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Service Manual: Covection Microwave Oven
Service Manual: Covection Microwave Oven
SERVICE MANUAL
S8409R9H56PJ/
COVECTION
MICROWAVE OVEN
MODEL
R-9H56
In interests of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
TABLE OF CONTENTS
Page
CAUTION, MICROWAVE RADIATION ................................................................................................................ 1
WARNING .............................................................................................................................................................. 1
PRODUCT SPECIFICATIONS ............................................................................................................................. 2
GENERAL INFORMATION ................................................................................................................................... 2
APPEARANCE VIEW ........................................................................................................................................... 3
OPERATION SEQUENCE ................................................................................................................................... 4
FUNCTION OF IMPORTANT COMPONENTS .................................................................................................... 7
SERVICING ........................................................................................................................................................ 10
TEST PROCEDURE .......................................................................................................................................... 12
TOUCH CONTROL PANEL ................................................................................................................................ 21
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ............................................................... 27
MICROWAVE MEASUREMENT ........................................................................................................................ 32
WIRING DIAGRAM ............................................................................................................................................. 33
PICTORIAL DIAGRAM ....................................................................................................................................... 35
CONTROL PANEL CIRCUIT .............................................................................................................................. 36
PRINTED WIRING BOARD ................................................................................................................................ 37
PARTS LIST ........................................................................................................................................................ 38
SHARP CORPORATION
R-9H56
R-9H56
SERVICE MANUAL
CONVECTION
MICROWAVE OVEN PRODUCT SPECIFICATIONS
R-9H56
SHARP CORPORATION
OSAKA, JAPAN
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PRODUCT SPECIFICATIONS
ITEM DESCRIPTION
Power Requirements 240 Volts
50 Hertz
Single phase, 3 wire earthed
Power Consumption 1500 W (Microwave)
1600 W (Convection)
Power Output 750 watts nominal of RF microwave energy (AS 2895 1986)
850 watts (IEC-705-1988 )
Operating frequency of 2450MHz
Convection heater 1500 W
Case Dimensions Width 627mm
Height 378mm
Depth 483mm
Cooking Cavity Dimensions Width 410mm
Height 245mm
Depth 410mm
Control Complement Touch Control System
Clock ( 1:00 - 12:59)
Timer (0 - 99 min. 99 sec.)
Microwave Power for Variable Cooking
Repetition Rate;
HIGH ................................................. Full power throughout the cooking time
MED HIGH ........................................................... approx. 70% of Full Power
MED ...................................................................... approx. 50% of Full Power
MED LOW (DEFROST) ........................................ approx. 30% of Full Power
LOW ..................................................................... approx. 10% of Full Power
Convection Temperature for Variable Cooking
CONVECTION ...................................................... 40 to 250˚C Temp. control
LOW MIX(BAKE) .................................. 180˚C with 10% of microwave power
HIGH MIX(ROAST) ............................... 200˚C with 30% of microwave power
GRILL ................................................................................... 250˚C (Preheat)
SENSOR INSTANT ACTION pads
MULTI COOK pad
REHEAT SENSOR pad
CONVECTION COOKING FUNCTION pads
EASY DEFROST pad
NUMBER and TEMPERATURE pads
POWER LEVEL pad
MORE. LESS pads
STOP/CLEAR pad
AUTO START/CLOCK pad
INSTANT COOK/START pad
Set Weight Approx. 29 kg
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APPEARANCE VIEW
12 1 11
3 1 11
1. Ventilation opening 8
2. Oven lamp
3. Door hinges
4. Door safety latches 7
5. See through door
6. Door open button
7. Touch control panel
14
8. Digital readout 15
9. Wave guide cover 5 9 13
4 10 4 6
10. Coupling 2
11. Access cover for oven lamp replacement
12. Menu label
TOUCH CONTROL PANEL
13. Rating label
14. low rack
15. High rack SENSOR CONV GRILL REHEAT COOK
Convection MIX AUTO DEFROST TEMP
Fan Symbol
Indicator
Micro/Defrost Pcs kg
Symbol LOW M.LOW MED M.HIGH HIGH
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OPERATION SEQUENCE
The following is a description of component functions during be cooked.
oven operation. 5. Upon completion of the cooking time, the power
transformer, oven lamp, etc. are turned off and the
Relay and Components Connection
generation of microwave energy is stopped. The oven
RELAY CONNECTED COMPONENT will revert to the OFF condition..
6 When the door is opened during a cook cycle, the
RY1 Oven lamp/ Turntable motor
monitor switch, upper latch switch, lower latch switch
RY2 Power transformer and stop switch are activated with the following results.
RY3 Convection heater The circuits to the turntable motor, cooling fan motor and
RY4 Damper motor high voltage components are de-energized, the oven
lamp remains on and the digital read-out displays the
RY5 Convection motor
time still remaining in the cook cycle when the door was
RY6 Fan motor opened.
7. The monitor switch is electrically monitoring the operation
OFF CONDITION of the upper latch switch and lower latch switch and is
Closing the door activates all door interlock switches: upper mechanically associated with the door so that it will
latch switch, lower latch switch and stop switch. (In this function in the following sequence.
condition, the monitor switch contacts are closed.) 1) When the door opens from a closed potion, the upper
When oven is plugged in a wall outlet (240V 50Hz), 240volts latch switch and the lower latch switch open their contacts,
A.C. is supplied to the control unit. (Figure O-1): and then the monitor switch contacts close.
1. The display flashes “88:88”.
2) When the door is closed, from the open position, the
To set any programmes or set the clock, you must first
monitor switch contacts first open, and then the contacts
touch the STOP/CLEAR pad.
of the upper latch switch and lower latch switch must be
“ : “ appears in the display and the time counts up every
closed.
minute.
If the common and normal open contacts of upper latch
NOTE: When the oven door is opened, the oven lamp
switch and the lower latch switch fail with their contacts
comes on at this time.
closed when the door is opened, the closing of the monitor
2. A signal is input to the control unit, energizing the coil of
switch contacts will form a short circuit through the fuse,
shut-off relay (RY4).
upper latch switch and the lower latch switch, causing the
RY4 contacts close, completing a circuit to the damper
monitor fuse to blow.
motor. The damper motor mow operates moving the
damper to the open position, thereby closing the contacts MEDIUM HIGH, MEDIUM, MEDIUM LOW, LOW
of damper switch inputs a signal to the control unit. COOKING
The coil of relay RY4 is de-energized, opening its contacts,
thereby turning off the damper motor. When variable cooking power is programmed, the 240 volts
A.C. is supplied to the power transformer intermittently
through the contacts of the relay (RY2) which is operated by
MICROWAVE COOKING CONDITION
the control unit within a 32-second time base. Microwave
HIGH COOKING power operation is follows:
Program desired cooking time and Variable Cooking Con-
VARI MODE ON TIME OFF TIME
trol with the touching NUMBER pads and the POWER
HIGH (100% power) 32 sec. 0 sec.
LEVEL pad. When the START pad is touched, the following
MED HIGH (approx. 70% power) 24 sec. 8 sec.
operations occur:
MED (approx. 50% power) 18 sec. 14sec.
MED LOW (approx. 30% power) 12 sec. 20 sec.
1. The contacts of relays are closed and components
LOW (approx. 10% power) 6 sec. 26 sec.
connected to relays are turned on (RY1, RY2, RY6).
(Figure O-2) NOTE: The ON/OFF time ratio does not exactly correspond
2. 240 volts A.C. is supplied to the primary winding of the to the percentage of microwave power, because
power transformer. The voltage is converted to about approx. 2 seconds are needed for heating up the
3.35 volts A.C. output on the filament winding and high magnetron filament.
voltage of approximately 2120 volts A.C. on the high
voltage winding. CONVECTION COOKING CONDITION
3. The filament winding voltage (3.35 volts) heats the PREHEATING CONDITION
magnetron filament and the high voltage (2120 volts) is Program desired convection temperature by touching the
sent to the voltage doubling circuit. CONVECTION pad and the temp. pad. When the START
4 The 2450 MHz microwave energy produced in the pad is touched, the following operations occur:
magnetron generates a wave length of 12.24 cm. This 1. The coil of shut-off relays RY1+RY5+RY6 are energized,
energy is channelled through the waveguide (transport the oven lamp, cooling fan motor, turntable motor and
channel) into the oven cavity, where the food is placed to convection motor are turned on.
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2. The coil of relay (RY4) is energized by the CPU unit. The 2. The shut-off relay (RY1+RY5+RY6) energized, turning
damper is moved to the closed position, opening the on the oven lamp, turntable motor, cooling fan motor and
damper switch contacts. The opening of the damper convection motor.
switch contacts sends a signal to the LSI on the CPU unit 3. The shut-off relay (RY4) is energized.
de-energizing the relay (RY4) and opening the circuit to The damper door is closed from the open position.
the damper motor. 4. The heater relay (RY3) is energized, adding the mains
3. The coil of heater relay (RY3) is energized by the CPU supply voltage to the convection heater.
unit and the main supply voltage is added to the convection 5. Now, the oven is in the convection cooking condition.
heater. 6. When the oven temperature reaches the selected
4. When the oven temperature reaches the selected preheat temperature, the following operations occur:
temperature, the following operations occur: 6-1. The power supply voltage is added to the convection
4-1. The heater relay (RY3) is de-energized by the CPU heater and power transformer alternately.
unit temperature circuit and thermistor, opening the 6-2. The convection heater operates through the heater
circuit to the convection heater. relay (RY3) contacts and the power transformer operates
4-2. The oven will continue to function for 15 minutes, through the cook relay (RY2) contacts.
turning the convection heater on and off, as needed to 6-3. These are operated by the CPU unit to supply alternately
maintain the selected preheat temperature. The oven within a 32 second time base, convection heat and
will shut-down completely after 15 minutes. microwave energy.
