When the door is opened while the oven is in cook cycle, the
LATCH
HEADS MONITOR SWITCH stop switch contacts open to de-energize the relay (RY-
1,RY-2,RY-3,RY-5,RY-6). Then the cook cycle is stopped.
LOWER LATCH SWITCH
THERMAL CUT-OUT 150˚C (OVEN)
SWITCH LEVER
The oven thermal cut-out located on the left side of the
OPEN LEVER thermal protection plate is designed to prevent damage to
the convection heater unit if an overheated condition devel-
ops in the tube due to cooling fan failure, obstructed air
DOOR OPEN
BUTTON ducts, dirty or blocked air intake, etc. Under normal opera-
Figure D-1. Switches tion, the oven thermal cut-out remains closed. However,
when abnormally high temperatures are reached within the
heater unit, the oven thermal cut-out will open, causing the
MONITOR SWITCH
oven to shut down. When the oven has cooled temperature,
The monitor switch is mounted on the latch hook. It is the oven thermal cut-out closes.
activated (the contacts opened) by the lower latch head
when the door is closed. The switch is intended to render the THERMAL CUT-OUT 95˚C (FAN MOTOR)
oven inoperative by means of blowning the fuse when the
The thermal cut-out protect the fan motor against overheat-
contacts of the common and normal open contacts of upper
ing. If its temperature goes up higher than 95˚C because the
latch switch and lower latch switch
fan motor is locked or the ventilation operating are blocked,
fail to open when the door is opened.
the contacts of the thermal cut-out will open and switch off
Functions: the oven. When the thermal cut-out cools itself down to
1. When the door is opened, the monitor switch contacts 75˚C, the contacts of the thermal cut-out will close again.
close (to the ON condition) due to their being normally
closed. At this time the common and normal open TEMPERATURE FUSE 150˚C (MG)
contacts of upper latch switch and lower latch switch are This fuse protects the magnetron against overheating. If the
in the OFF condition (contacts open) due to their being temperature goes up higher than 150˚C because the fan
normally open contacts switch. motor is interrupted, the air inlet duct is blocked or the
2. As the door goes to a closed position, the monitor switch ventilation openings are obstructed, the fuse blows and cuts
contacts are first opened and then the common and off the power supplying to the power transformer. The
normal open contacts of upper latch switch close. (On defective fuse must be replaced with new rated one.
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FUSE M8A 250V FAN MOTOR

1. If the wire harness or electrical components are short- The fan motor drives a blade which draws external cool air.
circuited, this fuse blows to prevent an electric shock or This cool air is directed through the air vanes surrounding
fire hazard. the magnetron and cools the magnetron. This air is chan-
2. The fuse also blows when upper latch switch and lower nelled through the oven cavity to remove steam and va-
latch switch remain closed with the oven door open and pours given off from the heating foods. It is then exhausted
when the monitor switch closes. through the exhausting air vents at the oven cavity.
3. The fuse M8A also blows when asymmetric rectifier,
H.V. rectifier, H.V. wire harness, H.V. capacitor, CONVECTION HEATER
magnetron or secondary winding of power transformer is The convection heater is located at the rear of the oven
shorted. cavity. It is intended to heat air driven by the convection fan.
The heated air is kept in the oven and force-circulated and
ASYMMETRIC RECTIFIER reheated by the convection heater.
The asymmetric rectifier is a solid state device that prevents
current flow ins both directions. And it prevents the tempera- CONVECTION COOKING SYSTEM
ture rise of the power transformer by blowing the fuse M8A This oven is designed with a hot air heating system where
when the high voltage rectifier is shorted. food is not directly heated by the convection heater, but is
A D2 D1 B heated by forced circulation of the hot air produced by the
convection heater. The air heated by the convection heater
ASYMMETRIC
RECTIFIER is circulated through the convection passage provided on
the outer casing of the oven cavity by means of the convec-
C HIGH VOLTAGE RECTIFIER
tion fan which is driven by the convection motor. It then
The rated peak reverse voltage of D1 of the asymmetric
enters the inside of the oven through the vent holes provided
rectifier is 6 KV The rated peak reverse voltage of D2 of the
on the left side of the oven. Next, the hot air heats the food
asymmetric rectifier is 1.7 KV. D1 and D2 of the asymmetric
on the turntable and leaves the oven cavity through the vent
rectifier or high voltage rectifier are shorted when the each
in the oven cavity left side wall. Without leaving the oven,
peak reverse voltage goes beyond the each rated peak
this hot air is reheated by the convection heater, passes
reverse voltage. (The process of blowing the fuse M8A.) .
through the convection passage and enters the inside of the
1. The high voltage rectifier is shorted by any causes when
oven cavity again, in a continuing cycle. In this way, the hot
microwave cooking.
air circulates inside the oven cavity to raise its temperature
2. The peak reverse voltage of D2 of the rectifier goes
and, at the same time, comes into contact with the food
beyond the rated peak reverse voltage 1.7 KV in the
being cooked. When the temperature inside the oven cavity
voltagedoubler circuit.
reaches the selected temperature, the convection heater is
3. D2 of the rectifier is shorted.
de-energized. When the temperature inside the oven cavity
4. The large electric currents flow through the high voltage
drops below the selected temperature, the convection heater
winding of the power transformer.
is energized again. In this way, the inside of the oven cavity
5. The large electric currents beyond 8A flow through the
is maintained at approximately the selected temperature.
primary winding of the power transformer.
When the convection time reaches 0, the convection heater
6. The fuse M8A blows by the large electric currents.
is de-energized and the convection fan stops operating and
7. The power supply to the power transformer is cut off.
the oven shuts off. Upon completion of the cooking time, the
audible signal will sound, and oven lamp, turntable motor,
THERMISTOR
cooling fan motor and convection motor are de-energized.
The thermistor is a negative temperature coefficient type. At the end of the convection cycle, if the cavity air tempera-
The temperature in the oven cavity is detected through the ture is above 116˚C, the circuit to RY6 will be maintained (by
resistance of the thermistor, and then the control unit the thermistor circuit) to continue operation of the cooling
causes the heating element relay to operate, thus the fan motor until the temperature drops below 116˚C, at which
current to the heating element is turned ON/OFF. time the relay will be de-energized, turning off the fan motor.
Relay RY5 will however, open as soon as the convection
MONITOR RESISTOR cycle has ended, turning off the convection fan motor. This
The monitor resistor prevents the fuse M8A 250V bursting will now cool and allow the damper door to open.
when the fuse M8A 250V blows due to the operation of the
monitor switch. DAMPER OPEN-CLOSE MECHANISM
Usually, the damper is in the open position except during
TURNTABLE MOTOR convection cooking.
The turntable motor drives the turntable supporting plate to Damper position is set automatically by damper motor,
rotate the turntable. damper switch, motor cam and damper shaft.
These components are operated by a signal that judges if
CONVECTION MOTOR microwave cooking or convection cooking operation is
The convection motor drives the convection fan and pro- selected by the CPU unit.
vides the heated air.
8
R-9H56
Microwave Cooking: 3-4. At the end of the convection cooking, shut-off relay
Damper is in the open position, because a portion of cooling (RY4) is energized, and the damper is returned to the
air is channelled through the cavity to remove steam and open position.
vapours given off from the heating foods. NOTE: If the damper door is not in the proper position,
It is then exhausted at the top of the oven cavity into a closed during convection or open during microwave,
condensation compartment. the control unit will stop oven operation after 1
minute.
Convection Cooking:
Damper is in the closed position, so that no hot air will be
Cooking Mode Operation of Damper
allowed to leak out the oven cavity.
Microwave cooking OPEN
Damper Operation
Convection cooking CLOSE
1. When power supply cord is plugged in:
1-1. When power supply cord is plugged in, a signal is Sensor cooking OPEN
sensed in the control unit, and operates shut-off relay Automatic mix cooking CLOSE
(RY4). Grill cooking CLOSE
1-2. Contacts of shut-off relay (RY4) close, the damper
Slow cooking CLOSE
motor is energized, opening the damper door.
1-3. When the damper is moved to the open position by the
damper cam, damper switch is closed (ON position).
1-4. The signal of damper switch is re-sensed in the control
DAMPER SHAFT
unit and shut-off relay (RY4) is turned off.
1-5. The 240 volts A.C. to the damper motor is stopped and
the motor turns off.
2. When oven is microwave cooking:
Damper is in the open position DAMPER DUCT
3. When oven is convection cooking: DAMPER

3-1 Damper motor is energized by touching the convection,
temperature and START pads. DAMPER CAM
3-2. When damper is in the closed position (damper switch DAMPER SWITCH
is OFF), its signal is sensed by the control unit, and
shut-off relay (RY4) is de-energized. DAMPER MOTOR
3-3. The damper is held in the closed position during the

Figure D-2. Damper Mechanism
convection cooking operation.
9
R-9H56
SERVICING
WARNING TO SERVICE PERSONNEL

Microwave ovens contain circuitry capable of producing very high voltage and current, contact with any part of the
high voltage circuit will result in electrocution. High voltage capacitor, Power transformer, Magnetron, High voltage
rectifier assembly, High voltage harness.
REMEMBER TO CHECK 3D REMEMBER TO CHECK 4R
1) Disconnect the supply. 1) Reconnect all leads removed from components during
2) Door opened, and wedged open. testing.
3) Discharge high voltage capacitor. 2) Replace the outer case (cabinet).
3) Reconnect the supply.
WARNING: AGAINST THE CHARGE OF THE 4) Run the oven. Check all functions.
HIGH-VOLTAGE CAPACITOR
Microwave ovens should not be run empty. To test for
The high-voltage capacitor remains charged about the presence of microwave energy within a cavity, place
60 seconds after the oven has been switched off. a cup of cold water on the oven turntable, close the door
Wait for 60 seconds and then short-circuit the con- and set the microwave timer for two (2) minutes. Set the
nection of the high-voltage capacitor (that is, of the power level to HIGH and push the START button. When
connecting lead of the high-voltage rectifier) against the two minutes has elapsed (timer at zero) carefully
the chassis with the use of an insulated screwdriver. check that the water is now hot. If the water remains cold
carry out 3D checks and re-examine the connections to
Sharp recommend that wherever possible fault-finding the component being tested.
is carried out with the supply disconnected. It may in,
some cases, be necessary to connect the supply after
the outer case has been removed, in this event carry out
3D checks and then disconnect the leads to the primary
of the power transformer. Ensure that these leads re-
main isolated from other components and the oven
chassis. (Use insulation tape if necessary.) When the
testing is completed carry out 3D checks and reconnect
the leads to the primary of the power transformer.
When all service work is completed, and the oven is fully assembled, the microwave power output should be checked
and microwave leakage test carried out
TROUBLESHOOTING GUIDE
When troubleshooting the microwave oven, it is helpful to IMPORTANT: If the oven becomes inoperative because of
follow the Sequence of Operation in performing the a blown fuse M8A in the upper latch switch
checks. Many of the possible causes of trouble will require - lower latch switch - monitor switch - moni-
that a specific test be performed. These tests are given a tor resistor circuit, check the upper latch
procedure letter which will be found in the "Test Procedure switch, lower latch switch, monitor switch
"section. and monitor resistor before replacing the
fuse M8A.
10
R-9H56
CK = Check / RE = Replace
TEST PROCEDURE A B C D E E E F G G H I J J J J K LMNN N N N N O P RE CKCK CK RE
POSSIBLE CAUSE
OPENED OR SHORTED WIRE HARNESS

AND
LOW POWER SUPPLY VOLTAGE

DEFECTIVE PARTS
LATCH AND STOP SWITCHES

HIGH VOLTAGE CAPACITOR
TEMPERATURE FUSE 150˚C

H.V. RECTIFIER ASSEMBLY
TOUCH CONTROL PANEL
SHORTED POWER CORD

OVEN LAMP OR SOCKET
POWER TRANSFORMER
FOIL PATERN ON P.W.B.

CONVECTION HEATER
CONVECTION MOTOR
MONITOR RESISTOR
TURNTABLE MOTOR
THERMAL CUT-OUT
MONITOR SWITCH
DAMPER SWITCH
DAMPER MOTOR
WALL OUTLET
THERMISTOR
MAGNETRON
RELAY (RY-1)
RELAY (RY-2)
RELAY (RY-3)
RELAY (RY-4)
RELAY (RY-5)
RELAY (RY-6)
AH. SENSOR
FAN MOTOR
MAIN FUSE
KEY UNIT
CONDITION PROBLEM
Home fuse blows when power
supply cord is plugged into wall
outlet.
Fuse M8A blows when power
cord is plugged into wall outlet.
88:88 does not appear in display
OFF when power cord is first plugged
CONDITION
into wall outlet.
Display does not operate prop-
erly when STOP/CLEAR pad is
touched. (The time of day should
appear on the display with beep
sound during normal condition.)
Oven lamp does not light with
door opened.
Oven lamp does not light at all
Oven lamp light, but turntable
COOKING
motor does not operate.
CONDITION
Cooling fan motor does not oper-
ate.
The oven stops after1 minute
Oven does not go into a cook
cycle, when START pad is
touched.
Low or no power is produced
during microwave cooking (The
food is heated incompletely or
(MICROWAVE) not heated at all)
Extremely uneven heating is pro-
duced in oven load (food).
Function of variable cooking does
not operate properly except HIGH
power.
CONV indicator lights, but heat-
ing element does not heat.
Temperature in the oven cavity is
(CONVECTION) lower or higher than preset.
Convection cycle runs 1 minute
then the oven shuts down.
Convection cycle runs 3 minutes
then the oven shuts down.
Oven is in the sensor cooking con-
(AH. SENSOR)
dition but AH sensor does not end
1st. stage or does not stop cooking
cycle or the oven stops soon.
11
R-9H56
TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
A MAGNETRON TEST
NEVER TOUCH ANY PART IN THE CIRCUIT WITH YOUR HAND OR AN INSULATED TOOL
WHILE THE OVEN IS IN OPERATION.
CARRY OUT 3D CHECK.

