LS Cable’s

Submarine & Umbilical

Cable system
Introduction Donghae plant
LS cable has been operating seaside plant for submarine cables in Donghae city
in eastern coast of Korea

Dong-hae
Donghae plant
Plant

Head Office

Anyang Plant
R&D Center

Gumi
Plant In-dong
Plant Area: 220,000 m2
Area
No. of employee: 180
Submarine Cable
- MIND cable (~DC 500kV)
Main - EPR cable (~35kV)
- XLPE cable (~230kV)
Product
Industrial & Specialty Cable
- Marine / Off-shore
- Military / Nuclear power
Introduction Donghae plant

◑ Marine, Oil & Gas Plant Cable ◑ Submarine Power Cable

◑ Military Cable
Manufacturing Capability MI Submarine Cable

Production Capability
Conductor types : Keystone
Metallic sheath : Extruded Lead alloy (E, 1/2C, Cu-Te)
Max. delivery length (with flexible factory joint) : above 100 km

Stranding machine Paper Cutting & wrapping machines Oil Impregnation Tank
Manufacturing Capability Solid Submarine Cable

Production Capability

Insulation : XLPE, EPR

Metallic sheath : Extruded Lead alloy (E, 1/2C, Cu-Te)
Jacket : PE, PVC, HFPO
Max. delivery length (with flexible factory joint) : above 100 km

CCV Insulation line Lead alloy extrusion Jacket extrusion

Manufacturing Capability Laying-up & Armoring

Vertical Laying-up machine Steel wire armoring

PP yarn bedding Outer serving

Manufacturing Capability Storage & Transportation
Designated Cable Pier with the Cable Highway makes the Transportation
Safe and Reliable

Turn table for storage of complete cable Gangway

Donghae Port
Products Overview Multi-core AC XLPE Submarine Cable

AC 22.9kV 3 Core Submarine cable AC 154kV 3 core Submarine cable

(Copper 60㎟/XLPE/Lead/PE + FO 24cores) (Copper 500㎟/XLPE/Lead/PE + FO 48cores)

• Outer dia. : 120mm • Outer dia. : 203mm

• Weight : 30kg/m • Weight : 82kg/m
Products Overview DC Submarine Cable

DC 250kV XLPE cable DC 250kV MIND cable

(Copper 630㎟/XLPE/Lead/Wire Armor) (Copper 900㎟/Oil impregnated Paper/Lead/Wire Armor)

• Outer dia. : 103mm • Outer dia. : 103mm

• Weight : 26kg/m • Weight : 32kg/m
Products Overview ROV Umbilical Cable

 Construction
- Power Cable : 6C 4AWG 6cores (AC 3300V)
- Control Cable : 3C 14AWG (AC 240V)
- Earth Cores : 2C 14AWG
- Optical Cable : Single mode 2cores
- Sheath : PE
- Armor : Double Steel Wires

Hydraulic Test Tensile Test

Products Overview Submarine Cable Accessories

Repair Joint

Transition Joint

Terminations (on/offshore) Complete range of accessories

SF6 GIS Termination Outdoor Termination for offshore applications
- Armoring clamp, Hang-off
and J-tube Seals/Centralizer
Ongoing Project Jindo-Jeju Island HVDC Interconnection PJT

2nd HVDC Link line 1st HVDC Link line

Voltage : DC±250kV Voltage : DC±180kV

Transmission Capacity : 400MW Transmission Capacity : 300MW
Route Length : 122km Route Length : 105km
Cable Donghae Plant Cable
- Power : 4 Lines - Power : 2 Lines
- Fiber Optic : 2 Lines - Fiber Optic : 2 Lines
Contract data : Feb. 2009 Completion date : 1998
Completion date : 2011

2nd 1st
Ongoing Project Jindo-Jeju Island HVDC Interconnection PJT
The 2nd HVDC project consist of 2 lines in order to supplying electric power to Jeju island

Route Installation Cable Formation

Pole #1
Main land Optical Fiber Cable
Jindo Single mode 48cores
Pole cable
DC 250kV MI
Return cable
20kV XLPE
2nd Line
Length : 75.8mile(122km)
Water Depth : max. 25feet(160m)

Pole #2 Optical Fiber Cable

1st Line Single mode 48cores
Pole cable
DC 250kV MI
Return cable
Jeju island DC 250kV MI
Ongoing Project Hwawon-Anjawa Island HVAC Interconnection PJT

