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AWOS 3000 027 Maintenance Manual1 PDF
AWOS 3000 027 Maintenance Manual1 PDF
Maintenance
Manual
FAA APPROVED
× ECP232 — 2017 Jul 28
All Weather Inc. • 1165 National Drive • Sacramento, CA 95834 • USA • 800.824.5873 • www.allweatherinc.com
Copyright © 2013–2016, All Weather, Inc.
All Rights Reserved. The information contained herein is proprietary and is provided solely for the
purpose of allowing customers to operate and/or service All Weather, Inc. manufactured equipment
and is not to be released, reproduced, or used for any other purpose without written permission of All
Weather, Inc.
Throughout this manual, trademarked names might be used. Rather than put a trademark (™) symbol in
every occurrence of a trademarked name, we state herein that we are using the names only in an editorial
fashion and to the benefit of the trademark owner, and with no intention of infringement. All Weather,
Inc. and the All Weather, Inc. logo are trademarks of All Weather, Inc.
Disclaimer
The information and specifications described in this manual are subject to change without notice.
Revision History
Table of Contents
1. OVERVIEW................................................................................................................................................................................. 1
1.1 System Description ............................................................................................................................................................... 1
1.2 System Performance Parameters ........................................................................................................................................ 1
1.3 Scheduled Maintenance ....................................................................................................................................................... 1
1.4 Site Preparation .................................................................................................................................................................... 2
1.5 Installation & Checkout Manual ............................................................................................................................................ 2
1.6 Operating Instructions .......................................................................................................................................................... 2
1.7 Training Program .................................................................................................................................................................. 2
1.8 AWOS Field Replaceable Units (FRUs) ............................................................................................................................... 2
3. TRIANNUAL PROCEDURES................................................................................................................................................... 14
3.1 Triannual Maintenance Test Equipment ............................................................................................................................. 14
3.2 Triannual Maintenance Tools and Supplies ....................................................................................................................... 15
3.3 Perform Monthly Procedures .............................................................................................................................................. 15
3.4 Specific Triannual Maintenance ......................................................................................................................................... 15
6. FORMS ..................................................................................................................................................................................... 48
1
O V E R V I E W
Chapter
Overview
This manual provides instructions for inspecting and revalidating All Weather, Inc. (AWI)
AWOS 3000 systems. It includes complete maintenance instructions, as well as forms for
recording the results of monthly, triannual, and annual maintenance procedures.
1
O V E R V I E W AWOS 3000 MAINTENANCE
AWI provides a comprehensive training and certification program for all AWOS technicians to
ensure thorough knowledge and competence in working with AWOS systems. The training is
documented in the AWOS 3000 Maintenance Training Course (3000-044).
Table 1 lists the lowest replaceable units (FRUs) for the AWOS 3000. When a sensor is replaced,
the annual procedure for that sensor must be performed.
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O V E R V I E W AWOS 3000 MAINTENANCE
3
O V E R V I E W AWOS 3000 MAINTENANCE
4
O V E R V I E W AWOS 3000 MAINTENANCE
5
2
M O N T H L Y P R O C E D U R E S
Chapter
Monthly Procedures
AWOS monthly maintenance consists of a general system check and cleaning of sensor optics.
Follow the procedures below, take any required corrective action, and record the results on the
Monthly Technical Performance Record.
The person performing the monthly maintenance procedures is not required to have any FAA
certification. However, the monthly maintenance should be performed by an individual who has
attended the User and Maintenance training given by AWI and documented in the AWOS 3000
Maintenance Training Course (3000-044). This training will familiarize the person with the
basic mechanical and electrical orientation needed to perform monthly maintenance.
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M O N T H L Y P R O C E D U R E S AWOS 3000 MAINTENANCE
2. Verify that the displayed values on the DCP are not static. A small breeze will be necessary.
(This is an indication that the internals of the sensors are working properly and are
communicating their values to the DCP appropriately.)
3. Verify that the Vane and vane body are clear of large debris, such as bird nests.
2. Verify that the displayed values on the DCP are not static. A small breeze will be necessary.
(This is an indication that the internals of the sensors are working properly and are
communicating their values to the DCP appropriately.)
3. Verify that the sensor is clear of large debris, such as bird nests.
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M O N T H L Y P R O C E D U R E S AWOS 3000 MAINTENANCE
2. Verify that the sensor is clear of large debris, such as bird nests.
1. Check the 8190 air inlet (the narrow end of the MARS) for obstructions and debris.
3. Check the MARS for insect activity (cobwebs, hornet's nests, etc.), as well as birds' nests,
and clean out any debris.
4. The exterior surfaces of the MARS should be free of dirt at all times to prevent internal
heating of the probe. Clean the surfaces regularly with water and mild soap. Repaint the
exterior surfaces as required Surfaces may be scuffed with sand paper to clean them and
encourage better paint adhesion.
5. During regular maintenance, check the fan housing for signs of corrosion. Clean the
housing and protective grate as necessary. Use only a damp cloth. Do not squirt water
into the fan.
6. The inside of the enclosure may also need to be cleaned of excessive dirt drawn in by the
fan. Use only a damp cloth. Do not use soap.
7. Check all cables for signs of wear or damage, especially in areas with high velocity
winds. Check all mounting hardware for corrosion or looseness, and repair or replace as
required. If any cables have developed stress cracks or exhibit other damage that appears
to compromise the integrity of the outer protective sheath, report the problem
immediately – do not attempt to service any electrical cable.
8. Check the fan for noise that could be a sign of worn bearings.
10. Using a small light-weight object, such as a business card, credit card, driver’s license or
one dollar bill, test to ensure the MARS fan is producing adequate air flow. Place the
business card over the small end of the MARS (the air inlet). The card should be held in
place by the suction produced by the fan.
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M O N T H L Y P R O C E D U R E S AWOS 3000 MAINTENANCE
2. Check the rain gauge funnel for insect activity (cobwebs, hornet's nests, etc.), as well as
birds' nests, and clean out any debris. Be sure to check underneath the instrument as well.