The relationship between the convection and microwave
CONVECTION COOKING CONDITION power operations are as follows.
When the preheat temperature is reached, a beep signal will Note: The ON and OFF time ratio does not correspond
sound indicating that the holding temperature has been with the percentage of microwave power, because
reached in the oven cavity. Open the door and place the approx. 2 seconds are needed for heating of the
food to be cooked in the oven. Program desired cooking magnetron filament.
time and convection temperature by touching the number 6 SEC. 26 SEC.
pad, CONVECTION pad and Temperature pad. When the
ON
START pad is touched, the following operations occur: (MICRO.) MICROWAVE POWER
1. The numbers of the digital read-out start the count down OFF = APPROX. 10%
to zero.
2. The oven lamp, turntable motor, cooling fan motor and (CONVEC.)
CONVECTION
TEMPERATUE
convection motor are energized. = 350˚F (180˚C)
LOW MIX
3. Heater relay (RY3) is energized (if the cavity temperature BAKE
is lower than the selected temperature) and the main
12 SEC. 20 SEC.
supply voltage is applied to the convection heater to
ON
return to the selected cooking temperature. MICROWAVE POWER
(MICRO.)
4. Upon completion of the cooking time, the audible signal OFF = APPROX. 30%
fan motor until the temperature drops below 116˚C, at Note: During alternate Microwave/Convection operation,
which time the relay will be de-energized, turning off the the convection heater is energized only if the cavity
fan motor. Relay (RY5) will however, open as soon as temperature drops below the set temperature.
the convection cycle has ended, turning off the convection
fan motor. This will now cool and allow the damper door ABSOLUTE HUMIDITY SENSOR (AH SENSOR)
to open. COOKING CONDITION
5. At the end of the convection cook cycle, shut-off relay In case where the AH sensor is used (REHEAT SENSOR or
(RY4) is energized turning on the damper motor. The SENSOR INSTANT ACTION), the foods are cooked in
damper is returned to the open position, closing the microwave cooking mode without figuring time, power level
damper switch contacts which send a signal to the or quantity. When the oven senses enough steam from the
control unit, de-energizing shut-off relay (RY4). food, it relays the information to its microprocessor which
will calculate the remaining cooking time and power level
AUTOMATIC MIX COOKING CONDITION needed for best results.
Program desired cooking time and temperature by touching When the food is cooked, water vapour is developed. The
the number pads and the LOW MI or HIGH MIX pad. When sensor “senses” the vapour and its resistance increases
the START pad is touched, the following operations occur: gradually. When the resistance reaches the value set ac-
1. The numbers of the digital read-out start the count down cording to the menu, supplementary cooking is started.
to zero. The time of supplementary cooking is determined by experi-
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ment with each food category and inputted into the LSI. and/or the Convection Fan Symbol will rotate.
An example of how sensor works: 2. The cooking time will appear on the display and start
counting down to zero. The cooking time is adjusted
automatically according to the weight of the food.
1. Potatoes at room temperature. 3. The shut-off relays (RY1, RY3, RY5 and RY6) are
MIC
Vapour is emitted very slowly. RO
WA
VE energized, turning on the oven lamp, turntable motor,
cooling fan motor and convection motor. The power
2. Heat potatoes. Moisture and supply voltage is added to the convection heater.
humidity is emitted rapidly. You 4. Now, the oven is in the convection cooking mode.
can smell the aroma as it cooks. 5. When the oven temperature has reached the programmed
; convection temperature, the oven goes into the
MIC
AH SENSOR RO
WA
VE programmed cooking mode.
3. Sensor detects moisture and 6. At the end of the MULTI COOK cycle, the damper is
humidity and calculates returned to the open position and the oven will go to the
cooking time and variable off condition. The cooling fan will remain on until the oven
power. has cooled.
AH SENSOR COOKING SEQUENCE EASY DEFROST COOKING
1. In case the AH sensor cooking condition is started, the The EASY DEFROST key is a special function key to defrost
coil of shut-off relays (RY1+RY6) are energized, the meats and poultry faster and better.
oven lamp and cooling fan motor are turned on, but the EASY DEFROST key has 4 defrost stages.
power transformer is not turned on. EASY DEFROST automatically defrosts roast beef, etc.
NOTE: The oven should not be operated on AH SENSOR When EASY DEFROST is selected and the food weight is
COOKING immediately after plugging in the unit. entered by using the number pads, the oven will cook
Wait five minutes before cooking on AH SENSOR according to the special cooking sequence. (Figure O-2)
COOKING CONDITION.
2. After about 16 seconds, the cook relay (RY2) is energized. FIRE SENSING FEATURE (MICROWAVE MODE)
The power transformer is turned on, microwave energy
This model incorporates a sensing feature which will stop
is produced and first stage is started. The 16 seconds is
the oven's operation if there is a fire in the oven cavity during
the cooling time required to remove any vapour from the
microwave cooking.
oven cavity and sensor.
This accomplished by the LSI repeatedly measures the
Figure O-2
voltage across the temperature measurement circuit (ther-
NOTE: During this first stage, do not open the door or touch
mistor) during it's 32-seconds time base comparing the
STOP/CLEAR pad.
obtained voltage measurements. If the most recent voltage
3. The oven will go to the Mix Cooking Condition at the 2nd.
measured is 300mV grater than the previous voltage meas-
or 3rd. stage when Reheat pie, Casseroles or Desserts
ured, the LSI judges it as a fire in the oven cavity and
has been chosen. (Figure O-4)
switches off the relays to the power transformer, fan motor
4. When the sensor detects the vapour emitted from the
and convection motor. The LSI also stops counting down
food, the display switches over to the remaining cooking
and closes the damper door so that no fresh air will enter the
time and the timer counts down to zero. At this time, the
oven cavity. Please refer to the following section for a more
door may be opened to stir food, turn it or season, etc.
detailed description.
NOTE: In case where a small quantity of food is cooked, the
oven will stop without displaying the remaining Operation
cooking time. Please refer to the timing diagrams below.
5. When the timer reaches zero, an audible signal sounds. 1. The thermistor operates within a 32-seconds time base
The shut-off relay (RY1+RY6) and cook relay (RY2) are and it is energized for three (3) seconds and off for 29
de-energized and the power transformer, oven lamp, seconds. Two (2) seconds after the thermistor is
etc. are turned off. energized, the voltage across the temperature
6. Opening the door or touching the STOP/CLEAR pad, the measurement circuit is sampled by the LSI and twenty
time of day will reappear on the display and the oven will one (21) seconds after the thermistor is cut off the LSI
revert to an OFF condition. turns on the cooling fan for six (6) seconds.
2. The above procedure is repeated. If the difference
MULTI COOK
between the first voltage measured (in step 1) and the
MULTI COOK will automatically compute the oven tem- voltage measured when the procedure is repeated (step
perature, microwave power and cooking time for baking and 2) is greater than 300mV the LSI makes the judgment
roasting. Set the desired program by touching the MULTI that there is a fire in the oven cavity and will switch off the
COOK pad, and number pad. Enter the weight by touching relays to the power transformer, fan motor and convection
the Number pads. When the START pad is touched, the motor. The LSI also stops counting down and closes the
following operations occur: damper door so that no fresh air will enter the oven
1. The COOK indicator will light and the Microwave Symbol cavity.
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3. Once the fire sensor feature has shut the unit down, the 0 23 24
6 sec.
30 32 (sec.) 64 (sec.)
THERMISTOR
IMPORTANT: ON
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Microwave Cooking: 3-4. At the end of the convection cooking, shut-off relay
Damper is in the open position, because a portion of cooling (RY4) is energized, and the damper is returned to the
air is channelled through the cavity to remove steam and open position.
vapours given off from the heating foods. NOTE: If the damper door is not in the proper position,
It is then exhausted at the top of the oven cavity into a closed during convection or open during microwave,
condensation compartment. the control unit will stop oven operation after 1
minute.
Convection Cooking:
Damper is in the closed position, so that no hot air will be
Cooking Mode Operation of Damper
allowed to leak out the oven cavity.
Microwave cooking OPEN
Damper Operation
Convection cooking CLOSE
1. When power supply cord is plugged in:
1-1. When power supply cord is plugged in, a signal is Sensor cooking OPEN
sensed in the control unit, and operates shut-off relay Automatic mix cooking CLOSE
(RY4). Grill cooking CLOSE
1-2. Contacts of shut-off relay (RY4) close, the damper
Slow cooking CLOSE
motor is energized, opening the damper door.
1-3. When the damper is moved to the open position by the
damper cam, damper switch is closed (ON position).
1-4. The signal of damper switch is re-sensed in the control
DAMPER SHAFT
unit and shut-off relay (RY4) is turned off.