Route Cable construction

Cu, 500㎟
XLPE
Anjwa •Length : 6.8km
•Depth : max. 39m
Lead alloy sheath
Semi-conducting HDPE
Bedding(PP yarn)
Hwawon
Steel wire armor
Outer serving(PP yarn)

Optical fiber cable (SM 24fibers)

Protection Project descriptions

산26-2임

산24임

산21임

산27임

산26-4임
PT
PT220
43
52
71
산23임 PT3
PT4
산26-3임
PT5
PT6PT427
PT4
PT4 26
산22임 PT 10 25
PTPT4 PT9 PT7PT4 2824
PT4
11 32 PT8
PT 14PT
PT 17 PT4 31
18PTPT 12 33
13PT4 PT4 29PT4PT4
PTPT PT4
19 PT 16
38
PT4 34 35 PT4 30
15 37PT4
PT4 PT4
23
PT4
PT4
PT4
22
2120
PT4 40 36 PT4 PT4 1819
PT5 06 PT PT
PT4 2139 PT4PT4
PT4PT4
1312
PT4
PT4
11
15
05 PT
PT 28
PT4PT
2744 PT4 41 PT3 97
PT3 PT3PT4
PT4
PT4 PT4
04 PT4
PT4
07 10141617
PTPT
31
PT4
PT26 43
22 PT3
PT3 98
96
95
99PT4
00
PT401
PT4 0506
03
PT4
02
PT4 09
산26-1임 PT5PT5 21
20PT5 PT4
PT4PT4PT4
50
PT4
29
PT
49
PT4
30
PT PT
25 23
PT4 PT3
PT3PT3
PT3 94 08
45 42
51 48 47PT424 PT3 89
909293
PT5 07
PT5 04 22 PT 3246 PT3PT3
PT5PT5 PT4 52 88 91
PT5 03 2324 PT 33 PT3 87
PT5 14PT5 19
PT5 08 PT5 25
PT5 09 PT5
PT5
PT5 PT3
PT3
PT5 02 PT5 10
PT5
13PT5 18 262728 PT4 53
29 PT 34 PT3 848586
PT5
PT5 PT3
PT4 99 PT4 97
93
94
95
96 PT5 15 17
30
PT5 33 PT4 54 PT
PT 35
PT PT3 82 83
PT5PT5 PT
PT4 11 3936
PT3
37 PT379
PT3 77
PT3
PT5 00 98 12PT5 PT5
PT5 PT5
16 31 32PT4 55
PT
PT 38
PT3PT3
7881
80 7675
40 PT3
PT5 01 PT5 34 PT 41 PT3
PT3PT3 74
73
PT3 68
PT5 35 PT4 56 PT PT PT3 PT3
72 6967
PT4 57 42 44 PT3
PT3 71 7066
PT3
PT4 PT 45 PT3
산27-1임 PT4 PT4
PT4
91
PT4PT
9059 5846
89 PT3 56 PT3
PT3PT36265
PT3 64
PT 47 PT3
PT355 6163
PT4 92
PT4 PT4 PT3 57
PT3 60
PT4PT4 88 60
61
PT4
PTPT4849PT3 PT358
54 59
산26-5임 PT487
PT4 63 62 PT PT3 53
PT48685 PT 50
PT
PTPT 53 51PT3 52
PT4 64PT 585754
PT 55
PT3PT3
PT4 84PT 59PT 56 PT3 51PT349
50 48
PT4 83 PT3 47
PT4 65 PT3 46
PT4 PT
66 60 PT3 45
PT3
PT4 82 44
PT4
PT4 PT
816761 PT3 43
PT4 80
PT4 PT
68 62
PT3PT3
PT3
PT3
PT3
4239
40
38
PT4 79 PT3 41
37
PT4 69PT 63 PT3
PT33635
PT4 78 PT3
PT3 PT3 18
PT 64 3433
PT3 32PT3 PT3
PT3 PT3
22 PT3
21 PT3
PT4 70 PT3
PT3
3123 24 2019 17
PT3 16
PT 65 PT3
PT25 PT3 15
PT 82
PT3 83
PT4 71 PT 66 PT3PT3
30 26 27
29
PT3 PT3 13
PTPTPT
78PT3
81PT3
PT 67PT PT 72
PT 77PT7980 28 14PT3 11
PT3 10
PT 70PT 73PT
P T 69PTPT
74 7576 PT3PT3
0605
68 PT3 12 PT3 07
PT3PT3
PT4 72 PT3 08 PT304 03
PT4 77 PT3 PT2
01
PT2
PT2
02
96
PT4 76 PT3 09 9897
PT2 95
산31임 PT4 73 PT3PT2
PT2
00 9994
PT4 74 PT4 75
PT2PT2
93 92
PT2 91
PT2 89
PT2 84
PT2 90 PT2 85
PT2 86PT2
83
PT2 87
PT2 88
PT2 82
산28임