Isolate the magnetron from high voltage circuit by removing all leads connected to filament terminal.
To test for an open circuit filament use an ohmmeter to make a continuity test between the magnetron
filament terminals, the meter should show a reading of less than 1 ohm.
To test for short filament to anode condition, connect ohmmeter between one of the filament terminals
and the case of the magnetron (ground). This test should be indicated an infinite resistance. If a low or
zero resistance reading is obtained then the magnetron should be replaced.
MICROWAVE OUTPUT POWER (1 Litre water load)
The following test procedure should be carried out with the microwave oven in a fully assembled
condition (outer case fitted). Microwave output power from the magnetron can be measured by way of
IEC 705, i.e. it can be measured by using water load how much it can be absorbed by the water load.
To measure the microwave output power in the microwave oven, the relation of calorie and watt is used.
When P(W) heating works for t(second), approximately P x t/4.187 calorie is generated. On the other
hand, if the temperature of the water with V(ml) rises ∆T (°C) during this microwave heating period, the
calorie of the water is V x ∆T.
The formula is as follows;
P x t / 4.187 = V x ∆ T P (W) = 4.187 x V x ∆T / t
Our condition for water load is as follows:
Room temperature..............around 20°C Power supply Voltage.........Rated voltage
Water load.........1000 g Initial temperature...........10±2°C Heating time.........49 sec.
P = 85 x ∆T
Measuring condition:
1. Container
The water container must be a cylindrical borosilicate glass vessel having a maximum material
thickness of 3 mm and an outside diameter of approximately 190 mm.
2. Temperature of the oven and vessel
The oven and the empty vessel are at ambient temperature prior to the start the test.
3. Temperature of the water
The initial temperature of the water is (10±2)°C.
4. Select the initial and final water temperature so that the maximum difference between the final water
temperature and the ambient temperature is 5°C.
5. Select stirring devices and measuring instruments in order to minimize addition or removal of heat.
6. The graduation of the thermometer must be scaled by 0.1°C at minimum and accurate thermometer.
7. The water load must be (1000±5) g.
8. “t” is measured while the microwave generator is operating at full power. Magnetron filament heat-
up time is not included.
NOTE: The operation time of the microwave oven is “t + 2” sec. 2 sec. is magnetron filament heat-up time.
Measuring method:
1. Measure the initial temperature of the water before the water is added to the vessel.
(Example: The initial temperature T1 = 11°C)
2. Add the 1 litre water to the vessel.
3. Place the load on the centre of the shelf.
4. Operate the microwave oven at HIGH for the temperature of the water rises by a value ∆ T of
(10 ± 2)°C.
5. Stir the water to equalize temperature throughout the vessel.
12
R-9H56
TEST PROCEDURES
PROCEDURE
6. Measure the final water temperature. (Example: The final temperature T2 = 21°C)
7. Calculate the microwave power output P in watts from above formula.
Initial temperature .................................................................................................. T1 = 11°C

Temperature after (49 + 2) = 51 sec. ..................................................................... T2 = 21°C
Temperature difference Cold-Warm .................................................................... ∆T1 = 10°C
Measured output power
The equation is “P = 85 x ∆T” ....................................................... P = 85 x 10°C = 850 Watts
JUDGMENT: The measured output power should be at least ± 15 % of the rated output power.
CAUTION: 1°C CORRESPONDS TO 85 WATTS REPEAT MEASUREMENT IF THE POWER IS

INSUFFICIENT.
1000g
1000g 1000g
T1˚C T2˚C
Heat up for51 sec.
MICROWAVE OUTPUT POWER (2 Litre water load)

The following test procedure should be carried out with the microwave oven in a fully assembled
condition (with outer case fitted).
Microwave output power from the magnetron can be measured by way of substitution, i.e. it can be
measured by using a water load how much it can be absorbed by the water load. To measure the
microwave output power in the microwave oven, the relation of calorie and watt is used.
On the other hand, if the temperature of the water with V(ml) rises ∆T (˚C) during this microwave heating
period, the calorie of the water is V x ∆T.
The formula is as follows;

P = 8330 x ∆ T / t
Our condition for water load is as follows:
Room temperature..............23±2˚C Power supply Voltage.........240 volts.
Water load.........2000 ml Initial temperature...........23±1˚C Heating time . 1 min. 51sec.
P = 75 x ∆T
Measuring method:
A) The two water containers must be prepared.
The water container must be one (1) litre beaker made of Pyrex glass and its diameter approximately
12cm.
B) Put the one (1) litre water into each beaker (Each beaker has one litre water). The initial temperature
of the water should be 23±1˚C.
C) Mark T1 on the one beaker and mark T2 on the other one. And stir the water and measure the
temperature of water the thermometer and note them. The graduation of the thermometer must be
scaled by 0.1˚C at minimum and an accurate mercury thermometer is recommended.
D) Place the two (2) beakers as touching each other in the centre of the oven cavity.
E) Set the timer to 2 minutes and 20 seconds, start the oven at 100% power.
F) The time must be measured with stopwatch or wristwatch.
G) After 1 minutes and 51 seconds, stop the oven by opening the door.
H) Put the two (2) beakers out of the oven cavity and measure the temperature of the water by stirring
the water with thermometer and note them.
13
R-9H56
TEST PROCEDURES (CONT'D)
PROCEDURE
Example
Initial temperature ............................................................................. T1 = 23˚C T2 = 24˚C

Temperature after 1 min. 51 sec. ..................................................... T1 = 33˚C T2 = 34˚C
Temperature difference Cold-Warm .............................................. ∆T1 = 10˚C ∆T2 = 10˚C
Mean temperature rise ∆T ......................... ∆T = (∆T1 ± ∆T2) / 2 = (10˚C+10˚C) / 2 = 10˚C
Measured output power
The equation is P= 75 x ∆T ........................................................ P= 75 x 10˚C = 750 Watts
NOTE: The measured output power should be at least ± 15 % of the rated output power.
CAUTION: 1˚C CORRESPONDS TO 75 WATTS. REPEAT MEASUREMENT IF THE POWER IS

INSUFFICIENT.
1l 1l 1l 1l
(T1 C) (T2 C) (T1 C) (T2 C)
Heat up for 1min. 51 sec.
B POWER TRANSFORMER TEST
WARNING: High voltages and large currents are present at the secondary winding and filament
winding of the power transformer. It is very dangerous to work near this part when
the oven is on. NEVER make any voltage measurements of the high-voltage circuits,
including the magnetron filament.
CARRY OUT 3D CHECKS.

Disconnect the leads to the primary winding of the power transformer. Disconnect the filament and
secondary winding connections from the rest of the HV circuitry. Using an ohmmeter, set on a low range,
it is possible to check the continuity of all three windings. The following readings should be obtained:
a. Primary winding ................... approx. 1.3 Ω
b. Secondary winding ............... approx. 72 Ω
c. Filament winding .................. less than 1Ω
If the reading obtained are not stated as above, then the power transformer is probably faulty and should
be replaced.
CARRY OUT 4R CHECKS.
C HIGH VOLTAGE RECTIFIER ASSEMBLY TEST
HIGH VOLTAGE RECTIFIER TEST

Isolate the high voltage rectifier assembly from the HV circuit. The high voltage rectifier can be tested
using an ohmmeter set to its highest range. Connect the ohmmeter across the terminal B+C of the high
voltage rectifier and note the reading obtained. Reverse the meter leads and note this second reading.
The normal resistance is infinite in one direction and more A D2 D1 B
than 100 kΩ in the other direction.
ASYMMETRIC
RECTIFIER
C HIGH VOLTAGE RECTIFIER
14
R-9H56
PROCEDURE COMPONENT TEST

LETTER
ASYMMETRIC RECTIFIER TEST
Isolate the high voltage rectifier assembly from the HV circuit. The asymmetric can be tested using an
ohmmeter set to its highest range across the terminals A+B of the asymmetric rectifier and note the
reading obtained. Reverse the meter leads and note this second reading. If an open circuit is indicated
in both direction then the asymmetric rectifier is good. If an asymmetric rectifier is shorted in either
direction, then the asymmetric rectifier is probably faulty and must be replaced with high voltage rectifier.
When the asymmetric rectifier is defective, check whether magnetron, high voltage rectifier, high voltage
wire or filament winding of the power transformer is shorted.
NOTE: FOR MEASUREMENT OF THE RESISTANCE OF THE RECTIFIER, THE BATTERIES OF THE
MEASURING INSTRUMENT MUST HAVE A VOLTAGE AT LEAST 6 VOLTS, BECAUSE
OTHERWISE AN INFINITE RESISTANCE MIGHT BE SHOWN IN BOTH DIRECTIONS.
D HIGH VOLTAGE CAPACITOR TEST

A. Isolate the high voltage capacitor from the circuit.
B. Continuity check must be carried out with measuring instrument which is set to the highest resistance
range.
C. A normal capacitor shows continuity for a short time (kick) and then a resistance of about 10MΩ after it has
been charged.
D. A short-circuited capacitor shows continuity all the time.
E. An open capacitor constantly shows a resistance about 10 MΩ because of its internal 10MΩ resistance.
F. When the internal wire is opened in the high voltage capacitor shows an infinite resistance.
G. The resistance across all the terminals and the chassis must be infinite when the capacitor is normal.
If incorrect reading are obtained, the high voltage capacitor must be replaced.
E SWITCH TEST
Isolate the switch to be tested and using an ohmmeter check between the terminals as described in the
following table. COM; Common terminal
Table: Terminal Connection of Switch NO; Normally open terminal
Plunger Operation COM to NO COM to NC
NC; Normally close terminal
Released O.C. S.C.
S.C.; Short circuit
Depressed S.C. O.C.
O.C.; Open circuit
If incorrect readings are obtained, make the necessary switch adjustment or replace the switch.
F BLOWN FUSE F M8A

1. If the fuse M8A is blown, there could be shorts or grounds in electrical parts or wire harness. Check
them and replace the defective parts or repair the wire harness.
2. If the fuse M8A is blown when the door is opened, check the upper latch switch, lower latch switch,
monitor switch and monitor resistor.
If the fuse M8A is blown by incorrect door switching, replace the defective switch(s) and the fuse M8A.
3. If the fuse M8A is blown, there could be short in the asymmetric rectifier or there is a ground in wire
harness. A short in the asymmetric rectifier may have occured due to short or ground in H.V. rectifier,
magnetron, power transformer or H.V. wire. Check them and replace the defective parts or repair the
wire harness.
CAUTION: Only replace fuse with the correct value replacement.
15
R-9H56
PROCEDURE
G TEMPERATURE FUSE AND THERMAL CUT-OUT TEST
Disconnect the leads from the terminals of the temp. fuse or thermal cut-out. Then using an ohmmeter,
make a continuity test across the two terminals as described in the table below.
Table: Temperature Fuse and Thermal cut-out Test

Temperature of “ON” condition Temperature of “OFF” condition Indication ofohmmeter
Parts Name (closed circuit) (˚C) (open circuit) (˚C) (When room temperature
is approx. 20˚C)
Temp. fuse 150˚C This is not resetable type. Above 150 ˚C Closed circuit
Thermal cut-out 150˚C Below 130˚C Above 150˚C Closed circuit.
Thermal cut-out 95˚C Below 75˚C Above 95˚C Closed circuit.
If incorrect readings are obtained, replace the temp. fuse or thermal cut-out.;
An open circuit temperature fuse 150˚C (MG) indicates that the magnetron has overheated, this may be
due to resistricted ventilation, cooling fan failure or a fault condition within the magnetron or HV circuit.
An open circuit thermal cut-out 150˚C (OVEN) indicates that the convection motor has over heated, this
may be due to convection motor locked.
An open circuit thermal cut-out 95˚C (FM) indicates that the fan motor winding has overheated, this may
be due to blocked ventilation or locked cooling fan.
H CONVECTION HEATER TEST

Before carring out the following tests make sure the heater is fully cool.
1. Resistance of heater
Disconnect the wire leads to the heater to be tested. Using ohmmeter with low resistance range.
Check the resistance across the terminals of the heater.
The resistance of heater is approximately 37.5 ohms.
2. Insulation resistance
Disconnect the wire leads to the heater to be tested. Check the insulation resistance between the
element and cavity using a 500V - 100Mohms insulation tester. The insulation resistance should be
more than 10Mohms in the cold start.
If the results of above test 1 and/or 2 are out of above specifications, the heater is probably faulty and
should be replaced.
I THERMISTOR TEST
Disconnect connector-E from the CPU unit. Measure the resistance of the thermistor with an ohmmeter.
Connect the ohmmeter leads to Pin No’s E-3 and E-4 of the thermistor harness.
Room Temp. .................. 20˚C - 30˚C
Resistance ..................... Approx. 350kΩ - 155kΩ
If the meter does not indicate above resistance, replace the thermistor.
J MOTOR WINDING TEST
16
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PROCEDURE COMPONENT TEST

