Bloc - Stop Device PDF
Bloc - Stop Device PDF
tirak
Electrically powered endless hoist
for man-riding
TIRAK®
series
T 1020 P
TIRAK®
series
X 300 P
X 500 P
X 720 P
X 820 P
X 1030 P
www.tractel.com
1
Contents
Page Page
2
Notes for manufacturers of suspended access equipment
Important!
The manufacturer of “Suspended access equip-
ment (SAE)” (working platforms, baskets, seats or
similar) into which a TIRAK® device with corre-
sponding BLOCSTOP® fall arrest device is installed, Susp
ensi
must indicate all notes of these operating in- Susp and ns
o
structions required for safe use at the ende
d pla
tform
appropriate point of the instructions which the s
manufacturer must prepare for the SAE. Orig
inal
a
oper ssembly
Merely enclosing these instructions ation a
instr nd
uctio
does not satisfy the requirements of the ns
EC Machinery Directive or of the applicable stand-
ards!
IMMEDIATE or
DANGER possibly imminant Fatal or serious injuries!
STOP danger:
IMMEDIATE or
DANGER possibly imminant
danger through Fatal or serious injuries!
dangerous
voltage:
Possibly
CAUTION dangerous Injuries to persons
situation: or damage to property.
Other advice
Possibly
Attention dangerous Damage to appliance.
situation: or its surroundings.
3
1. Safety advice
4
2. Exclusion of non-intended use
3. Machine description
Fig. 1
Indication G
on the B
ferrulle: 8
example for
DIN
8 mm dia.
3.2 Working principle
A TIRAK® hoist is installed on suspended access
equipment with which it moves up and down on wire
ropes.
For either lifting or lowering there is one correspond-
ing push button. 3.4 Noise emission
The wire rope is driven through the winch with con- TIRAK®-Series (Distance 1 m)
stantly equal safety, and the length of wire rope i. e. X 300 P: .................................................................................. max. 72 dB(A)
the possible pulling length, is practically unlimited.
X 500/720/820/1030 P, T 1020 P: ...... max. 70 dB(A)
All TIRAK® hoists referred to in 3.1 have an integrated
load limiting device. X 2050 P .......................................................................... max. 78,5 dB(A)
5
3.5 Main components and operating controls
3 7
3
a
c 7 Fig. 2d
a
b 4a c b
4d
1+2
1 2
N OT
N OT
AU S
AU S
Fig. 2c
TIRAK®
Series
X 2050 P
7 6
8
6
3.6 Technical Data
3.6.1 TIRAK® Hoists Design according to DIN 15 020, transmission group 1 Bm or1 Cm.
Technical modifications reserved.
Table 1 1) Hoist to 9 m/min = Driving group 1Bm, Hoists over 9 m/min = Driving group 1Cm
2) If the capacity is not sufficient in direct pull, multiply it by reeving the rope according to the block and tackle principle.
3) D = 415 V three phase current; W =110/220 V single phase current.
4) Weight without wire rope. 5) With load limiting device. 6) 60 % Operating rate at 12 m/min.
AUF
STOP
AUF
AUF STOP
STOP
BSA 15-301 BSA 20-303 BSA 35-305 BSO 500 BSO 1020 BSO 2050
BSA 20-330 BSO 1030
7
3.7 Typical Examples (Schematical Drawing)
Fig. 4a Fig. 4b
3 3
7 4 7 4
6
6
2a
2b
1 1
1 TIRAK®
2a BLOCSTOP® BSA
Fall arrest device
Platform 2b BLOCSTOP® BSO
with Fall arrest device Platform
end 5 3 Lifting rope with
suspension 4 Safety rope rear
5
5 Tensioning weight suspension
on safety rope
6 Upper limit switch
Fig. 4c 7 Buffer plate for Fig. 4d
upper limit switch
4
3 4
3
7 7
6 6
1
2b
2b
1
5
Working cage Working seat
8
3.8 Safety devices
Fig. 5
Control for
3.8.1Primary brake
1 2
Electromagnetic brake wich closes automatically Speed Speed
– if the UP/DOWN-button is released
UP
– in case of power supply failure.
