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Masterys BC: Installation and Operating Manual
Masterys BC: Installation and Operating Manual
15-40 kVA
Installations- und bedienungsanleitung DE
Asennus- ja käyttöohje FI
Installatie– en bedieningshandleiding NL
Dokumentacja Techniczno-Ruchowa PL
安装及操作手册 ZH
CERTIFICATE AND CONDITIONS OF WARRANTY
This SOCOMEC continuous power system is guaranteed against any manufacturing or material defects.
The warranty is valid for 12 (twelve) months from the commission date, provided activation is carried out by SOCOMEC person-
nel or personnel from a support centre authorised by SOCOMEC, and no more than 15 (fifteen) months from being shipped from
SOCOMEC.
The warranty is valid throughout national territory. If the UPS is exported abroad, the warranty will only cover the parts used to repair
faults.
The warranty is valid ex-works and covers labour and parts used to repair the faults.
SOCOMEC may, at its own discretion, opt for the repair of the product or the replacement of faulty or defective parts with new parts,
or with used parts of equivalent quality to new parts with regard to function and performance.
Defective or faulty parts replaced free of charge must be made available to SOCOMEC, which becomes the sole owner.
Replacement or repair of parts, or any modifications to the product during the warranty period, will not extend the duration of the
warranty.
SOCOMEC will not be responsible for damages under any circumstances (including, without limitations, damage for loss of earnings,
interruption of activity, loss of information or other financial losses) arising from the use of the product.
These conditions are subject to Italian law. Any disputes fall under the jurisdiction of the Court of Vicenza.
SOCOMEC retains the full and exclusive ownership rights to this document. Only a personal entitlement to use the document for the
application indicated by SOCOMEC is granted to the recipient of this document. The reproduction, modification, distribution of this
document, either partially or wholly and in any manner, is strictly prohibited except upon Socomec’s express prior written consent.
This document is not a specification. SOCOMEC reserves the right to make any changes to the information provided without prior
notice.
1. SAFETY STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1. IMPORTANT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2. DESCRIPTION OF SYMBOLS USED ON LABELS ATTACHED TO THE UNIT . . . . . . . . . 5
ENGLISH
2.5. INSTALLATION PROCEDURES AND INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.6. GENERATOR CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.7. EXTERNAL ESD CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.8. ISOLATION TRANSFORMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.9. UPS PARALLEL CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.10. CONTROL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.11. EXTERNAL BATTERY CABINET CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3. MODES OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1. ON LINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2. OPERATION IN HIGH EFFICIENCY MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3. OPERATION WITH MANUAL MAINTENANCE BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4. OPERATION WITH EXTERNAL MANUAL BYPASS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4. ACCESS TO CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.1. IDENTIFYING SWITCHES AND INTERFACES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2. SWITCH FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5. CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6. MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.1. DISPLAY OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.2. MENU NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.3. TREE MIMIC PANEL MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.1. START-UP IN NORMAL MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.2. SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.3. EXTENDED OUT OF SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7. OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.4. SWITCHING ONTO MANUAL BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.5. RETURN TO NORMAL MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.6. EMERGENCY SHUTDOWN (ESD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.1. SYSTEM ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.2. UPS ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9.3. PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
1.1. IMPORTANT
• This document provides important instructions for the safe use, movement and connection of the MASTERYS BC uninterrupt-
ible power system (UPS).
• SOCOMEC retains the full and exclusive ownership rights over this document. Only a personal entitlement to use the docu-
ment for the application indicated by SOCOMEC is granted to the recipient of this document. The reproduction, modification,
distribution of this document either partially or wholly and in any way is strictly prohibited except upon Socomec’s express prior
written consent.
• This document is not a specification. SOCOMEC reserves the right to make any changes to the information provided without
prior notice.
• The unit must only be installed and activated by qualified technical personnel who have been authorised by SOCOMEC.
The installer is responsible for implementing the backfeed protection with the use of AC input line isolation devices
external to the UPS (see section 2.4.1).
• For the purpose of warning electrical technicians against backfeed situations not caused by the UPS, which may arise when a
particular load fault is present while the UPS is operating in stored energy mode, or while unbalanced loads are supplied through
a particular power distribution system e.g. an impedance grounded IT system, the installer must attach the labels provided to
all primary power isolators installed remotely from the UPS area and on external access points, if present, between the said
isolators and the UPS.