LETTER
Disconnect the leads from the motor.
Using an ohmmeter, check the resistance between the two terminals as described in the table below.
Table: Resistance of Motor
Motors Resistance
Fan motor Approximately 295 Ω
Turntable motor Approximately 10.5 kΩ
Convection fan motor Approximately 210 Ω
Damper motor Approximately 11 kΩ
If incorrect readings are obtained, replace the motor.
K MONITOR RESISTOR TEST

Disconnect the leads from the monitor resist. Using an ohmmeter and set on a low range. Check between
the terminals of the monitor resistor.
The resistance of monitor resistor is approx. 0.8 ohms.
If incorrect readings are obtained, replace the monitor resistor.
L TOUCH CONTROL PANEL ASSEMBLY TEST

The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,
unlike conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter
and ohmmeter. In this service manual, the touch control panel assembly is divided into two units, Control
Unit and Key Unit and troubleshooting by unit replacement is described according to the symptoms
indicated.
1. Key Unit. Note: Check key unit ribbon connection before replacement.
The following symptoms indicate a defective key unit. Replace the key unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
2. Control Unit.
The following symptoms indicate a defective control unit. Replacethe control unit.
2-1 In connection with pads.
a) When touching the pads, a certain group of pads do not produce a signal.
b) When touching the pads, no pads produce a signal.
2-2 In connection with indicators.
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
2-3 Other possible troubles caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
d) Proper temperature measurement is not obtained.
17
R-9H56
PROCEDURE
COMPONENT TEST
LETTER
M KEY UNIT TEST
If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon is making
good contact, verify that the door sensing switch (stop switch) operates properly; that is the contacts are
closed when the door is closed and open when the door is open.
If the door sensing switch (stop switch) is good, disconnect the flat ribbon that connects the key unit to
the control unit and make sure the door sensing switch is closed (either close the door or short the door
sensing switch connector). Use the key unit matrix indicated on the control panel schematic and place
a jumper wire between the pins that correspond to the STOP/CLEAR pad making momentary contact.
If the control unit responds by
G-5 G-6 G-7 G-8 G-9 G-10 G-11 G-12
clearing with a beep the key unit
is faulty and must be replaced. If G-4
STOP Reheat
GRILL AUTO START Desserts
Jacket INSTANT COOK
CLEAR Pie Potato
the control unit does not respond, CLOCK START LESS
Frozen EASY Fresh

it is faulty and must be replaced. G-3
Vegetables
Casseroles CONVEC LOW MIX
DEFROST Vegetables
HIGH MIX
MORE
If a specific pad does not re- G-2
MULTI 6 7 8 9 0 POWER
COOK 220˚C 230˚C LEVEL
spond, the above method may 180˚C 200˚C 250˚C
REHEAT 1 2 3 4 5
be used (after clearing the con- G-1
SENSOR 40˚C 70˚C 130˚C 150˚C 160˚C
trol unit) to determine if the con- KEY UNIT
trol unit or key pad is at fault.
N RELAY TEST
emove the outer case and check voltage between Pin Nos. 7 and 9 of the 9-pin connector (A) on the
control unit with an A.C. voltmeter. The meter should indicate 240 volts, if not check oven circuit.
Shut-off, Cook and Heater Relay Test
These relays are operated by D.C. voltage.
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation or
convection cooking operation.
DC. voltage indicated ............... Defective relay.
DC. voltage not indicated ......... Check diode which is connected to the relay coil. If diode is good,
control unit is defective.
OPERATIONAL
RELAY SYMBOL CONNECTED COMPONENTS
VOLTAGE
RY1 Approx. 19.0 V.D.C. Oven lamp/Turntable motor
RY2(COOK) Approx. 18.0 V.D.C. Power transformer
RY3(HEATER) Approx. 18.0 V.D.C. Heating element
RY4 Approx. 19.0 V.D.C. Damper motor

RY5 Approx. 19.0V.D.C. Convection motor
RY6 Approx. 19.0 V.D.C. Cooling fan motor
O PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD
(PWB) IS OPEN.
To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on
the PWB, this foil pattern acts as a fuse. If the foil pattern is open, follow the troubleshooting guide given
below for repair.
STEPS OCCURANCE CAUSE OR CORRECTION

1 The rated voltage is not applied to POWER Check supply voltage and oven power cord.
terminal of CPU connector (CN-A)
2 The rated voltage is applied to primary side of Power transformer or secondary circuit defective. Check
power transformer. and repair.
3 Only pattern at "a" is broken. *Insert jumper wire J1 and solder.
4 Pattern at "a" and "b" are broken. *Insert the coil RCILF2003YAZZ between "c" and "d".
18
R-9H56
PROCEDURE
COMPONENT TEST
LETTER
DAMPM CONVM FAN M POWER

Problem: POWER ON, indicator does not RY4
VRS1
light up.
S1
1
NOTE: *At the time of making these repairs,
d
make a visual inspection of the
P
varistor. check for burned damage
b
5
and examine the transformer with an
S2
ohmmeter for the presence of layer
(J1)
3
7
short-circuit (check primary coil
31
T1
c
resistance). If any abnormal condition
CN-A
9
is detected, replace the defective
parts.
P AH SENSOR TEST
Checking the initial sensor cooking condition

(1) The oven should be plugged in at least five minutes before sensor cooking.
(2) Room temperature should not exceed 35˚C.
(3) The unit should not be installed in any area where heat and steam are generated. The unit should
not be installed, for example, next to a conventional surface unit. Refer to the "INSTALLATION
Instructions" .
(4) Exhaust vents are provided on the back of the unit for proper cooling and air flow in the cavity. To
permit adequate ventilation, be sure to install so as not to block these vents. There should be some
space for air circulation.
(5) Be sure the exterior of the cooking container and the interior of the oven are dry. Wipe off any moisture
with a dry cloth or paper towel.
(6) The Sensor works with food at normal storage temperature.For example, chicken pieces would be
at refrigerator temperature and canned soup at room temperature.
(7) Avoid using aerosol sprays or cleaning solvents near the oven while using Sensor settings. The
sensor will detect the vapor given of by the spray and turn off before food is properly cooked.
(8) After the oven is started on sensor cooking condition, if the sensor has not detected the vapor of the
food, ERROR will appear and the oven will shut off.
Water load cooking test

Make sure the oven has been plugged in at least five minutes before checking sensor cook operation.
The cabinet should be installed and screws tightened.
(1) Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
(2) Place the container on the center of tray in the oven cavity.
(3) Close the door.
(4) Touch REHEAT SENSOR pad twice. Now, the oven is in the sensor cooking condition and "MENU2"
will appear in the display.
(5) The oven will operate for the first 16 seconds, without generating microwave energy.
When the AH sensor is defective (open or short), ERROR will appear in the display after 16 seconds
cleaning time.
If ERROR appears check sensor wire connections and/or AH sensor.
NOTE: ERROR will appear if the door is opend or STOP/CLEAR pad is touched during first stage of
sensor cooking.
(6) After approximately 16 seconds, microwave energy is produced, oven should turn off after water is
boiling (bubling).
If the oven does not turn off, replace the AH sensor or check the control unit, refer to explanation below.
TESTING METHOD FOR AH SENSOR AND/OR CONTROL UNIT

To determine if the sensor is defective, the simplest method is to replace it with a new replacement
sensor.
(1) Disconnect oven from power supply and remove outer case.
(2) Discharge the high voltage capacitor.
19
R-9H56
PROCEDURE
COMPONENT TEST
LETTER
(3) Remove the AH sensor.
(4) Install the new AH sensor.
(5) Re-install the outer case.
(6) Reconnect the oven to the power supply and check the sensor cook operation, proceed as follows:
6-1. Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
6-2. Place the container on the center of tray in the oven cavity.
6-3. Close the door.
6-4. Touch REHEAT SENSOR pad twice.
6-5. The control panel is in automatic Sensor operation.
6-6. The oven will turn off automatically after the water is boiling (bubling).
If new sensor dose not operate properly, the problem is with the control unit.
CHECKING CONTROL UNIT
(1) Disconnect oven from power supply and remove outer case.
(2) Discharge the high voltage capacitor.
(3) Disconnect the wire leads from the cook relay.
(4) Disconnect the sensor connector that is mounted to lower portion of control panel.
(5) Then connect the dummy resistor circuit (see fig.) to the sensor connector of control panel.
(6) Reconnect the oven to the power supply and check the sensor cook operation, proceed as follows:
6-1. Touch REHEAT SENSOR pad twice.
6-2. The control panel is in the sensor cooking operation.
6-3. After approximately 20 seconds, push plunger of select switch. This condition is same as
judgement by AH sensor.
6-4. After approximately 3 seconds, cooking operation turns off, an audible signal will sound,
and the display will then revert to the time of day.
If the above is not the case, the control unit is probably defective.
If the above is proper, the AH sensor is probably defective. Plunger
NC
R1,R2 : 100Ω ± 1% 1/2W NO
To connector (F) R3 : 10kΩ ± 5% 1/4W
on Control Unit. R4 : 3kΩ ± 5% 1/4W COM
1
F-1 NO
2 COM
F-2 3 R1
F-3 NC
R2 R3 R4
CONNECTOR
Sensor Dummy Resistor Circuit
20
R-9H56
TOUCH CONTROL PANEL ASSEMBLY

OUTLINE OF TOUCH CONTROL PANEL
The touch control section consists of the following units

as shown in the touch control panel circuit. 4) ACL Circuit
A circuit to generate a signals which resetting the LSI to
(1) Key Unit the initial state when power is applied.
(2) Control Unit
5) Buzzer Circuit
The principal functions of these units and the signals com- The buzzer is responds to signals from the LSI to emit
municated among them are explained below. noticing sounds (key touch sound and completion sound).
Key Unit 6) Temperature Measurement Circuit: Oven

The key unit is composed of a matrix, signals generated in The temperature in the oven cavity is sensed by the
the LSI are sent to the key unit through P03, P05, P11, P12, thermistor. The variation of resistance according to
P15, P16, P20 and P23. When a key pad is touched, a signal sensed temperature is detected by the temperature
is completed through the key unit and passed back to the measurement circuit and the result applied to LSI. The
LSI through R24-R27 to perform the function that was LSI uses this information to control the relay and display
requested. units.
Control Unit 7) Absolute Humidity Sensor Circuit

Control unit consists of LSI, power source circuit, synchro- This circuit detects the humidity of a food which is being
nizing signal circuit, ACL circuit, buzzer circuit, temperature cooked, to control its automatic cooking.
measurement circuit, absolute humidity sensor circuit and
indicator circuit. 8) Door Sensing Switch
A switch to inform the LSI if the door is open or closed.
1) LSI
This LSI controls the temperature measurement signal, 9) Relay Circuit
AH sensor signal, key strobe signal, relay driving signal To drive the magnetron, heating element, fan motor,
for oven function and indicator signal. convection motor, damper motor, turntable motor and
light the oven lamp.
2) Power Source Circuit
This circuit generates the voltage necessary for the 10) Indicator Circuit
control unit from the AC line voltage. Indicator element is a Fluorescent Display.
Basically, a Fluorescent Display is triode having a
3) Synchronizing Signal Circuit cathode, a grid and an anode. Usually, the cathode of a
The power source synchronizing signal is available in Fluorescent Display is directly heated and the filament
order to compose a basic standard time in the clock serves as cathode.
circuit. It incorporates a very small error because it works The Fluorescent Display has 6-digits, 15-segments are
on commercial frequency. used for displaying figures.
21
R-9H56
DESCRIPTION OF LSI
LSI(IZA589DR):
The I/O signals of the LSI(IZA589DR) are detailed in the following table.
Pin No. Signal I/O Description

1 VCC IN Connected to GND.
2 VEE IN Anode (segment) of Fluorescent Display light-up voltage: -28V.
Vp voltage of power source circuit input.
3 AVSS IN Power source voltage: -5V.
VC voltage of power source circuit input.
4 VREF IN Reference voltage input terminal.
A reference voltage applied to the A/D converter in the LSI. Connected to GND.(0V)
5 AN7 IN Used for initial balancing of the bridge circuit (absolute humidity sensor). This input is
an analog input terminal from the AH sensor circuit, and connected to the A/D coverter
built into the LSI.
6 AN6 IN AH sensor input.
This input is an analog input terminal from the AH sensor circuit, and connected to the
A/D converter built into the LSI.
7-9 AN5-AN3 IN Heating constant compensation terminal.
10 AN2 IN Input signal which communicates the damper open/close information to LSI.
Damper opened; "H" level signal(0V:GND).
Damper closed; "L" level signal(-5V).
11 AN1 IN Input signal which communicates the door open/close information to LSI.
Door closed; "H" level signal(0V).
Door opened; "L" level signal(-5V).
12 AN0 IN Temperature measurement input: OVEN THERMISTOR.
By inputting DC voltage corresponding to the temperature detected by the thermistor,
this input is converted into temperature by the A/D converter built into the LSI.
13 P55 OUT Magnetron high-voltage circuit driving signal.
To turn on and off the cook
relay(RY2). In HIGH operation, the VARI MODE ON TIME OFF TIME
signals holds "L" level during micro- HIGH (100% power) 32 sec. 0 sec.
wave cooking and "H" level while MED HIGH (approx. 70% power) 24 sec. 8 sec.
not cooking. In other cooking modes MED (approx. 50% power) 18 sec. 14sec.
(MED HIGH, MED, MED LOW, MED LOW (approx. 30% power) 12 sec. 20 sec.
LOW) the signal turns to "H" level LOW (approx. 10% power) 6 sec. 26 sec.
and "L" level in repetition according
to the power level.
14 P54 OUT Heating element driving signal.
To turn on and off shut-off relay(RY3). "L" level during
H. GND
convection cooking; "H" level otherwise. During con- During OFF
cooking
vection cooking, the signal becomes "H" level when the ON (Convection)
L
temperature of the oven cavity exceeds the predeter-
mined temperature.
15 P53 OUT Cooling fan motor driving signal.
H. GND
To turn on and off shut-off relay(RY6). "L" level During OFF
cooking
during both microwave and convection cooking; ON L
"H" level otherwise.
16 P52 OUT Convection motor driving signal. During OFF
H. GND
cooking
To turn on and off shut-off relay(RY5). "L" level (Convection)
ON L
during CONVECTION; "H" level otherwise.
17 P51 OUT Damper motor relay driving signal. OFF
H : GND
To turn on and off shut-off relay(RY4). ON L
18 P50 OUT Terminal not used.