DOWN
3.8.2 Emergency Stop
Pushing the red EMERGENCY STOP button in case
EMERGENCY
of emergency completely switches off the hoist con- STOP
trol. To start after clearing the problem, turn the
EMERGENCY-STOP button clockwise until it re-
leases.
Fig. 6
tion, or 10 % 100 A1 A2 K
10 A
I1 I2 Y1 Y2 12 11 14 GREIFZUG
9
B.2 Setting the rated load 3.8.6 Fall arrest devices
Attach rated load (e. g. 500 kg) and lift the Suspended access equipment must be equipped with
nominal load from ground. a fall arrest device which secures the load against
Turn lower regulator to the left as far as the falling using a safety rope.
stop. The two systems available from the manufacturer of
Press UP button – the hoist must stop immedi- the TIRAK® hoists are described below.
ately.
Following each stopping of the hoist during 3.8.6.1 BLOCSTOP® Model BSA
this setting procedure, press the DOWN button
shortly so that the upward travel is again possi- The fall arrest device model BLOCSTOP® BSA is
ble. opened by the loaded lifting rope (fig. 9) and secures
the suspended access equipment against:
10
Fig. 9
Platform in
safety rope excessively
slack
loaded
lifting rope inclined
lifting rope
position
Cases
a) to c) Case d)
Fig. 10
Closed
AUF
OPEN
STOP
EMERGENCY
STOP
Window
11
4. Setting up
4.1 General
The manufacturer of the suspended access equip-
ment is responsible for ensuring that the device,
including the suspension construction, conforms to
the applicable standards.
Required equipment
a) TIRAK® hoist(s) of correct capacity, speed and d) Electric supply cable of correct type and required
voltage with load limiting device. length, with correct number of wires and cross
sectional area.
b) Fall arrest device(s), e.g. BLOCSTOP® machine(s)
with at least the same capacitiy as the TIRAK® e) Pulleys for diverting or reeving the wire rope of
hoist(s) in use. sufficient strength and diameter.
c) TIRAK® wire rope with correct diameter and of Check condition of all components.
sufficient length. Also multi-purpose grease to
lubricate the rope
Anchoring devices
12
Fig. 12 Fig. 13
a
a B f
Øi
e
Ød
Ød A
A b g
b c
h
Series
Series X 300 P c
X 500/720/820/1030 P
Øq
k o n
p
l m
Fig. 14
Adapter (optional)
for Series X 300/500/720/820/1030 P
Fig. 15 Fig. 16
D
Øi
a
a
f
A
Ød B
Øi c
e1
e
Øi
C
b h l
g
g b
h1 h
Series T 1020 P c
Series X 2050 P
13
4.3.2 Anchoring the TIRAK® hoist
Fig. 17 wire rope
Attention: under load
ALWAYS anchor the TIRAK® hoist in such
way that the wire rope enters the hoist per-
90°
pendicularly, when under load (Fig. 17 to 19). A3
A4
A) TIRAK®-Series
X 300 / 500 / 720 / 820 / 1030 P
(Fig. 17) A1 A2
Wire rope
Fig. 19 under load
Important:
When planning the anchoring we recommend
D
consultation with the manufacturer.
90°
C) TIRAK®-Series T 1020 P
(Fig. 19)
14
D) All TIRAK®-Hoists! Fig. 20
Attention:
When using an anchor bolt with safety pin:
Check the correct position of the safety pin
according to Fig. 20
a
a
Øh
Øh
c1 c1
g g e
e f f
d d
b1 b1
b2 b2
15
4.4.3 Anchoring the fall arrest device
Fig. 24
A) BLOCSTOP® BSA …
Anchoring devices
BSA 15-301 / 20-303 / 20-330:
M12x… screws, at least grade
8.8 with self-locking nuts;
BSA 35-305:
M22x… screws, at least grade
8.8 with self-locking nuts;
or bolts or similar with at least the
same strength.
Swivel
B) ®
BLOCSTOP BSO 500 und anchoring
BSO 1020/1030 not permitted!
Anchoring devices
M12x… screws, at least grade 8.8
with self-locking nuts;
or bolts or similar with at least the BSO 500 BSO 1020/1030
same strength.
