Reodata 4.0 PDF
Reodata 4.0 PDF
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OneSteel Reinforcing is Australia’s premier supplier of steel reinforcing Reinventing reinforcing with innovative construction and mining solutions
solutions for commercial, residential and civil construction as well as 500PLUS® REBAR – The first high strength reinforcing bar
rural, industrial and mining.
500PLUS® BAMTEC® – The world’s fastest steelfixing system
A national branch and distributor network services customers Australia
wide by supplying quality steel reinforcing products to Australia’s largest 500PLUS® ROMTECH® – An innovative tunnel support system of rebar girders
construction companies through to the home renovator. 500PLUS® PREFAB – Our wide range of off-site prefabricated elements
OneSteel Reinforcing has ACRS third party certified world-class ECO-REO™ – Economical and environmental REBAR, REOMESH® & Decking products
manufacturing and provides innovative engineered reinforcing solutions ONESLAB® – Our complete supply package for detached house slabs
to reduce labour needs and streamline construction.
ONEMESH® – Wide range of square, rectangular and trench meshes
We started as Aquila Steel in 1928 so we have a long history. Along the
UTEMESH® – Compact, easy to carry mesh for driveways, paths and patios
way we have incorporated other leading reinforcing businesses such as
Boral Steel, Queensland Welded Mesh, Marner Steel & Mesh, and BHP TRUSSDEK® – Long span composite suspended floor system
Reinforcing Products. In the year 2000 we became OneSteel Reinforcing. MINEMESH™ – Tailored roof support system for coal & metalliferous mines
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Contents
ECO-REO™ - Sustainable Reinforcing Products 6 500PLUS® REBAR Standard Hooks and Cogs 30
OneSteel Reinforcing and Green Star® Steel Credit Points 10 Minimum Dimensions for Standard Shapes Processed
OneSteel Reinforcing can meet the new Green Star® to AS 3600 : 2009 32
steel credit requirements 11 Processing 500PLUS® REBAR to AS 3600 : 2009 34
Green Building Council documentation requirements 11 Processing 500PLUS® REBAR and Wire to AS 3600 : 2009 35
REBAR & REO WIRE Product Designations 12 Bending & Rebending 500PLUS® REBAR 36
500PLUS® REBAR Stock Lengths & Approximate Lengths per Tonne 13 Heating & Welding 500PLUS® REBAR 38
500PLUS® REBAR Identification Markings 14 Threading 500PLUS® REBAR 39
500PLUS® REBAR Detailing Information 16 500PLUS® REIDBAR™ 40
Stress Development & Lap Splicing of Straight Deformed 500PLUS® PREFAB 41
Bars in Tension 18 500PLUS® BAMTEC® Reinforcing Carpets 42
Positioning Tolerances for Reinforcement to AS 3600 : 2009 28 TRUSSDEK® Long Span Structural Decking 44
Calculating Reinforcing & Accessory Quantities 29
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ECO-REO™ - Sustainable 6
Reinforcing Products
PREFAB
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ECO-REO™ - Sustainable 8
Reinforcing Products
made to size
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TRUSSDEK
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OneSteel Reinforcing and 10
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• If customers talk to OneSteel Reinforcing in the early stages of the project NVENTIN
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POLYMER INJE
we can suggest ways of redesigning the reinforcing such as spacing and
FABR
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diameters to optimise material use.
ICATION
• This can improve the sustainability credentials of the project allowing the
awarding of Green Star® steel credit points where appropriate as well as
potentially reducing the costs of reinforcing steel in the project.
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• OneSteel Reinforcing can encourage the practice of moving product off site into N FO R C I N
prefabrication which fulfils the intent to reduce waste on site. This can provide
the opportunity for dematerialisation and potentially speeding up construction,
GR S
using our off site optimal fabrication techniques such as 500PLUS® BAMTEC®, EE NT
500PLUS® PREFAB and ONEMESH® MADE TO SIZE. NS POI
TAR ® CREDIT
• OneSteel Reinforcing is keen to assist customers in making progress towards
adopting more sustainable practices. For more information on Green Star®
related products visit www.reinforcing.com
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OneSteel Reinforcing can meet the new Green Building Council documentation
Green Star® steel credit requirements requirements
• OneSteel has a valid 14001 Environmental Management System in place. • Documentation to demonstrate compliance with optimal fabrication
• OneSteel is a member of the World Steel Association’s Climate Action techniques is required from the steel fabricator/reinforcement processor
Programme. in the form of a short report on where optimal steel manufacturing
techniques are claimed, the optimal off site fabrication techniques used
• At least 60% of OneSteel Reinforcing steel is produced using Polymer in the building, and the quantities (by mass) of steel used in each optimal
Injection Technology – an energy reducing process in manufacturing. off site fabrication technique.
• At least 95% of all OneSteel Reinforcing rebar and reomesh meets or • OneSteel Reinforcing can confirm pre-project by letter that it can
exceeds 500 MPa strength grade. meet the requirements, and will also complete the post-project GBCA
• At least 15% by mass of all OneSteel Reinforcing REBAR and REOMESH® Criteria 3 & 4 charts required for the project.
can be produced using off site optimal fabrication techniques for For more information on GBCA documentation visit www.gbca.com.au
agreed projects.