PT2 53

PT2 54

PT2 55
PT2 59

PT2 58

PT2 57
PT2 56
PT2 50
PT2 51
PT2 52
PT2 61
PT2 60

PT2 77

PT2 32
PT2 49

PT2 62

PT2 31
PT2 63

PT2 75

PT2 76
PT2 74

PT2 78
PT2 48

PT2 79

PT2 34

PT2 29
PT2 33PT2 06

PT2 30
PT2 72

PT2 73

PT2 80

PT2 35
PT2 65
PT2 64

PT2 36

PT2 10
PT2
PT2
PT2 08
PT2 28
PT2 07
2709

PT2 04
PT2 66

PT2 71

PT2 38

PT2 24

PT2 12
PT2
PT2 11
PT2 26
25

PT2 01

PT2 02

PT2 03
PT2 67

PT2 47 PT2 45
PT2 46
PT2 70
PT2 68

69 PT2 41
PT2 44

PT2 40

PT2 39

PT2 21
PT2
PT222
PT2 14
PT2 37 PT2 23
PT2 13
15

PT2 00

PT1 21

PT1 22

PT1 23

PT1 24

PT2 05 PT1 25
PT1 26
PT1 27
PT2 18
PT1 87

PT2 17
PT2 19
PT2 20
PT2 16

PT1 20
PT2

PT1 86

PT1 96

PT1 97
PT1 98

PT1 99
PT1 19

PT1 29

PT1 28
4243
PT2

PT1 85 PT1 84
PT1 88
89
90
91
92
93
PT1 94

PT1 95

PT1 16
PT1 17
PT1 33
PT1 18
PT1

PT1 30
PT1 83
PT1 14
PT1 15 PT1 82
PT1 13
PT1 12

PT2 32
81
PT1 31PT1 34
PT1 81

PT1 11
PT1 80 PT1 78
PT1 10

PT1
35

PT1 45
PT1 79
PT1 09
PT1PT
PT1
PT1
PT 95

08 96
07
PT
PT1
44
PT1
PT1
PT1
PT

PT 84

PT 85

PT 84
97
43
36
06
37
PT1
PT1 05
98
42
38
PT1
PT1PT
PT1
PT1
PT1
PT 93 77

PT 94

39
4099
PT1
46
41
PT1
PTPT1
PT 91
PT1 52

PT1 51
92 76 PT1 53
PT1 50

PTPT1
90 49

04 00PT1 48
PT1
PT

PT 86

PT 85
PT1 01 PT1
PT1 03
PT 89
02
88
PT1 54PT1

PT1 55

PT1 47 PT1
PT 87
56
PT1 72PT1 66

PT1 75

57 PT1 58
PT1 65
73 PT1 71 PT1 64
PT1
PT1 74 PT1 PT1 67
70PT1
PT1

PT1PT1

PT1 59
63 62

68

69 60
PT1 61
Customer KEPCO
200MW
화원 C/
KP 0.000 KP 0.500 KP 1.000 KP 1.500 KP 2.000 KP 2.500 KP 3.000 KP 3.500 KP 4.000 KP 4.500 KP 5.000 KP 5.500 KP 6.000 KP 6.500 KP 6.620
양식장
KP 6.060 KP 6.228

KP 5.960 양식장말목 KP 6.328

Capacity
수심 20.0
안좌 화
10.0

(100MW × 2 cicuits)
0.0 시하도

-10.0
대형선박의 앵커
-20.0

-30.0 해

-40.0
암

관
-50.0

KP 0.000 KP 0.110 KP 0.301 KP 1.696 KP 1.867 KP 2.190 KP 3.455 KP 4.419 KP 5.591 KP 5.657 KP 5.960 KP 6.328 KP 6.620

Voltage AC 154kV
KP 0.040 KP 1.764 KP 2.023 KP 6.594
0.040㎞ 0.191㎞ 1.394㎞ 0.068㎞ 0.156㎞ 0.167㎞ 1.265㎞ 0.965㎞ 1.172㎞ 0.066㎞ 0.303㎞ 0.026㎞
0.070㎞ 0.103㎞ 0.368㎞ 0.266㎞