3. Water and a damp cloth can be used to clean the rain gauge as needed. Do not use soap.
4. Never paint the rain gauge. If repairs are needed, report the problem.
2. Check the rain gauge funnel for insect activity (cobwebs, hornet's nests, etc.), as well as
birds' nests, and clean out any debris. Be sure to check underneath the instrument as well.
3. Water and a damp cloth can be used to clean the rain gauge as needed. Do not use soap.
6. If the ambient temperature is below 40°F, feel the rain gauge cover to check operation of
the heaters. If they are working, the outer cover should be warm to the touch.
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M O N T H L Y P R O C E D U R E S AWOS 3000 MAINTENANCE
The Model 8339 Ceilometer uses a Class I laser configuration, which is eye-
WARNING
safe in all conditions except when viewed through optical instrumentation,
such as binoculars or any other condensers. Never view the optical
radiation through such devices or serious eye damage may result.
Use clean water and a soft cloth to clean the windows. Commercial cleaners
CAUTION
containing ammonia will degrade the optical coating on the windows,
resulting in degraded sensitivity (higher altitude clouds will no longer be
detected).
1. Clean the transceiver windows at least once per month (more frequently if local condi-
tions warrant), or when the status message so indicates. Note that a dirty window warning
message may also appear during rain, snow, and fog conditions, whenever the internal
electronics measure a certain level of window opacity.
2. Each time the windows are cleaned, check blower operation by covering the receiver
window, shown in Figure 1, with a diffuse reflective object (such as a sheet of white
paper) and verifying that the blower turns on. This may take up to 30 seconds.
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M O N T H L Y P R O C E D U R E S AWOS 3000 MAINTENANCE
2. If the lens is not warm to the touch, the sensor must be repaired or replaced.
3. Clean the lenses by first spraying water on the lens and then wiping gently with a lint-free
cloth to prevent scratching the glass optics.
2. Remove all dirt and grease from surface areas using a soft cloth moistened with mild
soap and water.
The freezing rain sensor probe assembly will be hot if the sensor recently
completed a deice cycle. Ensure that the probe assembly has cooled before
WARNING
cleaning the probe. While in the deice mode, the probe will radiate a
significant amount of heat. This can be observed by placing a hand close to,
but not on, the sensor probe. Always avoid direct contact of the probe with
skin to avoid a potential burn hazard.
CAUTION
Do not touch the probe with bare hands, as oil residue from skin will affect
the performance of the sensor.
1. Visually inspect the surface of the probe for contaminants such as dirt, oil, fingerprints,
etc.
2. If any contaminants are present, clean the probe using isopropyl alcohol and a soft cotton
cloth.
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M O N T H L Y P R O C E D U R E S AWOS 3000 MAINTENANCE
3. Check printer operation as necessary. If the printer has been printing normally during the
past hour, it is not necessary to perform this test.
4. Log in as an operator
6. Click the “Print Test Page” button and verify that the test page was printed
9. Check microphone operation by recording a voice remark. Delete the remark when done.
To delete a voice remark, record a short (approximately one second), empty remark over
it, and set “enabled” to “off.”
10. Check dial-up telephone operation by dialing the CDP from an outside line.
11. Verify VHF radio operation by listening to the AWOS voice output over a remote
receiver.
12. Check the system clock against a known standard. If the difference is greater than 10
seconds, report the problem.
14. Check UPS operation by disconnecting the AWOS power cable. The AWOS should not
shut down.
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M O N T H L Y P R O C E D U R E S AWOS 3000 MAINTENANCE
13
3
T R I A N N U A L P R O C E D U R E S
Chapter
Triannual Procedures
AWOS triannual maintenance is performed three times per year. Follow the procedures below,
take any required corrective action, and record the results on the Triannual Technical
Performance Record.
Only an FAA authorized technician of record for the site may perform triannual procedures.
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T R I A N N U A L P R O C E D U R E S AWOS 3000 MAINTENANCE
2. On the DCP display, navigate to the analog-to-digital reference voltage screen (“ADC
Vref-” and “ADC Vref+”).
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T R I A N N U A L P R O C E D U R E S AWOS 3000 MAINTENANCE
1. Remove the quad plate pressure port drain plug (the Phillips screw on the underside of
the bottom plate) using a Phillips screwdriver, and drain any accumulated moisture.
2. Remove both flexible tubes from the barometer inlets and blow gently into the tubes to
clear any accumulated debris.
3. Replace the tubes and drain plug.
When performing the pressure check below, the reference pressure sensor (Z002919 or equi-
valent) should be lifted up until it is at the same level as the 7150 or 7190. If the wind is blowing,
the reference sensor may deliver different readings, depending on which way it is facing and
where it is located. The quad-plate pressure port on the bottom of the DCP enclosure minimizes
the effect of wind on the 7150 or 7190 pressure reading. If the reference sensor does not have a
similar wind compensation port, you may not be able to get accurate readings on windy days.
4. Compare the output of the reference sensor to that of the 7150 or 7190. The value of the
sensors in the 7150 or 7190 may differ from one another by up to 0.02 in Hg and still be
within tolerance. Sensors used in AWOS systems must be adjusted, as necessary, to
within ±0.005 in Hg of the reference sensor. Adjustments of more than 0.05 in Hg are not
allowed. If either of the sensors in the 7150 or 7190 differs from the reference sensor by
more than 0.05 in Hg, replace the sensor.
5. Note the amount of deviation of each of the sensors in the 7150 or 7190 from the
reference; these will be used as the adjustment values.
6. At the CDP, insert the CD Key into the optical drive. Go to the Edit > Configuration
menu, then to the Airport > General tab.
7. Enter the adjustment values in the BP Offset field. An offset will be “negative” if the
sensor reading is greater than the reference pressure standard.
8. Remove the CD Key from the optical drive at the CDP.
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T R I A N N U A L P R O C E D U R E S AWOS 3000 MAINTENANCE
For both temperature and dew point, it is important that the reference sensor be subject to
the same conditions as the Model 5190. If the reference sensor is in the sun, near your
body, or downwind from you, it is greatly affected. This will result in the reference
sensor and the 5190 delivering very different results. Even if the reference sensor is
removed from direct sun, reflected light (from snow or sand, for example) can affect the
measurements.