In particular the label must be attached to the external AC input line isolation service (backfeed insulation).
• Keep this manual in a convenient place for future consultation.
• If the unit fails, it must only be repaired by authorised technicians who have been specially trained for this purpose.
• This equipment complies with European Community directives for industrial equipment and bears the approval mark
• The UPS requires three-phase plus neutral input connections (3P+N).
• Do not connect the output neutral to ground. The UPS does not modify the neutral setup of the system; the use of an isolation
transformer is required should it be necessary to modify the neutral setup downstream of the UPS.
• Before connecting any external battery cabinets, ensure they are fully compatible with the UPS model used.
• The use of external battery cabinets not supplied by the manufacturer is not recommended.
• Switch off and isolate the UPS and wait for 5 minutes before removing the protection panels in order to carry out work on parts
under dangerous voltage.
• Risk of explosion if the batteries are replaced with others of the wrong type.
• Used batteries must be disposed of at authorised waste disposal centres.
It is very dangerous to touch any part of the batteries as there is no insulation between the batteries and the mains
power source.
CAUTION!
A battery can present a risk of electrical shock and high short circuit current.
WARNING!
This is a category C2 UPS product. In a residential environment, this product may cause radio interference, in which
case the user may be required to take additional measures.
ENGLISH
earthed battery can result in electric shock. The likelihood of shock can be reduced if earthing is removed during installation
and maintenance (applicable to equipment and remote battery supplies with no earthed supply circuit).
The product you have chosen is designed for commercial and industrial use only.
If used for particular critical applications such as life support systems, medical applications, commercial transportation, nuclear
facilities or any other application or systems where product failure is likely to cause substantial harm to people or property, the
products may have to be adapted.
For such use please contact SOCOMEC beforehand to check if these products meet the required level of safety, performance,
reliability and comply with applicable laws, regulations and specifications.
GROUND TERMINAL
The packaging guarantees the stability of the UPS during shipping and physical transfer. Carry the packaged unit as close as possible
to the installation site.
When moving the unit on even slightly sloping surfaces, use the blocking equipment and braking devices to ensure
that the unit does not fall over.
The UPS MUST only be moved by two people at least. They MUST take position at the sides of the UPS with
respect to the direction of movement.
CAUTION IF DAMAGED
NON-SPILLABLE BATTERIES
If packaging is crushed, ripped or open such that the inner contents are revealed, the
equipment should be kept in an isolated area and inspected by a qualified person. If the
packaging cannot be shipped the contents should be collected promptly, kept apart, and Battery is NOT connected!
the sender or recipient should be contacted.
All packaging must be recycled in compliance with existing legislation in the country where the system is installed.
ENGLISH
B
2.2.1-5 Secure the UPS with feet C Secure the UPS with feet D
only when it is in position with
cables connected.
D
D
1 A
2
2
2.2.2-6 Loosen screws B 2.2.2-7 Tighten screws B The UPS can be moved.
Remove screws C Place the UPS in the installa-
tion area.
1 B
2 B
1
2 C
2.2.2-8 Secure the UPS with feet D Secure the UPS with feet D only 2.2.2-9 Loosen screws B
when it is in position with the
cable connected.
1 B
2
D
2
D
2 B 2 A
ENGLISH
1 C 1
2.3-1 2.3-2
40 cm
40 cm
20 cm 20 cm
1,5 m
1,5 m
ENGLISH
Battery
Magneto-thermal Differential Input/Output cable Battery cable
UPS Magneto-thermal input1 protection 4
Aux Mains 1 input 5 core size core size
The UPS is designed for transitory overvoltages in category II installations. If the UPS is part of the building’s electric
circuit or is likely to be subject to transitory overvoltages in category III installations, further external protection must
be provided, either on the UPS or in the AC power supply network connected to the UPS. Additionally, the ‘surge
arrestor’ option, specially designed to protect against residual overvoltages in category III installations, can be instal-
led in the external manual bypass cabinet. If used, the distance between the UPS and the centralised 4 kV SPD
protection device type 1 must be Up ≤ 4kV is ≥ 15m.
In the event of three-phase distorting loads connected in output, the current on the neutral conductor may have a
value that is 1.5-2 times the phase value (also for the input bypass). In this case, size the neutral cables and the input/
output protection adequately.