www.reinforcing.com | www.reinforcing.tv 11
REBAR & REO WIRE 12
Product Designations
Yield
AS/NZS 4671* OneSteel Ductility Product
Stress Source Material Type Size Range
Designation Designation** Class*** Description
(MPa)
TEMPCORE (TC)
Hot rolled deformed rebar N12 – N40 straight stock lengths
D5OON_ N_ 500 N MICROALLOY (MA)
(500PLUS®REBAR) N10, N12, N16 off coil
CONTISTRETCH (CS)
R6, R10, R12 off coil
R250N_ R_ 250 N Hot rolled round rebar Mild Steel
R16 –R28 straight stock lengths
Hot rolled deformed rebar
D25ON_**** S_ 250 N Mild Steel S12
(POOLSTEEL®)
D5OOL_ RW_ 500 L Cold rolled ribbed wire Mild Steel RW5 – RW12 off coil
R5OOL_ W_ 500 L Cold drawn round wire Mild Steel W4 – W12 off coil
* AS/NZS 4671 : 2001 Steel reinforcing materials, D = Deformed, R = Round, N = Normal Ductility, L = Low Ductility
** _ indicates bar diameter (mm), N = Normal, R = Round, S = Structural, RW = Ribbed Wire, W = Wire
*** Uniform Strain Limits N : Normal (≥5%) L : Low (≥1.5%)
**** POOLSTEEL®
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REBAR
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500PLUS® REBAR 14
Identification Markings
REBAR
Identification markings are rolled into the different types of REBAR Sydney Bar Mill
and the wire in REOMESH® so the manufacturing facility of origin
and steel type can be identified. The identifiers for REBAR have been
standardised as a combination of horizontal and/or diagonal marks
placed between the ribs at intervals as shown pictorially for each mill:
REBAR REBAR
TEMPCORE MICROALLOY
REBAR
CONTISTRETCH
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500PLUS® REBAR
Identification Markings
Newcastle Rod Mill Laverton Bar Mill Laverton Rod Mill
500N MICROALLOY (MA) CONTISTRETCH 500N TEMPCORE (TC) 500N MICROALLOY (MA)
REBAR
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500PLUS® REBAR 16
Detailing Information
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Stress Development & Lap Splicing of 18
In AS 3600 : 2009, Clause 13.1.2.2 requires that the basic development The value of Lsy.tb so calculated shall be multiplied by 1.3 if lightweight
length (Lsy.tb) to develop the yield stress (fsy) of a straight deformed bar in concrete (as defined in AS 3600) is used and/or by 1.3 for structural
tension shall be calculated as follows: elements built with slip forms.
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Stress Development & Lap Splicing of 20
AS 3600 : 2009 Quick Reference Table – Tensile • In narrow elements or members, the clear distance (sb) between each
Development Lengths (Basic Lsy.tb and Refined Lsy.t) and pair of bars being spliced does not exceed 3db. This requirement does
Tensile Lap Lengths (Basic Lsy.tb.lap and Refined Lsy.t.lap) not apply to splices in wide elements or members like slabs.
(Above Table: refer to page 22) • As a practical limit, bar diameter (db) does not exceed 20 mm in 20 MPa
concrete.
The Table has been derived (with values given in millimetres rounded up
• The maximum centre-to-centre spacing between adjacent parallel bars
to the nearest 10 mm, and also in multiples of bar diameter (db)), with the
being spliced is 300 mm.
following assumptions applying:
• k1 = 1.0. i.e. horizontal bars do not have more than 300 mm of concrete
• For beam webs and columns, and other types of “narrow” elements or
cast below them (which for example, excludes horizontal bars in walls),
members, the clear concrete cover (c) shall be the minimum distance
or else the bars are vertical. In accordance with Clause 13.1.2.2
from the representative bar to any adjacent concrete surface.
development and lap lengths can increase by up to 30% if more
• The clear distance (a) between adjacent parallel bars developing stress than 300 mm of concrete is cast below the bars.
equals at least twice the clear concrete cover (c). A longer lap might be
• The detrimental effects of lightweight concrete or slip-forming need to
required if this condition is not satisfied.
be allowed for separately according to Clause 13.1.2.2
• Clear concrete cover (c) shall not be less than bar diameter (db).
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Stress Development & Lap Splicing
of Straight Deformed Bars in Tension
Lap lengths have been calculated conservatively by ignoring any beneficial Refined development and lap lengths (Lsy.t and Lsy.t.lap) have been
effects of possible staggering or lower bar stress levels, i.e. k7 has been calculated assuming the product k3k4k5 = 0.7, i.e. the maximum possible
assumed to equal 1.25. benefit is provided by confinement from transverse reinforcement and/or
The design solutions are presented in five groups according to the different pressure. It follows that, depending on the value of k3, 0.7 ≤ k4k5 ≤ 1.0.
combinations of minimum concrete cover (c) and concrete compressive It is left up to the designer to confirm that there is sufficient transverse
strength grade (f’c) given in Table 4.10.3.2 of AS 3600 : 2009, for common reinforcement (accounted for by k4) and/or transverse pressure
Exposure Classifications A1, A2, B1 and B2, that apply when standard (accounted for by k5) to justify using a refined development or lap length
formwork and compaction are used. if it is less than the corresponding basic development or lap length
For A1 or A2 Exposure Classification, for cases when bar diameter (db) (Lsy.tb or Lsy.tb.lap).
exceeds the minimum allowable concrete cover (c) (according to Table Where reinforcing bars of different sizes are lapped together, the
4.10.3.2), design solutions have been determined by assuming c = 25, 30, tensile lap length should equal the larger of the tensile lap length
35, 40 or 40 mm for db = 24, 28, 32, 36 or 40 mm respectively, (Lsy.tb.lap or Lsy.t.lap) for the smaller diameter bar, or the tensile
and are shown in bold in the AS 3600 : 2009 Quick Reference Table. development length (Lsy.tb or Lsy.t) for the larger diameter bar.
The solutions represent the maximum development or lap length required
for all possible combinations of c and f’c applicable to each particular group.