19 P47 OUT Oven lamp and turntable motor driving signal. (Square Waveform : 50Hz)
To turn on and off the shut-off relay(RY1).
22
R-9H56

20 msec.
The square waveform voltage is delivered H
to the relay(RY1) driving circuit and During cooking

L
relays(RY2,RY3,RY5) control circuit.

20-21 P46-P45 OUT Terminal not used.
22 P44 OUT Timing signal output terminal for temperature measurement(OVEN).
"H" level (GND) : Ttermistor OPEN timing.
"L" level (-5V) : Temperature measuring timing.(Convection cooking)
0.1 sec
23 P43 OUT Signal to sound buzzer.
A
A: key touch sound.
2 sec
B: Completion sound.
B
C: When the temperature of the oven cav-
ity reaches the preset temperature in 1 sec 1 sec
H: GND
the preheating mode, or when the C
L
preheating hold time (30 minutes) is
elapsed.
24 P42 OUT Timing signal output terminal for temperature measurement(OVEN).
"H" level (GND) : Ttermistor OPEN timing.
"L" level (-5V) : Temperature measuring timing.(Convection cooking)
25 P41 IN Signal to synchronize LSI with commercial power source freqency.
H : GND
This is the basic timing for all real time

processing of LSI. 20 msec
L (-5V)
26 P40 IN Connected to GND.

27 RST IN Auto clear terminal.
Signal is input to reset the LSI to the initial state when power is applied. Temporarily
set to "L" level the moment power is applied, at this time the LSI is reset. Thereafter
set at "H" level.
28/29 XCIN/XCOUT OUT Terminal not used.
30 XIN IN Internal clock oscillation frequency setting input.
The internal clock frequency is set by inserting the ceramic filter oscillation circuit with
respect to XOUT terminal.
31 XOUT OUT Internal clock oscillation frequency control output.
Output to control oscillation input of XIN.
32 VSS IN Power source voltage: -5V.
VC voltage of power source circuit input.
33 P27 IN Signal coming from touch key.
When any one of G-1 line keys on key matrix is touched, a corresponding signal from
P03,P05,P11,P12,P15,P16,P20 and P23 will be input into P27. When no key is
touched, the signal is held at "L" level.
34 P26 IN Signal similar to P27.
When any one of G-2 line key on key matrix is touched, a corresponding signal will be
input into P26.
input into P25.
input into P24.
37 P23 OUT Segment data signals.
The relation between signals and indicators are as follows:
Signal Segment Signal Segment Signal Segment Signal Segment
P35 .................. P1 P03 ................... P5 P12 ................... P8 P20 ................. P13
P36 .................. P2 P04 ................... P6 P13 ................... P9 P21 ................. P14
P00 .................. P3 P05 ................... P7 P15 ................. P10 P23 ................. P15
P01 .................. P4 P11 ................. P12 P16 ................. P11
23
R-9H56
ß(50Hz)
Key strobe signal.
GND
Signal applied to touch-key section. A pulse
signal is input to P24-P27 terminal while one of VP
G-5 line keys on key matrix is touched.
38 P22 OUT Digit selection signal.
The relationship between digit signal and digit are as follows;
H
Digit signal Digit ß(50Hz)
L
P22 ........................... 1st.
GND
P17 .......................... 2nd. P22 VP
P14 .......................... 3rd. P17
P06 ........................... 4th. P14
P02 ........................... 5th.

P06
P37 .......................... 6th.

Normally, one pulse is output in every ß P02
period, and input to the grid of the Fluores-

P37
cent Display.
39 P21 OUT Segment data signal. Signal similar to P23.

Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P24-P27 terminal while
one of G-6 line keys on key matrix is touched.
41 P17 OUT Digit selection signal. Signal similar to P22.
Signal similar to P23.
Key strobe signal.
43 P15 OUT Segment data signal.
Key strobe signal.
Key strobe signal.
Key strobe signal.
48/49 P10/P07 OUT Terminal not used.
Key strobe signal.
24
R-9H56

Key strobe signal.
55-56 P01-P00 OUT Segment data signal. Signal similar to P23.
58-59 P36-P35 OUT Segment data signal. Signal similar to P23.
60-64 P34-P30 OUT Used for initial balancing of the bridge circuit (absolute humidity sensor).
ABSOLUTE HUMIDITY SENSOR CIRCUIT

(1) Structure of Absolute Humidity Sensor LSI are turned on in such a way as to change the
The absolute humidity sensor includes two thermistors resistance values in parallel with R50-1. Changing the
as shown in the illustration. One thermistor is housed in resistance values results in that there is the same
the closed vessel filled with dry air while another in the potential at both F-3 terminal of the absolute humidity
open vessel. Each sensor is provided with the protective sensor and AN7 terminal of the LSI. The voltage of AN6
cover made of metal mesh to be protected from the terminal will indicate about -2.5V. This initial balancing
external airflow. Sensing part Sensing part
is set up about 16 seconds after the unit is put in the
(Open vessel) (Closed vessel)
Sensor Cooking mode. As the sensor cooking proceeds,
the food is heated to generate moisture by which the
resistance balance of the bridge circuit is deviated to
increase the voltage available at AN6 terminal of the LSI.
Then the LSI observes that voltage at AN6 terminal and
(2) Operational Principle of Absolute Humidity Sensor
compares it with its initial value, and when the comparison
The figure below shows the basic structure of an absolute
rate reaches the preset value (fixed for each menu to be
humidity sensor. A bridge circuit is formed by two
cooked), the LSI causes the unit to stop sensor cooking;
thermistors and two resistors (R1 and R2).
thereafter, the unit goes in the next operation
The output of the bridge circuit is to be amplified by the
automatically.
operational amplifier.
When the LSI starts to detect the initial voltage at AN6
Each thermistor is supplied with a current to keep it
terminal 16 seconds after the unit has been put in the
heated at about 150˚C, the resultant heat is dissipated in
Sensor Cooking mode, if it is not possible to balance, of
the air and if the two thermistors are placed in different
the bridge circuit due to disconnection of the absolute
humidity conditions they show different degrees of heat
humidity sensor, ERROR will appear on the display and
conductivity leading to a potential difference between
the cooking is stopped.
them causing an output voltage from the bridge circuit,
the intensity of which is increased as the absolute
1) Absolute humidity sensor circuit
humidity of the air increases. Since the output is very
minute, it is amplified by the operational amplifier.
IC2(IZA495DR)
SW1
Absolute humidity vs, 4 64
P30
Operational output voltage characterist 620k SW2
5 63
C R1 amplifier P31
Output voltage
Output 300k 6 SW3

62
+ voltage P32
150k 7 61 SW4
- P33
S 75k 8 60 SW5
R2 S : Thermistor C. Thermistor in P34
closed vesssl 37.4k
open vessel S. Thermistor in
R3 C : Thermistor open vessel 5
3
closed vessel AN7
0.015uF
0.01uF
47k
0.01uF
Absolute humidity (g/m 2 )

F-1 11 LSI
C
(IC1)
(3) Detector Circuit of Absolute Humidity Sensor Circuit F-3 3.57k
+ 10k 6
This detector circuit is used to detect the output voltage 2
0.1
uF
AN6
S - 47k
of the absolute humidity circuit to allow the LSI to control 3.32k 1.8k
F-2
sensor cooking of the unit. When the unit is set in the 10 360k
9
sensor cooking mode, 16 seconds clearing cycle occurs
R51
12 1
than the detector circuit starts to function and the LSI
VA : -15V
observes the initial voltage available at its AN6 terminal. VA : -15V VC : -5V
With this voltage given, the switches SW1 to SW5 in the
25
R-9H56
SERVICING
1. Precautions for Handling Electronic Components For those models, check and repair all the controls
This unit uses CMOS LSI in the integral part of the (sensor-related ones included) of the touch control panel
circuits. When handling these parts, the following while keeping it connected to the oven.
precautions should be strictly followed. CMOS LSI have B. On some models, the power supply cord between the
extremely high impedance at its input and output touch control panel and the oven proper is long enough
terminals. For this reason, it is easily influenced by the that they may be separated from each other. For those
surrounding high voltage power source, static electricity models, therefore, it is possible to check and repair the
charge in clothes, etc., and sometimes it is not fully controls of the touch control panel while keeping it apart
protected by the built-in protection circuit. from the oven proper; in this case you must short both
In order to protect CMOS LSI. ends of the door sensing switch (on PWB) of the touch
1) When storing and transporting, thoroughly wrap them in control panel with a jumper, which brings about an
aluminium foil. Also wrap all PW boards containing them operational state that is equivalent to the oven door
in aluminium foil. being closed. As for the sensor-related controls of the
2) When soldering, ground the technician as shown in the touch control panel, checking them is possible if dummy
figure and use grounded soldering iron and work table. resistor(s) with resistance equal to that of the controls
are used.
(2) Servicing the touch control panel with power supply
approx. 1M ohm
from an external power source:
Disconnect the touch control panel completely from the
oven proper, and short both ends of the door sensing
switch (on PWB) of the touch control panel, which brings
2. Shapes of Electronic Components about an operational state that is equivalent to the oven
door being closed. Connect an external power source to
the power input terminal of the touch control panel, then
it is possible to check and repair the controls of the touch
B B control panel it is also possible to check the sensor-
C C Transistor
E E related controls of the touch control panel by using the
DTA114YS dummy resistor(s).
Transistor Transistor CB DTA143ES
E
2SB793 DTD143EA DTB143ES
4. Servicing Tools
3. Servicing of Touch Control Panel Tools required to service the touch control panel
We describe the procedures to permit servicing of the assembly.
touch control panel of the microwave oven and the 1) Soldering iron: 30W
precautions you must take when doing so. To perform (It is recommended to use a soldering iron with a grounding
the servicing, power to the touch control panel is available terminal.)
either from the power line of the oven itself or from an 2) Oscilloscope: Single beam, frequency range: DC - 10MHz
external power source. type or more advanced model.
(1) Servicing the touch control panel with power supply 3) Others: Hand tools
of the oven:
CAUTION: 5. Other Precautions
THE HIGH VOLTAGE TRANSFORMER OF THE 1) Before turning on the power source of the control unit,
MICROWAVE OVEN IS STILL LIVE DURING remove the aluminium foil applied for preventing static
SERVICING PRESENTS A HAZARD. electricity.
Therefore, when checking the performance of the touch 2) Connect the connector of the key unit to the control unit
control panel, put the outer cabinet on the oven to avoid being sure that the lead wires are not twisted.
touching the high voltage transformer, or unplug the 3) After aluminium foil is removed, be careful that abnormal
primary terminal (connector) of the high voltage voltage due to static electricity etc. is not applied to the
transformer to turn it off; the end of such connector must input or output terminals.
be insulated with an insulating tape. After servicing, be 4) Attach connectors, electrolytic capacitors, etc. to PWB,
sure to replace the leads to their original locations. making sure that all connections are tight.
A. On some models, the power supply cord between the 5) Be sure to use specified components where high precision
touch control panel and the oven itself is so short that the is required.
two can't be separated.
26
R-9H56
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
WARNING: Avoid possible exposure to microwave energy. Please follow the instructions below before
operating the oven.
1. Disconnect the oven from power supply. 1. Door does not close firmly.
2. Make sure that a definite” click” can be heard when the 2. Door hinge, support or latch hook is damaged.
microwave oven door is unlatched. (Hold the door in a 3. The door gasket or seal or damaged.
closed position with one hand, then push the door open 4. The door is bent or warped.
button with the other, this causes the latch leads to rise, 5. There are defective parts in the door interlock system.
it is then possible to hear a “click’ as the door switches 6. There are defective parts in the microwave generating
operate.) and transmission assembly.
3. Visually check the door and cavity face plate for damage 7. There is visible damage to the oven.
(dents, cracks, signs of arcing etc.).
Do not operate the oven:
Carry out any remedial work that is necessary before 1. Without the RF gasket (Magnetron).
operating the oven. 2. If the wave guide or oven cavity are not intact.
Do not operate the oven if any of the following conditions 3. If the door is not closed.
exist; 4. If the outer case (cabinet) is not fitted.
Please refer to ‘OVEN PARTS, CABINET PARTS, DOOR PARTS’, when carrying out any of the following removal
procedures:
OUTER CASE REMOVAL
To remove the outer case, proceed as follows. 6. Discharge the H.V. capacitor before carring out any
1. Disconnect the oven from power supply. further work.
2. Open the oven door and wedge it open. 7. Do not operate the oven with the outer case removed.
3. Remove the screws from rear and along the side edge of N.B.; Step1, 2 and 6 from the basis of the 3D checks.
case.
CAUTION: DISCHARGE HIGH VOLTAGE CAPACITOR
4. Slide the entire case back about 1 inch (3cm) to free it
BEFORE TOUCHING ANY OVEN COMPO-
from retaining clips on the cavity face plate.
NENTS OR WIRING.
5. Lift the entire case from the oven.
POWER TRANSFORMER REPLACEMENT
REMOVAL 3. Make sure the transformer is mounted correctly to the
1. CARRY OUT 3D CHECKS. corners underneath those tabs.
2. Disconnect the wire leads from power transformer. 4. After re-installing the transformer, secure the transformer
3. Disconnect the filament leads of the power transformer with two screws to the bace cabint, one is with outertooth
from the megnetron and high voltage capacitor. washer and the other is without outer-tooth washer.
4. Disconnect the high voltage leads of capacitor from the 5. Re-connect the wire leads (primary and high voltage)
transformer. and high voltage lead to the transformer and filament
5. Remove the two (2) screws and one (1) washer holding leads of transformer to the magnetron and capacitor,
the transformer to the base cabinet. referring to the “Pictorial Diagram”.
6. Remove the transformer. 6. Re-install the outer case and check that the oven is
RE-INSTALL operating properly.
1. Rest the transformer on the base cabinet with its primary
NOTE: LIVE(ORANGE) WIRE MUST BE CONNECTED
terminals toward rear cabinet.
TO THE CABINET-SIDE OF THE POWER
2. Insert the two edges of the transformer into two metal
TRANSFORMER.
tabs of the base cabinet.
MAGNETRON REMOVAL
1. CARRY OUT 3D CHECKS removing the screws hold the magnetron and magnetron
2. Disconnect filament lead of transfomer and high voltage air guide to prevent it from falling.
wire lead from magnetron. 6. Remove the magnetron from the waveguide with care so
3. Take off three (3) screws secured the chassis support to the magnetron antenna should not hit by any metal
oven cavity and waveguide. object around the antenna
4. Remove the cooling fan assembly refer to “Cooling Fan
CAUTION: WHEN REPLACING THE MAGNETRON, BE
Removal”
SURE THE R.F. GASKET IS IN PLACE AND
5. Carefully remove four (4) mounting screws holding the
THE MAGNETRON MOUNTING SCREWS
magnetron and magnetron air guide to waveguide. When
ARE TIGHTENED SECURELY.
27
R-9H56
ASYMMETRIC RECTIFIER AND HIGH VOLTAGE RECTIFIER REMOVAL