WARNING!
This is a product for commercial and industrial application in an industrial environment - installation restrictions or
additional measures may be needed to prevent interference.
IMPORTANT!
Protective earthing conductor (PE) must have sufficient current-carrying capacity.
The PE cable core size must be chosen according to the PROTECTIVE CURRENT RATING of the earth circuit which
depends on the provision and location of protective overcurrent devices.
WARNING
The neutral is not disconnected as, even in the event of a single fault on the UPS, it never has high potential when
the mains and/or auxiliary power supplies are disconnected upstream. This is to prevent transformation of the power
source to the UPS every time there is a power failure.
If under certain irregular conditions, or due to the installation upstream (e.g. undetected and protected earth fault, or
high leakage in a phase, or with IT systems) there is a hazardous potential on neutral, a suitable isolating switch must
be provided on the neutral as well, or else there must be a detection, signalling and protection system.
NOTE
For equipment with separate Emergency Mains, the neutral of the Emergency Mains line must be electrically common
with the neutral of the main input feed line.
ENGLISH
Q2 • tightening torque: 2.5 - 4.5 Nm
Q1
Q6
3/3 Connections if
THE MAINS AND AUX MAINS ARE CONNECTED IN COMMON
L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 +B2 -B2 -B1 +B1
L12 N1
OUTPUT L22 L3 MAINS
L32 L2
N2 L1
3/3 Connections if
THE MAINS AND AUX MAINS ARE CONNECTED SEPARATELY
L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 +B2 -B2 -B1 +B1
L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 +B2 -B2 -B1 +B1
L12 N1
OUTPUT L22
L32
L3 MAINS
L2
N2 L1
L11
AUX L21
MAINS L31
N11
3/1 Connections if
THE MAINS AND AUX MAINS ARE CONNECTED SEPARATELY
L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 +B2 -B2 -B1 +B1
OUTPUT L12
N2
N1
L3 MAINS
L2
L1
AUX L11
MAINS N11
2.5-3 Guide any control cables from the front (RS232, signalling relay contacts, etc.) into the appropriate side cable run A.
2.5-4 Remove the pre-cut element C and bend elements B to feed through the cables, secure the terminal board cover with the
four screws.
2.5-5 Secure the cables to the couplings D located on the rack ensuring that the air vents are not obstructed in any way.
2.5-6 Once cabling has been carried out, secure the UPS with the fixing feet E
2.5-7 If the system is installed on a raised floor (such as in a data processing room):
ENGLISH
• leave a space of at least 20 cm between the power and the control cables;
• avoid parallel channelling over long distances; choose cables crossing at 90° instead.
A
B C D
2.5-6 2.5-7
20 cm
90°
B
A A
E
E A. Power cables
B. Control cables
The UPS must not operate without the neutral connection to the input.
The transformer cannot be connected to the output on individual UPS units connected in parallel configuration.
2.9.1. General
Parallel connection enhances UPS system reliability, performance and power.
All models can be installed in parallel configuration provided they have the special parallel kit that can be installed in the factory or
later by specialist personnel.
UPS modules for parallel operation are identical to standard UPS modules, as a result safety, shipping and installation recommen-
dations in 'Safety' and 'Unpacking and installation of the unit' chapters.
2.9.2. Installation
UPS units operating in parallel are interconnected using control cables B (fig. 2.9-1) and are configured differently depending on
the position they are assigned.
For this reason the units have a position label C (Fig. 2.10-1):
• The LEFT label means that the unit must be positioned to the left.
• The RIGHT label means that the unit must be positioned to the right.
• The INTERNAL label (used only on systems with three) means this unit must be positioned between the two other cabinets.
The control cables supplied allow a maximum distance of about 3 metres between the UPS units. This gives enough room for an
external battery cabinet to be inserted beside each UPS.
Only activate switch D after carrying out the procedure for switching onto the maintenance bypass.
ENGLISH
A
D
25 m max
C C C C C C
B
B
B
B
L B
I
I
I
I
R
E
E
E
E
E
E
15 m max
Key
A System input switch D Ext. bypass switch H Main differential magneto-thermal switch
B Parallel bus cable E Output switch (connect the micro switch I Internal UPS
C Single UPS magneto-thermal switch (if a to the relative parallel board) L Left UPS
separate auxiliary power source is used, add F System shutdown switch R Right UPS
a magneto-thermal switch for each UPS) G Distribution
2.10-1
A
C
Key
A Control cable run
B Parallel bus cable; leave approx. 20cm cable length at the exit of the cable run
C Label for unit positioning
If the UPS has internal batteries connecting external battery cabinets is prohibited.