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Stress Development & Lap Splicing of 22
Straight Deformed Bars in Tension
AS 3600 : 2009 Quick Reference Table
Tensile Development Lengths – (Lsy.tb and Lsy.t) &
Tensile Lap Lengths (Lsy.tb.lap and Lsy.t.lap) of Straight D500N Bars
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Stress Development & Lap Splicing of 24
Straight Deformed Bars in Tension
It can be seen from the AS 3600 : 2009 Quick Reference Table that: c is given in Table 4.10.3.2, the AS 3600 : 2009 Quick Reference Table
• Development and lap lengths generally reduce as the Exposure for B1 Exposure Classification may be used directly.
Classification becomes more severe, i.e. moving from A1 to B2, which
It follows that for db = 16 mm, Lsy.tb = Lsy.t = 480 mm or 30.0 db, i.e. the
is due to the general increase in concrete cover (c); and
basic and refined tensile development lengths are equal in this case.
• Basic development and lap lengths (Lsy.tb and Lsy.tb.lap) can be
significantly longer than refined lengths (Lsy.t and Lsy.t.lap), particularly 2. Lap same bars as in Example 1, in either contact or non-contact splices,
for large diameter bars, which can justify additional calculations for to fully develop fsy outside lapped splices which are not staggered.
beams and columns with confining fitments, etc. Clear distance, a = 250 - 2 x 16 = 218 > 2c, which has to be satisfied for
Examples: the AS 3600 : 2009 Quick Reference Table to be used. Since a slab is a
1. Fully anchor horizontal N16@250 crs in top face of a 250 mm deep wide member, there is no restriction on the value of sb for non-contact
cast-in-situ slab, f’C= 32 MPa and top cover (c) of 40 mm for B1 splices. It follows that Lsy.tb.lap = Lsy.t.lap = 600 mm or 37.5 db, i.e. the
Exposure Classification. basic and refined tensile lap lengths are also equal in this case, but
25% greater than their corresponding development length.
Clear distance, a= 250-16 = 234 > 2c, which has to be satisfied for the
Quick Reference Table to be used. Since this combination of f’C and
Stress Development & Lap Splicing 25
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Stress Development & Lap Splicing of 26
Straight Deformed Bars in Tension
AS 3600 : 2001 Quick Reference Table
Tensile Development Length (Lsy.t)
& Tensile Lap Length (Lsy.t.lap) of Straight D500N Bars
Bar Diameter db (mm)
Exposure Classification Development or Lap Length 10 12 16 20 24 28 32 36 40
300 410 680 1000 1040 1190 1340 1490 1780
Slab/Wall (30.0) (34.2) (42.5) (50.0) (43.3) (42.5) (41.9) (41.4) (44.5)
A1 mm 390 530 880 1290 1340 1540 1730 1930 2300
Beam/Column (39.0) (44.2) (55.0) (64.5) (55.8) (55.0) (54.1) (53.6) (57.5)
f’c = 20 or 25 MPa (bar diameters)
420 580 960 1400 1470 1680 1890 2110 2510
Other (42.0) (48.3) (60.0) (70.0) (61.3) (60.0) (59.1) (58.6) (62.8)
290 350 540 790 920 1050 1180 1320 1570
Slab/Wall (29.0) (29.2) (33.8) (39.5) (38.3) (37.5) (36.9) (36.7) (39.3)
A1 mm 310 420 700 1020 1190 1360 1530 1710 2040
Beam/Column (31.0) (35.0) (43.8) (50.5) (49.6) (48.6) (47.8) (47.5) (51.0)
f’c ≥ 32 MPa (bar diameters)
330 460 760 1110 1300 1480 1670 1860 2220
Other (33.0) (38.3) (47.5) (55.5) (54.2) (52.9) (52.2) (51.7) (55.5)
27
Stress Development & Lap Splicing of
Straight Deformed Bars in Tension
290 350 480 470 920 1190 1340 1490 1780
Slab/Wall (29.0) (29.2) (30.0) (29.4) (38.3) (42.5) (41.9) (41.4) (44.5)
A2 mm 290 380 620 910 1190 1540 1730 1930 2300
Beam/Column (29.0) (31.7) (38.8) (45.5) (49.6) (55.0) (54.1) (53.6) (57.5)
f’c ≥ 20 MPa (bar diameters)
300 410 680 990 1300 1680 1890 2110 2510
Other (30.0) (34.2) (42.5) (49.5) (54.2) (60.0) (59.1) (58.6) (62.8)
290 350 470 580 730 940 1080 1320 1570
Slab/Wall (29.0) (29.2) (29.4) (29.0) (30.4) (33.6) (33.8) (36.7) (39.3)
B1 mm 290 350 470 700 950 1220 1400 1710 2040
Beam/Column (29.0) (29.2) (29.4) (35.0) (39.6) (43.6) (43.8) (47.5) (51.0)
f’c ≥ 25 MPa (bar diameters)
290 350 520 760 1040 1330 1520 1860 2220
Other (29.0) (29.2) (32.5) (38.0) (43.3) (47.5) (47.5) (51.7) (55.5)
290 350 470 580 700 820 950 1090 1300
Slab/Wall (29.0) (29.2) (29.4) (29.0) (29.2) (29.3) (29.7) (30.3) (32.5)
B2 mm 290 350 470 580 750 980 1230 1410 1680
Beam/Column (29.0) (29.2) (29.4) (29.0) (31.3) (35.0) (38.4) (39.2) (42.0)
f’c ≥ 32 MPa (bar diameters)
290 350 470 590 820 1070 1340 1530 1830
Other (29.0) (29.2) (29.4) (29.0) (34.2) (38.2) (41.9) (42.5) (45.8)
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Positioning Tolerances for 28
Reinforcement to AS 3600 : 2009
End of reinforcement 50 mm
Position not controlled by cover Spacing of bars or fitments in walls, 10% of the specified spacing or
slabs, beams or columns 15 mm whichever is greater
Note: A positive value indicates the amount the cover may increase and a negative value indicates the amount the cover may decrease relative to the specified cover.