On cloudy, breezy days, there is usually no problem getting good reference readings. You
only need to be sure to stay downwind of the MARS and the reference sensor.
On sunny or calm days, it is often necessary to place the sensing element of the reference
sensor inside the MARS intake. This ensures that both sensors are sampling the same air
conditions. The reference sensor can be held in place in the MARS intake using a bungee
cord, wire, string, or tape. The reference sensor should not touch the sides of the MARS
tube or the 5190. The reference sensor must not block the MARS airflow.
The reference sensor can take up to ten minutes to stabilize, as the sensor body may have
absorbed or lost heat from contact with your body or from storage conditions. As you
observe the readings, the two sensors may start out several degrees apart, but will slowly
approach each other. Do not take any official reading until after the temperatures have
settled.
Differences in response time between the two sensors can also make field temperature
comparisons difficult. As wind changes direction, it can change humidity and
temperature. One sensor will always react faster than the other. Taking measurements in
changing conditions is not recommended.
Use of a sling psychrometer as a field reference sensor is strongly discouraged for anyone
except an experienced meteorologist. Electronic temperature/relative humidity sensors
and motor aspirated sensors are recommended for field use.
1. Position the reference sensor as described above. Allow a minimum of 20 minutes for the
sensor to stabilize before proceeding.
2. Record the temperature and dew point temperatures from both the reference sensor and
the AWOS at 1 minute intervals for 5 minutes (5 readings).
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T R I A N N U A L P R O C E D U R E S AWOS 3000 MAINTENANCE
3. Compare the reference sensor temperature reading to the AWOS reading in each set. At
least three sets must have readings within ±1°F (±0.56° C) of one another. If fewer than
three sets are within this range, take a second round of readings (5 readings at 1-minute
intervals). If this second round fails to yield at least three sets of readings within ±1°F
(±0.56° C) of one another, the sensor must be replaced.
4. For each set of readings meeting the above requirement, subtract to find the difference
between the two temperatures and square the result.
5. Take the average of the square root of the average of the squared results obtained in the
previous step. If the result is within ±2°F (±1.1° C), the sensor passes. Otherwise, the
sensor must be replaced.
6. Compare the reference sensor dew point reading to the AWOS reading in each set. At
least three sets must have readings within ±0.5°F (±0.28°C) of one another. If fewer than
three sets are within this range, take a second round of readings (5 readings at 1-minute
intervals). If this second round fails to yield at least three sets of readings within ±0.5°F
(±0.28°C) of one another, the sensor must be replaced.
7. For each set of readings meeting the above requirement, subtract to find the difference
between the two dew point values and square the result.
8. Take the average of the square root of the average of the squared results obtained in the
previous step. If the result is within ±3°F (±1.7° C), the sensor passes. Otherwise, the
sensor must be replaced.
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T R I A N N U A L P R O C E D U R E S AWOS 3000 MAINTENANCE
1. If the sun is shining directly or is being reflected into the emitters or detectors, note the
original orientation of the Visibility Sensor, then loosen the crossmember mounting bolt
and rotate the entire head assembly so that no direct or reflected sun shines into the
emitters or detectors.
2. Press the # key on the DCP keypad repeatedly until the 8364-E calibration screen
appears.
Note: If more than a few minutes have elapsed since the maintenance switch was
originally pressed, it may be necessary to press it again to enable access to the visibility
calibration screens.
Cal 8364E Vis Sensor
1 to Cont or # to Exit
Figure 2. Visibility Calibration Screen
Note: If the emitters cannot be completely covered, the calibration procedure will not be
able to reliably get within the required 3% accuracy. If this happens, the emitters may be
disconnected at the controller instead of being covered. The emitters should be left
disconnected until after the test is complete, at which time the Visibility Sensor should be
turned off, the emitters reconnected, and the Visibility Sensor turned back on. It is safe to
disconnect the emitters with power applied.
9. Following a further set of measurements, a new set of calibration coefficients are
generated for the sensor. The new coefficients are stored in a protected EEPROM. This
calibration method requires no fine adjustment of analog circuitry, nor opening of the
emitter or detector heads.
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T R I A N N U A L P R O C E D U R E S AWOS 3000 MAINTENANCE
10. Upon completion of the measurement cycle, the display will show the old and new
calibration values. You will be given the option to accept or reject the new value. Press
the # key to accept it. The value should only be rejected if the technician believes the
value is bad due to a problem during calibration (the foam block falls from the emitter,
for example).
11. If the difference between the old and new values is more than 3%, you must repeat the
calibration process until the difference is less than 3%. In normal operation, when the
sensor is calibrated on a regular basis (every 3–4 months), the calibration difference will
rarely exceed 3%. If a long period has elapsed since the last calibration, the difference
may exceed 3%. This is normal.
12. Record the old and new calibration values in an ongoing log for future reference.
13. Once the calibration value has been accepted, the visibility controller will return to
normal measurement mode using the newly calculated calibration values.
14. If the calibration procedure is not followed correctly or there is a fault with the sensor,
the calibration process will abort and the Visibility Sensor will return to normal
operation. If this should happen, follow the troubleshooting procedures in the Model
8364-E User’s Manual to isolate the problem.
15. Once the Visibility Sensor has been operating for 10 minutes, verify there are no
improper status errors reported at the DCP.
16. Verify that the entire head assembly and crossarm are back to the original position noted
in Step 1, and then tighten the crossmember mounting bolt in the base of the
crossmember so that it does not rotate.
1. During daytime, set the DCP’s LCD display to show Day/Night status.
3. Cover the lens with a black bag. Within 3–5 minutes, the output should switch to the
“night” state.
4. Uncover the lens, and verify that the output switches back to the “day” state.
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T R I A N N U A L P R O C E D U R E S AWOS 3000 MAINTENANCE
The Model 8339 Ceilometer uses a Class I laser configuration, which is eye-
WARNING
safe in all conditions except when viewed through optical instrumentation,
such as binoculars or any other condensers. Never view the optical
radiation through such devices or serious eye damage may result.