ENGLISH
• the battery fuses located inside the battery cabinet are open;
• the UPS is not live;
• all mains or battery switches are open;
• the switches upstream of the UPS are open.
Use double insulated cables or the cables supplied with the unit to connect the UPS to the battery cabinet. The
length L of battery cable must not be more than 8 metres long (if L > 8 m, please contact the support service).
Cabling errors with inversion of battery polarity may cause permanent damage to the equipment.
2.11-1
BATTERY CABINET
+B2
+B1
–B2
–B1
EXTERNAL BATTERY
L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 +B2 -B2 -B1 +B1
UPS
ENGLISH
This operating mode can be selected for maintenance to be carried out on the system so that the necessary actions can be performed.
3.4-1 3-phase input/3-phase output for UPS 3/3 3.4-2 3-phase input/1-phase output for UPS 3/1
L1 L1 L1 L1
Mains L2 L2
IN Mains L2 L2
L3 L3
L3 L3 IN
N N
N N
Q2
Q2
UPS UPS
Q1 Q3
L1 L1
Q1
Q3
L2 L2
L3 L3 OUT Lo Lo
Load N N N N OUT
Load
Key
Q1 Bypass switch
Q2 Mains power switch
Q3 Output switch
This chapter identifies the electromechanical switches, described below, used for 4-1
start-up, shutdown and maintenance bypass procedures.
Access to the control area is from the front by opening the upper door using the red
handle as shown in figure 4-1. The control area also contains the communication
interface connectors and the slots for the optional signalling cards. Please refer
to the relevant chapter for more details on the connection and use of the relevant
communication interfaces/cards.
Control panel
Options slot 1
USB connector
Serial connector RS232/485
Serial connector RS232 for Modem
AUX
MAINS
Q2 2 Q6 Q2 2 Q6
1 1
MAINS 0 OUT MAINS 0 OUT
Q1 Q1
B B
B1 B1
ENGLISH
Output disconnecting switch Q6
The disconnecting switch Q6 has three positions with the following functions:
• Position 1 UPS: this is the position for normal UPS operation for a continuous power supply to the load;
• Position 2 MANUAL BYPASS: This position should only be selected for standard or special maintenance operations (manual
bypass); the load is connected directly to the mains power supply. It may be used in the event of a UPS failure to power applications
from the auxiliary mains while awaiting the intervention of technical personnel;
• Position 0 OFF: This completely isolates the UPS output by removing the voltage from the applications in any operating conditions.
It is used for the emergency shutdown of the system (internal ESD).
Battery switch Q1 (UPS batteries)
When closed, this switch connects the UPS batteries to the DC/DC converter stage to power the inverter in the event of a mains
failure. The normal operating position is 1 (closed).
The HMI (Human Machine Interface) displays information regarding operating status, electrical measurements, access to control
functions and configuration parameters. It includes graphic display and a luminous status bar, and provides access to:
• mimic panel;
• measurements and alarms;
• changing UPS operating modes and programming battery tests;
• assisted startup and switching on maintenance bypass procedures;
• settings menu;
• list of events and statistics.
5-1
Display
Operating modes:
Normal (Normal mode), Eco (Eco mode), En. Saver
ENGLISH
(Energy Saver mode – parallel configurations only),
Standby (Standby program mode), Service.
Unit status:
• Displayed messages: ON MAINT. BYPASS, IMMINENT STOP,
ON BATTERY, BATTERY TEST, ON INVERTER, ON AUTO
BYPASS, UNIT AVAILABLE, UPS ON STANDBY, LOAD OFF.
- Flashing: imminent UPS shutdown
- Black: Load not powered or battery circuit open
Alarms area
Present when an alarm is active.
Enter ALARMS menu to display the complete alarms list
(see chapter 'Troubleshooting').
Time:
UPS current time (hours and minutes, with ':' flashing).
Key icon:
Displayed if the keypad has been locked.
USB icon:
Displayed if a USB memory stick is inserted.
It must be formatted with FAT32 file system.