16
C) BLOCSTOP® BSO 2050 Fig. 27
90° 90°
(Installation dimensions on page 18)
a) The interval between safety and lifting rope is
not laid down; however it should be kept as
small as possible.
b) The anchoring component must be provided for
at an appropriate interval to the hoist on the Fig. 28
suspended access equipment and indeed in such
a manner that the safety rope runs vertically
into the opening of the BLOCSTOP® (fig. 27).
Attention!
The anchoring component (a) must consist of
two brackets so that the BLOCSTOP® is linked
to this on both sides (fig.28).
c) Connect both anchor points of the BLOCSTOP®
to the anchor component (a) of the working plat-
form with bolts (b).
b
Bolt diameter: 22 mm
Minimum quality: c
Grade 8.8 (800 N/mm2 ≅ 800 MPa)
d) The bolts must be secured against loss by fore- a
locks (c) or equal value securing elements. BLOCSTOP® BSO 2050
Attention!
Protect BLOCSTOP® devices against dirt! This applies in particular during work with air-
placed concrete or with synthetic resin coatings
Take appropriate action for ensuring that or similar!
no debris is carried into the BLOCSTOP© by the
rope. Deposits of this nature can lead to malfunction
which endanger work safety!
17
4.4.5 Dimensions of BLOCSTOP® BSO models
Fig. 30 Fig. 31 d1 d2
d1 d2 Safety rope
Safety rope
AUF AUF
STOP
a
a STOP
Øh
g Øh
f
e c2
b c1 a1
g
Safety rope
Table 5
18
4.6 Electrical Connections
The manufacturer of the suspended access equip- TIRAK® Max.
1 TIRAK 2 TIRAK
ment is responsible for the connection of the TIRAK® Series
wire rope
speed 3 phase 1 Ph 3 Phase 1 Ph
hoists taking into consideration the wiring diagrams m/min 400V 230V 230V~ 400V 230V 230V~
provided. 9 A B C A D E
X 300 P
DANGER! 18 A C - B E -
The electrical connection for TIRAK® winches 9 A C E B E F
must conform to EN 60204-1. X 500 P
18 B E - D G -
The lead must be protected by fuse by the
9 A - F D - -
customer. X 720 P
18 B - - E - -
Always pull the plug out before opening a
central control! 9 B D - D - -
X 820 P
a) Ensure that the mains voltage is adequate for 18 C E - E - -
the motor of the TIRAK®: 9 B E - D F -
T 1020 P
– Three phase: 18 C F - F G -
400 V (3P + E + 0), 50 Hz, 9 B E - D - -
16 amp rated plug and socket X 1030 P
18 C F - F - -
– Single phase:
6 C F - F G -
230 V (2P + E), 50 Hz, X 2050 P
16 amp rated plug and socket 12 D F - F G -
If in doubt ask. Table 6a
b) To avoid power loss between power source
and the TIRAK® always use power cables with
adequate cross sectional area. For cable lengths up to ...
See tables 6a and 6b.
20 m 50 m 100 m 200 m
Table 1a A 1,5 1,5 1,5 1,5
indicates the reference letter of the TIRAK ®
Reference letter of table 1a
model and the mains supply voltage. B 1,5 1,5 1,5 2,5
Maximum speed must be used for TIRAK® with C 1,5 1,5 2,5 4
two speeds. D 1,5 2,5 4 6
Table 1b E 1,5 2,5 4 10
gives the minimum cable Fig. 33 F 1,5 4 10 16
cross section based on the
reference letter. G 2,5 6 10 16
2
c) Use only heavy duty cables Cross section (mm )
with incorporated strain relief.
Table 6b
d) Hanging cables longer than
30 m should be fixed by means
of a cable sleeve or cable clamp.
(Fig. 33).
e) When using a generator its out- Cable sleeve
put must be at least 2.5 times
greater than the TIRAK® power
consumption.
Important!
Connect limit switch for the upward travel
limitation to the plug connection of the
TIRAK® terminal box.
For this see fig. 35 on page 20.
Wiring diagrams for the electrical connection are
in the TIRAK® terminal box, as well as in the
central control cabinet, if provided.
