General Operating Manual for valves

version 02/2016

müller co-ax shall retain the rights to these documents.

Modifications to the documents are strictly prohibited.

müller co-ax ag
Gottfried-Müller-Str. 1
74670 Forchtenberg
Germany

Tel. +49 7947 828-0

Fax +49 7947 828-11
E-Mail [email protected]
Internet www.co-ax.com
 General Operating Manual for valves

Table of contents

1.0 General 3
1.1 Target group 3
1.2 Documentary structure 3
1.3 Safekeeping 4
2.0 Product description 4
2.1 Important information concerning the valve 4
2.2 Technical data 5
3.0 Safety instructions 5
3.1 Presentation 6
3.2 Product safety 6
3.3 Organizational, personnel information 6
3.4 Product-specific dangers 7
3.5 Emergency information 9
4.0 Operation 9
5.0 Installation / commissioning 9
5.1 Measures and considerations prior to installation 9
5.2 Valve installation 10
5.3 Electrical connection 11
5.4 Pneumatic / hydraulic connection 11
5.5 Commissioning 11
6.0 Maintenance 12
7.0 Repair 12
8.0 Storage 13
9.0 Packaging 13
10.0 Transport 13
11.0 Disposal 14
12.0 Replacement parts 14
13.0 Declaration of conformity 15
14.0 Nameplate 16
15.0 Manufacturer and inquiries 17

version 02/2016 page 2/17

 General Operating Manual for valves

1.0 General
In order to ensure successful and safe operation of our valves the entire Operating Manual
must have been read through and understood prior to installation and commissioning.
Special attention must be placed on the safety instructions.

WARNING Before using our valves, read and observe the safety regulations.

Should difficulties arise that cannot be solved with the help of the Operating Manual, please
contact the supplier/manufacturer. This Operating Manual covers the areas of
installation/commissioning, maintenance, repair, storage, packaging, transport and disposal.
The Operating Manual was compiled in accordance with the regulations of guideline
97/23/EC concerning pressure devices.
The operator is responsible for adhering to local safety regulations also with regard of the
assembly personnel employed. When using the valve outside the Federal Republic of
Germany, the operator or those responsible for the design of the plant must ensure that valid
national regulations are adhered to.
The manufacturer reserves all rights of technical changes and improvements at any time.
The use of this Operating Manual and the direct handling of valve require that the user is
qualified as described in chapter 1.1.

1.1 Target group

The Operating Manual is directed at persons who are entrusted with the installation planning,
installation, commissioning or maintenance/repair and have qualifications in accordance with
their activities and functions and who, based on their technical training, their knowledge and
experience and their knowledge of the applicable standards, are able to evaluate the work
assigned to them and recognize possible hazards.
This also includes the knowledge of applicable accident prevention regulations, generally
recognized safety regulations, EC guidelines and country-specific standards and regulations.

1.1.1 Personnel qualification

Transport, installation, commissioning, maintenance or repair must only be performed by
trained or instructed personnel. Electrical installation: Work on electrical equipment of the
device must only be performed by a qualified electrician or instructed persons under the
guidance and supervision of a qualified electrician according to the rules of engineering.

1.2 Documentary structure

This Operating Manual consists of two main modules and additional supplementary modules
for control valves, for the Quadax series and for the Cryaxx series.

1.2.1 The “General Operating Manual”

This contains important basic information and safety instructions for the safe handling of all
valves of müller co-ax ag.

1.2.2 The “Data sheets”

These contain supplementary additional information and technical data necessary for the
individual specific valve types. Use the data sheets only in connection with the General
Operating Manual. In particular, observe the safety instructions in the General Operating
Manual!

version 02/2016 page 3/17

 General Operating Manual for valves

1.2.3 The supplementary “Specific Operating Manual” for control valves

This contains supplementary operating instructions necessary for individual control valves,
which are not included in the General Operating Manual or the data sheet. Apply the
supplementary Specific Operating Manual for control valves only in connection with the
General Operating Manual. In particular, observe the safety instructions in the General
Operating Manual!

1.2.4 The supplementary “Specific Operating Manuals” for the Quadax series
This contains supplementary operating instructions necessary for the Quadax series, which
are not contained in the General Operating Manual or the data sheet.