Keypad locking
The keypad can be locked by pressing the buttons in the following sequence:
ESC UP DOWN ENTER
To unlock the keypad, the buttons must be pressed in the reverse sequence:
ENTER DOWN UP ESC
These sequences work only on Mimic Panel page.
On Maintenance Bypass
Operating on GenSet
Bars
1. Rectifier input.
2. Rectifier output.
3. Inverter Input or Battery Output.
7 6 4. Inverter Output.
5. Unit output.
6. Output from static switch
7. Bypass input.
5
Bar colour identifies energy flow:
• dark grey: active/mains present
• light grey: mains not present
1 2 3 4
ENGLISH
≤ 60% ≤ 70% ≤ 80% ≤ 90% > 90%
Battery charging
The level reached is continuous, other levels flashing
Battery discharging
The level reached is continuous white, others level flashing.
Battery charged
The upper level is flashing white.
Battery open
Message area
Always present, displays a help message to
guide the user through the display functions.
ENGLISH
3
6.2.1-1
Delete
Confirm
Wrong configuration in UPS SETTINGS could damage the load or the batteries.
ENGLISH
These parameters for battery settings are critical: number of cells, capacity, charge current.
Risk of damage for load or batteries.
These parameters for battery settings are critical: number of cells, capacity, charge current.
Risk of damage for load or batteries.
ENGLISH
BYPASS MEASURES
COMMANDS UPS PROCEDURES
ECO MODE
ALARMS RESET
BATTERY TEST
LED BAR TEST
RESTART DISPLAY
PERIODIC CHECK UP
SETTINGS PREFERENCES LANGUAGE
DATE AND TIME
BUZZER
DISPLAY
PASSWORDS
REMOTE COMMANDS
UPS SETTINGS OUTPUT
BATTERIES
TRANSFORMER
BACKFEED
CONNECTIVITY RS232/485 PORT
RS232/MODEM PORT
RS232 SLOT OPTIONS
SLOT OPTIONS NET VISION
ADVANC DRY CONTACTS (ADC)
BATTERY TEMPERATURE PROBE
HISTORY LOG EVENT LIST
SERVICE UPS REFERENCE
FIRMWARE VERSION
COMMISSIONING CODE
SERVICE CODE
UPGRADE FIRMWARE UPGRADE HMI FIRMWARE
UPGRADE LANGUAGES
REPORT ON USB
This chapter defines the operating procedures to be followed to activate and manage the UPS.
7.2. SHUTDOWN
Shutdown interrupts the power supply to the load and stops the UPS and the battery charger.
• Activate the STOP PROCEDURE from the COMMANDS menu on the mimic panel, wait approx. 2 minutes for shutdown (the
controlled shutdown of any servers is managed via the shutdown software).
• Set disconnecting switch Q6 to position 0 (inverter in output OFF).
• Set switch Q1 and/or battery switches to position 0 (battery circuit open).
• Set switch Q2 to position 0 (input mains OFF).
ENGLISH
auxiliary mains is not suitable for the load).
• Set disconnecting switch Q6 to position 2.
• Set switch Q1 and/or battery switches to position 0 (battery circuit open).
• Open the switch Q2.
If there is an external manual bypass carry out the procedure described above before activating this switch.
• From the mimic panel set the NORMAL MODE command from the IMMEDIATE COMMANDS menu.
8.1-1
Options slot 1
USB connector
Serial connector RS232/485
Serial connector RS232 for Modem
Options slot 2
C D
ENGLISH
- Permitted Nominal current and voltage of NO or NC contacts: 2 A 250 Vac depending on the terminal used.
- Inputs are activated on loop closing.
• Connection of the generator
If your system uses a generator connect the ‘generator set ready’ no-potential contact to connector IN 2 on the optional ADC
card configured in standard or power safe mode. This automatically extends the voltage and frequency value range when power
is supplied by the generator set.
• External ESD connection
A remote emergency shutdown system (ESD) can be installed by means of the optional ADC card. Connect a normally closed
zero-potential contact to terminals IN1+ and IN1- of the ADC card.
OUT1 OUT2
IN1 DIP2
IN2 IN3 DIP1
OUT3
OUT4
The filter level indicates the activation delay: 1 immediate activation (1 second minimum communication time), 2 10 s delay, 3 30 s delay.
(1) If the external ESD button is not used always insert a jumper to short circuit input IN 1.