19
4.7 Electrical Controls
Fig. 35
1 TIRAK®
2 Central control
3 a UP-Button
1 2 b DOWN-Button
c EMERGENCY STOP-Button
d Select-button for single or
d g common operation
1+2
1 2
a of the hoists
h NOT e Control cable to the
A US
hoists
b
c f Power supply cable
g Warning light “overload”
h 230 V connections
for lamps or tools
3 Upper limit switch
e f
20
e) Attention!
Never use the TIRAK® wire rope for fixing a Fig. 38
safety catch
load!
Never let the wire rope rub over sharp edges!
Always ensure a clear rope exit! ferrule
max.
4.8.2 Lifting rope installation 2Ø
Attention!
When using a fall arrest device of the models
BLOCSTOP® BSA... first insert the lifting rope Fig. 40
between roll and rope guide of the sensor
arm from above (fig. 40)! Lifting rope
Fig. 41
UP
21
4.8.3 Safety rope installation
Fig. 43
a) The safety rope must hang free alongside the
lifting rope.
b) Open BLOCSTOP® (Abb. 43 + 44): Safety rope
Lifting rope
A) BLOCSTOP® BSA …
A
– push sensor arm (A) upwards by hand if it is
not already raised by the tensioned lifting rope.
B) BLOCSTOP® BSO …
– press lever (B) down until it locks into posi-
tion.
c) Place safety rope through the fall arrest device
from above and pull taught by hand. Applies
®
BLOCSTOP® to all BSA
On the BLOCSTOP BSO 2050 the forward pro-
BSA … models.
truding control pin (C) indicates that the rope has
been introduced correctly. Otherwise remove the
rope and push through again.
Attention! Fig. 44
Should it still not protrude forward, send the
device to the supplier for checking.
d) Anchor counterweight to the safety rope approx.
Safety rope
20 cm above the ground (fig. 45):
11.5 kg for BSA 15-301 / 20-303 / 20-330
and BSO 500 / 1020 / 1030;
2 x 11.5 kg for BSA 35-305 and BSO 2050 B
AUF
AUF
B
STOP
Fig. 45 Counterweight
STOP
2 x 11.5 kg C
1 x 11.5 kg
Safety rope
5. Operation
5.1 Checks before starting
A qualified person must
To switch back on, turn EMERGENCY STOP
a) carry out the checks as per sections 5.2 and button to the right. Carry on travelling and
5.3,
d) check the upper limit switches: when travelling
b) make a trial journey with the working load upwards press down individually by hand, the
limit of the suspended access equipment and corresponding hoist must stop immediately.
when so doing
Make a written note
c) press the EMERGENCY STOP button, the sus- of the result of this check
pended access equipment must come to a and keep the report.
standstill.
22
5.2 Daily checks
23
5.3 Weekly checks of wire rope and
Fig. 49
cable Control for
1 2
DANGER!
Speed Speed
STOP Damaged wire ropes endanger
operational safety!
UP
Therefore examine lifting and safety ropes in ac-
cordance with section 8.2.1 on page 30 for damage
which requires replacement. DOWN
Attention!
EMERGENCY
Lubrication: Keep the wire rope lightly
lubricated. This will not affect the gripping STOP
power but will prolong the life of wire rope to a maxi-
mum.
Check all power supply and control cables and if
necessary replace.
STOP working! c) When stopping the hoist the load is securely held
Have the TIRAK checked/repaired at any position by the primary brake.
by a qualified electrician. d) In the event of inclined position:
– Move lower TIRAK ® upwards with the UP
d) When using fall arrest devices of the type BSO... button until the platform again hangs horizon-
press EMERGENCY STOP button (A) to catch tally.
the suspended access equipment on the safety With central control, follow instructions for indi-
rope (fig. 50). vidual control of the hoists.
Fig. 50 CAUTION!
Safety rope Do not move the hoist UP with closed
BLOCSTOP® fall arrest device!
The safety rope would be pushed up and would
no longer be taught between suspension and
BLOCSTOP®, which would dangerously extend the
fall distance in the event of a fall arresting.
AUF
AUF
STOP
A A
STOP CAUTION!
On BLOCSTOP® models BSO …:
In normal travelling operation the EMERGENCY
STOP button must not be used for stopping the
suspended access equipment.