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Calculating Reinforcing &
Accessory Quantities
Polythene Film: Slab Area (m2) ÷ 180 = No. of 200 m2 rolls Bar Length: Concrete dimension (mm) – ∑ {cover each end (mm)}
Duct Tape: 2 rolls per 200 m2 roll of polythene film Stock Bars: Allow for lapping of bars when calculating No. of Bars
Accessories for REBAR
Bar Chairs: Slab area (m2) ÷ 0.56 = No. of bar chairs Spirals
Tie Wire: 3 kg per tonne of REBAR (for bar sizes up to 20 mm) Diameter: Concrete dimension (mm) – cover each side (mm)
1.5 kg per tonne of REBAR (for bar sizes above 20 mm) Pitch: Specified on drawing. Maximum of half diameter of spiral
Accessories for Strip Footings
Trench Mesh: Footing Length (m) ÷ 5.4 = No. of 6 m lengths
(
No. of Turns: Round Up Coverage Length (m) + 3
( Pitch (m) ) )
Prefab Cages: Footing Length (m) ÷ 5.4 = No. of 6 m cages
Support Chairs: 7 chairs per 6 m length
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500PLUS® REBAR 30
Standard Hooks and Cogs
REBAR
In accordance with Clause 13.1.2.6 of AS 3600 : 2009, a standard hook or cog provides half of the tensile development length for that end of the bar,
measured from the outside of the hook/cog. In accordance with Clause 13.1.2.7, their details are as follows.
o
A hook consisting of a 180 bend around the appropriate pin complying with Clause 17.2.3.2 with a straight
o
Standard Hook extension of 4db or 70 mm, whichever is greater, or a hook consisting of a 135 bend with the same internal
o
diameter and length as for a hook with a 180 bend
o
A cog consisting of a 90 bend around the appropriate pin complying with Clause 17.2.3.2 but not greater
Standard Cog o
than 8db and having the same total length as required for a 180 hook of the same diameter bar
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Standard Hooks & Cogs to Clause
13.1.2.7 of AS 3600 : 2009
Minimum Dimensions:
D500N bar Pin diameter factor, fp 180o hook 135o hook 90o cog
diameter, db (mm) (Pin diameter dp=fpdb) a b c
(mm) (mm) (mm)
4 for fitments 100 120 140
10
5 105 130 155
4 for fitments 110 130 155
12
5 115 145 170
4 for fitments 120 150 185
16
5 130 165 205
4 for fitments 140 180 220
20
5 150 200 245
4 for fitments 170 220 265
24
5 180 240 295
28 5 210 280 345
32 5 240 320 395
36 5 270 355 440
40 5 300 395 490
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Minimum Dimensions for Standard 32
Shapes Processed to AS 3600 : 2009
Minimum Dimensions (mm) for R REBAR Standard Shapes that can be processed complying with AS 3600 : 2009
Rebar Type
and Size
The pin sizes used in this table are for mild steel bars, which are not to be subsequently straightened or rebent.
Values indicated are a guide only and may vary depending on equipment of supply locations. Some values are
governed by processing equipment rather than minimum code requirements. If you require a shape smaller
than indicated please contact your OneSteel Reinforcing representative for possible alternatives.
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Minimum Dimensions for Standard Shapes
Processed to AS 3600 : 2009
Minimum Dimensions (mm) for Class N 500PLUS® REBAR Standard Shapes that can be processed complying with AS 3600 : 2009
Rebar Type
and Size
Pin Size 5db 5db 5db 5db 5db - 4db
a b a a a a a a - other
N10 130 80 170 130 150 130 400 140
N12 135 95 190 160 160 155 400 160
N16 150 125 220 210 210 210 420 210
N20 175 155 260 260 260 260 500 260
N24 205 185 315 315 315 315 550 315
N28 235 220 365 365 365 365 600 365
N32 265 250 420 420 420 420 800 420
N36 295 280 470 470 470 470 1000 -
N40 325 310 520 520 520 520 1200 -
The pin sizes used in this table are for hot-rolled deformed bars, which are not to be subsequently straightened or rebent.
Values indicated are a guide only and may vary depending on equipment of supply locations. Some values are governed
by processing equipment rather than minimum code requirements. If you require a shape smaller than indicated
please contact your OneSteel Reinforcing representative for possible alternatives.
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Processing 500PLUS® REBAR 34
to AS 3600 : 2009
REBAR
Technical Note
Rebar Bending and Rebending / Straightening • Care must be taken when bending, straightening or rebending is
performed on a construction site to ensure that the bend radii are not
Standard names and use: formed below the prescribed minimum sizes in AS 3600.
• Bending of 500PLUS® REBAR should be carried out in accordance with • OneSteel Reinforcing recommends that 500PLUS® TEMPCORE® be
Clause 17.2.3 of AS 3600 : 2009 used in such situations for use as pull-out bars rather than MICROALLOY
• If engineers/builders request pin diameters smaller than those required or CONTISTRETCH rebar.
by AS 3600, such bends can only be supplied if the engineer gives Note: TEMPCORE®, MICROALLOY and CONTISTRETCH and all galvanized
written approval to the order. rebar have different minimum recommended bending pin diameters.
• Rebending 500PLUS® REBAR on site – due to limitations of adequate
rebending facilities on site, we recommend that the customer’s
attention is drawn to the guidelines set out in AS 3600 and in the
OneSteel Reinforcing 500PLUS® technical notes.