1. CARRY OUT 3D CHECKS. CAUTION: WHEN REPLACING HIGH VOLTAGE RECTI-
2. Remove one (1) screw holding the high voltage rectifier FIER ASSEMBLY, ENSURE THAT THE
terminal to the capacitor holder. EARTHING SIDE TERMINAL MUST BE SE-
3. Disconnect the high voltage rectifier assembly from the CURED FIRMLY WITH AN EARTHING
capacitor. SCREW.
HIGH VOLTAGE CAPACITOR REMOVAL
1. CARRY OUT 3D CHECKS. transformer.
2. Disconnect the high voltage wire leads and rectifier 5. Remove one (1) screw and washer holding the high
assembly from the high voltage capacitor and magnetron. voltage rectifier from the capacitor holder.
3. Disconnect filament lead of transfomer from high voltage 6. Remove one (1) screw holding capacitor holder to rear
capacitor. cabinet.
4. Disconnect high voltage wire leads of capacitor from 7. Remove the high voltage capacitor from the holder.
OVEN LAMP SOCKET REMOVAL

1. CARRY OUT 3D CHECKS.
2. Pull the wire leads from the oven lamp socketby pushing Oven lamp
the terminal hole of the oven lamp socket withthe flat type socket
small screw driver. Terminal
3. Lift up the tab of oven lamp mounting plate holding the
oven lamp socket. Wire lead
4. Slide the oven lamp socket left-ward.
Flat type small
5. Now, the oven lamp socket is free. screw driver
Black dot
CAUTION: WHEN REPLACING THE OVEN LAMP Terminal hole

SOCKET, REPLACE IT SO THAT THE SIDE
WHERE THE BLACK DOT IS PUT FACES
UPWARD.
HEATER UNIT ASSEMBLY REMOVAL (HEATING ELEMENT/THERMISTOR)

1. CARRY OUT 3D CHECKS. HEATING ELEMENT AND THERMISTOR
2. Disconnect wire leads from oven thermal cut-out, 1. Remove two (2) screws holding heating element to
convection motor, thermistor and heater element. heater duct.
Remove convection motor ass’y refer to “Convection 2. Loosen two (2) screws holding holders to heater duct
Motor Removal No.3 to No.5”. and take heating element out of heating element holders.
3. Remove eleven (11) screws holding heater duct to the 3. Heating element is free.
oven cavity. 4. Remove two (2) screws holding thermistor to heater
4. Release two (2) snap bands holding wire harness to the duct.
thermal protection plate (left). 5. Thermistor is free.
5. The heater unit is now free.
CONTROL PANEL ASSEMBLY AND CONTROL UNIT REMOVAL

To remove the control panel, proceed as follows: 3. Separate the panel frame and back plate.
1. CARRY OUT 3D CHECKS 4. Remove the three (3) screws holding the control unit to
2. Disconnect connector CN-A, CN-E, CN-B, CN-F, TAB1, the panel frame.
TAB2 and TAB3 from the control unit. 5. Lift up the control unit and disconnect the key connector
3 Remove one (1) screw holding the control panel back from the control unit.
plate to the chassis support. 6. Now, the control unit and frame assembly are separated.
4. Remove the one (1) screw holding the bottom edge of NOTE: 1. Before attaching a new key unit, remove remaining
the back plate to the cabinet base. adhesive on the control panel frame surfaces
5. Remove two (2) screws holding the back plate to the completely with alcohol and so on.
oven cavity flange. 2. When attaching the key unit to the control panel
6. Lift up and pull the control panel forward. frame, adjust the lower edge and right edge of the
Replacement of individual component is as follows: key unit to the correct position of control panel
CONTROL UNIT AND KEY UNIT frame.
1. Disconnect the wire connector from the control unit. 3. Stick the key unit firmly to the control panel frame
2. Remove the four (4) screws holding the panel frame to by rubbing with soft cloth not to scratch.
the back plate.
28
R-9H56
TURNTABLE MOTOR AND/OR COUPLING REMOVAL

1. Disconnect the oven from power supply. 4. Remove the two (2) screws holding the turntable motor
2. Remove one (1) screw holding the turntable motor cover to the mounting plate of the oven cavity bottom.
to the base cabinet and take off the turntable motor cover. 5. Pull the turntable coupling out of the oven cavity.
3. Disconnect wire lead from the turntable motor. 6. Turntable coupling and motor will be free.
CONVECTION MOTOR REMOVAL

1. CARRY OUT 3D CHECKS. 4. Take out the convection motor assembly from the unit.
2. Disconnect wire leads from the convection motor. The convection motor assembly is now free.
Remove the convection fan belt and pulley(M). 5. Remove two (2) screws and nuts holding the motor to
3. Remove two (2) screws holding the convection motor mounting angle.
mounting angle to the heater duct and base cabinet. 6. Convection motor is now free.
DAMPER ASSEMBLY REMOVAL

1. CARRY OUT 3D CHECKS. angle to thermal protection plate (right).
2. Remove cooling fan motor and magnetron refer to 5. Damper assembly is free.
“Cooling Fan Motor Removal” and “Magnetrom Removal”. 6. Remove one (1) screw holding damper motor to damper
3. Disconnect wire leads from damper motor and damper motor angle and one (1) screw holding damper switch to
switch. damper motor angle.
4. Remove two(2) ovenside screws holding damper motor 7. Damper motor and switch are free.
FAN MOTOR REPLACEMENT

REMOVAL Coil
1. CARRY OUT 3D CHECKS.
2. Disconnect the wire leads from the fan motor and thermal Groove joint pliers
cut-out.
3. Remove the three (3) screws holding the chassis support
to rear cabinet, control panel back plate and waveguide.
4 Remove one (1) tab holding the fan duct to air guide .
Stator
5. Remove the fan motor assembly from the oven cavity.
Gap
6. Remove the fan blade assembly from the fan motor shaft
Bracket Rotor
according the following procedure.
1) Hold the edge of the rotor of the fan motor by using a pair
of grove joint pliers.
CAUTION: Rear view
* Make sure that any pieces do not enter the gap
between the rotor and the stator of the fan motor.
Because the rotor is easy to be shaven by pliers and
metal pieces may be produced.
* Do not touch the pliers to the coil of the fan motor Shaft
because the coil may be cut or injured. These are the position
Axis where should be
* Do not transform the bracket by touching with the pinched with pliers
Stator
pliers.
2) Remove the fan blade assembly from the shaft of the fan Rotor
motor by pulling fan retainer clip and rotating the fan Side view
blade with your hand.
3) Now, the fan blade will be free. INSTALLATION
CAUTION: 1. Install the fan motor and thermal cut-out angle to the fan
* Do not use this removed fan blade again.Because duct with the two (2) screws and nuts.
the hole(for shaft) of it may become bigger than a 2. Install the fan blade assembly to the fan motor shaft
standard one. according the following procedure.
7. Remove the two (2) screws and nuts holding the fan 1) Hold the center of the bracket which supports the shaft
motor and thermal cut-out mounting angle from the fun of the fan motor on the flat table.
duct. 2) Apply the screw lock tight into the hole(for shaft) of the
8. Now, the fan motor is free. fan blade.
3) Install the fan blade assemby to the shaft of fan motor by
pushing the fan blade with a small, light weight, ball peen
hammer or rubber mallet.
29
R-9H56
CAUTION: 5. Connect the wire leads to the fan motor and the thermal
* Do not hit the fan blade strongly when installed cut-out, referring to the pictorial diagram.
because the bracket may be transformed.
Shaft
* Make sure that the fan blade rotates smooth after
installed.
* Make sure that the axis of the shaft is not slanted.
3. Install the fan duct to the air guide.
4. Install the chassis support to the oven cavity with three
Table Center of
(3) screws. bracket
CORD HOLDER REMOVAL

1. Remove the one (1) special screw holding the cord
holder to the rear cabinet, using the special driver
LHSTIX DLR4-100T.
2. Now, the cord holder is free.
NOTE: When securing or loosening the special screw,
LHSTIX DLR4-100T type screw driver should be
used.
STOP SWITCH, UPPER LATCH SWITCH, LOWER LATCH SWITCH AND MONITOR SWITCH
REMOVAL 8. Switches are free.
At this time latch lever will be free, do not lose it.
1. CARRY OUT 3D CHECKS. Re-install
2. Remove control panel assembly, refer to “Control Panel 1. Re-install latch lever and each switch in its place, refer to
Removal”. Figure C-1.
3. Discharge high voltage capacitor. 2. Re-connect the wire leads to each switches and fuse
4. Disconnect wire leads from each of the switches. holder.
5. Remove two (2) screws holding latch hook to oven Refer to the pictorial diagram.
flange. 3. Secure the latch hook (with two (2) mounting screws) to
6. Remove latch hook assembly from oven flange. the oven flange.
7. Push downward on the one (1) stopper tabs holding each 4. Make sure that monitor switch is operating properly.
of the switches place.
Refer to chapter “Test Procedure” and Adjustment procedure.
STOP SWITCH, UPPER LATCH SWITCH, LOWER LATCH SWITCH AND MONITOR SWITCH ADJUSTMENT
If those switches do not operate properly due to a 4. Re-install the outer case and check for microwave leakage
misadjustment, the following adjustment should be made. around the door with an approved microwave survey
1. Loosen the two (2) screws holding the latch hook to the meter. (Refer to Microwave Measurement Procedure.)
flange on the oven front face.
2. With the door closed, adjust the latch hook by moving it
LATCH HOOK
back and forth and then adjust the latch hook by moving
it back and forth. In and out play of the door allowed by UPPER LATCH
SWITCH
the latch hook should be less than 0.5 mm.
LATCH
3. Secure the screws with washers firmly. HEAD STOP SWITCH
4. Now, make sure of the upper and lower latch switches
operations. If these latch switches are not activated with
the door closed, loose the screws holding the latch hook
MONITOR SWITCH
to the oven cavity front flange and adjust the latch hook
position.
After the adjustment, make sure of the following: LATCH LOWER LATCH
HEAD SWITCH
1. The in and out play of the door remains less than 0.5 mm
at latched position.
2. The upper and lower latch switches interrupt the circuit
before the door can be opened.
3. The monitor switch contacts close when the door is
opened.
Figure C-1. Latch Switches Adjustment
30
R-9H56
DOOR DISASSEMBLY
Remove door assembly, refer to “Door Replacement”. 2 LIFT UP
Replacement of door components are as follows:

PUTTY KNIFE
1. Place door assembly on a soft cloth with latches facing 1 BENT
up.
CHOKE COVER
Note: As the engaging part of choke cover and door panel
are provided at several places, do not force any Door Bent
Panel
INSIDE Choke
cover
particular part.
2. Insert an putty knife (thickness of about 0.5mm) into the Upper Lower
gap between the choke cover and corner portion of door FRONT
panel as shown figure C-2 to free engaging parts.
3. Lift up choke cover.
4. Now choke cover is free from door panel. Figure C-2. Door Disassembly
DOOR REPLACEMENT AND ADJUSTMENT