1.2.5 The supplementary “Specific Operating Manuals” for the Cryaxx series
This contains supplementary operating instructions necessary for the Cryaxx series, which
are not contained in the General Operating Manual or the data sheet.

1.3 Safekeeping
Access to the entire Operating Manual must be guaranteed at all times at the place of
operation of the valve.

2.0 Product description

2.1 Important information concerning the valve
2.1.1 Purpose
The valves are only to be used following the installation of a pipeline system (between
flanges, sleeves, screws, or the like) and following the connection of the actuator to the
controls - to close off or pass on media or to regulate flow within the permitted pressure and
temperature limits.
It must be ensured that the usual flow rates (e.g. 4 m/s for liquids) are not exceeded in this
pipeline system during continuous operation and abnormal operating conditions, such as
vibrations, water hammer, erosion (e.g. due to wet steam), cavitation and larger than
negligible amounts of solids in the medium – particularly abrasive ones – are clarified with
the manufacturer.
The type of medium (chemical, abrasive and corrosive effect) must be adhered to. Any other
or additional use is not in accordance with that intended. The area of operation of the valve is
under the responsibility of the plant planner. Observe special valve markings.

2.1.2 Armatures for Oxygen

When inspecting goods received, the delivered armatures for cleaning oxygen should be
examined to see if they have been given the corresponding certificates and have been
packed appropriately for oxygen (see the Clean for Oxygen Service oxygen designation).
The packaging must be inspected for damage. If damage is present, those armatures may
not be used for oxygen, because the worry exists that the armatures are contaminated,
which could lead to an oxygen fire.
If the lack of damage to the packaging during transportation has been ensured, the
armatures should be removed from their packaging in a room appropriate for such. The room
must be free of oxygen and grease and it must be ensured that the atmosphere of the room
does not contain grease. The personnel who remove the armatures from the packaging as
well as those who install the armatures in the pipes must wear the corresponding protective
clothing (gloves free of grease and oil, clothing free of grease and lubricants and so forth).
The armatures removed from the packaging should be checked again for potential
contamination. A visual inspection using UV light should be performed at the least. The
armatures inspected for potential contamination, whose irreproachable condition has been

version 02/2016 page 4/17

 General Operating Manual for valves

determined, should be brought immediately to the installation site, whereby it should be

ensured that these armatures have not come into contact with oil or grease during
transportation or otherwise contaminated.
When installing the armatures, the usual safety guidelines as well as the instructions of this
operating and maintenance manual must be followed. In this, it should also be noted that the
pipes, the flanges lying against the armature as well as the seals in particular must be
appropriate for oxygen and do not exhibit any contamination, in particular oil and grease
contamination.

D ANG ER Disregarding these guidelines may mean danger to life and limb,
because oxygen fires equal explosions.

2.1.3 Precautionary measures

When using the valves, observe the currently applicable laws (e.g. EC guideline and national
regulations) and the recognized rules of engineering, i.e. DIN standards, DVGW information
and working sheets, VDI guidelines, VDMA standard sheets, etc. On systems subject to
supervision, adhere to the applicable laws and regulations, e.g. code of commerce, accident
prevention regulations, boiler regulations, regulations concerning high gas pressure lines,
regulations concerning combustible liquids and the technical regulatory works VDE, TAB,
TRD, TRG, TRbF, TRGL, TRAC, AD information sheets, etc. The general equipment and
safety regulations for pipeline and plant construction and the local safety and accident
prevention regulations apply in addition. It is indispensable to observe the Operating Manual
with regard to all work on the valve and whenever handling the valve.

WARNING Failure to observe the Operating Manual can result in serious injuries or
damage to property (e.g. due to mechanical, chemical or electrical
effects).

2.1.4 Conformity
The valves of müller co-ax ag have been built according to the state of the art and in
accordance with the guideline 97/23/EC concerning pressure devices.

2.1.5 Marking of the valve

The valves are provided with a nameplate containing the necessary information according to
the pressure device guideline. Explanation of the nameplate in chapter 14.

2.2 Technical data

The housing materials and sealing materials are selected in accordance with the operating
conditions specified by the customer with the order. These operating conditions have a major
effect on the service life of the valve for instance due to abrasion, chemical or corrosive
attack of the materials. The valves have been designed without wear allowance and statically
with 1.5 times the safety of the rated pressure at room temperature.
The technical data (also electrical) and the essential permissible limit values, especially of
medium pressure and temperature, is included in the data sheet and, in the case of control
valves, additionally in the supplementary Specific Operating Manual.

