12 11 10 9 8 7 6 5 4 3 2 1

PG
DETAILS OF PRESSURE SAND FILTER TI
PF-01 PRESSURE FILTER SCALE FLOW=1235 M3/H
01 To 03 3W 430 EACH 1290 TOTAL 3.5 0.7 500NB
PIT PUMP (P6) TO CT-2
FLOW RATE/UNIT FLOW RATE/UNIT WORKING Make up Water Details
SR. PRESSURE PRESSURE Make up watrer (ICW) 10 M3/HR
TAG LOCATION/DESCRIPTION QTY (M3/HR) (M3/HR)
H NO (BAR) DROP (BAR) Evaporation Loss 28 M3/HR Make up watrer (DCW) 33 M3/HR H
DETAILS OF COOLING TOWER C.T FLOW= C.T FLOW= Blow Down (DCW) 7 M3/HR
C.T FLOW= 430M3/HR 430M3/HR Total Requirement 35 M3/HR Total Make up water 43 M3/HR
01 430 9°C 35°C to 44°C 430M3/HR (EACH)
01 CT1 COLD WELL-1 FOR MILL(ICW) 430 18.5 (EACH) Blow Down from ICW 2 M3/HR
(EACH) T=10°C T=10°C Total make up water 33 M3/HR
02 CT2A, COLD WELL-2 FOR MILL 03 430 1290 10°C 35°C to 45°C 18.5 T=10°C M
B,C (DCW) & TMT 80NB MAKE-UPWATER
FLOW23M3/HR
SR. NO. OF EACHCELL TOTALCELL Temperature EST.
NO TAG LOCATION/DESCRIPTION CELLS FLOW (M3/HR) ΔT Range POWER(KW) CT2A CT2B CT2C
DETAILS OF PUMP (Existing)
1W+1S 180 132 Multistage Stage pumps COLD WELL-2
03 P10A&B Cold well-2 to OLD TMT Mill 220 CAPACITY=800 M3

180 30 22
TEMP.=35°C Backwash Header
02 P9A&B Cold well-2 To Existing Mill 1W+1S Horizontal back pull out outlet
For Rinsing
01 P3C&D Cold well-2 to mill 1W+1S 250 30 30 Horizontal back pull out
Drain Pit Cold well
SR.
NO TAG LOCATION/DESCRIPTION QTY FLOW(EACH) HEAD EST. PUMP TYPE BKW (WORKING PHILOSOPHY)
(M3/HR) (M) POWER(KW)

1. Motorised Valve-1 & Valve-4 are in open condition, Motorised Valve-5 closed.
DETAILS OF SIDE STREAM AUTO CLEAN AND AUTO BACKWASH FILTERS
G G
01 SSF-1 Side stream Auto backwash filter 1W 40 40 3.0 0.7
FLOW RATE/UNIT FLOW RATE/UNIT WORKING 1. Motorised Valve-1 & Valve-4 are in close condition, Motorised Valve-5 closed.
SR. PRESSURE PRESSURE
NO TAG LOCATION/DESCRIPTION QTY (M3/HR) (M3/HR) P9A P9A P10A P10B P4A P4B P4C P3A P3B P3C P3D P8 2. Motorised Valve-2 & Valve-3 are in open condition, Motorised Valve-5 closed.
(BAR) DROP (BAR)

1. Motorised Valve-1 & Valve-5 are in open condition.

PG PG PG PG PG PG PG PG PG PG PG PG
2. Motorised Valve-2 & Valve-3 are in close condition.
200NB 200NB

COMPLETE
PACKAGEBY
BIDDER

FLOW=430 M3/HR
300 NB FLOW=430 M3/HR
300 NB
EXISTING FI
PS
TI FT
F 400 NB
F
FI FLOW=750 M3/H
TEMP.=35 DEG C
E
FE PS
TI FT

FLOW=430 M3/HR
250 NB
FE 300 NB
FLOW=750 M3/H FLOW=430 M3/HR
400 NB 400 NB
300 NB
104M3/HR 175M3/HR

150 NB 200 NB

50 NB
FUTURE FLOW=430 M3/HR
300 NB
FLOW=430 M3/HR
E
300 NB
D

200NB PG 200NB
TI

MAKE-UP WATER 300NB

FLOW=10 M3/HR FLOW -
M 430 M3/HR
80 NB INDIRECT COOLING WATER T=9°C M
MAX. FLOW=400 M3/H TMT
TEMP.=44 DEG C Evaporation Loss 8 M3/HR
Blow Down (ICW) 2 M3/HR AIR SCOURING BLOWER
Total Requirement 10 M3/HR
CT1 NORMALLY CLOSED
500 NB
PRESSURE FILTER
COLD WELL-1 BY-PASS LINE
CAPACITY : 320 M3
TEMP. = 35 °C
D
NORMALLY CLOSED 300 NB BE BY GRAVITY) FI
TEMP.=45 DEG C FLOW=430 M3/H
PS
FLOW=200 M3/H FLOW=430 M3/H TI FT
WASTEBACKWASHWATER
FLOW=1235 M3/H
500NB FE
P2 HOR. Back pull Out pumps
flow=200 cum/h,head=50m
FILTER Motor Rating=45kw
SSF-1 P1A P1B P1C (2W+1S)
PG
PS
PG PG PG
PG PG PG PG PG