DOOR REPLACEMENT center of the latch hole.
1. Disconnect oven from power supply and remove outer 2. Deviation of the door alignment from horizontal line of
case. cavity face plate is to be less than 1.0mm.
Remove turntable tray and roller stay from oven cavity. 3. The door is positioned with its face depressed toward the
2. Remove three (3) screws holding lower oven hinge. cavity face plate.
3. Remove lower oven hinge from oven cavity bottom 4. Re-install outer case and check for microwave leakage
flange. around the door with an approved microwave survey
4. Remove door assembly from upper oven hinge on the meter. (Refer to Microwave Measurement Procedure.)
oven. Note: The door on a microwave oven is designed to act as
5. Door assembly is now free. an electronic seal preventing the leakage of
Note: When individual parts are replaced, refer to “Door microwave energy from the oven cavity during the
Disassembly”. cook cycle. This function does not require that the
6. On re-installing door, insert the upper oven hinge into the door be air-tight, moisture (condensation)-tight or
door hinge pin. light-tight. Therefore, the occasional apperance of
Then while holding door in place. moisture, light or the sensing of gentle warm air
7. Make sure door is parallel with oven face lines (left and movement around the oven door is not abnormal
upper side lines) and the door latch heads pass through and do not of themselves, indicate a leakage of
the latch holes correctly. microwave energy from the oven cavity. If such
8. Insert the lower oven hinge into oven cavity bottom were the case, your oven could not be equipped
flange and then engage the door hinge pin. with a vent, the very purpose of which is to exhaust
Then secure the lower oven hinge firmly with three (3) the vapor-laden air from the oven cavity.
mounting screws.
Note: After any service to the door;
UPPER OVEN HINGE
(A)Make sure that the upper and lower latch switches are
operating properly.
(Refer to chapter “Test Procedures”.) RE-INSTALL
(B)An approved microwave survey meter should be used to
assure compliance with proper microwave radiation DOOR ASSEMBLY
emission limitation standards.
DOOR ADJUSTMENT
The door is adjusted by keeping the screws of each hinge LATCH
HEADS
loose. The lower oven hinge can be loosened.
After adjustment, make sure of the following : LOWER OVEN HINGE
1. Door latch heads smoothly catch the latch hook through
the latch holes, and the latch head goes through the
RE-INSTALL
31
R-9H56
MICROWAVE MEASUREMENT
After adjustment of door latch switches, monitor switch standard for microwave ovens must be used for testing.
and door are completed individually or collectively, the Recommended instruments are:
following leakage test must be performed with a survey NARDA 8100
instrument and it must be confirmed that the result meets NARDA 8200
the requirements of the performance standard for micro- HOLADAY HI 1500
wave oven. SIMPSON 380M
2. Place the oven tray into the oven cavity.
REQUIREMENT 3. Place the load of 275 ± 15ml of water initially at 20 ±
The safety switch must prevent microwave radiation emis- 5˚C in the centre of the oven tray. The water container
sion in excess of 5mW/cm2 at any point 5cm or more from should be a low form of 600 ml beaker with inside
external surface of the oven. diameter of approx. 8.5cm and made of an electrically
non-conductive material such as glass or plastic.
PREPARATION FOR TESTING: The placing of this standard load in the oven is important
not only to protect the oven, but also to insure that any
Before beginning the actual test for leakage, proceed as leakage is measured accurately.
follows; 4. Close the door and turn the oven ON with the timer set
1. Make sure that the test instrument is operating normally for several minutes. If the water begins to boil before the
as specified in its instruction booklet. survey is completed, replace it with 275ml of cool water.
Important: 5. Move the probe slowly (not faster that 2.5cm/sec.)
Survey instruments that comply with the requirement for along the gap.
instrumentations as prescribed by the performance 6. The microwave radiation emission should be measured
at any point of 5cm or more from the external surface of
the oven.
SHARP
mW cm 2
mW cm 2
Microwave leakage measurement at 5 cm distance
32
240 V ~ 50Hz 240 V ~ 50Hz
TEMP. TEMP.
NEUTRAL LIVE NEUTRAL LIVE FUSE FUSE
FUSE FUSE
M8A 150˚C M8A 150˚C
THERMAL THERMAL
CUT-OUT CUT-OUT
150˚C (OVEN) EARTH THERMAL 150˚C (OVEN) EARTH THERMAL
CUT-OUT MONITOR SWITCH CUT-OUT
MONITOR RESISTOR MONITOR SWITCH MONITOR RESISTOR 95˚C (FM)
95˚C (FM)
0.8/20W 0.8/20W
1. DOOR CLOSED.
1. DOOR CLOSED.
OVEN LAMP OVEN LAMP
OL OL
SCHEMATIC
FAN MOTOR FAN MOTOR
4. START PAD TOUCHED.

FM FM
SCHEMATIC
A-7 A-7 COM
NOTE: CONDITION OF OVEN
COM

A-9 A-9
A-5 A-5
2. CLOCK APPERARS ON DISPLAY
STOP STOP
2. COOKING TIME PROGRAMMED.

E-1 SWITCH E-1
SWITCH
UPPER RY6 UPPER RY6
E-2 LATCH E-2
LATCH
SWITCH SWITCH E-3 LOWER
3.VARIABLE COOKING CONTROL “HIGH”

E-3 N.O. LOWER N.O.
LATCH LATCH
THER- THER- SWITCH
RY1 SWITCH MISTOR RY1
MISTOR A-3
A-3
E-4 E-4
E-5 E-5
RY5 RY5
DAMPER DAMPER A-1
A-1 SWITCH
SWITCH E-6 E-6
CONTROL RY4 CONTROL RY4

UNIT UNIT
N.O. N.O.
F-1 F-1
33
F-2 F-2
RY3
RY2
RY3
RY2
NOTE:
1. DOOR CLOSED.
COM. COM.
F-3 F-3
N.O. COM. N.O. COM.
AH SENSOR AH SENSOR
SCHEMATIC

DM DM
DAMPER MOTOR DAMPER MOTOR
CM CM
CONVECTION MOTOR CONVECTION MOTOR
2. “SENSOR COOK” PAD TOUCHED

Figure O-1. Oven Schematic-OFF Condition
TTM TTM
TURNTABLE MOTOR TURNTABLE MOTOR
CONVECTION HEATER CONVECTION HEATER
POWER POWER
TRANSFORMER TRANSFORMER
ASYMMETRIC CAPACITOR ASYMMETRIC CAPACITOR

RECTIFIER 1.13µ RECTIFIER 1.13µ
AC 2100V AC 2100V
Figure O-2. Oven Schematic-High or Easy Defrost or Reheat Sensor Cooking Condition
H.V. RECTIFIER H.V. RECTIFIER
MAGNETRON MAGNETRON
R-9H56
indicates components with potential above 250V.

240 V ~ 50Hz 240 V ~ 50Hz
R-9H56
TEMP. TEMP.
NEUTRAL LIVE FUSE FUSE NEUTRAL LIVE FUSE FUSE
M8A 150˚C M8A 150˚C
THERMAL THERMAL
CUT-OUT CUT-OUT
150˚C (OVEN) EARTH THERMAL 150˚C (OVEN) EARTH THERMAL
MONITOR SWITCH CUT-OUT MONITOR SWITCH CUT-OUT
MONITOR RESISTOR 95˚C (FM) MONITOR RESISTOR 95˚C (FM)
0.8/20W 0.8/20W
1. DOOR CLOSED.
1. DOOR CLOSED.
OVEN LAMP OVEN LAMP
OL OL
SCHEMATIC
SCHEMATIC
FAN MOTOR FAN MOTOR

FM FM
A-7 COM A-7 COM

A-9 A-9
2. CONVECTION PAD TOUCHED.
A-5 A-5
2. MIX COOKING PAD TOUCHED.

STOP STOP
3.DESIRED TEMP. PAD TOUCHED.

3.DESIRED TEMO. PAD TOUCHED.
SWITCH E-1 SWITCH E-1

UPPER RY6 UPPER RY6
LATCH E-2 LATCH E-2
SWITCH E-3 LOWER SWITCH E-3 LOWER
N.O. N.O.
LATCH LATCH
THER- SWITCH THER- SWITCH
MISTOR RY1 MISTOR RY1
A-3 A-3
E-4 E-4
E-5 E-5
RY5 RY5
DAMPER A-1 DAMPER A-1
SWITCH E-6 SWITCH E-6
CONTROL RY4 CONTROL RY4

UNIT UNIT
N.O. N.O.
F-1 F-1
34
F-2 F-2
RY3
RY2
RY3
RY2
NOTE:
COM. COM.
F-3 F-3
N.O. COM. N.O. COM.
AH SENSOR AH SENSOR
DM DM
DAMPER MOTOR DAMPER MOTOR
CM CM
CONVECTION MOTOR CONVECTION MOTOR
TTM TTM
TURNTABLE MOTOR TURNTABLE MOTOR
CONVECTION HEATER CONVECTION HEATER

Figure O-3. Oven Schematic-Convection Cooking Condition
POWER POWER
Figure O-4. Oven Schematic-Automatic Mix Cooking Condition

TRANSFORMER TRANSFORMER
ASYMMETRIC CAPACITOR ASYMMETRIC CAPACITOR

RECTIFIER 1.13µ RECTIFIER 1.13µ
AC 2100V AC 2100V
H.V. RECTIFIER H.V. RECTIFIER

MAGNETRON MAGNETRON
indicates components with potential above 250V.
F
E
D
C
H
B
A
G
CN-F AH SENSOR
1 BLK FAN
2 RED GRY MOTOR
FAN MOTOR TEMP.
N.O. THERMAL NOTE:
1
3 WHT FUSE
1
CUT-OUT NEUTRAL (WHITE) WIRE

UPPER WHT (MG.) MUST BE CONNECTED
95˚C 150˚C B R OVEN
LATCH RED L E TO THE TERMINAL WITH
SWITCH BLACK DOT ON THE LAMP
K D
GRN COM LAMP SPCKET.
BLK
GRN
WHT PRL
N.O. RED W
ORG H
CONTROL PANEL COM T
GRN
STOP SWITCH
2
2
CN-E
6 PNK DAMPER
SWITCH COM
5 PNK N.O.
4 RED
I 3 RED PNK
PNK
C 2 GRN
1 1 ORG
DAMPER HIGH VOLTAGE COMPONENTS

CN-F MOTOR
3
3
RY3(N.O.) RED RED 2

3
2 BRN RED 1
1 RY3(COM.) BRN MAGNETRON
THERMISTOR
N.O. WHT RED
COM RY3 RY2(N.O.) ORG
6 ASYMMETRIC
N.O. BRN CONVECTION RECTIFIER
35
5 RY2(COM.) PPL HEATER
COM RY2 4 BRN HV. WIRE A
3 RED
N.O. N.C. ORG RED
2 PNK
COM RY1 1 RY1(N.O.) RED
CN-E
RY1(COM.)
4
BLK
4
COM RED
L
MONITOR
PP
CN-A
HV. RECTIFIER
SWITCH
RED GRY
Y
1
GRY
GR
3
5 T1 N.O.
7 PNK OVEN HIGH VOLTAGE
WHT CAPACITOR
COM MONITOR THERMAL POWER
9 BRN RESISTOR CUT-OUT BLU TRANSFORMER
LOWER ORG 150˚C O G
LATCH R R
SWITCH G NOTE: ORANGE WIRE (LIVE) MUST BE
5
Y
5
CN-A CONNECTED TO THE CABINET

SIDE TERMINAL OF POWER
1 RED TRANSFORMER
2 TURNTABLE
3 BRN MOTOR CONVECTION
4 MOTOR
YLW 1 BRN GRY
5 PPL
YLW 2 GRY BLU BLU
6
7 BRN BRN
BLK
8 FUSE M8A
G-Y POWER
9 WHT SUPPLY
6
6
COED
Figure S-1. Pictorial Diagram

R-9H56
F
E
D
C
H
B
A
G
F
E
D
C
H
B
A
G
FLUORESCENT DISPLAY TUBE
R-9H56
S2 7 D7 VP
SENSOR CONV GRILL COMPU REHEAT COOK
- C10 VF1 31,32 MIX AUTO DEFROST TEMP
R10 R11
CONTROL UNIT 12 1/2W 24 1W
1
P 1 + 22µ/25V
1
A-9
8 C11 1,2
0.1µ/50V
S1 5 11ES1 x 4
AC240V
VRS1
50Hz D1 D4 ZD1 GND
Q30 LOW M•LOW MED M•HIGH HIGH
HZ16-1
C7
a DTA143ES
A-7 + + +
b 100K x 3
D2 D3 - - - R111
C3 3.3µ/50V
(J1) d
C1 0.1µ/50V
C2 1000µ/35V
ZD4 HZ5C2
C5 47µ/16V
C6 0.1µ/50V
4 R112
C4 0.015µ/25V
R1 470
1/2W
R5
15K
T1 ZD3
c HZ4A2
3 R113
Q1 2SB793 R4 750 1/2W
R20
15K
C21
4
5
6
7
8
9
11
12
13
16
17
19
20
21
22
23
25
26
27
28
29
0.01µ/50V VA (-15V) VC (-5V)
10,14
18,24
R2 330 1/2W
IC2 IZA495DR
1 5 10 12
P1
P2
P3
P4
P5
P6
P7
P8
P9
6G
5G
4G
3G
2G
1G
NC
NC
2
P12
P10
P11
P13
P14
P15
2
C20
-
Q20 DTA143ES
C82
4.7µ/35V
+
OVEN LAMP
R51 330 1W
N.O. + -
1
VCC P30
64
TURNTABLE
(J6)
(J4)
(J2)
(J7)
(J5)
(J3)
C80 VEE P31
Q80
D81
MOTOR R80 470 0.1µ/50V AVSS P32
Q81 DTA114YS
RY1 VREF P33
COM DTD143EA (C) (A) (B) VA
5
AN7 P34
60
COM. N.O. AN6 P35
AN5 P36
C8 AN4 P37
D82
0.1µ/50V AN3 P00
POWER RY2 AN2 P01
55
10
TRANSFORMER COM
DOOR AN1 P02
Q82 DTB143ES AN0 P03
3
3
COM P55 P04