1-5. The 240 volts A.C. to the damper motor is stopped and
the motor turns off.
2. When oven is microwave cooking:
Damper is in the open position DAMPER DUCT
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SERVICING
1) Disconnect the supply. 1) Reconnect all leads removed from components during
2) Door opened, and wedged open. testing.
3) Discharge high voltage capacitor. 2) Replace the outer case (cabinet).
3) Reconnect the supply.
WARNING: AGAINST THE CHARGE OF THE 4) Run the oven. Check all functions.
HIGH-VOLTAGE CAPACITOR
Microwave ovens should not be run empty. To test for
The high-voltage capacitor remains charged about the presence of microwave energy within a cavity, place
60 seconds after the oven has been switched off. a cup of cold water on the oven turntable, close the door
Wait for 60 seconds and then short-circuit the con- and set the microwave timer for two (2) minutes. Set the
nection of the high-voltage capacitor (that is, of the power level to HIGH and push the START button. When
connecting lead of the high-voltage rectifier) against the two minutes has elapsed (timer at zero) carefully
the chassis with the use of an insulated screwdriver. check that the water is now hot. If the water remains cold
carry out 3D checks and re-examine the connections to
Sharp recommend that wherever possible fault-finding the component being tested.
is carried out with the supply disconnected. It may in,
some cases, be necessary to connect the supply after
the outer case has been removed, in this event carry out
3D checks and then disconnect the leads to the primary
of the power transformer. Ensure that these leads re-
main isolated from other components and the oven
chassis. (Use insulation tape if necessary.) When the
testing is completed carry out 3D checks and reconnect
the leads to the primary of the power transformer.
When all service work is completed, and the oven is fully assembled, the microwave power output should be checked
and microwave leakage test carried out
TROUBLESHOOTING GUIDE
When troubleshooting the microwave oven, it is helpful to IMPORTANT: If the oven becomes inoperative because of
follow the Sequence of Operation in performing the a blown fuse M8A in the upper latch switch
checks. Many of the possible causes of trouble will require - lower latch switch - monitor switch - moni-
that a specific test be performed. These tests are given a tor resistor circuit, check the upper latch
procedure letter which will be found in the "Test Procedure switch, lower latch switch, monitor switch
"section. and monitor resistor before replacing the
fuse M8A.
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CK = Check / RE = Replace
TEST PROCEDURE A B C D E E E F G G H I J J J J K LMNN N N N N O P RE CKCK CK RE
POSSIBLE CAUSE
CONVECTION MOTOR
MONITOR RESISTOR
TURNTABLE MOTOR
THERMAL CUT-OUT
MONITOR SWITCH
DAMPER SWITCH
DAMPER MOTOR
WALL OUTLET
THERMISTOR
MAGNETRON
RELAY (RY-1)
RELAY (RY-2)
RELAY (RY-3)
RELAY (RY-4)
RELAY (RY-5)
RELAY (RY-6)
AH. SENSOR
FAN MOTOR
MAIN FUSE
KEY UNIT
CONDITION PROBLEM
Home fuse blows when power
supply cord is plugged into wall
outlet.
Fuse M8A blows when power
cord is plugged into wall outlet.
88:88 does not appear in display
OFF when power cord is first plugged
CONDITION
into wall outlet.
Display does not operate prop-
erly when STOP/CLEAR pad is
touched. (The time of day should
appear on the display with beep
sound during normal condition.)
Oven lamp does not light with
door opened.
Oven lamp does not light at all
Oven lamp light, but turntable
COOKING
motor does not operate.
CONDITION
Cooling fan motor does not oper-
ate.
The oven stops after1 minute
Oven does not go into a cook
cycle, when START pad is
touched.
Low or no power is produced
during microwave cooking (The
food is heated incompletely or
(MICROWAVE) not heated at all)
Extremely uneven heating is pro-
duced in oven load (food).
Function of variable cooking does
not operate properly except HIGH
power.
CONV indicator lights, but heat-
ing element does not heat.
Temperature in the oven cavity is
(CONVECTION) lower or higher than preset.
Convection cycle runs 1 minute
then the oven shuts down.
Convection cycle runs 3 minutes
then the oven shuts down.
Oven is in the sensor cooking con-
(AH. SENSOR)
dition but AH sensor does not end
1st. stage or does not stop cooking
cycle or the oven stops soon.
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TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
A MAGNETRON TEST
NEVER TOUCH ANY PART IN THE CIRCUIT WITH YOUR HAND OR AN INSULATED TOOL
WHILE THE OVEN IS IN OPERATION.
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TEST PROCEDURES
PROCEDURE
LETTER COMPONENT TEST
6. Measure the final water temperature. (Example: The final temperature T2 = 21°C)
7. Calculate the microwave power output P in watts from above formula.
JUDGMENT: The measured output power should be at least ± 15 % of the rated output power.
1000g
1000g 1000g
T1˚C T2˚C
Heat up for51 sec.
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PROCEDURE
LETTER COMPONENT TEST
Example
NOTE: The measured output power should be at least ± 15 % of the rated output power.
WARNING: High voltages and large currents are present at the secondary winding and filament
winding of the power transformer. It is very dangerous to work near this part when
the oven is on. NEVER make any voltage measurements of the high-voltage circuits,
including the magnetron filament.
If the reading obtained are not stated as above, then the power transformer is probably faulty and should
be replaced.
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E SWITCH TEST
CARRY OUT 3D CHECKS.
Isolate the switch to be tested and using an ohmmeter check between the terminals as described in the
following table. COM; Common terminal
Table: Terminal Connection of Switch NO; Normally open terminal
Plunger Operation COM to NO COM to NC
NC; Normally close terminal
Released O.C. S.C.
S.C.; Short circuit
Depressed S.C. O.C.
O.C.; Open circuit
If incorrect readings are obtained, make the necessary switch adjustment or replace the switch.
CARRY OUT 4R CHECKS.
PROCEDURE
LETTER COMPONENT TEST
G TEMPERATURE FUSE AND THERMAL CUT-OUT TEST
CARRY OUT 3D CHECKS.
Disconnect the leads from the terminals of the temp. fuse or thermal cut-out. Then using an ohmmeter,
make a continuity test across the two terminals as described in the table below.
I THERMISTOR TEST
CARRY OUT 3D CHECKS.
Disconnect connector-E from the CPU unit. Measure the resistance of the thermistor with an ohmmeter.
Connect the ohmmeter leads to Pin No’s E-3 and E-4 of the thermistor harness.
Room Temp. .................. 20˚C - 30˚C
Resistance ..................... Approx. 350kΩ - 155kΩ
If the meter does not indicate above resistance, replace the thermistor.
CARRY OUT 4R CHECKS.
J MOTOR WINDING TEST
CARRY OUT 3D CHECKS.
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1. Key Unit. Note: Check key unit ribbon connection before replacement.
The following symptoms indicate a defective key unit. Replace the key unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
2. Control Unit.
The following symptoms indicate a defective control unit. Replacethe control unit.
2-1 In connection with pads.
a) When touching the pads, a certain group of pads do not produce a signal.
b) When touching the pads, no pads produce a signal.
2-2 In connection with indicators.
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
2-3 Other possible troubles caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
d) Proper temperature measurement is not obtained.
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PROCEDURE
COMPONENT TEST
LETTER
M KEY UNIT TEST
If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon is making
good contact, verify that the door sensing switch (stop switch) operates properly; that is the contacts are
closed when the door is closed and open when the door is open.
If the door sensing switch (stop switch) is good, disconnect the flat ribbon that connects the key unit to
the control unit and make sure the door sensing switch is closed (either close the door or short the door
sensing switch connector). Use the key unit matrix indicated on the control panel schematic and place
a jumper wire between the pins that correspond to the STOP/CLEAR pad making momentary contact.
If the control unit responds by
G-5 G-6 G-7 G-8 G-9 G-10 G-11 G-12
clearing with a beep the key unit
is faulty and must be replaced. If G-4
STOP Reheat
GRILL AUTO START Desserts
Jacket INSTANT COOK
CLEAR Pie Potato
the control unit does not respond, CLOCK START LESS
OPERATIONAL
RELAY SYMBOL CONNECTED COMPONENTS
VOLTAGE
RY1 Approx. 19.0 V.D.C. Oven lamp/Turntable motor
RY2(COOK) Approx. 18.0 V.D.C. Power transformer
O PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD
(PWB) IS OPEN.
To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on
the PWB, this foil pattern acts as a fuse. If the foil pattern is open, follow the troubleshooting guide given
below for repair.
2 The rated voltage is applied to primary side of Power transformer or secondary circuit defective. Check
power transformer. and repair.
3 Only pattern at "a" is broken. *Insert jumper wire J1 and solder.
4 Pattern at "a" and "b" are broken. *Insert the coil RCILF2003YAZZ between "c" and "d".
18
R-9H56
PROCEDURE
COMPONENT TEST
LETTER
VRS1
light up.
S1
1
NOTE: *At the time of making these repairs,
d
make a visual inspection of the
P
varistor. check for burned damage
b
5
and examine the transformer with an
S2
ohmmeter for the presence of layer
(J1)
3
7
short-circuit (check primary coil
31
T1
c
resistance). If any abnormal condition
CN-A
9
is detected, replace the defective
parts.