PG PG PG PG PG PG

C C

FLOW=1235 M3/H
FI FI 500NB
PS PS
TI FT TI FT
200NB 200NB OIL SKIMMER P6A P6B P6C P6D P6E
FLOW=200 M3/HR FLOW=200 M3/HR P5A P5B P5C P5D P5E P6
HEAD=50 M FE FE HEAD=50 M
TEMP.=35°C TEMP.=35°C EXISTING COLD WELL(SETTLING TANK)
DETAILS OF PUMP (New Pumps)
Scale Pit CAP. = 450 m³ CAP. = 900 m³ CAP. = 750 m³
08 P8 Cold Well -2 to Filter backwashing 1W 430 35 75 Horizontal back pull out
P7-A 45 Vertical turbine pump
EXISTING
07 B,C,D&E Existing settling to Cooling Tower 4W+1S 320 35
HOT WELL
06 P6 From scale pit to flume flushing 1W 200 50 45 Vertical turbine pump
P5A From scale pit or existing settling 4W+1S 320 20 30 Vertical turbine pump
05 B,C,D&E tank
P4A Cold Well -2 TO TMT 2W+1S
04 B,C 175 180 132 Multistage Stage pumps
B 03 P3A,B COLD WELL-2 TO MILL 2W 250 30 30 Horizontal back pull out B
Cold well-1 to side 1W 40 30 5.5
02 P2 Stream filter (ssf-1) Horizontal back pull out FI
Cold well-1 to (new & existing) 200 50 Horizontal back pull out PS
01 P1A,B,C Mill (ICW) 2W+1S 45
TI FT DIRECT COOLING WATER SYSTEM
SR.
NO TAG LOCATION/DESCRIPTION QTY FLOW(EACH) HEAD EST. PUMP TYPE BKW FLOW=1235 M3/H
(M3/HR) (M) POWER(KW)
500NB
FE

NOTES : LEGEND: LEGEND (CONT): LEGEND (CONT): LEGEND (CONT): MAITHAN STEEL & POWER LTD. PROJECT
3,00,000TPA
1. ALL DIMENSIONS ARE IN MM. GATE VALVE Y-TYPE PG PR. GAUGE SALANPUR, ASANSOL (WEST BENGAL)
STRAINER PE PR. ELEMENT TMT REBAR MILL

C
2. PIPING MATERIAL SHALL CONFORM TO GLOBE VALVE
IS 1239 (MEDIUM) FOR LINE SIZE 6NB TO EXPANSION LEVEL ALARM PI PR. INDICATOR
PT PR. TRANSMITTER SCALE DESIGN VP.SAHA
150NB AND IS 3589 FOR CHECK VALVE BELLOW "HIGH-LOW" SWITCH TITLE
150NB AND ABOVE. TG TEMP. GAUGE
TE TEMP. ELEMENT WATER FLOW DIAGRAM NTS DRAWN NITISH
3. OVERFLOW & DRAIN LINE SHALL BE BUTTERFLY VALVE RESTRICTED
TERMINATED AT THE NEAREST PIT AND ORIFICE PLATE
TI TEMP. INDICATOR FOR CHKD. VP.SAHA
BALL VALVE PUMP WITH MOTOR FE FLOW ELEMENT
BE FURTHER CONNECTED TO SCALE PIT.
P & COUPLING
DIRECT & INDIRECT COOLING WATER SYSTEM
A 4. AIR VENT VALVES SHALL BE PROVIDED AT NEEDLE VALVE
FI FLOW INDICATOR APPD. VP.SAHA A
HIGHEST LEVEL OF EACH MAIN HEADER. FT FLOW TRANSMITTER
5. MOTOR POWER FOR THE PUMPS IS ESTIMATED M NC NORMALLY CLOSED DATE 06.03.20
POWER. ACTUAL POWER SHALL BE BASED ON CT COOLING TOWER NO NORMALLY OPEN SIZE DWG. NO REV.
MOTORISED VALVE
PUMP SUPPLIERS DATA.
ECC. REDUCER 0 06.03.20 PRILIMINARY DRAWING FOR APPROVAL VP.SAHA NITISH VP.SAHA VP.SAHA 1938-501
CONC. REDUCER
SUCTION STRAINER
A1 SH.
01
NEXT
-
0
12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