2. Check the status LEDs visible from outside the Ceilometer through the transmitter
window.
The red System Status LED alternates between on and fast blinking when the
Ceilometer is operating normally.
The green Battery Status LED is on when the DC power (battery) is good.
The yellow Dirty Window LED is off when the window is clean.
3. Replace the desiccant package at each triannual maintenance visit. If the enclosure door is
opened during maintenance or service at any time, replace the desiccant package (M028179-00)
before closing the door for the final time. To preserve the desiccant material, the package
is sealed within a plastic bag during shipment. Remove and discard the plastic bag.
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T R I A N N U A L P R O C E D U R E S AWOS 3000 MAINTENANCE
XnnnLnnnKnnnHnnnTnnn
2. The carrier raw data field (Xnnn) should be in the range of 405–420. If it needs to be
adjusted, refer to the Model 6490 User’s Manual.
The remaining tests should be performed when there is no precipitation and after the sensor has
stabilized for at least 30 minutes.
Lnnn - The one-minute low channel reading should read in the range of -30 to 50.
Knnn - The one-minute particle channel reading should read in the range of 0 to 150.
Hnnn - The one-minute high channel reading should read in the range of 40 to 120.
If any of the values is outside the allowed range, report the problem.
4. Display the present weather data screen on the DCP display using the * and # keys.
The present weather field (W___) should not contain any data (two underscores) if
there is no precipitation falling. As long as there is no precipitation falling and the
present weather field displays anything other than two underscores, report the problem.
The status fields should all read zeros (S0000) if the sensor has been operating (and
not reset by a power interruption) for at least 5 minutes. If the status fields are not all
zeros, refer to the Model 6490 User’s Manual for an interpretation of the possible
problem.
2. Check all hardware for corrosion and ensure that all bolts and connectors are tight.
3. Ensure that the cable connections are sound between the sensor and DCP.
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T R I A N N U A L P R O C E D U R E S AWOS 3000 MAINTENANCE
23
4
A N N U A L S Y S T E M R E V A L I D A T I O N
Chapter
Only an FAA authorized technician of record for the site may perform the annual system
revalidation procedures.
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A N N U A L S Y S T E M R E V A L I D A T I O N AWOS 3000 MAINTENANCE
Alt . Setting (in Hg ) BP SE 1.313 10 5 5.25486
where :
0.1903
SE Sensor elevation above sea level in feet
BP Barometric pressure in in Hg
2. Record the calculated altimeter setting and that reported by the AWOS.
3. If the difference between the calculated altimeter setting and that reported by the AWOS
is more than 0.01 in Hg, please advise AWI Customer Service at 1(916)928-1000.
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A N N U A L S Y S T E M R E V A L I D A T I O N AWOS 3000 MAINTENANCE
2. Clean the drain hole on the bottom of the vane body to ensure that debris does not
prevent water from draining out of the sensor.
3. Spread non-corrosive lubricant on the clamp screw and reinstall the sensor. The vane
mounting hole should be aligned with the pin on the base of the mounting bracket.
4.4.3.1 Alignment
The Model 1249-A Wind Direction Calibrator is required when aligning the sensor on both the
stationary or foldover tower types.
1. Locate the direction benchmark determined in the initial site survey. It should be
approximately 100 to 150 feet from the tower in one of the four cardinal points
referenced to true north. Align the vane using the procedure below for either the
stationary or foldover tower. When the vane is installed on a foldover tower, it will be
necessary to raise and lower the tower several times during alignment.
2. Separate the two halves of the Model 1249-A Wind Direction Calibrator by pulling the
two discs apart.
3. Slip the bottom half of the calibrator (containing the knurled knob) onto the stationary
portion of the vane’s housing near the rotating cap. Loosen the knob, if necessary, to do
this; then tighten the knob until the unit is secured.
4. Hold the vane’s tail shaft and place the top half of the calibrator onto the shaft and sensor
cap. Notice that the top half is recessed to accommodate the counter weight, and that
there is a groove for the tail shaft and a cutout for the top of the vane cap.
5. Rotate the top plate until the four pins are aligned with the holes in the bottom plate. The
bottom half of the calibrator may require adjusting if it is too high or too low on the vane
housing. Loosen the knurled knob and position the bottom half as needed.
Note that the next steps for aligning a sensor require two people when the sensor is on a
stationary tower—one person on the ground to observe the DCP’s LCD display, and the
other on the tower.
6. While observing the LCD display inside the DCP, loosen the knurled knob slightly and
rotate the entire calibration unit (along with the sensor tail) until the DCP indicates 180°.
(If the benchmark is located at East or West, rather than North or South, rotate the vane
until the display reads 90 or 270.) Securely tighten the knurled knob to hold the vane in
this position.
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A N N U A L S Y S T E M R E V A L I D A T I O N AWOS 3000 MAINTENANCE
7. With the sensor locked in position, stand at the direction benchmark and verify that the
tail of the vane is aligned with the vane body. If the vane is not aligned, loosen the
mounting screw located at the bottom of the Unistrut, align the vane (and vane body)
with the benchmark, and tighten the mounting bolt.
8. Lift the top half of the calibrator and rotate it and the vane tail 90° to the next position.
Verify that the DCP display agrees with the new direction. Continue rotating the vane to
each of the remaining cardinal directions and verify that the vane position and DCP
display agree.
If the DCP display does not match the vane position, replace the Model 2020 Wind
Direction Sensor.
10. Rotate the vane slowly through a full 360°, noting the reading on the LCD display (if on
a foldover tower, the tower can be in the lowered position during this procedure). As the
vane is turned, the displayed values should change smoothly, with no sudden jumps or
dropouts. Note, however, that there is a 10° deadband at North where the DCP reading
shows a steady value of 359°–001° in the 355°–005° deadband. This behavior is normal
near North, but in any other direction indicates a potentiometer failure. If the sensor fails
any part of this test, report the problem.
11. Verify that the vane’s movement is free and smooth. If it is not, replace the bearings. The
shaft should turn freely at all times.