P AH SENSOR TEST
When the AH sensor is defective (open or short), ERROR will appear in the display after 16 seconds
cleaning time.
If ERROR appears check sensor wire connections and/or AH sensor.
NOTE: ERROR will appear if the door is opend or STOP/CLEAR pad is touched during first stage of
sensor cooking.
(6) After approximately 16 seconds, microwave energy is produced, oven should turn off after water is
boiling (bubling).
If the oven does not turn off, replace the AH sensor or check the control unit, refer to explanation below.
PROCEDURE
COMPONENT TEST
LETTER
(3) Remove the AH sensor.
(4) Install the new AH sensor.
(5) Re-install the outer case.
(6) Reconnect the oven to the power supply and check the sensor cook operation, proceed as follows:
6-1. Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
6-2. Place the container on the center of tray in the oven cavity.
6-3. Close the door.
6-4. Touch REHEAT SENSOR pad twice.
6-5. The control panel is in automatic Sensor operation.
6-6. The oven will turn off automatically after the water is boiling (bubling).
If new sensor dose not operate properly, the problem is with the control unit.
(1) Disconnect oven from power supply and remove outer case.
(2) Discharge the high voltage capacitor.
(3) Disconnect the wire leads from the cook relay.
(4) Disconnect the sensor connector that is mounted to lower portion of control panel.
(5) Then connect the dummy resistor circuit (see fig.) to the sensor connector of control panel.
(6) Reconnect the oven to the power supply and check the sensor cook operation, proceed as follows:
6-1. Touch REHEAT SENSOR pad twice.
6-2. The control panel is in the sensor cooking operation.
6-3. After approximately 20 seconds, push plunger of select switch. This condition is same as
judgement by AH sensor.
6-4. After approximately 3 seconds, cooking operation turns off, an audible signal will sound,
and the display will then revert to the time of day.
If the above is not the case, the control unit is probably defective.
If the above is proper, the AH sensor is probably defective. Plunger
NC
R1,R2 : 100Ω ± 1% 1/2W NO
To connector (F) R3 : 10kΩ ± 5% 1/4W
on Control Unit. R4 : 3kΩ ± 5% 1/4W COM
1
F-1 NO
2 COM
F-2 3 R1
F-3 NC
R2 R3 R4
CONNECTOR
20
R-9H56
21
R-9H56
DESCRIPTION OF LSI
LSI(IZA589DR):
The I/O signals of the LSI(IZA589DR) are detailed in the following table.
22
R-9H56
23
R-9H56
ß(50Hz)
Key strobe signal.
GND
Signal applied to touch-key section. A pulse
signal is input to P24-P27 terminal while one of VP
G-5 line keys on key matrix is touched.
38 P22 OUT Digit selection signal.
The relationship between digit signal and digit are as follows;
H
Digit signal Digit ß(50Hz)
L
P22 ........................... 1st.
GND
24
R-9H56
60-64 P34-P30 OUT Used for initial balancing of the bridge circuit (absolute humidity sensor).
47k
0.01uF
AN6
S - 47k
of the absolute humidity circuit to allow the LSI to control 3.32k 1.8k
F-2
sensor cooking of the unit. When the unit is set in the 10 360k
9
sensor cooking mode, 16 seconds clearing cycle occurs
R51
12 1
than the detector circuit starts to function and the LSI
VA : -15V
observes the initial voltage available at its AN6 terminal. VA : -15V VC : -5V
25
R-9H56
SERVICING
1. Precautions for Handling Electronic Components For those models, check and repair all the controls
This unit uses CMOS LSI in the integral part of the (sensor-related ones included) of the touch control panel
circuits. When handling these parts, the following while keeping it connected to the oven.
precautions should be strictly followed. CMOS LSI have B. On some models, the power supply cord between the
extremely high impedance at its input and output touch control panel and the oven proper is long enough
terminals. For this reason, it is easily influenced by the that they may be separated from each other. For those
surrounding high voltage power source, static electricity models, therefore, it is possible to check and repair the
charge in clothes, etc., and sometimes it is not fully controls of the touch control panel while keeping it apart
protected by the built-in protection circuit. from the oven proper; in this case you must short both
In order to protect CMOS LSI. ends of the door sensing switch (on PWB) of the touch
1) When storing and transporting, thoroughly wrap them in control panel with a jumper, which brings about an
aluminium foil. Also wrap all PW boards containing them operational state that is equivalent to the oven door
in aluminium foil. being closed. As for the sensor-related controls of the
2) When soldering, ground the technician as shown in the touch control panel, checking them is possible if dummy
figure and use grounded soldering iron and work table. resistor(s) with resistance equal to that of the controls
are used.
(2) Servicing the touch control panel with power supply
approx. 1M ohm
from an external power source:
Disconnect the touch control panel completely from the
oven proper, and short both ends of the door sensing
switch (on PWB) of the touch control panel, which brings
2. Shapes of Electronic Components about an operational state that is equivalent to the oven
door being closed. Connect an external power source to
the power input terminal of the touch control panel, then
it is possible to check and repair the controls of the touch
B B control panel it is also possible to check the sensor-
C C Transistor
E E related controls of the touch control panel by using the
DTA114YS dummy resistor(s).
Transistor Transistor CB DTA143ES
E
2SB793 DTD143EA DTB143ES
4. Servicing Tools
3. Servicing of Touch Control Panel Tools required to service the touch control panel
We describe the procedures to permit servicing of the assembly.
touch control panel of the microwave oven and the 1) Soldering iron: 30W
precautions you must take when doing so. To perform (It is recommended to use a soldering iron with a grounding
the servicing, power to the touch control panel is available terminal.)
either from the power line of the oven itself or from an 2) Oscilloscope: Single beam, frequency range: DC - 10MHz
external power source. type or more advanced model.
(1) Servicing the touch control panel with power supply 3) Others: Hand tools
of the oven:
CAUTION: 5. Other Precautions
THE HIGH VOLTAGE TRANSFORMER OF THE 1) Before turning on the power source of the control unit,
MICROWAVE OVEN IS STILL LIVE DURING remove the aluminium foil applied for preventing static
SERVICING PRESENTS A HAZARD. electricity.
Therefore, when checking the performance of the touch 2) Connect the connector of the key unit to the control unit
control panel, put the outer cabinet on the oven to avoid being sure that the lead wires are not twisted.
touching the high voltage transformer, or unplug the 3) After aluminium foil is removed, be careful that abnormal
primary terminal (connector) of the high voltage voltage due to static electricity etc. is not applied to the
transformer to turn it off; the end of such connector must input or output terminals.
be insulated with an insulating tape. After servicing, be 4) Attach connectors, electrolytic capacitors, etc. to PWB,
sure to replace the leads to their original locations. making sure that all connections are tight.
A. On some models, the power supply cord between the 5) Be sure to use specified components where high precision
touch control panel and the oven itself is so short that the is required.
two can't be separated.
26
R-9H56
WARNING: Avoid possible exposure to microwave energy. Please follow the instructions below before
operating the oven.
1. Disconnect the oven from power supply. 1. Door does not close firmly.
2. Make sure that a definite” click” can be heard when the 2. Door hinge, support or latch hook is damaged.
microwave oven door is unlatched. (Hold the door in a 3. The door gasket or seal or damaged.
closed position with one hand, then push the door open 4. The door is bent or warped.
button with the other, this causes the latch leads to rise, 5. There are defective parts in the door interlock system.
it is then possible to hear a “click’ as the door switches 6. There are defective parts in the microwave generating
operate.) and transmission assembly.
3. Visually check the door and cavity face plate for damage 7. There is visible damage to the oven.
(dents, cracks, signs of arcing etc.).
Do not operate the oven:
Carry out any remedial work that is necessary before 1. Without the RF gasket (Magnetron).
operating the oven. 2. If the wave guide or oven cavity are not intact.
Do not operate the oven if any of the following conditions 3. If the door is not closed.
exist; 4. If the outer case (cabinet) is not fitted.
Please refer to ‘OVEN PARTS, CABINET PARTS, DOOR PARTS’, when carrying out any of the following removal
procedures:
OUTER CASE REMOVAL
To remove the outer case, proceed as follows. 6. Discharge the H.V. capacitor before carring out any
1. Disconnect the oven from power supply. further work.
2. Open the oven door and wedge it open. 7. Do not operate the oven with the outer case removed.
3. Remove the screws from rear and along the side edge of N.B.; Step1, 2 and 6 from the basis of the 3D checks.
case.
CAUTION: DISCHARGE HIGH VOLTAGE CAPACITOR
4. Slide the entire case back about 1 inch (3cm) to free it
BEFORE TOUCHING ANY OVEN COMPO-
from retaining clips on the cavity face plate.
NENTS OR WIRING.
5. Lift the entire case from the oven.
POWER TRANSFORMER REPLACEMENT
REMOVAL 3. Make sure the transformer is mounted correctly to the
1. CARRY OUT 3D CHECKS. corners underneath those tabs.
2. Disconnect the wire leads from power transformer. 4. After re-installing the transformer, secure the transformer
3. Disconnect the filament leads of the power transformer with two screws to the bace cabint, one is with outertooth
from the megnetron and high voltage capacitor. washer and the other is without outer-tooth washer.