3.0 Safety instructions

This chapter contains important general safety instructions. However, the special safety
instructions in the remaining chapters must also be observed.

version 02/2016 page 5/17

 General Operating Manual for valves

3.1 Presentation
Dangers are identified with a signal word and allocated safety colors according to ANSI Z535
depending on the seriousness and probability:

D ANG ER For immediately threatening danger resulting in serious physical injuries

or death.

WARNING For a potentially dangerous situation that could lead to serious physical
injuries or death.

C AUTION For a potentially dangerous situation that could lead to minor physical
injuries or damage to property.

NOTICE For a potentially harmful situation where the product or an item in its
vicinity could be damaged.

IM PO RT ANT For application instructions and other useful information.

However, observing other notes and information not specially emphasized is equally
indispensable in order to avoid disruptions, which in turn could result in direct or indirect
damage to persons or property.

3.2 Product safety

The valves comply with the state of the art and the recognized rules of technical safety, but
dangers can still arise. Operate the valves only in perfect condition taking into account the
entire Operating Manual. The valves are only intended for the purpose according to chapter
2.1.1.

WARNING Use of material-incompatible media, exceeding the limit values of medium

pressure and temperature and mechanical additional loads such as
caused by connected pipelines can result in failure of the valve material
and bursting of the valve.

3.3 Organizational, personnel information

3.3.1 General
Observe the recognized rules of industrial safety. The persons entrusted with the installation
planning, installation, commissioning, maintenance or repair must be qualified in accordance
with their activities and functions.
Based on their technical training, their knowledge and experience and their knowledge of the
applicable standards, the personnel must be able to evaluate the work entrusted to them,
understand the interactions between valve and system and recognize possible dangers.
They must also have knowledge of applicable accident prevention regulations, generally
recognized safety regulations, EC guidelines and country-specific standards and regulations
and all application-based regional and company-internal regulations and requirements.
They must have passed training or instructions in accordance with the standards of safety
engineering in the care and use of appropriate safety and protective working equipment as
well as training in first aid, etc. (Refer also TRB 700). They must have read and understood
the entire Operating Manual.

version 02/2016 page 6/17

 General Operating Manual for valves

No changes, attachments or conversions must be performed without approval of the

manufacturer or supplier.

3.3.2 Transport / installation / commissioning / maintenance / repair

Only by trained or instructed personnel. For safety reasons, recheck whether all necessary
measures for the protection of persons have been taken before commencing the work.
Valves that have come in contact with harmful media must be decontaminated prior to the
work.

3.3.3 Electrical installation

Electrical energy hazards must be excluded. Work on electrical equipment of the device must
only be performed by an electrician or persons under the guidance and supervision of an
electrician in accordance with the rules of engineering.

3.4 Product-specific dangers

Hazards that may arise from the flow medium, the control pressure and moving parts must
be prevented through suitable measures. In addition to this ensure that the valves are
employed only where type of medium, operating pressure and temperatures correspond with
the design criteria used as a base for the order and specified on the nameplate. Proper
transport and proper storage of the valve are assumed as a matter of course. The following
chapters contain a number of product-specific dangers and measures for their avoidance:

3.4.1 Use of a medium unsuitable for the valve

The valve materials are compatible only with certain media. Please contact the
manufacturer/supplier when used for media requiring or excluding certain materials.

D ANG ER When using unintended media, the materials included in the valve may be
attacked or could even be combusted explosively with fatal
consequences. For this reason, only use media for which the valve has
been approved. Keep valves for oxygen free of oil and grease. For
ammonia, use valves free of non-ferrous metals. For combustible,
aggressive or toxic media, use valves made of suitable materials.

3.4.2 Reduction of required minimum wall thickness through corrosion or abrasion

WARNING Regularly carry out inspections to determine the technically safe condition
of the inner wall.

3.4.3 Exceeding the permissible pressure with risk of bursting

A cause for such exceeding could be for instance so-called closing hammer or cavitation.
Closing hammer are pressure peaks, which occur when a pipe is closed by means of a
valve. The reason for this expressed in simple terms is the momentum of the moved medium
column impacting on the closing valve.

version 02/2016 page 7/17

 General Operating Manual for valves

WARNING The pressure peaks occurring during closing can reach a multiple of the
pressure at rest. The user must select the operating pressure stage of the
valve so that the pressure peaks occurring in the concrete installation
situation do not exceed the maximum permissible operating pressure of
the valve. With the flow, the static pressure of a liquid media must
additionally always be above the vapor pressure of the medium in order to
avoid cavitation.