PG
DETAILS OF PRESSURE SAND FILTER TI
PF-01 PRESSURE FILTER SCALE FLOW=1235 M3/H
01 To 03 3W 430 EACH 1290 TOTAL 3.5 0.7 500NB
PIT PUMP (P6) TO CT-2
FLOW RATE/UNIT FLOW RATE/UNIT WORKING Make up Water Details
SR. PRESSURE PRESSURE Make up watrer (ICW) 10 M3/HR
TAG LOCATION/DESCRIPTION QTY (M3/HR) (M3/HR)
H NO (BAR) DROP (BAR) Evaporation Loss 28 M3/HR
Make up watrer (DCW) 33 M3/HR
H
DETAILS OF COOLING TOWER C.T FLOW= C.T FLOW= Blow Down (DCW) 7 M3/HR
C.T FLOW= 430M3/HR 430M3/HR Total Requirement 35 M3/HR Total Make up water 43 M3/HR
01 CT1 COLD WELL-1 FOR MILL(ICW) 01 430 430 9°C 35°C to 44°C 18.5 430M3/HR (EACH) (EACH) Blow Down from ICW 2 M3/HR
(EACH) T=10°C T=10°C Total make up water 33 M3/HR
02 CT2A, COLD WELL-2 FOR MILL 03 430 1290 10°C 35°C to 45°C 18.5 T=10°C M
B,C (DCW) & TMT 80NB MAKE-UPWATER
FLOW23 M3/HR
EACH CELL TOTAL CELL Temperature EST.
SR. NO. OF
NO TAG LOCATION/DESCRIPTION CELLS FLOW (M3/HR) ΔT Range POWER(KW) CT2A CT2B CT2C
DETAILS OF PUMP (Existing)
03 P10A&B Cold well-2 to OLD TMT Mill 1W+1S 220 180 132 Multistage Stage pumps COLD WELL-2
CAPACITY=800 M3
180 30 22
TEMP.=35°C BackwashHeader
02 P9A&B Cold well-2 To Existing Mill 1W+1S Horizontal back pull out outlet
For Rinsing
01 P3C&D Cold well-2 to mill 1W+1S 250 30 30 Horizontal back pull out
Drain Pit Cold well
SR.
NO TAG LOCATION/DESCRIPTION QTY FLOW(EACH) HEAD EST. PUMP TYPE BKW (WORKING PHILOSOPHY)
(M3/HR) (M) POWER(KW)

1. Motorised Valve-1 & Valve-4 are in open condition, Motorised Valve-5 closed.
DETAILS OF SIDE STREAM AUTO CLEAN AND AUTO BACKWASH FILTERS
G Side stream Auto backwash filter
G
01 SSF-1 1W 40 40 3.0 0.7
FLOW RATE/UNIT FLOW RATE/UNIT WORKING 1. Motorised Valve-1 & Valve-4 are in close condition, Motorised Valve-5 closed.
SR. PRESSURE PRESSURE
NO TAG LOCATION/DESCRIPTION QTY (M3/HR) (M3/HR) P9A P9A P10A P10B P4A P4B P4C P3A P3B P3C P3D P8 2. Motorised Valve-2 & Valve-3 are in open condition, Motorised Valve-5 closed.
(BAR) DROP (BAR)

1. Motorised Valve-1 & Valve-5 are in open condition.

PG PG PG PG PG PG PG PG PG PG PG PG
2. Motorised Valve-2 & Valve-3 are in close condition.
200NB 200NB

COMPLETE
PACKAGEBY
BIDDER

FLOW=430 M3/HR
300 NB FLOW=430 M3/HR
300 NB
EXISTING FI
PS
F TI FT F
400 NB
FI FLOW=750 M3/H
TEMP.=35 DEG C E
PS
FE TI FT

FLOW=430 M3/HR
250 NB
FE 300 NB
FLOW=750 M3/H FLOW=430 M3/HR
400 NB 400 NB 300 NB
104M3/HR 175M3/HR

150 NB 200 NB

50 NB
FUTURE FLOW=430 M3/HR
300 NB
FLOW=430 M3/HR
E
300 NB
D

200NB PG 200NB
TI

MAKE-UPWATER 300NB
FLOW=10 M3/HR FLOW -
M 430 M3/HR
80 NB INDIRECT COOLING WATER T=9°C M
MAX. FLOW=400 M3/H TMT
TEMP.=44 DEG C Evaporation Loss 8 M3/HR
Blow Down (ICW) 2 M3/HR AIRSCOURINGBLOWER
Total Requirement 10 M3/HR
CT1 NORMALLYCLOSED
500 NB
PRESSURE FILTER
COLD WELL-1 BY-PASS LINE
CAPACITY : 320 M3
TEMP. = 35 °C
D
NORMALLYCLOSED 300 NB BE BY GRAVITY) FI
TEMP.=45 DEG C FLOW=430 M3/H
PS
FLOW=200 M3/H FLOW=430 M3/H TI FT
WASTEBACKWASHWATER
FLOW=1235 M3/H
500NB FE
P2 HOR. Back pull Out pumps
flow=200 cum/h,head=50m
FILTER Motor Rating=45kw
SSF-1 P1A P1B P1C (2W+1S)
PG
PS
PG PG PG
PG PG PG PG PG