4. Disconnect the high voltage leads of capacitor from the 5. Re-connect the wire leads (primary and high voltage)
transformer. and high voltage lead to the transformer and filament
5. Remove the two (2) screws and one (1) washer holding leads of transformer to the magnetron and capacitor,
the transformer to the base cabinet. referring to the “Pictorial Diagram”.
6. Remove the transformer. 6. Re-install the outer case and check that the oven is
RE-INSTALL operating properly.
1. Rest the transformer on the base cabinet with its primary
NOTE: LIVE(ORANGE) WIRE MUST BE CONNECTED
terminals toward rear cabinet.
TO THE CABINET-SIDE OF THE POWER
2. Insert the two edges of the transformer into two metal
TRANSFORMER.
tabs of the base cabinet.
MAGNETRON REMOVAL
1. CARRY OUT 3D CHECKS removing the screws hold the magnetron and magnetron
2. Disconnect filament lead of transfomer and high voltage air guide to prevent it from falling.
wire lead from magnetron. 6. Remove the magnetron from the waveguide with care so
3. Take off three (3) screws secured the chassis support to the magnetron antenna should not hit by any metal
oven cavity and waveguide. object around the antenna
4. Remove the cooling fan assembly refer to “Cooling Fan
CAUTION: WHEN REPLACING THE MAGNETRON, BE
Removal”
SURE THE R.F. GASKET IS IN PLACE AND
5. Carefully remove four (4) mounting screws holding the
THE MAGNETRON MOUNTING SCREWS
magnetron and magnetron air guide to waveguide. When
ARE TIGHTENED SECURELY.
27
R-9H56
29
R-9H56
CAUTION: 5. Connect the wire leads to the fan motor and the thermal
* Do not hit the fan blade strongly when installed cut-out, referring to the pictorial diagram.
because the bracket may be transformed.
Shaft
* Make sure that the fan blade rotates smooth after
installed.
* Make sure that the axis of the shaft is not slanted.
3. Install the fan duct to the air guide.
4. Install the chassis support to the oven cavity with three
Table Center of
(3) screws. bracket
STOP SWITCH, UPPER LATCH SWITCH, LOWER LATCH SWITCH AND MONITOR SWITCH
REMOVAL 8. Switches are free.
At this time latch lever will be free, do not lose it.
1. CARRY OUT 3D CHECKS. Re-install
2. Remove control panel assembly, refer to “Control Panel 1. Re-install latch lever and each switch in its place, refer to
Removal”. Figure C-1.
3. Discharge high voltage capacitor. 2. Re-connect the wire leads to each switches and fuse
4. Disconnect wire leads from each of the switches. holder.
5. Remove two (2) screws holding latch hook to oven Refer to the pictorial diagram.
flange. 3. Secure the latch hook (with two (2) mounting screws) to
6. Remove latch hook assembly from oven flange. the oven flange.
7. Push downward on the one (1) stopper tabs holding each 4. Make sure that monitor switch is operating properly.
of the switches place.
Refer to chapter “Test Procedure” and Adjustment procedure.
STOP SWITCH, UPPER LATCH SWITCH, LOWER LATCH SWITCH AND MONITOR SWITCH ADJUSTMENT
If those switches do not operate properly due to a 4. Re-install the outer case and check for microwave leakage
misadjustment, the following adjustment should be made. around the door with an approved microwave survey
1. Loosen the two (2) screws holding the latch hook to the meter. (Refer to Microwave Measurement Procedure.)
flange on the oven front face.
2. With the door closed, adjust the latch hook by moving it
LATCH HOOK
back and forth and then adjust the latch hook by moving
it back and forth. In and out play of the door allowed by UPPER LATCH
SWITCH
the latch hook should be less than 0.5 mm.
LATCH
3. Secure the screws with washers firmly. HEAD STOP SWITCH
4. Now, make sure of the upper and lower latch switches
operations. If these latch switches are not activated with
the door closed, loose the screws holding the latch hook
MONITOR SWITCH
to the oven cavity front flange and adjust the latch hook
position.
After the adjustment, make sure of the following: LATCH LOWER LATCH
HEAD SWITCH
1. The in and out play of the door remains less than 0.5 mm
at latched position.
2. The upper and lower latch switches interrupt the circuit
before the door can be opened.
3. The monitor switch contacts close when the door is
opened.
Figure C-1. Latch Switches Adjustment
30
R-9H56
DOOR DISASSEMBLY
Remove door assembly, refer to “Door Replacement”. 2 LIFT UP
gap between the choke cover and corner portion of door FRONT
panel as shown figure C-2 to free engaging parts.
3. Lift up choke cover.
4. Now choke cover is free from door panel. Figure C-2. Door Disassembly
DOOR ADJUSTMENT
The door is adjusted by keeping the screws of each hinge LATCH
HEADS
loose. The lower oven hinge can be loosened.
After adjustment, make sure of the following : LOWER OVEN HINGE
1. Door latch heads smoothly catch the latch hook through
the latch holes, and the latch head goes through the
RE-INSTALL
31
R-9H56
MICROWAVE MEASUREMENT
After adjustment of door latch switches, monitor switch standard for microwave ovens must be used for testing.
and door are completed individually or collectively, the Recommended instruments are:
following leakage test must be performed with a survey NARDA 8100
instrument and it must be confirmed that the result meets NARDA 8200
the requirements of the performance standard for micro- HOLADAY HI 1500
wave oven. SIMPSON 380M
2. Place the oven tray into the oven cavity.
REQUIREMENT 3. Place the load of 275 ± 15ml of water initially at 20 ±
The safety switch must prevent microwave radiation emis- 5˚C in the centre of the oven tray. The water container
sion in excess of 5mW/cm2 at any point 5cm or more from should be a low form of 600 ml beaker with inside
external surface of the oven. diameter of approx. 8.5cm and made of an electrically
non-conductive material such as glass or plastic.
PREPARATION FOR TESTING: The placing of this standard load in the oven is important
not only to protect the oven, but also to insure that any
Before beginning the actual test for leakage, proceed as leakage is measured accurately.
follows; 4. Close the door and turn the oven ON with the timer set
1. Make sure that the test instrument is operating normally for several minutes. If the water begins to boil before the
as specified in its instruction booklet. survey is completed, replace it with 275ml of cool water.
Important: 5. Move the probe slowly (not faster that 2.5cm/sec.)
Survey instruments that comply with the requirement for along the gap.
instrumentations as prescribed by the performance 6. The microwave radiation emission should be measured
at any point of 5cm or more from the external surface of
the oven.
SHARP
mW cm 2
mW cm 2
32
240 V ~ 50Hz 240 V ~ 50Hz
TEMP. TEMP.
NEUTRAL LIVE NEUTRAL LIVE FUSE FUSE
FUSE FUSE
M8A 150˚C M8A 150˚C
THERMAL THERMAL
CUT-OUT CUT-OUT
150˚C (OVEN) EARTH THERMAL 150˚C (OVEN) EARTH THERMAL
CUT-OUT MONITOR SWITCH CUT-OUT
MONITOR RESISTOR MONITOR SWITCH MONITOR RESISTOR 95˚C (FM)
95˚C (FM)
0.8/20W 0.8/20W
1. DOOR CLOSED.
1. DOOR CLOSED.
OVEN LAMP OVEN LAMP
OL OL
SCHEMATIC
SCHEMATIC
A-7 A-7 COM
NOTE: CONDITION OF OVEN
COM
STOP STOP
33
F-2 F-2
RY3
RY2
RY3
RY2
NOTE:
1. DOOR CLOSED.
COM. COM.
F-3 F-3
N.O. COM. N.O. COM.
AH SENSOR AH SENSOR
SCHEMATIC
CM CM
CONVECTION MOTOR CONVECTION MOTOR
POWER POWER
TRANSFORMER TRANSFORMER
Figure O-2. Oven Schematic-High or Easy Defrost or Reheat Sensor Cooking Condition
H.V. RECTIFIER H.V. RECTIFIER
MAGNETRON MAGNETRON
R-9H56
TEMP. TEMP.
NEUTRAL LIVE FUSE FUSE NEUTRAL LIVE FUSE FUSE
M8A 150˚C M8A 150˚C
THERMAL THERMAL
CUT-OUT CUT-OUT
150˚C (OVEN) EARTH THERMAL 150˚C (OVEN) EARTH THERMAL
MONITOR SWITCH CUT-OUT MONITOR SWITCH CUT-OUT
MONITOR RESISTOR 95˚C (FM) MONITOR RESISTOR 95˚C (FM)
0.8/20W 0.8/20W
1. DOOR CLOSED.
1. DOOR CLOSED.
OVEN LAMP OVEN LAMP
OL OL
SCHEMATIC
SCHEMATIC
FAN MOTOR FAN MOTOR
4. START PAD TOUCHED.
A-5 A-5
34
F-2 F-2
RY3
RY2
RY3
RY2
NOTE:
COM. COM.
F-3 F-3
N.O. COM. N.O. COM.
AH SENSOR AH SENSOR
DM DM
DAMPER MOTOR DAMPER MOTOR
CM CM
CONVECTION MOTOR CONVECTION MOTOR
TTM TTM
TURNTABLE MOTOR TURNTABLE MOTOR
H
B
A
G
CN-F AH SENSOR
1 BLK FAN
2 RED GRY MOTOR
FAN MOTOR TEMP.