구 간 A B C D E F G H I J K L M N O

특 징 암반 일반암반 퇴적층(매설) 일반암반 퇴적층(매설) 일반암반 퇴적층(매설)

Total 6.8km
ROCK BERM ROCK BERM
TYPE - C TYPE - C
되메우기 ROCK BERM ROCK BERM ROCK BERM ROCK BERM ROCK BERM ROCK BERM W-Mattress 되메우기
2.0m 2.0m
TYPE - D TYPE - A TYPE - B TYPE - D TYPE - D TYPE - A
보 호 공 법
1.0m 1.0m

Route length (Submarine 6.6km,

0.0m 0.0m
보 호 관

Land 0.2 km)

Seabed Bedrock Sedimentary Bedrock
Condition area area area Water depth Max. 39m
Protection Rock berm Burial Rock berm Completion date Oct. 2010
Method (1.5m height) (2.5m depth) (1.5m height)
Ongoing Project AC 22.9kV Offshore Wind Farm PJT

Route Cable construction

The 1ST Offshore Wind Turbine
PJT in KOREA
Cu, 60㎟
XLPE
Lead alloy sheath
HDPE
Bedding(PP yarn)
Je-ju Steel wire armor
Island Outer serving(PP yarn)

Optical fiber cable (SM 24fibers)

Project descriptions
Customer KEPCO
Rated Voltage AC 22.9kV
Total 2km
Route length
(1.5km + 0.5km)
Water depth Max. 21m
Completion date Dec. 2010
Ongoing Project Petrobras Qualification Program

TYPICAL DYNAMIC ELECTRO-HYDRAULIC UMBILICAL:

9 x 3/8“ (5,000 psi) THERMOPLASTIC HOSES +
3 x 1/2" (5,000 psi) HCR THERMOPLASTIC HOSES +
L.V. ELECTRICAL CABLE (for 2,000m sea depth)
R&D Capability R&D Strategy

Biz. Model Innovation Glocalized R&D

• Green Business • Global R&D site
- Eco-material development - China/Asian
- Value creation by Eco-friendly design . Localized Product development
- Next generation Green technology development - Europe/North America : technology sourcing
• Application/Solution - LSC Head quarter : Core technology
- Target Industry total package development • Global Collaboration & synergy creation
- Solution capability
- New business solution

LS CABLE
R&D
Technology Platform build-up Efficiency & Effectiveness
• Fundamental research on cable • Open R&D
- creative research on material/design/process - Collaboration between Research institute,
- focus on customer value creation University and industry partners
• Next generation technology of - Global Collaboration network expansion
energy/information transmission • ROI base Project screening
- Monitoring of technology trend & Monitoring by Stage- gate Process
- Participation on Industry standard community
- Scenario based technology risk management
R&D Capability R&D Area

High • 500kV XLPE system • Optical fiber

Performance Head message…
• HVDC1) submarine cable - Low loss NZDSF
- Wideband MMF for WDM
Power • High Temperature Super- Optical Cable
• Optical cable
Transmission conducting system Solution - μABC, ADSS for Metro net.
• Vapor-curing 22.9kV - Drop cable for Premise net.
LV / MV • Lead free sheath cable - Specialty Cables
Cable • Optical fiber composite LAN Cable • 10G UTP, FTP, STP cable
distribution cable Telecomm. Solution • Connectivity
Power • Low sag & high conductivity • Feeder and Accessory
Transmission Overhead &
• Railway & Rolling stock solution RF Cable - Cu/AL and
Busduct
cable • Cu/AL compact type busduct Solution corrugated or smooth type
and • Off-shore and Marine cable • Active and passive component
system Special Cable • Subsea Umbilical Cable SOC field Solution
Specialty
• Cable for Nuclear power plant • Intelligent Traffic-control system
Solution
• In Building, Data Center solution
System • Power line CMS
- IT+ Management Solution • Micro Coaxial
Solution
Electronic • FA/LAN cable
• Monitoring & Operating Wire & Cables • PP for Automobile
Decentralized
system for wind farm • Tube & terminal
Power
• Eco-friendly and optical Future • Aluminum wire & harness
generation Automobile
composite cable for wind Automobile • Wire harness for HEV4)
system and solar farm & Electronic Components • EV Charging system
• Environmental Friendly
Rubber, • Flat wire for Automobile
Industrial Flooring solution
Copper, Magnet wire • High performance wire
Material • High-end wire rod
aluminum • Automotive part for residential & commercial