P54 P05
P53 P06
50
15
D83
P52 P07
HEATING N.O. RY3 P51 P10
ELEMENT P50 P11
Q83 DTB143ES P47 P12
P46 P13
20
45
IC1 IZA589DR
P45 P14
P44 P15
D86
36
P43 P16
FAN RY6 P42 P17
A-5
P41 P20
25
40
MOTOR Q86 DTA143ES P40 P21
D80
RST P22
XCIN P23
XCOUT P24
D85
XIN P25
30
35
4
XOUT P26
4
CONVECTION RY5
VSS P27
32
33
A-3
MOTOR
Q85 DTA143ES CF1
CST4.00MGW
D84
DAMPER RY4
MOTOR A-1
Q84 DTA143ES
D91 D92 D93 D94 D95 D96 D97 D98
R60 1K
R91 R92 R93 R94 R95 R96 R97 R98
DOOR
Q40 DTA143ES 3.3K x 8
R61 4.7K
R100 3.3K x 4
R101
R102
R103
R71 5.1K
NOTE : IF NOT SPECIFIED. 1/4W±5%
G-5 G-6 G-7 G-8 G-9 G-10 G-11 G-12
5
5
IF NOT SPECIFIED. 0.01µ/16V

STOP Reheat AUTO START Jacket INSTANT COOK
R64
2.2KF
C70
IF NOT SPECIFIED. 1SS270A SP40 G-4 GRILL Desserts START
CLEAR Pie CLOCK Potato LESS
R70 100
R40 3.3K
VC
VA Frozen EASY Fresh
G-3 Casseroles CONVEC LOW MIX
Vegetables DEFROST Vegetables HIGH MIX
R63
100F
MORE
D70
D71
(C) (B) (A)
KEY UNIT
MULTI 6 7 8 9 0 POWER
R62
G-2
COOK 180˚C 200˚C 220˚C 230˚C 250˚C LEVEL
75KF
REHEAT 1 2 3 4 5
G-1
SENSOR 40˚C 70˚C 130˚C 150˚C 160˚C
R68 100
C60 C61
C100 330pF x 4
E-2 E-1 E-6 E-5 E-4 E-3 F-3 F-2 F-1
6
6
S
C
DOOR SENSING DAMPER OVEN Figure S-2. Control Panel Circuit
AH SENSOR
SWITCH SWITCH THERMISTOR
Figure S-2. Contrl Panel Circuit
F
E
D
C
H
B
A
G
R-9H56
1 2 3 4 5 6
DIP
A A
B ,F B
32 1
R113
R103 3
R112
C100
R11
R111
32
R102 33 1
(R45) (C45)
R101 (CN-D)
1
C6
R100
+
ZD3
D91 -
R5
CF 1 C7 IC-1 4
R91
R93
R92
D92 C5
40
25
ZD4
R20
D93
D94
C 2 C
C20
R94
20 3
45
D95
E
B
R95 -
D96
(R47) Q40 E+ (C46)
R96
50
D97 (C47 )
4
5
CN-G
(IC-3) 1
R97 (R48) (R46)
D98
10
55
R98 8
(J7)
R51
R49
(J6)
(J4)
(J2)
(J5)
5
(J3)
C11
R40
64
6
1
D R61 7 D
8
SP40
R60
IC-2
9 (J9)
R71
10
11 B
C4
E (Q87) 12
CN-F
13
14
3
R4
15 (J10) 16 17
1
C60
(CN-C)
DAMP OVEN DOOR

6
18 R68
SW TEMP SW
D83 R64
-
5 4
R63
1
RY3
(D87) C70
C80
R62
R70
+
C61
3 2
E E
20
19
D82 21
E D70
1
22
D71
CN-E
B Q83
D80
RY4
-
E C3 +
R1
B Q82
ZD1
D81 C8
E
R2
R80
Q1
-
B Q80 E
RY5
23
C2
24
+
25 Q20
C1 26E
B Q81
D85
B B
F F
C81
Q85 E
-E
C21
E Q86
D2
D1
27
D4
29
RY5
30
28
D3
B
D84
Q84 E
B
DAMP M CONV M FAN M POWER
RY4
1
4
VRS1
S1
1
5
3
P
5
G G
7
S2
(J1)
3
7
8
R10
(J8)
31
T1
9
CN-A
D86
D7
RY6
+ -
C10
H H
Figure S-3. Printed Wiring Board

1 2 3 4 5 6
37
R-9H56
PARTS LIST
Note: The parts marked "∆" may cause undue microwave exposure.
The parts marked "*" are used in voltage more than 250V.
REF. NO. PART NO. DESCRIPTION Q'TY CODE
ELECTRICAL PARTS
* 1- 1 FH-DZA058WRK0 High voltage rectifier assembly 1 AL
1- 2 FH-HZA041WRE0 Thermistor assembly 1 AN
1- 3 QACCAA040WRE0 Power supply cord 1 AV
1- 4 QFS-CA010WRE0 Fuse (M8A) 1 AE
1- 5 QFS-TA013WRE0 Temperature fuse 150˚C 1 AG
1- 6 QFSHDA002WRE0 Fuse holder 1 AE
1- 7 QSOCLA011WRE0 Oven lamp socket 1 AH
1- 8 QSW-MA111WRE0 Monitor switch 1 AK
1- 9 QSW-MA110WRE0 Stop switch and Damper switch 2 AK
1-10 QSW-MA110WRE0 Upper and lower latch switches 2 AK
* 1-11 RC-QZA075WRE0 High voltage capacitor 1 AU
1-12 RHET-A139WRE0 Convection heater 1 AY
1-13 RLMPTA029WRE0 Oven lamp 1 AK
1-14 RMOTDA191WRE0 Damper motor 1 AS
1-15 RMOTDA097WRE0 Turntable motor 1 AV
1-16 RMOTEA303WRE0 Cooling fan motor 1 AX
1-17 RMOTEA284WRE0 Convection motor 1 AZ
1-18 RR-WZA003WRE0 Monitor resistor 0.8Ω 20W 1 AG
1-19 RTHM-A085WRE0 Thermal cut-out 150˚C (OVEN) 1 AL
1-20 RTHM-A079WRE0 Thermal cut-out 95˚C (FM) 1 AL
* 1-21 RTRN-A318WRE0 Power transformer 1 BP
∆ * 1-22 RV-MZA114WRE0 Magnetron 1 BG
1-23 FDTCTA157WRK0 AH sensor assembly 1 AY
CABINET PARTS
2- 1 FDAI-A181WRY0 Base plate assembly 1 AR
∆ 2- 2 FHNG-A092WRM0 Oven hinge (Lower) 1 AF
2- 3 GCABDA074WRW0 Rear cabinet 1 AG
2- 4 GCABUA463WRP0 Outer case cabinet 1 BF
2- 5 GCOVHA156WRP0 Turntable motor cover 1 AB
2- 6 GFTARA001WRW0 Oven lamp access cover 1 AC
2- 7 GLEGPA019WRE0 Foot 4 AD
2- 8 LBNDKA036WRP0 Capacitor holder 1 AG
2- 9 LBSHC0032WRE0 Cord bushing 1 AB
2-10 LSTPPA141WRF0 Cord anchorage (Upper) 1 AD
2-11 LSTPP0009YBF0 Cord anchorage (Lower) 1 AC
2-12 MLEVPA122WRF0 Latch lever 1 AD
∆ 2-13 PHOK-A043WRF0 Latch hook 1 AM
CONTROL PANEL PARTS
3- 1 CPWBFA599WRK0 Control unit (Not Replaceble Item) 1 BN
3- 1A QCNCMA227DRE0 5-pin connector(A) 1 AC
3- 1B QCNCMA267DRE0 6-pin connector(E) 1 AC
3- 1C QCNCMA237DRE0 3-pin connector(F) 1 AD
3- 1D QCNCWA030DRE0 12-pin connector(G) 1 AF
3- 1E RV-KXA054DRE0 Fluorescent display tube 1 AW
C1 RC-KZA087DRE0 Capacitor 0.1µF 50V 1 AB
C2 VCEAB31VW108M Capacitor 1000µF 35V 1 AF
C3 VCEAB31HW335M Capacitor 3.3µF 50V 1 AA
C4 VCKYB11EX153N Capacitor 0.015µF 25V 1 AA
C5 VCEAB31CW476M Capacitor 47µF 16V 1 AA
C7 VCKYD11CY103N Capacitor 0.01µF 16V 1 AH
C10 VCEAB31EW226M Capacitor 22µF 25V 1 AA
C21 VCTYF31HF103Z Capacitor 0.01µF 50V 1 AB
C60-61 VCKYD11CY103N Capacitor 0.01µF 16V 2 AH
C80 VCEAB31HW104M Capacitor 0.1µF 50V 1 AM
C81 VCEAB31VW475M Capacitor 4.7µF 35V 1 AA
C100 RMPTEA009DRE0 Capacitor array 330pF x 4 1 AE
CF1 RCRS-A012DRE0 Ceramic resonator (CST4.00MGW) 1 AD
D1-4 VHD11ES1///-1 Diode (11ES1) 4 AB
D7 VHD1SS270A/-1 Diode (1SS270ATA) 1 AA
D70-71 VHD1SS270A/-1 Diode (1SS270ATA) 2 AA
38
R-9H56
IC1 RH-IZA589DRE0 LSI 1 AX
IC2 RH-IZA495DRE0 IC 1 AL
Q1 VS2SB793///-4 Transistor (2SB793) 1 AC
Q20 VSDTA143ES/1B Transistor (DTA143ES) 1 AB
Q80 VSDTA114YS/-3 Transistor (DTA114YS) 1 AB
Q81 VSDTD143EA/-4 Transistor (DTD143EA) 1 AC
Q82-83 VSDTB143ES/-3 Transistor (DTB143ES) 2 AC
Q84-86 VSDTA143ES/1B Transistor (DTA143ES) 3 AB
R1 VRD-B12HF471J Resistor 470 ohm 1/2W 1 AA
R5 VRD-B12EF153J Resistor 15k ohm 1/4W 1 AA
R10 VRD-B12HF120J Resistor 12 ohm 1/2W 1 AB
R11 VRS-B13AA240J Resistor 24 ohm 1W 1 AB
R40 VRD-B12EF332J Resistor 3.3k ohm 1/4W 1 AA
R51 VRS-B13AA331J Resistor 330 ohm 1W 1 AA
R62 VRN-B12EK753F Resistor 75k ohm(F) 1/4W 1 AA
R63 VRN-B12EK101F Resistor 100 ohm(F) 1/4W 1 AA
R64 VRN-B12EK222F Resistor 2.2k ohm(F) 1/4W 1 AA
R68 VRD-B12EF101J Resistor 100 ohm 1/4W 1 AA
R91-98 VRD-B12EF332J Resistor 3.3k ohm 1/4W 8 AA
R100-103 VRD-B12EF332J Resistor 3.3k ohm 1/4W 4 AA
R111-113 VRD-B12EF104J Resistor 100k ohm 1/4W 3 AA
RY1-3 RRLY-A083DRE0 Relay (OMIF-S-118LM) 3 AK
RY4-6 RRLY-A078DRE0 Relay (OJ-SS-118LM) 3 AG
SP40 RALM-A014DRE0 Buzzer (PKM22EPT) 1 AG
T1 RTRNPA089DRE0 Transformer 1 AU
VRS1 RH-VZA032DRE0 Varistor (10G471K) 1 AE
ZD1 VHEHZ161///-1 Zener diode (HZ16-1) 1 AA
ZD3 VHEHZ4A2///-1 Zener diode (HZ4A2) 1 AA
ZD4 VHEHZ5C2///-1 Zener diode (HZ5C2) 1 AA
3- 2 FPNLCB100WRK0 Control panel frame with key unit 1 BE
3- 2-1 FUNTKA608WRE0 Key unit 1 BB
3- 2-2 HPNLCA800WRF0 Panel grill 1 AL
3- 3 JBTN-A766WRF0 Open button 1 AG
3- 4 MSPRCA050WRE0 Open button spring 1 AB
3- 5 LANGTA197WRW0 Control panel back plate 1 AK
3- 6 MLEVFA057WRW0 Open lever 1 AE
3- 7 NSFTTA042WRE0 Open shaft 1 AE
3- 8 XEPSD30P10XS0 Screw ; control unit mtg. 3 AA
3- 9 XCPSD40P12000 Screw ; control panel back plate mtg. 4 AA
OVEN PARTS
4- 1 FBRGMA002WRE0 Bearing assembly 1 AQ
4- 2 FDUC-A124WRW0 Steam duct assembly 1 AN
4- 3 NFANJA020WRE0 Cooling fan 1 AE
4- 4 FFTA-A034WRK0 Damper ass’y 1 AM
∆ 4- 5 FOVN-A316WRY0 Oven cavity 1 AX
4- 6 FROLPA072WRK0 Roller stay 1 AL
4- 7 LANGFA089WRW0 Chassis support 1 AE
4- 8 LANGQA407WRW0 Convection motor mounting plate 1 AG
4- 9 LANGQA213WRW0 Lamp socket mounting angle 1 AE
4-10 LANGQA369WRP0 Thermal cut-out mounting angle 1 AB
4-11 LANGTA196WRW0 Bearing mounting plate 1 AD
4-12 LBNDK0054WRE0 Heater element holder 2 AB
4-13 LFIX-A013WRW0 Bearing holder plate 1 AB
4-14 LHLDKA009WRF0 Cord holder 1 AD
4-15 MCAMPA030WRF0 Damper cam 1 AC
∆ 4-16 MHNG-A165WRM0 Oven hinge (upper) 1 AE
4-17 NBLTKA005WRE0 Convection fan belt 1 AF
4-18 NCPL-A021WRF0 Turntable coupling 1 AE
4-19 NFANMA019WRW0 Convection fan 1 AE
4-20 PCUSGA236WRP0 Cushion 1 AC
4-21 NPLYBA025WRF0 Pulley (F) 2 AC
39
R-9H56
4-22 NSFTTA114WRE0 Damper shaft 1 AB
4-23 NTNT-A019WRH0 Turntable tray 1 AT
4-24 PCOVPA301WRE0 Waveguide cover 1 AE
4-25 PCOVPA292WRF0 AH sensor cover 1 AD
4-26 PCUSGA410WRP0 Transformer cushion D 1 AD
4-27 PCUSUA424WRP0 Magnetron duct cushion 1 AG
4-28 PCUSUA196WRP0 Cushion 2 AD
4-29 PCUSUA425WRP0 Cushion 1 AG
4-30 PCUSUA197WRP0 Steam cushion C 2 AD
4-31 FDUC-A279WRK0 Heater duct assembly 1 AT
4-32 PDUC-A269WRW0 Damper duct 1 AK
4-33 PDUC-A270WRF0 Cooling fan duct 1 AL
4-34 PFPF-A138WRE0 Thermal protection sheet (Left) 1 AK
4-35 PREFHA028WRW0 Thermal protection plate (Left) 1 AS
4-36 PFPF-A139WRE0 Thermal protection sheet (Right) 1 AF
4-37 PGLSPA181WRE0 Oven lamp screen 1 AG
4-38 PREFHA053WRW0 Thermal protection plate (Right) 1 AQ
4-39 PCUSUA167WRP0 Cushion 2 AF
4-40 PFPF-A064WRE0 Thermal protection sheet 1 AE
4-41 PSKR-A153WRW0 Air guide (Bottom) 1 AK
4-42 PSKR-A171WRW0 Magnetron air guide 1 AF
4-43 PSKR-A161WRW0 Air guide (Right) 1 AF
DOOR PARTS
∆ 5 CDORFA648WRK0 Door assembly, complete. 1 BS
∆ 5- 1 DDORFA711WRY0 Door panel 1 BG
5- 2 GCOVHA155WRF0 Choke cover 1 AP
5- 3 GWAKPA142WRF0 Door frame 1 AT
5- 4 HDECQA123WRF0 Door sash (right) 1 AF
5- 5 HDECQA124WRF0 Door sash (left) 1 AF
∆ 5- 6 LSTPPA045WRF0 Upper latch head 1 AB
∆ 5- 7 LSTPPA046WRF0 Lower latch head 1 AB
5- 8 MSPRTA163WRE0 Latch spring 1 AD
5- 9 NSFTTA044WRE0 Latch shaft 1 AC
5-10 PGLSPA422WRE0 Door glass 1 BA
MISCELLANEOUS
6- 1 FAMI-A059WRM0 High rack 1 AP
6- 2 FAMI-A058WRM0 Low rack 1 AP
6- 3 TCADCA546WRR0 Cook book 1 AZ
6- 4 TINSEA631WRR0 Operation manual 1 AL
6- 5 TLABNA191WRR0 Menu label 1 AD
6- 6 FW-VZB347WRE0 Main wire harness 1 BB
* 6- 7 QW-QZA202WRE0 High voltage wire A 1 AK
6- 8 TSPCNC031WRR0 Name plate 1 AD
6- 9 FW-VZB342WRE0 Thermistor harness 1 AN
6-10 TLABSA029WRR0 Fuse label 1 AC
6-11 LHLDWA012WRE0 Purse lock “L” 1 AB
6-12 QTANP0020YBE0 Connector CE-230 1 AA
6-13 TCAUHA055WRR0 Caution label 1 AF
SCREWS, NUTS AND WASHERS
7- 1 XHTSD40P08RV0 Screw; 4mm x 8mm 5 AA
7- 2 LX-BZ0202WRE0 Special screw 2 AB
7- 3 LX-CZA020WRE0 Special screw 6 AA
7- 4 XCTWW40P08000 Screw; 4mm x 8mm 15 AA
7- 5 XCBWW30P06000 Screw; 3mm x 6mm 4 AA
7- 6 LX-CZ0052WRE0 Special screw 2 AA
7- 7 XBPSD40P06KS0 Screw; 4mm x 6mm 2 AA
7- 8 XFPSD30P10000 Screw; 3mm x 10mm 1 AA
7- 9 XBPSD30P14K00 Screw; 3mm x 14mm 1 AA
7-10 XOTSD40P12RV0 Screw; 4mm x 12mm 11 AA
7-11 XBPSD40P25000 Screw; 4mm x 25mm 2 AA
7-12 XFPSD40P25000 Screw; 4mm x 25mm 2 AA
7-13 LX-CZA030WRE0 Special screw 2 AA
7-14 XBTWW40P06000 Screw; 4mm x 6mm 8 AA
7-15 XCPSD30P06000 Screw; 3mm x 6mm 5 AA
7-16 XWVSD60-07000 Washer; 6mm x 0.7mm 1 AA
7-17 XCPSD30P08X00 Screw; 3mm x 8mm 6 AA
7-20 XCTSD40P08000 Screw; 4mm x 8mm 7 AA
40
R-9H56
7-21 XFPSD30P08000 Screw; 3mm x 8mm 2 AA
7-22 XFPSD40P08K00 Screw; 4mm x 8mm 5 AA
7-23 XFPSD40P08000 Screw; 4mm x 8mm. 5 AA
7-24 XFPSD60P14JS0 Screw; 6mm x 14mm 2 AC
7-25 XNESD40-32000 Nut; 4mm x 3.2mm 4 AA
7-26 XNEUW40-32000 Nut; 4mm x 3.2mm 1 AA
7-27 XOTSE40P12000 Screw; 4mm x 12mm 4 AA
7-28 LX-WZA004WRE0 Washer 1 AA
7-29 XOTSD40P12000 Screw; 4mm x 12mm 8 AA
7-30 XWSUW40-10000 Washer; 4mm x 1mm 1 AA
7-31 LX-WZA022WRE0 Washer 1 AA
7-32 LX-CZA060WRE0 Special screw 1 AC
HOW TO ORDER REPLACEMENT PARTS
To have your order filled prompty and correctly, please furnish the following information.
1. MODEL NUMBER 2. REF. NO.