N.O. THERMAL NOTE:
1
3 WHT FUSE
1
2
2
CN-E
6 PNK DAMPER
SWITCH COM
5 PNK N.O.
4 RED
I 3 RED PNK
PNK
C 2 GRN
1 1 ORG
3
3
35
5 RY2(COM.) PPL HEATER
COM RY2 4 BRN HV. WIRE A
3 RED
N.O. N.C. ORG RED
2 PNK
COM RY1 1 RY1(N.O.) RED
CN-E
RY1(COM.)
4
BLK
4
COM RED
L
MONITOR
PP
CN-A
HV. RECTIFIER
SWITCH
RED GRY
Y
1
GRY
GR
3
5 T1 N.O.
7 PNK OVEN HIGH VOLTAGE
WHT CAPACITOR
COM MONITOR THERMAL POWER
9 BRN RESISTOR CUT-OUT BLU TRANSFORMER
LOWER ORG 150˚C O G
LATCH R R
SWITCH G NOTE: ORANGE WIRE (LIVE) MUST BE
5
Y
5
6
6
COED
F
E
D
C
H
B
A
G
F
E
D
C
H
B
A
G
FLUORESCENT DISPLAY TUBE
R-9H56
S2 7 D7 VP
SENSOR CONV GRILL COMPU REHEAT COOK
- C10 VF1 31,32 MIX AUTO DEFROST TEMP
R10 R11
CONTROL UNIT 12 1/2W 24 1W
1
P 1 + 22µ/25V
1
A-9
8 C11 1,2
0.1µ/50V
S1 5 11ES1 x 4
AC240V
VRS1
50Hz D1 D4 ZD1 GND
Q30 LOW M•LOW MED M•HIGH HIGH
HZ16-1
C7
a DTA143ES
A-7 + + +
b 100K x 3
D2 D3 - - - R111
C3 3.3µ/50V
(J1) d
C1 0.1µ/50V
C2 1000µ/35V
ZD4 HZ5C2
C5 47µ/16V
C6 0.1µ/50V
4 R112
C4 0.015µ/25V
R1 470
1/2W
R5
15K
T1 ZD3
c HZ4A2
3 R113
R20
15K
C21
4
5
6
7
8
9
11
12
13
16
17
19
20
21
22
23
25
26
27
28
29
10,14
18,24
R2 330 1/2W
IC2 IZA495DR
1 5 10 12
P1
P2
P3
P4
P5
P6
P7
P8
P9
6G
5G
4G
3G
2G
1G
NC
NC
2
P12
P10
P11
P13
P14
P15
2
C20
-
Q20 DTA143ES
C82
4.7µ/35V
+
OVEN LAMP
R51 330 1W
N.O. + -
1
VCC P30
64
TURNTABLE
(J6)
(J4)
(J2)
(J7)
(J5)
(J3)
C80 VEE P31
Q80
D81
MOTOR R80 470 0.1µ/50V AVSS P32
Q81 DTA114YS
RY1 VREF P33
COM DTD143EA (C) (A) (B) VA
5
AN7 P34
60
COM. N.O. AN6 P35
AN5 P36
C8 AN4 P37
D82
0.1µ/50V AN3 P00
POWER RY2 AN2 P01
55
10
TRANSFORMER COM
DOOR AN1 P02
Q82 DTB143ES AN0 P03
3
3
50
15
D83
P52 P07
HEATING N.O. RY3 P51 P10
ELEMENT P50 P11
Q83 DTB143ES P47 P12
P46 P13
20
45
IC1 IZA589DR
P45 P14
P44 P15
D86
36
P43 P16
FAN RY6 P42 P17
A-5
P41 P20
25
40
D80
RST P22
XCIN P23
XCOUT P24
D85
XIN P25
30
35
4
XOUT P26
4
CONVECTION RY5
VSS P27
32
33
A-3
MOTOR
Q85 DTA143ES CF1
CST4.00MGW
D84
DAMPER RY4
MOTOR A-1
Q84 DTA143ES
D91 D92 D93 D94 D95 D96 D97 D98
R60 1K
DOOR
Q40 DTA143ES 3.3K x 8
R61 4.7K
R100 3.3K x 4
R101
R102
R103
R71 5.1K
NOTE : IF NOT SPECIFIED. 1/4W±5%
G-5 G-6 G-7 G-8 G-9 G-10 G-11 G-12
5
5
C70
IF NOT SPECIFIED. 1SS270A SP40 G-4 GRILL Desserts START
CLEAR Pie CLOCK Potato LESS
R70 100
R40 3.3K
VC
VA Frozen EASY Fresh
G-3 Casseroles CONVEC LOW MIX
Vegetables DEFROST Vegetables HIGH MIX
R63
100F
MORE
D70
D71
(C) (B) (A)
KEY UNIT
MULTI 6 7 8 9 0 POWER
R62
G-2
COOK 180˚C 200˚C 220˚C 230˚C 250˚C LEVEL
75KF
REHEAT 1 2 3 4 5
G-1
SENSOR 40˚C 70˚C 130˚C 150˚C 160˚C
R68 100
C60 C61
C100 330pF x 4
E-2 E-1 E-6 E-5 E-4 E-3 F-3 F-2 F-1
6
6
S
C
DOOR SENSING DAMPER OVEN Figure S-2. Control Panel Circuit
AH SENSOR
SWITCH SWITCH THERMISTOR
F
E
D
C
H
B
A
G
R-9H56
1 2 3 4 5 6
DIP
A A
B ,F B
32 1
R113
R103 3
R112
C100
R11
R111
32
R102 33 1
(R45) (C45)
R101 (CN-D)
1
C6
R100
+
ZD3
D91 -
R5
CF 1 C7 IC-1 4
R91
R93
R92
D92 C5
40
25
ZD4
R20
D93
D94
C 2 C
C20
R94
20 3
45
D95
E
B
R95 -
D96
(R47) Q40 E+ (C46)
R96
50
D97 (C47 )
4
5
CN-G
(IC-3) 1
R97 (R48) (R46)
D98
10
55
R98 8
(J7)
R51
R49
(J6)
(J4)
(J2)
(J5)
5
(J3)
C11
R40
64
6
1
D R61 7 D
8
SP40
R60
IC-2
9 (J9)
R71
10
11 B
C4
E (Q87) 12
CN-F
13
14
3
R4
15 (J10) 16 17
1
C60
(CN-C)
18 R68
SW TEMP SW
D83 R64
-
5 4
R63
1
RY3
(D87) C70
C80
R62
R70
+
C61
3 2
E E
20
19
D82 21
E D70
1
22
D71
CN-E
B Q83
D80
RY4
-
E C3 +
R1
B Q82
ZD1
D81 C8
E
R2
R80
Q1
-
B Q80 E
RY5
23
C2
24
+
25 Q20
C1 26E
B Q81
D85
B B
F F
C81
Q85 E
-E
C21
E Q86
D2
D1
27
D4
29
RY5
30
28
D3
B
D84
Q84 E
B
DAMP M CONV M FAN M POWER
RY4
1
4
VRS1
S1
1
5
3
P
5
G G
7
S2
(J1)
3
7
8
R10
(J8)
31
T1
9
CN-A
D86
D7
RY6
+ -
C10
H H
37
R-9H56
PARTS LIST
Note: The parts marked "∆" may cause undue microwave exposure.
The parts marked "*" are used in voltage more than 250V.