3.4.4 Valve overload

Valve overloads can be triggered through additional loads such as for instance stepping
loads, connected pipelines or high ambient temperature.

WARNING The valve is only intended for the permissible medium pressure load. For
this reason, install the valve without force and ensure that no additional
loads occur due to pipelines or stepping loads.

No welding operations or heat treatments must be performed or mounting holes be provided

on the walls subject to pressure. Install the valve and the electrical and pneumatic lines so
that they cannot be damaged and no moisture-induced short circuit can occur on electrical
plug connections.

3.4.5 Opening screw connections with pressurized valve

Opening screw connections with pressurized valve results in the leakage of medium and
damages the valve.

D ANG ER Opening pressurized valves can be fatal!

WARNING Prior to any work on the valve:

Depressurize the valve and all connected lines. Ensure that the valve is
electrically de-energized. Allow valve and medium to cool down. The
temperature must be below the evaporation temperature of the medium in
order to exclude scalding. With media that is caustic, combustible,
aggressive or toxic, flush the pipe system and ventilate, wear goggles or
protective mask with eye protection or take other necessary protective
measures.

3.4.6 Leakage of dangerous substances

Dangerous substances can leak for instance from relief bores or when disassembling the
valve.

WARNING Collect and dispose of dangerous media (for instance leakages from relief
bores or traces of medium remaining during the disassembly of the valve)
so that persons and the environment are not endangered. Observe the
legal regulations.

3.4.7 Free valve outlet

If nothing is connected to the outlet of a valve, the exiting medium could constitute a hazard
during the (possibly inadvertent) opening of the valve.

version 02/2016 page 8/17

 General Operating Manual for valves

WARNING In order to avoid any hazardous conditions on the discharge side of the
valve, the exiting media should be going into a appropriate fixture.

3.4.8 Drive energy failure

Upon failure of the actuator, the valve could change to a condition that is unsafe for the
intended operation.

C AUTION Deliberately select the valve function (NC/NO) so that the valve assumes
the operating condition that is safe for the intended operation in the event
of drive energy failure.

3.4.9 Paintwork
When carrying out painting operations the valve could be painted as well, which would impair
the heat radiation of the magnet or clog the relief bore.

NOTICE Effectively cover the valves when carrying out work such as concrete,
plastering, painting or sandblasting operations in the area of the valve,
which could affect it.

3.5 Emergency information

In the event of fires, use only such extinguishing agents as are suitable for the extinguishing
of corresponding electrical systems. Ensure that the extinguishing agent does not result in a
dangerous reaction together with possibly leaking medium.

4.0 Operation
The operation of your specific valve is included in the appropriate data sheet or, in the case
of control valve, additionally in the Specific Operating Manual.

5.0 Installation / commissioning

WARNING Read and observe the general safety instructions in chapter 3.0 prior to
installation or commissioning. Whenever handling the valves, always
observe the valid accident prevention regulations.

5.1 Measures and considerations prior to installation

Always observe the following when installing the TRB 700: Compare material, pressure and
temperature details of the valves with the operating conditions of the pipeline system to verify
material resistance and load capacity. Possible water hammer must not exceed the
maximum permissible pressure of the valve.

WARNING Water hammer can reach a multiple of the pressure at rest. With the flow,
the static pressure of a liquid medium must always be above the vapor
pressure of the medium in order to avoid cavitation.

Install the valve so that it is well accessible (e.g. connections on drive, sensors and control
devices, replacing of cartridge valves, etc.) for all connection and maintenance operations
that might become necessary later on. Otherwise the installation position can be any.
Install a suitable dirt trap in front of the valve in order to ensure trouble-free valve operation.

version 02/2016 page 9/17

 General Operating Manual for valves

It is advisable to install hand shut-off valves in front of the dirt trap and behind the valve so
that maintenance operations can be performed on the dirt trap and the valve without having
to drain the entire system.
If the system is to operate without any interruption, a bypass line should be included even
when planning the system. Protect the valve from the direct effects of the weather when
installing in the open.
In the event of flange connection, the connection flanges must match. Install the valve so that
no mechanical loads such as pipe stress are exerted on the valve during and after the
installation. The valve must always be loaded only with the intended medium internal
pressure, without additional mechanical loads.