24
5.5 Manual operation 5.6 Action in the event of
5.5.1 Emergency Descent
operation of the fall arrest device
In case of power failure you can manually open the A) DANGER!
brake:
In the event of rupture of the lifting
– Take the control lever (1) from the carrying han-
dle, insert it through the motor cover into the STOP rope or failure of the hoist, evacuate
the crew of the man-riding equipment.
brake release point, and raise it (fig. 51).
Important: In the event of operation of the fall arrest device
On working platforms with more than one the suspension of the safety rope and the con-
TIRAK®, if possible open brakes simultane- nection between BLOCSTOP ® and suspended
ously on all hoists – if only one operator is access equipment are submitted to dynamic loads.
on the platform, open brakes alternately so Before resuming normal operation carry out checks
that no inadmissible inclined position occurs. as per section 5.1!
– Move the suspended access equipment down the B) In the event of interlocking/becoming caught
rope(s). The centrifugal brake ensures a limited during downward travel so that the lifting rope is
descent speed. no longer under tension (only on BLOCSTOP®
To STOP: release the control lever (1). models BSA...),
After use: put back the control lever (1) in the carry- in the event of inclined position of more than
ing handle. 14° (only on BLOCSTOP® models BSA… on plat-
forms with two hoists attached to the ends),
on BLOCSTOP® models BSO... which are closed
CAUTION! by pressing the EMERGENCY STOP button:
Emergency descent in case of
overload is prohibited! – release the safety rope by moving the sus-
pended access equipment upwards – in the
event of inclined position, only the lower end.
– In the event of a power failure move upwards
Fig. 51 3 in manual operation as per section 5.5.2.
2
Lifting Fig. 52
Safety rope
rope
AUF A
STOP
CAUTION!
Replace defective BLOCSTOP® devices
and send for repair by the manufacturer
or by a hoist workshop.
25
6. Troubleshooting
STOP WARNING!
Avoid injuries:
1. Checks and repairs of the electrical equipment 2. Any other repairs should only be carried out by
must only be carried out by qualified electri- the manufacturer (or Group company) or by a
cians! Wiring diagrams are shown in the qualified person, and only original spare parts
control box of the motor. shall be used.
26
Breakdown Cause Remedy
Attention!
Continuing travel can lead Replace the TIRAK®
to damage on the rope as urgently as possible and
and the rope drive. have checked/repaired by the
manufacturer or a hoist workshop.
27
Breakdown Cause Remedy
7. Out of operation
28
8. Maintenance
Deadline Details
(Performer) Test item Regulations on page
Each working week: Wire ropes VBG 9a, DIN 15020, part 2 30
(Supervisor) Electrical cables –
8.1 Maintenance
8.1.1 Hoist
The mechanism does not require any special mainte-
nance. Lubricator nipple
Quantity: two times approx. 5 cm3 a) The motor does not require any special mainte-
nance. If it is very dirty, it should be cleaned to
– Prepare grease gun and press in first portion ensure an effective air flow.
with 3 to 5 shots;
b) The brake does not require any special mainte-
– Allow TIRAK® to run for approx. two seconds; nance. If it is very dirty, it should be cleaned.
– Press in second portion. Keep it free of oil or grease!
c) The gear box is maintenance-free.
29
8.2 Checks
Fig. 55
8.2.1 Essential checks
a) General
“Pig-tail” curl
Prior to every operation in wire rope
and
during operation make sure, that
– the TIRAK® hoist,
– and all other used equipment (anchoring de-
vices, pulleys etc.)
are properly installed
and
without visible damage
Attention! Kinked wire rope
c) Wire ropes
Attention!
Replace wire ropes, if one of the following
Birdcaged wire rope
defects is determined during the prescribed
weekly check:
– 8 or more wire breaks (fig. 54) on a length
which corresponds to 30 times the rope
diameter.
Loop formation
Fig. 54 on wire rope
broken wires
Fig. 56
Wire rope
– Heavy rust formation on the surface or in- diameter
side.
– Heat damage, recognisable through discol-
oured wires.
– Reduction of the diameter by 5% or more
compared with the nominal diameter (fig. 56).