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Processing 500PLUS® REBAR
and Wire to AS 3600 : 2009
Bending Reinforcing Bars to Clause 17.2.3.2: Standard Processing Tolerances:
Product Use Product Description Pin Size Allowable
Product Use Tolerance
Ribbed or round Grade 500 wire Tolerance
3db
(a) Fitments & Grade 250 rebar
On any overall dimension ≤ 600 mm overall -25, +0 mm
D500N bars 4db
for bars or mesh except
(b) Reinforcement that is to be galvanized ≤ 16 mm diameter 5db where used as a fitment ≤ 600 mm overall -40, +0 mm
or epoxy coated (before or after bending) ≥ 20 mm diameter 8db
On any overall dimension Deformed bars and mesh -15, +0 mm
≤ 16 mm diameter 4db for bars or mesh used as
(c) Reinforcement in which the bend is a fitment Plain round bars and wire -10, +0 mm
20 mm or 24 mm diameter 5db
intended to be straightened or rebent *
≥ 28 mm diameter 6db For offset dimension of
-0, +10 mm
(d) Other than specified in (b) or (c) Reinforcement of any grade 5db a cranked bar
The nominal internal diameter of a reinforcement bend or hook shall be taken as the diameter of the pin around which the reinforcement is bent. The diameter of the pin shall be not less than
the value determined from the above table as appropriate. Note: TEMPCORE®, MICROALLOY and CONTISTRETCH and all galvanized rebar have differing recommended bending pin diameters.
* Must be indicated on drawing that bars are to be straightened or rebent.
• OneSteel Reinforcing recommends that 500PLUS® TEMPCORE® be used in such situations
for use as pull-out bars rather than MICROALLOY or CONTISTRETCH rebar.
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Bending & Rebending 36
500PLUS® REBAR
REBAR
500PLUS® REBAR
Rebending Properties
For larger diameter bars, the application of heat (e.g. from an acetylene
500PLUS®
flame) may be used to reduce the bending force, but a reduction in bar 500PLUS®
Diameter AS/NZS 4671 MICROALLOY or AS 3600
strength may result. Ref: AS 3600 : 2009 Clause 17.2.3.1 (b). TEMPCORE®
(mm) Requirements CONTISTRETCH Limits
Capability
Further details on bending/rebending and welding 500PLUS REBAR
®
Capability
can be found at www.reinforcing.com
≤ 16 4db 2db @ 180 deg 3db @ 180 deg 4db
A pipe must not be used to make the initial bend, or to rebend back
past the straight position. Rebending of bars that have been bent 20 ≤ db ≤ 24 - 3db @ 180 deg Not produced 5db
prior to galvanizing is not recommended, as cracking on the inside
28 ≤ db ≤ 36 - 6db - 6db
of the original bend may result.
REBAR
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Heating & Welding 38
500PLUS® REBAR
REBAR
After heating, the resultant ambient temperature properties of reinforcing iii) the bar is not cooled by quenching; and
steels may be significantly altered. This is an important consideration if iv) if during heating the temperature of the bar exceeds 450oC, the
heat has been applied to assist with bending bars through welding or the characteristic yield stress (fsy) of the steel after bending shall be
effect of fire. To effectively control the temperature during the heating or taken as 250 MPa.
welding process the use of temperature control crayons is recommended.
Welding
Heating
500PLUS® REBAR produced by the TEMPCORE®, MICROALLOYED and
Heating should be avoided if the original bar properties are required. CONTISTRETCH processes has maximum carbon equivalent (Ceq) of
Bending should always be around a former of the appropriate size (refer 0.44 and, as such, requires no pre-heating prior to welding.
processing to AS 3600). AS 3600 : 2001 states in Clause 19.2.3.1 and
AS 3600 : 2009 in Clause 17.2.3.1 that reinforcement may be bent hot, Pre-heating is not required when bars are welded in accordance with
provided that all of the following are complied with: AS/NZS 1554 Part 3. Hydrogen controlled electrodes are required for all
weld types, and matching strength electrodes are required for butt welds.
i) the steel is heated uniformly through & beyond the portion to be bent;
Note: Some types of welded splices can reduce the ductility of the
ii) the temperature of the steel does not exceed 600oC; connected bars.
39
Threading 500PLUS® REBAR
The design tensile capacities of fine-threaded 500PLUS® REBAR can be
Bar Normal Stress 500PLUS® REBAR
determined in accordance with AS 4100*. Based on the results of testing,
Diameter Thread Size Area Design Tensile Capacity
fine-threaded 500PLUS® REBAR has a reduced characteristic yield stress
(mm) (mm) (mm2) (kN)
equal to 75% of the normal characteristic yield stress (500 MPa) and
a reduced characteristic tensile strength equal to 85% of the normal N12 M10 58 21
characteristic tensile strength (540 MPa) based on the thread stress area. N16 M12 84 31
It follows that OneSteel Reinforcing 500PLUS® REBAR when cut with N20 M16 157 58
AS 1275** metric threads and fitted with AS 1112*** Property Class 5 nuts, N24 M20 245 90
has the values of design tensile capacity specified in the adjoining table. N28 M24 353 130
These design tensile capacities are based on the effective tensile stress N32 M30 561 205
areas (As) from AS 1275**, a strength reduction factor f = 0.8, and
N36 M33^ 694 255
a characteristic tensile strength equal to 0.85 x 540 = 459 MPa.
N40 M36 817 300
^ Denotes second choice thread size. Nuts may be difficult to obtain. N.B. Engineers
should be aware that threading reinforcing bars this way also reduces the ductility
to less than the minimum requirements for Class N bars specified in AS/NZS 4671.
Design Tensile Capacity = f As x 0.85 x TS where TS = 540 MPa REBAR
*
AS 4100 : 1998 Steel structures,
**
AS 1275 : 1985 Metric screw threads for fasteners
***
AS 1112 : 2000 ISO metric hexagon nuts
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40
500PLUS® REIDBAR™
REIDBAR
PREFAB
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500PLUS® BAMTEC® 42
Reinforcing Carpets
Benefits
• Faster construction
500PLUS® BAMTEC® is the world’s fastest steel fixing system. • Save up to 80% on steel-fixing costs
It involves prefabricating reinforcing steel “carpets” to a wide range • Ideal for suspended slabs, slab on ground, CRCP and tilt-up panels
of shapes and sizes.