WARNING Additional mechanical loads can result in malfunctioning or overloading

and bursting especially of the valve under medium pressure.

For force free installation, the connection lines must be axially aligned with the valve
connections and have the correct distance. Heat expansion of the pipelines must be offset by
compensators. The transfer of vibrations must be avoided through flexible vibration
compensators if required.

5.2 Valve installation

C AUTION Before installing the valve, inspect for possible transport damage.
Damaged valves might no longer comply with the safety requirements
and must not be installed.

NOTICE Before installing the valve, check the pipe system for absolute cleanliness
in order to prevent that traces from the pipe installation or other foreign
bodies are flushed into the valve during commissioning. When installing
the valve on none conductive pipes, it must be grounded.
Remove protective caps on the connections only immediately prior to the
installation without damaging existing sealing surfaces or threads. The
sealing surfaces must be in good technical condition.

Use only permissible fasteners (e.g. according to DIN EN 1515-1) and permissible sealing
elements (e.g. according to DIN EN 1514).
Valves and pipelines operated at high (> 50°C) or low temperatures (< 0°C) must be
protected against touching through insulation or the danger of possible contact must be
pointed out through appropriate warning signs.
In the event of condensate formation or the risk of icing-up in air conditioning, cooling and
refrigeration systems the complete valve must be furnished with a suitable diffusion-proof
insulation. Icing-up may cause the drive to be blocked.

5.2.1 Installation with thread connection

Adhere to the flow direction specified on the valve to ensure that the valve is able to operate
as intended. Use suitable sealing material. Install the piping so that the flow of force is not by
way of the longitudinal axis of the valve. Following installation, perform leak and operating
tests.

version 02/2016 page 10/17

 General Operating Manual for valves

5.2.2 Installation with flange connection

Adhere to the flow direction specified on the valve so that the valve is able to operate as
intended.
Insert specified bolts while using all flange holes provided.
Insert a suitable gasket in the center between the flanges.
Evenly tighten the bolts in uniformity to avoid distortion. Under no circumstances must the
pipeline be pulled up against the valve during this process. Finally tighten the bolts with the
specified tightening torque. Ensure the gasket is seated correctly.
Following installation, carry out leak and operating tests.

5.3 Electrical connection

Work on electrical equipment of the valve must only be performed by a qualified electrician or
by instructed persons under the guidance and supervision of a qualified electrician according
to the rules of engineering taking into account DIN EN 60204-1 (electrical equipment of
machines), the VDE regulations including the safety regulations, the accident prevention
regulations and the Operating Manual. Connect after unscrewing the connection box lid or
with the respective plug connection. Prior to any electrical work on the valve, de-energize all
poles and secure appropriately. Connect the valve to ground according to local regulations.
No protective measures are specified in the wiring diagrams. These must be additionally
provided when connecting the valve according to VDE 0100 and the regulations of the
respective responsible electrical supply companies. Whenever installing anything electrical
always ensure that only the specified voltage in the correct polarity is connected in order to
avoid damage or hazards.
If the valve is equipped with additional equipment such as limit switch or explosion
protection, etc., always observe the appropriate data sheets and wiring information. Valves
with alternating current connection designed for higher temperatures are supplied with
separate rectifier in accordance with the state of the art. In order to avoid excessive heating
up, the rectifier should be mounted outside the heat zone. Instructions to that effect can be
found on our high temperature valves.
The electrical characteristics and a wiring diagram are included in the data sheet and, in the
case of control valves, additionally in the supplementary Specific Operating Manual.

5.4 Pneumatic / hydraulic connection

Use conditioned air for pneumatically activated valves (install air maintenance unit upstream
if required). In the case of hydraulically activated valves, observe the recognized rules for the
handling of hydraulic equipment. Additional information for the connection of control air or
control hydraulics is included in the data sheet and, with control valves, additionally in the
supplementary Specific Operating Manual.

5.5 Commissioning

WARNING Prior to commissioning, read and observe the safety instructions in

chapter 3.0.