(2) The IN3 input on the ADC card with temperature sensor is for the external battery temperature sensor.
Description of signals
Message on the mimic panel Description
General Alarm ‘General Alarm’ contact output
No alarm ‘General Alarm’ active
NO1 NO1
C1 C1
NC1 NC1
Battery Low or Imminent stop Battery low voltage and imminent shutdown contact output
Supply from GenSet Generator ready signal input
Power safe plug 1 Non privileged load 1 command output activated by overload or loss of redundancy
Power safe plug 2 Non privileged load 1 command output activated by battery discharging
Power safe plug 3 Non privileged load 1 command output activated by low battery
Management of energy consumption Input for the battery to help providing energy in the event of peak consumption
ESD activation Shutdown for ESD contact outpu
Overheating Internal overheating contact output
Overload/Loss of redundancy Overload / loss of redundancy contact output
CAUTION!
Two ADC cards with temperature sensor cannot be connected simultanously.
Please note that two Net Vision cards cannot be connected simultaneously.
8.8. ISOLATED SERIAL PORT RS232 (DB9 CONNECTION) AND RS485 CARD
ENGLISH
To be installed in the UPS slot.
A serial RS232 DB9 connector and an isolated RS485 connector are available on the card.
ENGLISH
Error in the configuration parameters; contact the support service.
• A30: OVERLOAD STOP
Reduce the load rate applied to the UPS and reset the alarms.
• A42: REMOTE SERVICE ALARM
This alarm indicates that a critical anomaly has occurred on the UPS. Where a maintenance contract with the Remote Monitoring option
is in place, the procedure for analysing the UPS via remote connection will be automatically activated by your service centre provider.
• A44: SERVICE CHECK
The equipment has to undergo regular checks by the support service in order to ensure optimum performance and efficiency. If
the Scheduled Inspection signal appears on the mimic panel, the equipment should be inspected by a suitably trained technician.
• A59: BATT.CIRC. OPEN
Battery switch open.
• A60: FAN FAILURE
Fault in the ventilation system; check the air inlet at the front and the air outlet at the back of the UPS are not obstructed.
9.3.1. Batteries
The condition of the battery is fundamental to UPS operation.
Thanks to the Expert Battery System, the information relating to the battery status and conditions of use are processed in real
time and recharging and discharging procedures are selected automatically in order to optimise battery life expectancy and offer
maximum performance.
Furthermore, during the operating life of the battery, MASTERYS BC stores statistics on the conditions of use of the battery for
analysis.
Since the expected lifetime of the batteries is very much dependent on operating conditions (number of charging and discharging
cycles, load rate, temperature), a regular check by authorised personnel is recommended.
When replacing the batteries use the same type and configuration by placing them in appropriate containers to
avoid the risk of acid leakage.
Used batteries must be disposed of at authorised recycling and disposal centres.
Do not open the plastic cover of the batteries as they contain harmful substances.
9.3.2. Fans
The lifetime of the fans used to cool the power parts is dependent on usage and environmental conditions (temperature, dust).
Preventive replacement by an authorised technician is recommended within four years (in normal operating conditions).
9.3.3. Capacitors
The equipment houses electrolytic capacitors (used in the rectifier and inverter section) and filtering capacitors (used in the output
section), the lifetime of which is dependent on usage and environmental conditions.
The average expected lifetime of these components is shown below:
• Electrolytic capacitors: 5 years;
• Filtering capacitors: 7 years.
Component status is however verified during preventive maintenance.
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10.3. EXTERNAL MAINTENANCE BYPASS WITH BACKFEED PROTECTION
This device will electrically exclude and isolate the UPS (e.g. for maintenance operations) without interrupting the power supplied
to the load. 3-pole contactors are used for backfeed protection.
Note: an additional option is available to bring the manual bypass signal back to the UPS.