REF. NO. PART NO. DESCRIPTION Q'TY CODE
ELECTRICAL PARTS
* 1- 1 FH-DZA058WRK0 High voltage rectifier assembly 1 AL
1- 2 FH-HZA041WRE0 Thermistor assembly 1 AN
1- 3 QACCAA040WRE0 Power supply cord 1 AV
1- 4 QFS-CA010WRE0 Fuse (M8A) 1 AE
1- 5 QFS-TA013WRE0 Temperature fuse 150˚C 1 AG
1- 6 QFSHDA002WRE0 Fuse holder 1 AE
1- 7 QSOCLA011WRE0 Oven lamp socket 1 AH
1- 8 QSW-MA111WRE0 Monitor switch 1 AK
1- 9 QSW-MA110WRE0 Stop switch and Damper switch 2 AK
1-10 QSW-MA110WRE0 Upper and lower latch switches 2 AK
* 1-11 RC-QZA075WRE0 High voltage capacitor 1 AU
1-12 RHET-A139WRE0 Convection heater 1 AY
1-13 RLMPTA029WRE0 Oven lamp 1 AK
1-14 RMOTDA191WRE0 Damper motor 1 AS
1-15 RMOTDA097WRE0 Turntable motor 1 AV
1-16 RMOTEA303WRE0 Cooling fan motor 1 AX
1-17 RMOTEA284WRE0 Convection motor 1 AZ
1-18 RR-WZA003WRE0 Monitor resistor 0.8Ω 20W 1 AG
1-19 RTHM-A085WRE0 Thermal cut-out 150˚C (OVEN) 1 AL
1-20 RTHM-A079WRE0 Thermal cut-out 95˚C (FM) 1 AL
* 1-21 RTRN-A318WRE0 Power transformer 1 BP
∆ * 1-22 RV-MZA114WRE0 Magnetron 1 BG
1-23 FDTCTA157WRK0 AH sensor assembly 1 AY
CABINET PARTS
2- 1 FDAI-A181WRY0 Base plate assembly 1 AR
∆ 2- 2 FHNG-A092WRM0 Oven hinge (Lower) 1 AF
2- 3 GCABDA074WRW0 Rear cabinet 1 AG
2- 4 GCABUA463WRP0 Outer case cabinet 1 BF
2- 5 GCOVHA156WRP0 Turntable motor cover 1 AB
2- 6 GFTARA001WRW0 Oven lamp access cover 1 AC
2- 7 GLEGPA019WRE0 Foot 4 AD
2- 8 LBNDKA036WRP0 Capacitor holder 1 AG
2- 9 LBSHC0032WRE0 Cord bushing 1 AB
2-10 LSTPPA141WRF0 Cord anchorage (Upper) 1 AD
2-11 LSTPP0009YBF0 Cord anchorage (Lower) 1 AC
2-12 MLEVPA122WRF0 Latch lever 1 AD
∆ 2-13 PHOK-A043WRF0 Latch hook 1 AM
CONTROL PANEL PARTS
3- 1 CPWBFA599WRK0 Control unit (Not Replaceble Item) 1 BN
3- 1A QCNCMA227DRE0 5-pin connector(A) 1 AC
3- 1B QCNCMA267DRE0 6-pin connector(E) 1 AC
3- 1C QCNCMA237DRE0 3-pin connector(F) 1 AD
3- 1D QCNCWA030DRE0 12-pin connector(G) 1 AF
3- 1E RV-KXA054DRE0 Fluorescent display tube 1 AW
C1 RC-KZA087DRE0 Capacitor 0.1µF 50V 1 AB
C2 VCEAB31VW108M Capacitor 1000µF 35V 1 AF
C3 VCEAB31HW335M Capacitor 3.3µF 50V 1 AA
C4 VCKYB11EX153N Capacitor 0.015µF 25V 1 AA
C5 VCEAB31CW476M Capacitor 47µF 16V 1 AA
C6 RC-KZA087DRE0 Capacitor 0.1µF 50V 1 AB
C7 VCKYD11CY103N Capacitor 0.01µF 16V 1 AH
C8 RC-KZA087DRE0 Capacitor 0.1µF 50V 1 AB
C10 VCEAB31EW226M Capacitor 22µF 25V 1 AA
C11 RC-KZA087DRE0 Capacitor 0.1µF 50V 1 AB
C20 VCKYD11CY103N Capacitor 0.01µF 16V 1 AH
C21 VCTYF31HF103Z Capacitor 0.01µF 50V 1 AB
C60-61 VCKYD11CY103N Capacitor 0.01µF 16V 2 AH
C70 VCKYD11CY103N Capacitor 0.01µF 16V 1 AH
C80 VCEAB31HW104M Capacitor 0.1µF 50V 1 AM
C81 VCEAB31VW475M Capacitor 4.7µF 35V 1 AA
C100 RMPTEA009DRE0 Capacitor array 330pF x 4 1 AE
CF1 RCRS-A012DRE0 Ceramic resonator (CST4.00MGW) 1 AD
D1-4 VHD11ES1///-1 Diode (11ES1) 4 AB
D7 VHD1SS270A/-1 Diode (1SS270ATA) 1 AA
D70-71 VHD1SS270A/-1 Diode (1SS270ATA) 2 AA
D80-86 VHD1SS270A/-1 Diode (1SS270ATA) 7 AA
D91-98 VHD1SS270A/-1 Diode (1SS270ATA) 8 AA
38
R-9H56
Note: The parts marked "∆" may cause undue microwave exposure.
The parts marked "*" are used in voltage more than 250V.
REF. NO. PART NO. DESCRIPTION Q'TY CODE
IC1 RH-IZA589DRE0 LSI 1 AX
IC2 RH-IZA495DRE0 IC 1 AL
Q1 VS2SB793///-4 Transistor (2SB793) 1 AC
Q20 VSDTA143ES/1B Transistor (DTA143ES) 1 AB
Q30 VSDTA143ES/1B Transistor (DTA143ES) 1 AB
Q40 VSDTA143ES/1B Transistor (DTA143ES) 1 AB
Q80 VSDTA114YS/-3 Transistor (DTA114YS) 1 AB
Q81 VSDTD143EA/-4 Transistor (DTD143EA) 1 AC
Q82-83 VSDTB143ES/-3 Transistor (DTB143ES) 2 AC
Q84-86 VSDTA143ES/1B Transistor (DTA143ES) 3 AB
R1 VRD-B12HF471J Resistor 470 ohm 1/2W 1 AA
R2 VRD-B12HF331J Resistor 330 ohm 1/2W 1 AA
R4 VRD-B12HF751J Resistor 750 ohm 1/2W 1 AA
R5 VRD-B12EF153J Resistor 15k ohm 1/4W 1 AA
R10 VRD-B12HF120J Resistor 12 ohm 1/2W 1 AB
R11 VRS-B13AA240J Resistor 24 ohm 1W 1 AB
R20 VRD-B12EF153J Resistor 15k ohm 1/4W 1 AA
R40 VRD-B12EF332J Resistor 3.3k ohm 1/4W 1 AA
R51 VRS-B13AA331J Resistor 330 ohm 1W 1 AA
R60 VRD-B12EF102J Resistor 1k ohm 1/4W 1 AA
R61 VRD-B12EF472J Resistor 4.7k ohm 1/4W 1 AA
R62 VRN-B12EK753F Resistor 75k ohm(F) 1/4W 1 AA
R63 VRN-B12EK101F Resistor 100 ohm(F) 1/4W 1 AA
R64 VRN-B12EK222F Resistor 2.2k ohm(F) 1/4W 1 AA
R68 VRD-B12EF101J Resistor 100 ohm 1/4W 1 AA
R70 VRD-B12EF101J Resistor 100 ohm 1/4W 1 AA
R71 VRD-B12EF512J Resistor 5.1k ohm 1/4W 1 AA
R80 VRD-B12EF471J Resistor 470 ohm 1/4W 1 AA
R91-98 VRD-B12EF332J Resistor 3.3k ohm 1/4W 8 AA
R100-103 VRD-B12EF332J Resistor 3.3k ohm 1/4W 4 AA
R111-113 VRD-B12EF104J Resistor 100k ohm 1/4W 3 AA
RY1-3 RRLY-A083DRE0 Relay (OMIF-S-118LM) 3 AK
RY4-6 RRLY-A078DRE0 Relay (OJ-SS-118LM) 3 AG
SP40 RALM-A014DRE0 Buzzer (PKM22EPT) 1 AG
T1 RTRNPA089DRE0 Transformer 1 AU
VRS1 RH-VZA032DRE0 Varistor (10G471K) 1 AE
ZD1 VHEHZ161///-1 Zener diode (HZ16-1) 1 AA
ZD3 VHEHZ4A2///-1 Zener diode (HZ4A2) 1 AA
ZD4 VHEHZ5C2///-1 Zener diode (HZ5C2) 1 AA
3- 2 FPNLCB100WRK0 Control panel frame with key unit 1 BE
3- 2-1 FUNTKA608WRE0 Key unit 1 BB
3- 2-2 HPNLCA800WRF0 Panel grill 1 AL
3- 3 JBTN-A766WRF0 Open button 1 AG
3- 4 MSPRCA050WRE0 Open button spring 1 AB
3- 5 LANGTA197WRW0 Control panel back plate 1 AK
3- 6 MLEVFA057WRW0 Open lever 1 AE
3- 7 NSFTTA042WRE0 Open shaft 1 AE
3- 8 XEPSD30P10XS0 Screw ; control unit mtg. 3 AA
3- 9 XCPSD40P12000 Screw ; control panel back plate mtg. 4 AA
OVEN PARTS
4- 1 FBRGMA002WRE0 Bearing assembly 1 AQ
4- 2 FDUC-A124WRW0 Steam duct assembly 1 AN
4- 3 NFANJA020WRE0 Cooling fan 1 AE
4- 4 FFTA-A034WRK0 Damper ass’y 1 AM
∆ 4- 5 FOVN-A316WRY0 Oven cavity 1 AX
4- 6 FROLPA072WRK0 Roller stay 1 AL
4- 7 LANGFA089WRW0 Chassis support 1 AE
4- 8 LANGQA407WRW0 Convection motor mounting plate 1 AG
4- 9 LANGQA213WRW0 Lamp socket mounting angle 1 AE
4-10 LANGQA369WRP0 Thermal cut-out mounting angle 1 AB
4-11 LANGTA196WRW0 Bearing mounting plate 1 AD
4-12 LBNDK0054WRE0 Heater element holder 2 AB
4-13 LFIX-A013WRW0 Bearing holder plate 1 AB
4-14 LHLDKA009WRF0 Cord holder 1 AD
4-15 MCAMPA030WRF0 Damper cam 1 AC
∆ 4-16 MHNG-A165WRM0 Oven hinge (upper) 1 AE
4-17 NBLTKA005WRE0 Convection fan belt 1 AF
4-18 NCPL-A021WRF0 Turntable coupling 1 AE
4-19 NFANMA019WRW0 Convection fan 1 AE
4-20 PCUSGA236WRP0 Cushion 1 AC
4-21 NPLYBA025WRF0 Pulley (F) 2 AC
39
R-9H56
Note: The parts marked "∆" may cause undue microwave exposure.