PG PG PG PG PG PG

C C

FLOW=1235 M3/H
FI FI 500NB
PS PS
TI FT TI FT
200NB 200NB OIL SKIMMER P6A P6B P6C P6D P6E
FLOW=200 M3/HR FLOW=200 M3/HR P5A P5B P5C P5D P5E P6
HEAD=50M FE FE HEAD=50M
TEMP.=35°C TEMP.=35°C EXISTING COLD WELL(SETTLING TANK)
DETAILS OF PUMP (New Pumps)
Scale Pit CAP. = 450 m³ CAP. = 900 m³ CAP. = 750 m³
08 P8 Cold Well -2 to Filter backwashing 1W 430 35 75 Horizontal back pull out
P7-A 45 Vertical turbine pump
EXISTING
07 B,C,D&E Existing settling to Cooling Tower 4W+1S 320 35
HOT WELL
06 P6 From scale pit to flume flushing 1W 200 50 45 Vertical turbine pump
P5A From scale pit or existing settling 4W+1S 320 20 30 Vertical turbine pump
05 B,C,D&E tank
P4A Cold Well -2 TO TMT 2W+1S Multistage Stage pumps
04 B,C 175 180 132
B 03 P3A,B COLD WELL-2 TO MILL 2W 250 30 30 Horizontal back pull out B
Cold well-1 to side 40 30 5.5
02 P2 Stream filter (ssf-1) 1W Horizontal back pull out FI
Cold well-1 to (new & existing) 200 50 Horizontal back pull out PS
01 P1A,B,C Mill (ICW) 2W+1S 45
TI FT DIRECTCOOLINGWATERSYSTEM
SR.
NO TAG LOCATION/DESCRIPTION QTY FLOW(EACH) HEADEST. PUMP TYPE BKW FLOW=1235 M3/H
(M3/HR) (M) POWER(KW)
500NB
FE

NOTES : MAITHAN STEEL & POWER LTD. PROJECT

LEGEND: LEGEND (CONT): LEGEND (CONT): LEGEND (CONT): 3,00,000TPA
1. ALL DIMENSIONS ARE IN MM. GATE VALVE Y-TYPE PG PR. GAUGE SALANPUR, ASANSOL (WEST BENGAL)
STRAINER TMT REBAR MILL

C
2. PIPING MATERIAL SHALL CONFORM TO PE PR. ELEMENT
GLOBE VALVE
IS 1239 (MEDIUM) FOR LINE SIZE 6NB TO EXPANSION LEVEL ALARM PI PR. INDICATOR
PT PR. TRANSMITTER SCALE DESIGN VP.SAHA
150NB AND IS 3589 FOR CHECK VALVE BELLOW "HIGH-LOW" SWITCH TITLE
150NB AND ABOVE. TG TEMP. GAUGE
TE TEMP. ELEMENT WATER FLOW DIAGRAM NTS DRAWN NITISH
3. OVERFLOW & DRAIN LINE SHALL BE BUTTERFLY VALVE RESTRICTED
TERMINATED AT THE NEAREST PIT AND ORIFICE PLATE
TI TEMP. INDICATOR FOR CHKD. VP.SAHA
BALL VALVE PUMP WITH MOTOR FE FLOW ELEMENT
BE FURTHER CONNECTED TO SCALE PIT.
P & COUPLING
DIRECT & INDIRECT COOLING WATER SYSTEM
A 4. AIR VENT VALVES SHALL BE PROVIDED AT NEEDLE VALVE
FI FLOW INDICATOR APPD. VP.SAHA A
HIGHEST LEVEL OF EACH MAIN HEADER. FT FLOW TRANSMITTER
5. MOTOR POWER FOR THE PUMPS IS ESTIMATED M NC NORMALLY CLOSED DATE 06.03.20
POWER. ACTUAL POWER SHALL BE BASED ON CT COOLING TOWER NO NORMALLY OPEN SIZE DWG. NO REV.
MOTORISED VALVE
PUMP SUPPLIERS DATA.
ECC. REDUCER 0 06.03.20 PRILIMINARY DRAWING FOR APPROVAL VP.SAHA NITISH VP.SAHA VP.SAHA 1938-501
CONC. REDUCER
SUCTION STRAINER
A1 SH. NEXT 0
01 -
12 11 10 9 8 7 6 5 4 3 2 1