• Improves cost effectiveness of slab construction
Individual reinforcing bars are welded to flexible steel straps and the
resultant “carpet” is rolled up for transport and handling. • Variable spacing and bar diameters available
The carpets can contain hundreds of bars which may be of different • Improved accuracy and quality
length and diameter, with variable spacings and accommodate • Less material wastage and scrap
complex shapes and penetrations.
• Redesign and detailing assistance available
When needed on site, the carpet is simply lifted into place and
• Can contribute to earning Green Star® points on projects
unrolled onto continuous bar chairs.
• Less bending and carrying
• Easier chairing and no bars to sort
• Simpler marking plan
43
500PLUS® BAMTEC®
Reinforcing Carpets
Product Code examples Size (mm)
N10BM 10 mm
N12BM 12 mm
N16BM 16 mm
N20BM 20 mm
N24BM 24 mm
N28BM 28 mm
N32BM 32 mm
N36BM 36 mm
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TRUSSDEK® 44
Average concrete depth saving in voided slabs (mm) Truss - Voided/Truss - Voided
(TRUSSDEK® panels are precambered in the factory to prevent concrete ponding)
TRUSSDEK® Panel Code TRUSSDEK® Composite Slab Type (see figures opposite)
Truss-Voided/Truss-Voided Truss-Voided/Infill-Solid
TD90 55 25 Truss - Solid/Infill - Solid
TD110 65 30
TD140 75 35
TD160 85 40
e.g. Average depth of a 200 mm deep TRUSSDEK® composite slab type Truss - Voided/Infill - Solid
Truss-Voided/Truss-Voided with TD140 panels equals 200 - 75 =125 mm
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500PLUS® ROMTECH® 46
Tunnel Girders
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ONEMESH® 48
Square & Rectangular
ONEMESH® Square Meshes* (SL) with edge lap wires Rectangular Meshes* (RL)
Properties
Slab Mesh SL53 *
SL63 *
SL52 SL62 SL72 SL82 SL92 SL102 SL81 RL718 RL818 RL918 RL1018 RL1118 RL1218
(WA Only) (WA Only)
(6 m x 2.4 m)
Cross- Longitudinal 60 94 89 141 179 227 290 354 454 358 454 581 709 899 1112
sectional Wires 157 190 247 303 372 495 390 495 634 774 982 1215
Area Cross 60 94 89 141 179 227 290 354 454 227 227 227 227 227 227
(mm2/m) Wires 152 192 243 311 380 470 243 243 243 243 243 243
Sheet Mass (kg) 15 21 20 33 41 52 66 80 105 67 79 93 109 130 157
Width (mm)* 200 300 400 200 300 400 200 300 400
Mass (kg) 7.0 9.1 11.2 13.5 17.8 22.0 16.8 22.1 27.3
No. 3 4 5 3 4 5 3 4 5
Longitudinal
Wires Cross-sectional 136 181 227 270 360 450 334 445 556
Area (mm2)
* Standard length = 6 m
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Lapped Splices for ONEMESH® 50
Mesh in Tension or Compression
In AS 3600 : 2001, Clause 13.2.3 states that the two outermost transverse
wires of one sheet of mesh must overlap the two outermost transverse
wires of the sheet being lapped, as shown below.
Overlap of ends of sheets (with overhang)
The same requirements for full-strength tensile laps apply in Clause 13.2.3
of AS 3600 : 2009, but with additional criteria about the minimum spacing
of transverse wires, which are all satisfied by using ONEMESH®.
51
Reinforcing wire/mesh identifiers
for manufacturing facilities
ONEMESH® Identification Markings AS/NZS 4671 Grade 500L: 5 – 14 mm
• Identification markings are rolled into the different types of REBAR and wire
in REOMESH® to identify the manufacturing facility of origin.
• The identifiers for REOMESH® have been standardised as a combination of
Brisbane - Acacia Ridge™ -/-
horizontal and diagonal marks placed between the ribs at intervals.
• Before 2010, OneSteel Reinforcing rolled the word ‘one’ into wire for REOMESH®. Sydney – Revesby™ -/
Melbourne – Sunshine™ // -
Perth – Forrestfield™ --/
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52
Footing Cages
8TM200
L8TM Top & Bottom L11TM Top & Bottom L12TM Top & Bottom Top & 11TM200
Bottom
Cage Width (mm)
Depth (mm) Product Code 200 300 200 300 200 300 200
QLD ZC110 ZC12 ZC111 ZC11 - - -
200
NSW 8ZC2020 8TC3020 11ZC2020 11TC3020 12ZC020 - -
QLD ZC210 ZC17 ZC711 ZC18 ZC9Y - ZC7A
300
NSW 8ZC2028 8TC3030 11ZC2028 11TC3030 12ZC2028 12TC3028 -
QLD ZC310 FC19 ZC811 FC20 - - FC8A
400
NSW 8ZC2040 - 11ZC2040 - 12ZC2040 - -
Note: Standard length = 6 m
53
Reduced Flying Ends Reduced Edge Lap
UTEMESH®
The new UTEMESH® is the compact 4 m x 2 m mesh that’s safe
and legal to transport on utes and small trucks without overhang.
The new UTEMESH® design features reduced flying ends from
100 mm to 20 mm, minimising the risk of injury when loading,
unloading, carrying, placing and tying.
The new UTEMESH® offers more cost-efficient mesh cover and
economy in the number of sheets used. Reduced edge lap
improves cover by up to 8% across and along the sheet.
UTEMESH® is well-suited for small slabs such as driveways,
patios, sheds and pavements.