Before commissioning the valves, it is the customer’s responsibility to check the operating
parameters such as orifice size, pressure, media, temperature and control characteristic. If
the valve is equipped with a safety valve, the triggering pressure must also be checked.
Prior to every commissioning of a new system or re-commissioning of a system after repairs
or conversions, ensure the following:

version 02/2016 page 11/17

 General Operating Manual for valves

TRB 700 is observed. All installation and assembly work has been properly completed.
Commissioning only by qualified personnel according to chapter 3.3. The pipe system has
been thoroughly flushed with fully opened valves to remove contamination harmful to the
sealing surfaces. The valve is in the correct operating position. Existing protection and
guards have been reinstalled or enabled.

6.0 Maintenance

WARNING Prior to any work on the valve, read and observe the general safety
instructions in chapter 3.0.

D ANG ER The opening of valves under pressure can be fatal!

Our valves are largely maintenance-free. For operating safety reasons however, all valves
should nevertheless be checked at regular intervals, e.g. external condition, including
accessories. In general, valves should be operated regularly so as not to impair perfect
operation of all moving parts through long periods of disuse. Maintenance and maintenance
intervals must be determined by the operator in accordance with the operating conditions
(refer also to TRB 700).

C AUTION The valve and connected pipelines can be very cold or very hot due to the
temperature of the medium. Valves with magnetic drive can also have
high temperatures due to the electrical dissipation of the drive.

7.0 Repair

WARNING Prior to any work on the valve, read and observe the general safety
instructions in chapter 3.0. Valves, which come in contact with health-
threatening media at the customer, must be decontaminated prior to the
repair.

D ANG ER Disassembling valves under pressure can be fatal!

C AUTION The valve and connected pipelines can be very cold or very hot due to the
medium temperature. Valves with magnetic drive can also have high
temperatures due to the heat dissipation of the solenoid.

WARNING Before carrying out any work on the valve, ensure the following:
The valve and all connected pipes must be depressurized. Allow system
and medium to cool down. The temperature must also be below the
evaporation temperature of the medium in order to exclude scalding.
Ensure that the valve is de-energized and inadvertent movements of the
drive are excluded. Please consider that the valve spring loaded (serious
injuries possible).
With media that are caustic, combustible, aggressive or toxic, flush and
ventilate the pipeline system, wear goggles or protective mask with eye
protection and take other necessary protective measures.
Traces of medium remaining in the valve during the disassembly must be
collected and disposed so that persons and the environment are not
version 02/2016 page 12/17
 General Operating Manual for valves

endangered.
Adhere to the legal regulations. Valves that have come in contact with
healththreatening media must be decontaminated prior to the work.

The valve must be returned to the manufacturer for repair work. After consultation and
approval by the manufacturer, such work can be performed on site in exceptional cases by
qualified and specially trained personnel. On no account must the valves be removed without
prior approval by the manufacturer. When disassembling the valve, observe the generally
applicable installation guidelines and the TRB 700. Assembly and disassembly operation
only by qualified personnel (see chapter 3.3) according to the manufacturer’s instructions.
Use new replacement parts after every parts removal/conversion. Use only original
replacement parts of the manufacturer müller co-ax ag.

C AUTION Prior to re-commissioning, read and observe chapter 5.5 Commissioning.

Subject the valves to a strength and leak test according to DIN 3230 after
repair prior to commissioning.

8.0 Storage
During storage, protect the valves from external effects and dirt. Avoid the formation of
condensate through ventilation, desiccant or heating. Protect the connection openings to
prevent entry of dirt. Store the valves so that perfect operation is maintained even after
prolonged storage. To this end, the guidelines for the storage of elastomers (DIN 7716) must
also be observed in particular:
The storage room should be dry, dust-free and moderately ventilated. Storage temperature
frostfree up to +25°C. Existing stocks should be used up first in order to achieve the shortest
possible storage times. Store replacement parts so that elastomers are not exposed to
sunlight or UV light from other sources.

9.0 Packaging

WARNING Valves that have come in contact with health-threatening media at the
customer must be decontaminated prior to packaging.

Pack the valves so that any coatings or accessories such as plug-in devices, controllers and
sensors cannot be damaged through subsequent transport. Protect connection openings to
prevent the entry of dirt. Use the packing material in accordance with the applicable
regulations and observe country-specific regulations.