1) HVDC: High Voltage Direct Current, 2) FTTH : Fiber To The Home, 3) GPON : Gigabit Passive Optical Network, 4) HEV : Hybrid Electric Vehicle
R&D Capability Petrobras Qualification Program

R&D Human Resources R&D Center

(person)

300 B.S
Ph.D.
230 9%
23%
200
Degree 180
58%
60% 68% M.S
59%
R&D
Center

42% etc. Mechanical

41% 40% Engineering
Business
Division Metal/ 11%
Materials 13% 34%
2007 2008 2009 180
Major
19%
% R&D person
/ total employee 10.1% 11.3% 15.0% Electric 23%
&
Electronic Chemical
R&D Capability CAE Group

Fluid & Thermal Analysis Structural Analysis Metal Forming Analysis

• Flow & Heat transfer Analysis • Cable Design & Optimization • Extrusion Forming & Die Design
• Process Optimization • Analysis of Static & Dynamic Behavior • Workability Evaluation
• Temperature-Limit Design

CAE Technology in LS Cable

 Cable & Product Design
 Manufacturing Process Design
 Construction & Installation Analysis
Electromagnetic Analysis
 Optimization
 Reliability & Life Evaluation
Radiation Pattern 1
0

-30 30

-10.00

-20.00

-60 60

-30.00

-40.00

-90 90

-120 120

Noise & Vibration Analysis

-150 150

-180

• Natural Frequency & Resonance Analysis • RF & Electromagnetic Field Analysis

• Noise Reduction & Seismic Isolation Design • Screen Optimization & Crosstalk Cancellation
R&D Capability Analytical Group

Cable insulation material, cable compound, organic additives, copper foil electrolyte additives (GC/MS,
Organic Analysis
HPLC, GPC, FT-IR, IR Microscope, FT-UV/Vis, gel content measurement etc.)

Inorganic fillers for cable material, alien substances in copper foil/rod, heavy metals (Cd, Pb, Hg, Cr) in
Inorganic Analysis
cable products/materials (ICP-AES, EDS, WD-XRF)

Blend ratio in cable materials, cross-linking properties of high voltage electric wire insulation,
Thermal Analysis decomposition properties of insulation material, hardening properties of ACF (DSC, TGA, TMA, DMA,
RDA)

Surface morphology of copper foil, plating shape, external of conductor, inner shape of optical fiber
Surface Analysis (FE-SEM, SEM, EPMA, XRD, Optical Microscopy, Scanning Acoustic Microscopy, 3-D color laser digital
spectroscopy)

Metal structure, crystallinity of polymer materials (Thermal Conductivity Analyzer, Hardness testing
Structural Analysis
machine, Automatic hydrometer, Surface Area Analyzer, Pore Size Analyzer)

Assessment for environmental hazardous substances such as Cd, Pb, Cr6+, Hg and PBBs/PBDEs in
Environmental Analysis
electronic and electric products (ICP-AES, UV-Vis, GC/MS)

Physical Property Heat transfer properties of materials (elastomer etc.), particle size & pore size of fillers (UTM, High
Measurement resistance meter, Dielectric property measurement meter etc.)
R&D Capability Polymer Group

Material Innovation

- Environmentally friendly LF-PVC and LSZH FR compounds

- Recyclable HF-PP compound
- High heat resistance HF-TPEE compound Polymer morphology

Processing Development

- Polymer compounding technology

: Internal mixing, twin screw extrusion
- Cable extrusion technology
- Polymer foaming, cross-linking technology

Material Evaluation

- Fire performance
- Mechanical, thermal, electrical, and
rheological properties
- Chemical analysis
LS Cable are ready to provide our
customers with best products and Solutions

Total Solution Provider, LS

Always with Our Customers, LS
Leading Solution, LS

Thank You