12. Inspect all mounting hardware and cable assemblies for wear and damage. Replace as
necessary.
13. Apply corrosion protection coating to the connector shell after the connector is attached
and in place. Use a non-corrosive lubricant on all screws and fasteners whenever
disassembly is required. The use of these lubricants will make future servicing easier.
14. If heaters are installed, verify they are working by holding your hand close to the heater.
The heater is always on, and should be warm.
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A N N U A L S Y S T E M R E V A L I D A T I O N AWOS 3000 MAINTENANCE
2. Connect a Model 1231 run-up motor to the anemometer shaft and power the motor on.
The DCP display should read between 79 and 81 knots.
3. Spin the shaft as fast as you can, using your thumb and middle finger. If the bearings are
good, the shaft will spin for a minimum of 30 seconds. If the bearings feel rough or fail to
spin for the 30-seconds, replace the bearings as described in the Model 2030 Sensor
User’s Manual.
6. Remove the sensor from the mounting bracket by loosening the clamp screw located at
the base of the unit. Leave the sensor cable and, if present, the heater cable connected.
These cables will ensure that, if the sensor is dropped, the device will not fall.
7. Clean the drain hole on the bottom of the sensor to ensure that debris does not prevent
water from draining out of the sensor.
8. Use an anti-seize thread compound on the clamp screw and reinstall the sensor. The
sensor mounting hole should be aligned with the pin on the base of the mounting bracket.
9. Inspect all mounting hardware and cable assemblies for wear and damage. Replace as
necessary.
10. Apply corrosion protection coating to the connector shell with the connector attached and
in place. Use a non-corrosive lubricant such as bee wax on all screws and fasteners. The
use of these lubricants will make future servicing easier.
11. If heaters are installed, verify they are working by holding your hand close to the heater.
The heater is always on, and should be warm.
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A N N U A L S Y S T E M R E V A L I D A T I O N AWOS 3000 MAINTENANCE
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A N N U A L S Y S T E M R E V A L I D A T I O N AWOS 3000 MAINTENANCE
2. Check the sensor level by viewing the bubble level provided on the base. Adjust if
necessary.
4. Remove any dirt or debris that may be present inside the sensor.
5. Place your hand close to the outlet orifices to detect whether heat is emanating from the
two orifice heaters. If the outlets are warm, then the heater system is powered up.
6. Note the precipitation quantity on the DCP’s LCD display. Toggle the bucket assembly
one cycle (2 tips). Again read the precipitation quantity on the LCD display. It must be 2
counts greater than before.
7. Reconnect the 3-conductor Molex connector (P1) to the power distribution housing (J1).
Replace the outer cover and bolts, coating the bolts with anti-seize compound. Replace
the screen.
8. If the ambient temperature is below 40°F, feel the rain gauge cover to check operation of
the heaters. If they are working, the outer cover should be warm to the touch.
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A N N U A L S Y S T E M R E V A L I D A T I O N AWOS 3000 MAINTENANCE
1. Remove AC power from the radio by turning the power switch on the radio’s front panel
off.
2. Connect the power meter to the connector on the radio and terminate with the antenna or
a dummy load.
3. Indicate the VHF radio output power level on the Annual Technical Performance Record.
If RF cables must be disconnected when switching between power level and VSWR tests, turn the
radio off using the switch on the radio’s front panel.
2. Measure the VSWR and enter the value on the Annual Technical Performance Record. If
you measure forward and reflected power, calculate the VSWR using the following
equation.
reflectedpower
1
forwardpower
VSW R
reflectedpower
1
forwardpower
Sample Calculation:
Reflected power = 0.02 W
Forward power = 2.5 W
31
A N N U A L S Y S T E M R E V A L I D A T I O N AWOS 3000 MAINTENANCE
Frequency
CAUTION
Use isolators or attenuators as needed to protect the test equipment.
If RF cables must be disconnected when switching between frequency and modulation tests, turn
the radio off using the switch on the radio’s front panel.
3. The radio transmits for approximately 30 seconds, followed by an off time of five
seconds. While the radio is transmitting, measure the frequency.
Modulation
CAUTION
Use isolators or attenuators as needed to protect the test equipment.
If RF cables must be disconnected when switching between frequency and modulation tests, turn
the radio off using the switch on the radio’s front panel.
1. Log in as an administrator on the CDP display and insert a AWOS Security Key CD. You
will be able to access the menus once the optical drive light stops blinking, indicating that
the AWOS Security Key CD has been read.
2. Connect a modulation meter to the VHF radio. Set the modulation meter to the
instantaneous mode.
32
A N N U A L S Y S T E M R E V A L I D A T I O N AWOS 3000 MAINTENANCE
3. Access the Edit > Configuration > Voice tab on the CDP display and click the 300 Hz
tone option in the Test panel.
4. Use the modulation adjustment potentiometer on the VHF radio to adjust the modulation
depth to 90%.
33
A N N U A L S Y S T E M R E V A L I D A T I O N AWOS 3000 MAINTENANCE
5. Use the VHF adjustment potentiometer on the CDP peripheral interface board to lower
the signal level until the modulation decreases to 80%.
6. Use the modulation adjustment potentiometer on the VHF radio to adjust the modulation
depth to 60%.
34
A N N U A L S Y S T E M R E V A L I D A T I O N AWOS 3000 MAINTENANCE
8. Access the Edit > Configuration > Voice tab on the CDP display and click the
Modulated 300 Hz tone option in the Test panel.
9. Reset the modulation meter and wait until the modulated tone stops.
10. Verify that the peak modulation reading does not exceed 95%. If it does, adjust the modula-
tion adjustment potentiometer on the VHF radio and recheck the peak modulation reading.
11. Access the Edit > Configuration > Voice tab on the CDP display and click the Word
option in the Test panel.
12. Reset the modulation meter and wait until the words stop. Verify that the peak modulation
reading does not exceed 95%. If it does, adjust the modulation adjustment potentiometer
on the VHF radio and recheck the peak modulation reading.
13. Enter the final modulation meter reading on the Annual Technical Performance Record.
14. Turn the radio off using the front panel switch. Disconnect the test equipment and cables,
and reconnect the antenna. Turn the radio on.