UTEMESH® complies with Australian Standard AS/NZS 4671 : 2001
Steel reinforcing materials and is ACRS Quality Certified.
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HANDIMESH® 54
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56
Accessories - Concrete & Building
accessories
concrete&building
www.reinforcing.com | www.reinforcing.tv 57
Accessories - Concrete & Building 58
BLOCKAID©
www.reinforcing.com | www.reinforcing.tv 59
Reinforced Concrete Thesaurus 60
www.reinforcing.com | www.reinforcing.tv 61
Reinforced Concrete Thesaurus 62
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Imperial to Metric Units 64
Conversion Table
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Basic Support Reaction, Bending 66
Reaction at Support
Load Case Maximum Moment Maximum Deflection
Ra Rb
wL wL wL2 5wL4
2 2 8 384 EI
P P PL PL3
2 2 4 48 EI
PL3 a
( 1 _(La ( ( a ≤ 0.5
2 3
Pb Pa Pab
3 which applies for
L L L 27 EI L L
wa - wa2
2
wa4
8 EI ( 1 + 4b
3a (
P - Pa Pa3
3 EI ( 1 + 3b
2a (
w = load per unit length. I = second moment of area for whole width of member.
Effect of self weight of member to be considered separately to load case shown.
67
Steel Reinforcement Standards &
Relevant Concrete Construction Standards
www.reinforcing.com | www.reinforcing.tv 67
68
Relevant Concrete
Construction Standards
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70
Construction Standards
Does reinforcing bar and mesh comply with • Australian Standards require steel reinforcement to have the
Australian Standards? necessary chemical and mechanical properties, strength and level
• Commercial buildings, bridges, civil structures, house slabs, patios, of ductility appropriate to the engineering design assumptions on
extensions, driveways, footpaths, etc, must be built with steel which they are based.
reinforcement with the correct chemical and mechanical properties. • The Building Code of Australia (BCA) references Australian Standards.
• Not all rebar and reomesh meets Australian Standards. Materials are ACRS certified steel reinforcing materials comply with the relevant
sourced widely in Australia and from overseas, and manufactured to Australian Standards and therefore the BCA.
varying standards, so you need to check and be sure of what you are
getting or specifying.
• There are potentially serious consequences of using non-compliant
materials. For example: serviceability (excessive cracking or
deflections due to poor bond); ultimate (reduced strength and
safety due to low yield stress or inadequate ductility).
www.reinforcing.com | www.reinforcing.tv 71
OneSteel Reinforcing REOMESH® & 72
www.reinforcing.com | www.reinforcing.tv 73
OneSteel Reinforcing 74
Branch Locations
Tasmania
Hobart OneSteel Reinforcing
9 Sunmont Street, Derwent Park TAS 7009
Phone: 03 6273 0300 Fax: 03 6273 0315
ACT Northern Territory Launceston OneSteel Reinforcing
Canberra OneSteel Reinforcing Darwin OneSteel Reinforcing 36b Murphy Street, Invermay TAS 7248
17 Sheppard Street Hume ACT 2620 Lot 1611 Bombing Road, Winnellie NT 0820 Phone: 03 6334 3410 Fax: 03 6334 3412
Phone: 02 6203 0200 Fax: 02 6260 1286 Phone: 08 8947 0330 Fax: 08 8947 0358 Victoria
New South Wales Queensland Altona North OneSteel Reinforcing
Albury OneSteel Reinforcing Brisbane OneSteel Reinforcing 2-22 Kyle Road, Altona North VIC 3025
327 Kiewa Street, Albury NSW 2640 220 Bradman Street, Acacia Ridge QLD 4110 Phone: 03 9207 2200 Fax: 03 9207 2270
Phone: 02 6021 1466 Fax: 02 6041 1594 Phone: 07 3845 5655 Fax: 07 3845 5697 Campbellfield OneSteel Reinforcing
Central Coast OneSteel Reinforcing Cairns OneSteel Reinforcing 58-60 Killara Road, Campbellfield VIC 3061
Cnr Gavenlock Rd & Marklea Close, Tuggerah NSW 2259 Lot 25 Hargreaves Street, South Cairns Phone: 03 9357 8855 Fax: 03 9357 8292
Phone: 02 4351 1077 Fax: 02 4351 1075 Industrial Estate, Edmonton QLD 4869 Dandenong OneSteel Reinforcing
Coffs Harbour OneSteel Reinforcing Phone: 07 4045 5955 Fax: 07 4045 5922 6-10 Business Park Drive, Lynbrook VIC 3975
c/- OneSteel Metaland Carole Park OneSteel Reinforcing Phone: 03 9554 7999 Fax: 03 9554 7900
Cnr Elswick & Isles Drive, Coffs Harbour NSW 2450 23-25 Argon Street, Carole Park QLD 4300 Geelong OneSteel Reinforcing
Phone: 02 6652 3744 Fax: 02 6652 4226 Phone: 07 3271 2099 Fax: 07 3271 2950 2 Haworth Court, Breakwater VIC 3219
Lismore OneSteel Reinforcing Cleveland OneSteel Reinforcing Phone: 03 5248 3500 Fax: 03 5248 6315
c/- OneSteel Metaland Lot 11 Freeth Street, Cleveland QLD 4163 Horsham OneSteel Reinforcing
39-41 Habib Drive, Lismore South NSW 2480 Phone: 07 3821 3222 Fax: 07 3821 3233 36 Hamilton Road, Horsham VIC 3400