– External damage to the rope – fig. 55 d) Electric cables
shows the most frequent forms of damage.
Replace lead and control cables if damage to
These examples do not however replace the the insulation or to cable connections is
DIN 15 020, folio 2 reference for wire rope determined during the prescribed weekly
checks! check.
30
8.2.2 Safety inspection
Checking the TIRAK® hoists and the BLOCSTOP®
fall arrest device by a qualified person:
1. The TIRAK® should be thoroughly examined every
twelve months or more regularly (see 2 below)
depending on the working practice and current
safety regulations in force.
2. The TIRAK® should be thoroughly examined at
the latest after 500 running hours but for hoists
with 18 m/min. and hoists of the series X 2050 P
with 12 m/min. speed after 250 running hours.
3. Extraordinary check
Attention!
Following a fall arrest, a qualified person
must check the operational safety of the
BLOCSTOP© fall arrest device including an-
chor points, as well as the safety rope and
the rope anchoring.
8.3 Repair
Repair of TIRAK® hoists must only be carried out by Quantities required:
the manufacturer (or Group company), or by a quali-
fied person and only original spare parts shall be X 300 P series: 1,4 l
used. X 500-1030 P series: 2,0 l
If a gearbox oil change is necessary, take one of the T 1020 P series: 2,0 l
oils specified below according to the temperature
range that the hoist will be usually used in. X 2050 P series: 5,0 l
31
9. Spare Parts
AUF
G
F STOP
32
Fig. 58
A ® E Notablaß
tirak tractionMotorized
machine Bremslüfterhebel
im Handgriff
1. SET-UP INSTRUCTIONS
Anchor the machine. Connect to electric/air Emergency Descent
supply (see motor name plate). Feed in the Brake release lever
wire rope. Start the motor. Push wire rope in TIRAK handle
inside,until it reeves itself automatically.
Do not obstruct the wire rope outlet! Descente d’urgence
For details consult Operating Manual. Manette de commande du frein
IMPORTANT: Use only special TIRAK wire G 207-09/94 dans la poignée de portage
rope in good condition with short fused and
tapered end.
Lightly lubricate the wire rope.
Only TIRAK P models may be used for man-
riding. Use a BLOCSTOP® fall arrest device
2. TECHNICAL DATA
Model: Capacity
(daN/kg):
Admissible load
for man-riding (kg):
G
BLOCSTOP ®
fall arrest device
B GREIFZUG GmbH Bergisch Gladbach
Type Serial number
BSO
Type Nr.
Rated load Wire rope Ø Year of manuf.
E-Mot. 60 Hz U min
kg mm 200
kW cos ϕ
lbs. in.
V A
Schalt. Schutzart IP 55 F Is.Kl. Replace wire rope, if the reduction from
nominal diameter is 10 % or more.
Never use damaged wire rope.
CHECKING
C GREIFZUG GmbH Bergisch Gladbach 1) Daily check as follows:
– Push down the control lever in its
Bremstyp
“OPEN” position and press the
Leistung W Spulenspannung V EMERGENCY STOP button. The
Moment Nm BLOCSTOP should close automati-
cally, and the control lever has to
return to its “CLOSED” position.
– Open the BLOCSTOP again, and
quickly pull the wire rope up-
wards. The BLOCSTOP should
Ø Ø close automatically, and the control
lever has to return to its “CLOSED”
8 9 position.
2) During operation the centrifugal weights
must rotate. Check regularly through the
mm mm window.
If during the above checks the BLOCSTOP
D malfunctions, replace it and return to the
supplier for inspection.
Address see TIRAK nameplate.
Ø Ø 3) Yearly inspection by the supplier.
Wire rope exchange: To pull the wire
10 14 rope through push and hold the control
lever in its OPEN position!
mm mm G 128.5-02/00 Made in Germany
33
TIRAK® hoist for silo inspection
Series XS 300 P
These devices conform to the special safety requirements
applicable for inspecting silos:
– Hand operation,
– hanging limit switch for manual operation
when passing through the silo opening.
The device illustrated is equipped with an automatic rope
reeler for a 40 m rope.
Limit switch
Details on request
34
Access solutions from the TRACTEL Group
Details on request
35
The TRACTEL Group safety package
36