The parts marked "*" are used in voltage more than 250V.
REF. NO. PART NO. DESCRIPTION Q'TY CODE
4-22 NSFTTA114WRE0 Damper shaft 1 AB
4-23 NTNT-A019WRH0 Turntable tray 1 AT
4-24 PCOVPA301WRE0 Waveguide cover 1 AE
4-25 PCOVPA292WRF0 AH sensor cover 1 AD
4-26 PCUSGA410WRP0 Transformer cushion D 1 AD
4-27 PCUSUA424WRP0 Magnetron duct cushion 1 AG
4-28 PCUSUA196WRP0 Cushion 2 AD
4-29 PCUSUA425WRP0 Cushion 1 AG
4-30 PCUSUA197WRP0 Steam cushion C 2 AD
4-31 FDUC-A279WRK0 Heater duct assembly 1 AT
4-32 PDUC-A269WRW0 Damper duct 1 AK
4-33 PDUC-A270WRF0 Cooling fan duct 1 AL
4-34 PFPF-A138WRE0 Thermal protection sheet (Left) 1 AK
4-35 PREFHA028WRW0 Thermal protection plate (Left) 1 AS
4-36 PFPF-A139WRE0 Thermal protection sheet (Right) 1 AF
4-37 PGLSPA181WRE0 Oven lamp screen 1 AG
4-38 PREFHA053WRW0 Thermal protection plate (Right) 1 AQ
4-39 PCUSUA167WRP0 Cushion 2 AF
4-40 PFPF-A064WRE0 Thermal protection sheet 1 AE
4-41 PSKR-A153WRW0 Air guide (Bottom) 1 AK
4-42 PSKR-A171WRW0 Magnetron air guide 1 AF
4-43 PSKR-A161WRW0 Air guide (Right) 1 AF
DOOR PARTS
∆ 5 CDORFA648WRK0 Door assembly, complete. 1 BS
∆ 5- 1 DDORFA711WRY0 Door panel 1 BG
5- 2 GCOVHA155WRF0 Choke cover 1 AP
5- 3 GWAKPA142WRF0 Door frame 1 AT
5- 4 HDECQA123WRF0 Door sash (right) 1 AF
5- 5 HDECQA124WRF0 Door sash (left) 1 AF
∆ 5- 6 LSTPPA045WRF0 Upper latch head 1 AB
∆ 5- 7 LSTPPA046WRF0 Lower latch head 1 AB
5- 8 MSPRTA163WRE0 Latch spring 1 AD
5- 9 NSFTTA044WRE0 Latch shaft 1 AC
5-10 PGLSPA422WRE0 Door glass 1 BA
MISCELLANEOUS
6- 1 FAMI-A059WRM0 High rack 1 AP
6- 2 FAMI-A058WRM0 Low rack 1 AP
6- 3 TCADCA546WRR0 Cook book 1 AZ
6- 4 TINSEA631WRR0 Operation manual 1 AL
6- 5 TLABNA191WRR0 Menu label 1 AD
6- 6 FW-VZB347WRE0 Main wire harness 1 BB
* 6- 7 QW-QZA202WRE0 High voltage wire A 1 AK
6- 8 TSPCNC031WRR0 Name plate 1 AD
6- 9 FW-VZB342WRE0 Thermistor harness 1 AN
6-10 TLABSA029WRR0 Fuse label 1 AC
6-11 LHLDWA012WRE0 Purse lock “L” 1 AB
6-12 QTANP0020YBE0 Connector CE-230 1 AA
6-13 TCAUHA055WRR0 Caution label 1 AF
SCREWS, NUTS AND WASHERS
7- 1 XHTSD40P08RV0 Screw; 4mm x 8mm 5 AA
7- 2 LX-BZ0202WRE0 Special screw 2 AB
7- 3 LX-CZA020WRE0 Special screw 6 AA
7- 4 XCTWW40P08000 Screw; 4mm x 8mm 15 AA
7- 5 XCBWW30P06000 Screw; 3mm x 6mm 4 AA
7- 6 LX-CZ0052WRE0 Special screw 2 AA
7- 7 XBPSD40P06KS0 Screw; 4mm x 6mm 2 AA
7- 8 XFPSD30P10000 Screw; 3mm x 10mm 1 AA
7- 9 XBPSD30P14K00 Screw; 3mm x 14mm 1 AA
7-10 XOTSD40P12RV0 Screw; 4mm x 12mm 11 AA
7-11 XBPSD40P25000 Screw; 4mm x 25mm 2 AA
7-12 XFPSD40P25000 Screw; 4mm x 25mm 2 AA
7-13 LX-CZA030WRE0 Special screw 2 AA
7-14 XBTWW40P06000 Screw; 4mm x 6mm 8 AA
7-15 XCPSD30P06000 Screw; 3mm x 6mm 5 AA
7-16 XWVSD60-07000 Washer; 6mm x 0.7mm 1 AA
7-17 XCPSD30P08X00 Screw; 3mm x 8mm 6 AA
7-18 XCPSD30P08000 Screw; 3mm x 8mm 3 AA
7-19 XCPSD40P08000 Screw; 4mm x 8mm 7 AA
7-20 XCTSD40P08000 Screw; 4mm x 8mm 7 AA
40
R-9H56
Note: The parts marked "∆" may cause undue microwave exposure.
The parts marked "*" are used in voltage more than 250V.
REF. NO. PART NO. DESCRIPTION Q'TY CODE
7-21 XFPSD30P08000 Screw; 3mm x 8mm 2 AA
7-22 XFPSD40P08K00 Screw; 4mm x 8mm 5 AA
7-23 XFPSD40P08000 Screw; 4mm x 8mm. 5 AA
7-24 XFPSD60P14JS0 Screw; 6mm x 14mm 2 AC
7-25 XNESD40-32000 Nut; 4mm x 3.2mm 4 AA
7-26 XNEUW40-32000 Nut; 4mm x 3.2mm 1 AA
7-27 XOTSE40P12000 Screw; 4mm x 12mm 4 AA
7-28 LX-WZA004WRE0 Washer 1 AA
7-29 XOTSD40P12000 Screw; 4mm x 12mm 8 AA
7-30 XWSUW40-10000 Washer; 4mm x 1mm 1 AA
7-31 LX-WZA022WRE0 Washer 1 AA
7-32 LX-CZA060WRE0 Special screw 1 AC
To have your order filled prompty and correctly, please furnish the following information.
41
F
E
D
C
H
B
A
G
R-9H56
7-29
1
2-4
7-13 1
7-29 x 3
1-13 7-29
1-7
7-22 4-7
4-9 7-29
7-4 x2
4-35 7-21
4-13 4-37
4-1 7-4 7-27
4-30 x2
4-21 x3
7-20
2
x3 1-23
2
x4
4-40
4-12 4-2 7-19 7-32
7-5 4-14
4-30 7-27
7-15 1-12 6-9 1-1
1-19 7-3 7-22
7-5 x3 6-13 7-27
4-17 4-16
1-5
4-39 7-5 x2 4-43 1-3
7-30 1-11 7-12
3
3
7-4 7-29
7-19 2-8 2-10
7-1
7-1 4-19 7-23 4-3
7-14 7-26 x3
1-2
A 7-25
2-3 2-11
7-22
42
7-7 x2
2-9
1-17
4-8 4-5 7-22
4-21 4-33
TO OVEN 7-11
BASE PLATE 1-22
4
4-18 1-16
4
7-4 7-15 x2
4-24 4-10
1-10 A
2-13 1-20 4-42
1-9 4-36 4-38
6-5
4-23 7-14 7-14 4-22
4-28 7-6 1-8 4-27
4-41 4-32
2-12
7-1 1-10 7-9
1-18 1-4
7-28 7-8
4-6
5
7-22 7-19
5
4-26 1-6 x2
2-1
4-15 1-9
4-29 4-4
7-24
1-15
2-2 7-16
4-39 1-14
7-15
7-23 1-21
6-10
7-3 2-5
x3 4-20
4-28
6
6
7-10
7-1 2-7 7-10
x4
F
E
D
C
H
B
A
G
R-9H56
1 2 3 4 5 6
3-5
CONTROL PANEL PARTS
3-9
A x4 A
3-8
3-1 x3 7-10
3-2
3-6
B B
7-10
6-8
C C
3-7
3-2-2
7-10
3-2-1
D D
3-4
E 5-2 E
DOOR PARTS 5
3-3
5-1
7-19 x3
5-3
5-5
F F
5-6
5-10 7-17 x6 7-25
7-18
7-17 x3
5-9
7-2
5-7
G G
5-8
5-4
H H
1 2 3 4 5 6
43
R-9H56
1 2 3 4 5 6
MISCELLANEOUS
A A
6-1
6-2
6-6
6-7
B B
6-11
6-12
C C
INSTRUCTION BOOK
E AND COOK BOOK E
MICROWAVE OVEN
ROLLER STAY
F F
H H
1 2 3 4 5 6
44
R-9H56
45
R-9H56
46