35
A N N U A L S Y S T E M R E V A L I D A T I O N AWOS 3000 MAINTENANCE
Power Level
1. Remove power from the UHF radio by disconnecting the DB9 connector.
2. Connect a power meter to the radio connector and terminate with the antenna or a dummy
load.
4. Measure the forward power on the power meter and record on the Annual Technical
Performance Record.
If RF cables must be disconnected when switching between power level and VSWR tests, remove
power from the radio by disconnecting the DB9 connector.
2. Measure the VSWR and enter the value on the Annual Technical Performance Record. If
you measure forward and reflected power, calculate the VSWR using the following
equation.
reflected power
1
forward power
VSWR
reflected power
1
forward power
Sample Calculation:
Reflected power = 0.02 W
Forward power = 1 W
36
A N N U A L S Y S T E M R E V A L I D A T I O N AWOS 3000 MAINTENANCE
Frequency
CAUTION
Use isolators or attenuators as needed to protect the test equipment.
If RF cables must be disconnected when switching between VSWR and frequency tests, remove
power from the radio by disconnecting the DB9 connector.
3. Measure and log the frequency on the Annual Technical Performance Record.
Deviation
CAUTION
Use isolators or attenuators as needed to protect the test equipment.
If RF cables must be disconnected when switching between VSWR and frequency tests, remove
power from the radio by disconnecting the DB9 connector.
3. Remove AC power from the radio, disconnect the test equipment and cables, reconnect
the antenna, and restore AC power.
2. If active alarms are present, delete the alarms (after performing all annual procedures)
and verify that the alarms do not recur. If alarms persist, report the problem to the Airport
Manager.
37
5
T R O U B L E S H O O T I N G G U I D E
Chapter
Troubleshooting Guide
The following pages provide troubleshooting steps for the various AWOS 3000 sensors and
major system components.
38
T R O U B L E S H O O T I N G G U I D E AWOS 3000 MAINTENANCE
Is there 12–16 V DC
Replace DCP
on DCP TB1 pins
(P/N 2090)
5(+) and 6(–)?
Is there 110–120 V AC
Replace DCP
at the AC interface
power supply
board TB2 (output)
(P/N M438210-00)
pins 1 and 2?
Contact AWI
Replace UPS
Customer Service
(P/N 20913-F)
+1 (916)928-1000
39
T R O U B L E S H O O T I N G G U I D E AWOS 3000 MAINTENANCE
Is pressure data
Are displayed Contact AWI
Are pressure data displayed > 0.05 inHg Replace the BP
pressure data Customer Service
displayed at all? different from the pressure sensor
bad? +1 (916)928-1000
reference sensor?
Contact AWI
Replace the BP
Customer Service
pressure sensor
+1 (916)928-1000
40
Does the DCP Is the wind sensor Is there 10–16 V Are there 0.5–2.0 V AC Disconnect the DB-9 connector from the wind speed Reprogram the
Are wind Are wind Contact AWI
display identify the Model 2040 DC on the wind pulses once per second RS-232/RS-422 converter and connect a laptop to the wind sensor per
speed data speed data Customer Service
the wind sensor Ultrasonic Wind speed sensor on the wind speed sensor converter. Using a terminal emulator set to 9600-8-N-1, the 2040 User’s
bad? missing? +1 (916)928-1000
model correctly? Sensor? red/black wires? green/black wires? do you see text/numeric data once per second? Manual
T R O U B L E S H O O T I N G
Set the DCP SW2 switch Contact AWI Contact AWI Replace the 11905-G Contact AWI
Replace the 2040 wind
settings per the 1190 DCP Customer Service Customer Service wind speed interface Customer Service
speed sensor
User’s Manual +1 (916)928-1000 +1 (916)928-1000 board +1 (916)928-1000
G U I D E
41
Is there more than 0.5 V Is there 1–2 V variable- Replace the DCP
Is the wind sensor Check and replace wind Contact AWI
variable-frequency AC at DCP frequency AC at DCP TP4 main computer
the Model 2030 speed sensor bearings per the Customer Service
TB2-6 (referenced to TB2-7) (referenced to TB2-7) when daughter board
Anemometer? 2030 User’s Manual +1 (916)928-1000
when the wind blows? the wind blows? (P/N M487094)
Check wind direction sensor Is there a varying DC voltage Is there a varying DC voltage Replace the DCP
Is the wind sensor Contact AWI
electrical alignment and Is there 1.5–2.0 V DC in the range of 0–1.7 V at in the range of 0–1.7 V at main computer
the Model 2020 Customer Service
bearings per the 2020 at DCP TP3-1? DCP TP3-2 as the wind DCP TP10 as the wind daughter board
G U I D E
Vane? +1 (916)928-1000
User’s Manual direction changes? direction changes? (P/N M487094)
Align the wind direction Contact AWI Replace the DCP Contact AWI
sensor per the procedure Customer Service main PC board Customer Service
in the User’s Manual +1 (916)928-1000 (P/N M404804 ) +1 (916)928-1000
5.4 Wind Direction Sensors
42
TB2-2(+) and TB2-3(-) cables for opens and
User’s Manual +1 (916)928-1000 +1 (916)928-1000
Is it 900 k – 1.1 M ? shorts
Remove the wires from the 8364-E Remove the visibility wires from DCP Remove the "reference" wire from
Troubleshoot the visibility sensor per
Contact AWI visibility controller TB2. Measure TB4-3 and TB4-4. Measure the visibility controller TB2-7. Measure the AC Replace the Contact AWI
the procedure in the "Troubleshooting"
Customer Service the DC voltage between TB2-2(+) voltage on the wires. Reconnect the voltage between the end of the wire and visibility controller Customer Service
section of the 8364-E User’s Manual.
43
+1 (916)928-1000 and TB2-1(-). Reconnect the wires. wires. Was the voltage the exact same TB2-7. Reconnect the wire. Was the (P/N M404811 ) +1 (916)928-1000
Repair as appropriate.