Phone: 02 6621 8722 Fax: 02 6621 8497 Gladstone OneSteel Reinforcing Phone: 03 5382 3192 Fax: 03 5381 1173
McGraths Hill OneSteel Reinforcing c/- OneSteel Metaland Ringwood OneSteel Reinforcing
38 Park Road, McGraths Hill NSW 2756 Bensted Street, Gladstone QLD 4680 Factory 10/505 Maroondah Highway, Ringwood VIC 3134
Phone: 02 4587 9679 Fax: 02 4587 9122 Phone: 07 4972 8033 Fax: 07 4972 8066 Phone: 03 9879 5360 Fax: 03 9870 0575
Newcastle OneSteel Reinforcing Gold Coast OneSteel Reinforcing South Australia 75
15 Statham Street, Bennetts Green NSW 2290 Cnr Precision Drive & Barnett Place, Ernest QLD 4214 Cavan OneSteel Reinforcing
Phone: 02 4948 7433 Fax: 02 4947 2084 Phone: 07 5594 0599 Fax: 07 5594 0495 519 Cross Keys Road, Cavan SA 5094
Orange OneSteel Reinforcing Mackay OneSteel Reinforcing Phone: 08 8349 8666 Fax: 08 8349 7555
5 Stephen Place, Orange NSW 2800 12-18 Success Street, Paget QLD 4740 Wingfield OneSteel Reinforcing
Phone: 02 6362 2299 Fax: 02 6362 4994 Phone: 07 4998 5875 Fax: 07 4998 5906 305 Hanson Road, Wingfield SA 5013
Port Macquarie OneSteel Reinforcing Maroochydore OneSteel Reinforcing Phone: 08 8244 8630 Fax: 08 8243 0552
10 Belah Road, Port Macquarie NSW 2444 517 Maroochydore Rd, Kunda Park QLD 4556
Phone: 02 6581 1144 Fax: 02 6581 1181 Phone: 07 5445 1561 Fax: 07 5445 1038
Revesby OneSteel Reinforcing Rockhampton OneSteel Reinforcing Head Office
Gate 3 Mons Road, Revesby NSW 2212 88 Hollingsworth Street, North Rockhampton QLD 4701 National Office OneSteel Reinforcing
Phone: 02 9792 9062 Fax: 02 9792 1971 Phone: 07 4927 9155 Fax: 07 4922 2773 Level 6, 205 Pacific Highway, St Leonards NSW 2065
Smeaton Grange OneSteel Reinforcing Strathpine OneSteel Reinforcing Phone: 02 8424 9800 Fax: 02 8436 4361
2-4 Bluett Drive, Smeaton Grange NSW 2567 8 Duntroon Street, Strathpine QLD 4500 Technical Enquiries Contact:
Phone: 02 4648 1691 Fax: 02 4648 1311 Phone: 07 3205 6766 Fax: 07 3205 4722
Tamworth OneSteel Reinforcing Toowoomba OneSteel Reinforcing Graeme McGregor
c/- OneSteel Metaland Lot 4 Production Court, Toowoomba QLD 4350 Manager Technical Development
26-30 Goonan Street, West Tamworth NSW 2340 Phone: 07 4633 3800 Fax: 07 4633 3690 OneSteel Reinforcing
Phone: 02 6765 4044 Fax: 02 6765 2552 Townsville OneSteel Reinforcing 33 Shaddock Ave, Villawood NSW 2163
Wagga Wagga OneSteel Reinforcing 399 Bayswater Road, Garbutt QLD 4814 Phone: 02 9794 1007 Fax: 02 9727 9532
Cnr Say & Schiller Streets, Wagga Wagga NSW 2650 Phone: 07 4775 5100 Fax: 07 4775 1222 Mobile: 0409 132 754
Phone: 02 6921 4178 Fax: 02 6921 7069 Email: [email protected]
Western Australia
Wetherill Park OneSteel Reinforcing
14 Walker Place, Wetherill Park NSW 2164 Perth OneSteel Reinforcing
Phone: 02 9725 1799 Fax: 02 9756 1168 53 Harrison Road, Forrestfield WA 6058
Wollongong OneSteel Reinforcing Phone: 08 6332 3111 Fax: 08 6332 3149
14-16 Lady Penrhyn Drive, Unanderra NSW 2526
Phone: 02 4272 9889 Fax: 02 4271 8718
www.reinforcing.com
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| www.reinforcing.tv 75
75
• This information is provided as a service to those interested in steel reinforcement. Since the information is provided for
general guidance only, and in no way replaces the services of professional consultants on particular projects or
subjects, no legal liability can be accepted by OneSteel Reinforcing Pty Limited for its use
• Not all products are available in all locations. We reserve the right to amend specifications without notice
• 500PLUS REIDBAR, 500PLUS REBAR, 500PLUS ADVANCED DESIGN, ONEMESH, UTEMESH, REOMESH®, TRUSSDEK,
BAMTEC, ONESLAB, POOLSTEEL, IRONBARK, HANDIMESH, ROMTECH, FIBRESTEEL, FIBRECRETE, MINEMESH, REODATA,
TEMPCORE, ECO-REO, ECO-MESH and ECO-BAR are trademarks authorised for use by OneSteel Reinforcing Pty Limited
ABN 22 004 148 289
• OneSteel Reinforcing REBAR and REOMESH® products are independently certified by ACRS the Australian Certification
Authority for Reinforcing Steels to confirm compliance to Australian Standards
inforcing
• Supporting information on environmental claims for specific OneSteel Reinforcing ECO-REO™ products is on the Technical
w.re . tv
Resources page of the OneSteel Reinforcing website www.reinforcing.com ww
National Office: Level 6, 205 Pacific Hwy, St Leonards NSW 2065 NVENTIN
Locked Bag 3050, Artarmon NSW 1570 Telephone: (61 2) 8424 9800 EI
G
R
Facsimile: (61 2) 8436 4361 Email: [email protected]
www.reinforcing.com | www.reinforcing.tv EI
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w.r . co
ein fo rc i n g
Build with OneSteel Reinforcing
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