10.0 Transport

WARNING Valves that have come in contact with a health-threatening media must be
decontaminated prior to the transport. Whenever handling the valves,
always observe the valid accident prevention regulations.

Valves that can no longer be moved by hand must be transported with lifting equipment
suitable for the weight to be moved. Transport the valves by using eyebolts if available. Do
not hook up lifting equipment to accessories such as hand wheels, control lines, pressure
gages or flange bores. When using suspension belts, these must be placed around the valve
body, providing edge protection and ensuring even weight distribution.
Transport temperature -20°C to +65°C.
version 02/2016 page 13/17
 General Operating Manual for valves

Protect against external force (shock, impact, vibration, etc.).

Protect existing sealing surfaces on the connections from damage.
Do not damage the corrosion protection layer.

11.0 Disposal

WARNING Valves that have come in contact with health-threatening media must be
decontaminated prior to disposal.

Observe the valid legal regulations for appropriate disposal protecting the environment.

12.0 Replacement parts

If replacement parts are required, please contact the supplier/manufacturer.

version 02/2016 page 14/17

 General Operating Manual for valves

13.0 Declaration of conformity

version 02/2016 page 15/17

 General Operating Manual for valves

14.0 Nameplate

1. Type number (with nominal width, version, accessories…)

1. Type number 2. Key number (details similar to type number, however encoded)
2. Key number
3. Addition 4. KNA no. 3. Addition to key number
5. Medium 4. KNA number = customer-neutral item number. This number clearly
6. Connection 7. Drive
8.Pressure stage 9.FE no. identifies a valve and can be used by any customer as identification
10. Special lime
number for reordering. This number stands for the exact technical
11.  12. NBS
13. DN
14. BJ design and parts list with all parts and for the seat and seal material
15.Manufacturer’s address
being used for the respective application
5. Medium (in borderline cases with temperature specification)
6. Definition of connection (for instance with flange version 2633)
7. Voltage connection and voltage type of the solenoid or control
pressure of the pneumatic/hydraulic actuation.
8. Medium pressure stage; 9. Manufacturing number
10. Special line with additional details such as DVGW number...
11. -symbol
12. Number of the nominated location according to the pressure
device guideline
13. Nominal width; 14. Year of manufacture; 15. Manufacturer’s
address
There are 3 types of nameplates depending on the grading acc. to the pressure device guideline:

VMK 10 DR NC
74 10C1 1/2P 4-80 Type A:
64A 403413
Water / glycol For all valves included in article 3, paragraph 3 according to DGRL
solution and must not be provided with an -symbol.
G 1/2“ PSt4-8b
0- 64bar 98823-01 The -symbol and the details 11 to 14 are missing.
7. Special line
müller co-ax ag
D-74670 Forchtenberg · Germany

MK 50 NC 1E
14 50C120/0DC 24A
16B 513003 Type B:
Natural gas
G 20/0“ 24V DC For all valves of category I receiving the -symbol.
0- 16bar 95728-01
7. Special line Detail 12 is missing.

 DN 50
BJ 01

müller co-ax ag
D-74670 Forchtenberg · Germany

VMK 32 NC
54 32C1N114P 4-80
40 503049 Type C:
Natural gas For all valves of categories II, III and IV and for equipment
NPT 11/4” PSt4-8b
0- 40bar 86001-02 components with safety function.
7. Special line All details are available.
 0036 DN 32
BJ 01

müller co-ax ag
D-74670 Forchtenberg · Germany

version 02/2016 page 16/17

 General Operating Manual for valves

15.0 Manufacturer and inquiries

müller co-ax ag
Gottfried-Müller-Str. 1
74670 Forchtenberg
Germany
Tel. +49 7947 828-0
Fax +49 7947 828-11
E-Mail [email protected]
Internet www.co-ax.com

For inquiries in regards to the directional control valves, please specify the following:
Order number or KNA number
Type designation
Pressure stage
Medium pressure before and after the valve
Flow medium
Medium temperature
Flow rate in m³/h
Installation sketch or actual operating conditions..

For inquiries concerning control valves, please specify the following:

Order number or KNA number
Type designation
Pressure stage
Medium pressure before and after the valve
Flow medium
Medium temperature
Flow rate in m³/h
Control accuracy
Set value inputs
Installation sketch or actual operating conditions

version 02/2016 page 17/17