Was the voltage 0.2–1.0 V? as measured on the previous step? voltage less than 2 V AC?
Replace the Contact AWI Test and repair the continuity of the
Contact AWI
visibility controller Customer Service reference wire and the connection of
Customer Service
(P/N M404811 ) +1 (916)928-1000 ground and power line grounds for the
+1 (916)928-1000
DCP and visibility controller
Contact AWI
Replace the wires running between
Customer Service
the DCP and the visibility controller
+1 (916)928-1000
AWOS 3000 MAINTENANCE
5.6 Ceilometer
T R O U B L E S H O O T I N G
Is the green LED (in the Is the red LED (in the center of Is the yellow LED (in the Clean the Check the aim of the LED in
Contact AWI
Are ceilometer center of the ceilometer and the ceilometer and visible through center of the ceilometer ceilometer windows. the dirty window and
Customer Service
data bad? visible through the left-side the left-side window) blinking in a and visible through the Does the yellow reprogram the ceilometer
+1 (916)928-1000
window) on? complex 30-second pattern? left-side window) on? LED remain on? settings in the dirty window.
Replace the ceilometer Contact AWI Replace the ceilometer Contact AWI
G U I D E
44
Do the yellow/brown
Replace the ceilometer Contact AWI In the DCP, disconnect the white wire from ceilometer serial
wires on the ceilometer Replace the DCP
power supply Customer Service interface board TB1-2. Using interface board TB1-3 as a Contact AWI
power supply have ceilometer serial
(P/N M438200-00) +1 (916)928-1000 reference (with the black and shield wire still connected), Customer Service
90–240 V AC? interface board
measure the DC voltage on the free white wire. Reconnect the +1 (916)928-1000
(P/N M404806)
white wire. Was the voltage between -3 and -15 V?
Do the yellow/brown Check internal switch/
Contact AWI
wires on the ceilometer breaker CB1 and
Customer Service
power supply have whether external AC Measure the voltage on the Replace the ceilometer Contact AWI
+1 (916)928-1000
90–240 V AC? power is present ceilometer DAQ board J7-2. communication cable Customer Service
Is it between -3 and -15 V? (P/N M491742-00) +1 (916)928-1000
repair as needed
Remove the wires from the Present Weather Remove the Present Weather sesnsor wires from DCP Remove the Present Weather "reference" wire from the Replace the Present
Contact AWI
interface card TB1-4 (white) and TB1-5 (black). TB4-1 (white) and TB4-2 (black). Measure the voltage on Present Weather interface card TB1-6 (red). Measure Weather controller and
Customer Service
Measure the DC voltage between TB1-4(+) and TB1- the wires. Reconnect the wires. Was the voltage exactly the AC voltage between the end of the wire and TB2-7. associated sensor
+1 (916)928-1000
G U I D E
5(-). Reconnect the wires. Was the voltage 0.2–1 V? the same as measured in the previous step (0.2–1 V)? Reconnect the wire. Was the voltage less than 2 V AC? (P/N 6490 & M404806)
Replace the Present Test and repair the continuity of the reference wire and the Contact AWI
Contact AWI
Weather controller and power line and ground connections for the DCP, Present Customer Service
Customer Service
associated sensor Weather controller, and Present Weather sensor +1 (916)928-1000
+1 (916)928-1000
(P/N 6490 & M404806)
45
the DCP and the Present Weather Customer Service
controller +1 (916)928-1000
Remove the wires from the DCP Remove the Thunderstorm/Lightning Remove the Thunderstorm/Lightning sensor
Are Thunderstorm/Lightning interface card sensor wires from DCP TB4-1 (white) "reference" wire from DCP Thunderstorm/ Replace the
Contact AWI
Thunderstorm/ TB1-4 (white) and TB1-5 (black). and TB4-2 (black). Measure the Lightning sensor interface card TB1-6 (red). Thunderstorm/
Customer Service
Lightning data Measure the DC voltage between voltage on the wires. Reconnect the Measure the AC voltage between the end of Lightning sensor
+1 (916)928-1000
bad? TB1-4(+) and TB1-5(-). Reconnect the wires. Was the voltage the exact same the wire and TB2-7. Reconnect the wire. Was (P/N 6500)
wires. Was the voltage 0.2–1 V? as measured in the previous step? the voltage less than 2 V AC?
Replace the
Contact AWI Replace the wires running Contact AWI
Thunderstorm/
Customer Service between the DCP and the Customer Service
Lightning sensor
+1 (916)928-1000 Thunderstorm/Lightning sensor +1 (916)928-1000
(P/N 6500)
5.7 Present Weather and Thunderstorm/Lightning Sensors
AWOS 3000 MAINTENANCE
Does the Freezing Rain sensor Review the status codes per the 1190 Contact AWI
Are Freezing
send status information to the DCP User’s Manual (Screens 36–39), Customer Service
Rain data bad?
DCP display? and adjust or repair as needed +1 (916)928-1000
T R O U B L E S H O O T I N G
In the DCP disconnect the red wire from Freezing Rain serial
In the Freezing Rain sensor, unplug J2. Using the Replace the DCP
interface board TB1-2. Using the interface board TB1-3 as a Contact AWI
connector's black wire as a reference, measure the DC Freezing Rain serial
reference (with the black and shield wire still connected), Customer Service
voltage on the white wire. Reconnect J2. Was the interface board
measure the DC voltage on the free red wire. Reconnect the red +1 (916)928-1000
G U I D E
46
Replace the DCP
Contact AWI
Freezing Rain serial
Customer Service
interface board
+1 (916)928-1000
(P/N M404806)
Contact AWI
Replace AWOS Net Customer Service
+1 (916)928-1000
47
Net data missing? power off/on to AWOS Net..
Contact AWI
Reprogram AWOS Net to match
Customer Service
local network configuration
+1 (916)928-1000
Are WMSCR/ Remove, test, and reconnect Confirm that VPN link is Contact AWI
Reprogram Replace
NADIN data WMSCR router power and up and that there is a Customer Service
WMSCR router WMSCR router
missing? Ethernet connections route to the VPN gateway +1 (916)928-1000
AWOS 3000 MAINTENANCE
6
F O R M S
Chapter
Forms
The following pages contain master forms for recording maintenance data. These master
forms should be copied and sufficient copies stored at a convenient location in each site's
Facility Reference Data File (FRDF). The Annual Technical Performance Record is to be
completed at system commissioning, after major repair work, and during annual
revalidation.