3. PART NO. 4. DESCRIPTION
41
F
E
D
C
H
B
A
G
R-9H56
7-29
1
2-4
7-13 1
7-29 x 3
1-13 7-29
1-7
7-22 4-7
4-9 7-29
7-4 x2
4-35 7-21
4-13 4-37
4-1 7-4 7-27
4-30 x2
4-21 x3
7-20
2
x3 1-23
2
4-11 4-34 7-13

7-10 7-1
7-31 4-25
4-31 7-20 2-6
OVEN AND CABINET PARTS
x4
4-40
4-12 4-2 7-19 7-32
7-5 4-14
4-30 7-27
7-15 1-12 6-9 1-1
1-19 7-3 7-22
7-5 x3 6-13 7-27
4-17 4-16
1-5
4-39 7-5 x2 4-43 1-3
7-30 1-11 7-12
3
3
7-4 7-29
7-19 2-8 2-10
7-1
7-1 4-19 7-23 4-3
7-14 7-26 x3
1-2
A 7-25
2-3 2-11
7-22
42
7-7 x2
2-9
1-17
4-8 4-5 7-22
4-21 4-33
TO OVEN 7-11
BASE PLATE 1-22
4
4-18 1-16
4
7-4 7-15 x2
4-24 4-10
1-10 A
2-13 1-20 4-42
1-9 4-36 4-38
6-5
4-23 7-14 7-14 4-22
4-28 7-6 1-8 4-27
4-41 4-32
2-12
7-1 1-10 7-9
1-18 1-4
7-28 7-8
4-6
5
7-22 7-19
5
4-26 1-6 x2
2-1
4-15 1-9
4-29 4-4
7-24
1-15
2-2 7-16
4-39 1-14
7-15
7-23 1-21
6-10
7-3 2-5
x3 4-20
4-28
6
6
7-10
7-1 2-7 7-10
x4
F
E
D
C
H
B
A
G
R-9H56
1 2 3 4 5 6
3-5
CONTROL PANEL PARTS
3-9
A x4 A
3-8
3-1 x3 7-10
3-2
3-6
B B
7-10
6-8
C C
3-7
3-2-2
7-10
3-2-1
D D
3-4
E 5-2 E
DOOR PARTS 5
3-3
5-1
7-19 x3
5-3
5-5
F F
5-6
5-10 7-17 x6 7-25
7-18
7-17 x3
5-9
7-2
5-7
G G
5-8
5-4
H H
1 2 3 4 5 6
43
R-9H56
1 2 3 4 5 6
MISCELLANEOUS
A A
6-1
6-2
6-6
6-7
B B
6-9 Actual wire harness may be different than illustration.
6-11
6-12
C C
PACKING AND ACCESSORIES

TRAY HOLDER
(SPADFA348WRE0)
D PACKING PAD KIT D

CPADBA083WRK0
DOOR PROTECTION SHEET

TURNTABLE TRAY SPADPA178WRE0
PLASTIC BAG
SSAKHA012WRE0
INSTRUCTION BOOK
E AND COOK BOOK E
MICROWAVE OVEN
ROLLER STAY
F F
TRAY PACKING FOAM

PACKING CASE
SPADPA198WRE0
SPAKCC385WRE0
G G
Not replaceable items.
H H
1 2 3 4 5 6
44
R-9H56
45
R-9H56
'94SHARP CORP. (11K0.620E) Printed in Australia
46

Service Manual: Covection Microwave Oven

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Service Manual: Covection Microwave Oven

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R-9H56

GENERAL IMPORTANT INFORMATION APPEARANCE VIEW

This Manual has been prepared to provide Sharp Corp. Service

WARNING COMPONENT REPLACEMENT

SMART MULTI MULTI COOK PAD

REHEAT SENSOR PAD

Fresh Reheat Jacket SENSOR INSTANT ACTION PADS

STOP/CLEAR PAD INSTANT COOK/START PAD

will sound, and oven lamp, turntable motor, cooling fan ON

the thermistor circuit) to continue operation of the cooling ROAST

programmed cooking cycle may be resumed by pressing CONVECTION

During sensor cooking operation, the fire sensing op- OFF

eration sequence will not begin until the AH sensor has ON

This is because the operation of the convection fan

FUNCTION OF IMPORTANT COMPONENTS

FUSE M8A 250V FAN MOTOR

3. When oven is convection cooking: DAMPER

3-3. The damper is held in the closed position during the

WARNING TO SERVICE PERSONNEL

REMEMBER TO CHECK 3D REMEMBER TO CHECK 4R

OPENED OR SHORTED WIRE HARNESS

LOW POWER SUPPLY VOLTAGE

LATCH AND STOP SWITCHES

TEMPERATURE FUSE 150˚C

TOUCH CONTROL PANEL

SHORTED POWER CORD

FOIL PATERN ON P.W.B.

CARRY OUT 3D CHECK.

Initial temperature .................................................................................................. T1 = 11°C

CAUTION: 1°C CORRESPONDS TO 85 WATTS REPEAT MEASUREMENT IF THE POWER IS

MICROWAVE OUTPUT POWER (2 Litre water load)

The formula is as follows;

TEST PROCEDURES (CONT'D)

Initial temperature ............................................................................. T1 = 23˚C T2 = 24˚C

CAUTION: 1˚C CORRESPONDS TO 75 WATTS. REPEAT MEASUREMENT IF THE POWER IS

(T1 C) (T2 C) (T1 C) (T2 C)

Heat up for 1min. 51 sec.

B POWER TRANSFORMER TEST

CARRY OUT 3D CHECKS.

CARRY OUT 4R CHECKS.

C HIGH VOLTAGE RECTIFIER ASSEMBLY TEST

HIGH VOLTAGE RECTIFIER TEST

TEST PROCEDURES (CONT'D)

PROCEDURE COMPONENT TEST

D HIGH VOLTAGE CAPACITOR TEST

F BLOWN FUSE F M8A

TEST PROCEDURES (CONT'D)

CARRY OUT 4R CHECKS.

Table: Temperature Fuse and Thermal cut-out Test

H CONVECTION HEATER TEST

TEST PROCEDURES (CONT'D)

PROCEDURE COMPONENT TEST

K MONITOR RESISTOR TEST

L TOUCH CONTROL PANEL ASSEMBLY TEST

TEST PROCEDURES (CONT'D)

Frozen EASY Fresh

RY3(HEATER) Approx. 18.0 V.D.C. Heating element

RY4 Approx. 19.0 V.D.C. Damper motor

STEPS OCCURANCE CAUSE OR CORRECTION

TEST PROCEDURES (CONT'D)

DAMPM CONVM FAN M POWER

Checking the initial sensor cooking condition