10.6-1 UPS 3/3 with separate auxiliary supply 10.6-2 UPS 3/1 with separate auxiliary supply
A UPS A UPS
Q1 T1 M1 Q1 T1 M1
L1 L1 L1 L1
L2 L2 L2 L2
L3 L3 L3 L3
N N N N
B B
Q2 T2 M2 Q2 T2 M2
L11 L11
L21 L21
L31 L31 L11 L11
N1 N1 N1 N1
B B
XB1 XB1
BKF card BKF card
XB2 XB2
Key 1
Remote switches - rated current
A Distribution panel
Model T1 T2
B Remote coil switch
15 3/1 32 A AC1 45 A AC1
L1-L2-L3-N Input power source
15 3/3 32 A AC1 90 A AC1
L11-L21-L31-N1 Backup power source
20 3/1 45 A AC1 60 A AC1
M1 Input power terminal board
20 3/3 45 A AC1 45 A AC1
M2 Backup power terminal board
30 3/3 60 A AC1 60 A AC1
T1 Remote switch1
40 3/3 90 A AC1 90 A AC1
T2 Remote switch1
Q1 Input power switch
Q2 Backup power switch
XB1 Connector on BKF PCB
XB2 Connector on BKF PCB
ENGLISH
A UPS 15 3/1 32 A AC1
Q1 T1 M1
L1 L1
15 3/3 32 A AC1
L2 L2 20 3/1 45 A AC1
L3 L3 20 3/3 45 A AC1
N N 30 3/3 60 A AC1
B 40 3/3 90 A AC1
XB1
BKF card
Key
A Distribution panel
B Remote coil switch
L1-L2-L3-N Input power source
M1 Input power terminal board
Q1 Input power switch
T1 Remote switch1
XB1 Connector on BKF PCB
Note: The neutral is not disconnected as, even in the event of a single fault on the UPS, it never has high potential when the
mains and/or auxiliary power supplies are disconnected upstream. This is to prevent transformation of the power source to
the UPS every time there is a power failure.
Should the Neutral potential be very high due to certain error conditions or due to installations downstream (e.g. ground
fault not detected and protected, high dispersion of a phase, or the IT system), it will be necessary to install either devices
that disconnect the Neutral or alternatively a system that detects, signals and protects against high neutral/ground potential
which could lead to UPS failure.
Models 15 20 30 40
Input/Output phases 3/1 and 3/3 3/1 and 3/3 3/3 3/3
Electrical specifications - Input
Mains voltage Vin 3Ph+N 400 V -15% +20% (up to -40% @50% of nominal load)
Input frequency Hz 50-60 ±10%
Input power factor > 0.99 (three phase)
THDI < 3%
Electrical specifications - External battery
Battery voltage range V bat from +/-1753 up to +/-3604 Vdc
Electrical specifications - Output
Output voltage 230 single phase (selectable: 208/220/230/240 V) ±1%1
V
(three phase + neutral) 400 three phase (selectable 360/380/400/415 V) ±1%1
Frequency Hz 50-60 ±2% (from 1% to 8% if generator is used)
nominal output voltage ±15%
Automatic bypass
(from 10% to 20% selectable if generator is used)
Nominal power kW 13,5 18 27 36
Overload
• 10 minutes 16,875 22,5 33,75 45
(@ 25 °C; Vin > kW
• 1 minute 20,25 27 40,5 54
380; Vbat > 216) 2
Crest factor ≥ 2.7
Voltage distortion 1% with linear load
Environment
Operating temperature °C 0÷35 (15÷25 recommended for longer battery life)
Storage temperature °C -5÷45
Relative humidity % 0÷95 condensation-free
Max. altitude m 1.000 without derating; 3.000 max
Acoustic noise dBA < 52 < 52 < 55 < 55
Required cooling capacity m3/h 280 280 465 465
Dissipated power max W 883 1211 1706 2142
Dissipated power max BTU/h 3016 4135 5823 7250
Standards
Safety EN 62040-1/A1, EN 60950-1
Type and performance EN 62040-3 (VFI-SS-111)
EMC EN 62040-2 (Category C2)
Product certification CE - TÜV-SÜD
Protection level IP20, IP21 on request
Mechanical characteristics with standard batteries
Dimensions mm 444 x 795 x 1400
T
Weight kg 390÷540
Dimensions mm 444 x 795 x 1000
Models M
Weight kg 230÷315
Dimensions mm 444 x 795 x 800
S
Weight kg 190÷200
*IOMMASBCXX09-EN 01*
R.C.S. Strasbourg B 548 500 149
B.P. 60010 - 1, rue de Westhouse
F-67235 Benfeld Cedex - FRANCE
Tel. +33 3 88 57 41 41
Fax +33 3 88 74 08 00 IOMMASBCXX09-EN 01 11.2016
[email protected]
www.socomec.com