48
AWOS Monthly Technical Performance Record
Site Name and Location ___________________________________ Date _______________
General Completed
Notify local users AWOS may be missing or unreliable during inspection _____
DCP/Tower Pass (Y/N)
Press maintenance switch _____
Remove debris from all sensors _____
Check for mechanical damage _____
Check for movement of wind speed and direction sensors (2020/2030) _____
Check operation of MARS fan _____
Check obstruction lights _____
Sensors Pass (Y/N)
Check all sensor hardware and cables _____
Clean Rain Gauge funnel _____
Check Rain Gauge heaters (6021) _____
Clean Visibility Sensor optics _____
Clean Day/Night Sensor optics _____
Clean Ceilometer optics _____
Check Ceilometer blower _____
Clean Present Weather Sensor lenses _____
Clean Thunderstorm/Lightning Sensor surface _____
Clean Freezing Rain Sensor probe _____
Central Data Platform Pass (Y/N)
Check display operation _____
Check keyboard and mouse operation _____
Check printer operation, replace ribbon and paper as necessary _____
Check system clock _____
Check microphone by recording a voice remark _____
Check dial-up by dialing the CDP from an outside line _____
Check VHF by listening to AWOS voice output from a remote receiver _____
Check speaker operation _____
Check UPS operation _____
Record AWOS Observations Data
Time and Date _________________
Wind Direction _________________
Wind Speed _________________
Visibility _________________
Sky Condition (Clouds) _________________
Precipitation _________________
Present Weather _________________
Thunderstorm/Lightning _________________
Freezing Rain _________________
Temperature _________________
Dew Point _________________
Altimeter Setting _________________
Note any "missing" parameter or any other obvious failures:
General Completed
Notify local users AWOS may be missing or unreliable during inspection _____
Complete AWOS Monthly Technical Performance Record _____
DCP/Tower Expected Measured Pass (Y/N)
Drain and clean pressure port _____
ADC Vref- 0–5 __________ _____
ADC Vref+ 4090 – 4095 __________ _____
AWOS wind direction seems reasonable ± 30º __________ _____
AWOS wind speed seems reasonable ± 5 kts __________ _____
BP1 (Reference Pressure) – (Sensor Pressure) ±0.005 in Hg __________ _____
BP2 (Reference Pressure) – (Sensor Pressure) ±0.005 in Hg __________ _____
(AWOS Temp) – (Measured Temp) ±2°F __________ _____
(AWOS Dew Point) – (Measured Dew Point) ±3°F __________ _____
DCP shows “MARS Fan Fail” with fuse F1 pulled _____
Visibility Expected Measured Pass (Y/N)
Rotate sensor to avoid direct sun _____
Calibration Difference ±3% __________ _____
Rotate sensor back _____
Day/Night Sensor changes state _____
Cloud Height Sensor Pass (Y/N)
Inspect and clean blower intake and outlets _____
System status LED (red) alternates between on and fast blink _____
Battery Status LED (green) is on _____
Dirty Window LED (yellow) is off _____
Replace internal desiccant _____
Present Weather Sensor Expected Measured Pass (Y/N)
Heater check lens is warm _____
Carrier raw data field (Xnnn) 405–420 __________ _____
Lnnn -30 to 50 __________ _____
Knnn 0 to 150 __________ _____
Hnnn 40 to 120 __________ _____
Tnnn ambient ±5°C __________ _____
Data field (W__) blank __________ _____
Status field (S0000) all zeros __________ _____
Thunderstorm/Lightning Sensor Pass (Y/N)
Check sealant _____
Freezing Rain Sensor Pass (Y/N)
Check hardware and cables, clean as necessary _____
General Completed
Notify local users AWOS may be missing or unreliable during inspection _____
Complete AWOS Monthly Technical Performance Record _____
Complete AWOS Triannual Technical Performance Record _____
DCP/Tower Expected Measured Pass (Y/N)
Model 2020/2030 Vane/Cup
Wind direction align to benchmark _____
Wind direction linearity 90º; ±3º, no dropouts or irregularities __________ _____
Wind direction linearity 180º ±3º, no dropouts or irregularities __________ _____
Wind direction linearity 270º ±3º, no dropouts or irregularities __________ _____
±5% (DCP reading shows 359°–001°
Wind direction linearity 360º in 355°–005° deadband),
no dropouts or irregularities __________ _____
Wind speed 79 – 81 knots __________ _____
Wind vane and anemometer bearings turn freely _____
Model 2040 Ultrasonic Wind
Zero Wind Check 0 knots __________ _____
Rain Gauge Pass (Y/N)
Check for level using built-in bubble level _____
Check two outlet orifices for heat (Model 6021 only) _____
Inspect and clean interior _____
Toggle bucket assembly one cycle and verify initial count increments by +2 _____
VHF Radio Expected Measured Pass (Y/N)
Perform the following at the VHF radio
Output Power Level 2.5 W, ±0.5 W ________________ _____
Reflected Power ________________ _____
VSWR Initial: 2.0:1 max.
Operating: 3.0:1 max. ________________ _____
Frequency assigned: ________________
±1.0 kHz ________________ _____
Modulation 65–95% ________________ _____
Perform the following at the VHF antenna when cable runs are longer than 50 ft
Output Power Level 1.0 W, ±0.5 W ________________ _____
Reflected Power ________________ _____
Initial: 2.0:1 max.
VSWR
Operating: 3.0:1 max. ________________ _____
Page 1 of 2
AWOS Annual Technical Performance Record (cont’d)
Comments/Notes:
Page 2 of 2
All Weather Inc.
1165 National Drive
Sacramento, CA 95818 3000-027
Fax: 916.928.1165 Revision H
Phone: 916.928.1000 August, 2016
Toll Free: 800.824.5873