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Gartner - S&OP Maturity PDF
Gartner - S&OP Maturity PDF
Key Findings
• Beyond Stage 2, traditional S&OP methodology is no longer sufficient and the process
must be tailored to the specific needs of an organization.
• In most organizations there was a compelling business event that precipitated the change
from the top, and gave clarity to the S&OP journey and vision.
• Once the S&OP process matures, it is no longer owned by supply chain but by business
leaders.
• Momentum builds as business leaders derive value from the process and it becomes the
primary forum for decision making.
• Where the term S&OP was tainted, organizations renamed and rebranded the process.
Recommendations
• Assess your level of S&OP maturity in order to build a road map to evolve through the
stages.
• Have a clear, executive-led business motive and common business metrics that
transcends functional area to break down silos, and that drives active participation and
investment in the process.
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Figure 1. S&OP Maturity Model
Balance:
S&OP
Demand sensing, and
Section 1: Development of an Demand and supply Profitability
conscious trade-offs for
Goals operational plan matching demand shaping to drive an
optimized demand response
Supply Chain driven Supply Chain driven Supply Chain becomes the Business ownership at multiple
Section 2: process with a strong process for purposes of S&OP orchestrator and levels with strong participation from
sales or operational bias achieving optimum forecast business functions take executives and finance. Collaboration
Cross- leading to imbalance. and supply response to ownership of input, output extends beyond the enterprise to
Functional Lack of clarity as to the demand and results, looking at achieve end-to-end value.
goal of S&OP. financial impact of decisions
Alignment
Emerging process, Formal, structured process. Process tailored to business Process becomes balanced, dynamic
Section 3: inconsistent and One size fits all approach. model and needs. Dialogue, and event-driven. Strong connection
marginally effective. Tools extend to include and start of use of tools, to strategic planning and execution.
Process and Often more of a sales forecasting, SC planning around what-if analysis for Tools also support risk-value
Technology review meeting. Tools and inventory optimization demand shaping, financial trade-offs, price optimization and
are mainly Excel and reconciliation and cost to complex simulation.
ERP. serve.
• Identify coaches and provide tools to help sustain the process planning (S&OP) maturity model (see Figure 1). This inability to
and manage change. mature occurs despite heavy investments made in continuous
improvement, consulting and technology. Gartner analysts
interaction with clients across manufacturing and retail industries
• Design the process to fit the nuances of the business. Consider
validated these survey results. Using this information, we published
a multitier approach to cater to different planning horizons and
“Conquering the Seven Deadly Challenges of Sales and Operations
business models.
Planning” where we focused on the need for change management
in order to move the process forward. But one specific question
• Determine the right balance between process improvement and kept coming up: “How exactly do companies move beyond Stage
enabling technologies. 2, and how do they sustain a mature process?”
ANALYSIS This question instigated the need for further research this year.
Eighteen companies that we believed had achieved S&OP Stage
Background to the Research 3 were identified and interviewed to help us answer this question.
In August 2009, we analyzed the results from a study of 182 These companies are large manufacturers, where either all the
manufacturers and retailers and found that 67% of companies organization or specific business units or regions had achieved
were still in Stage 1 or Stage 2 of our sales and operations Stage 3 or Stage 4 S&OP maturity. Their revenue ranged from
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between $2 billion and $60 billion and came from the chemical, The Stage 3 process is specifically designed and personalized to
consumer products/food and beverage (CP/F&B), apparel, high map to the specific business or regional needs, planning horizons
tech, industrial and A&D industry sectors. It was obvious in and, in some cases, even different value chains. The traditional
speaking with these companies that they were able to clearly approach is adapted where needed, sometimes resulting in multiple
identify the maturity level of the various divisions or regions, and levels of processes. It’s apparent that the one-size-fits-all process
they could recite the associated benefits they achieved from S&OP, does not promote companies to Stage 3. The process needs to be
as well as tell us the characteristics and reasons why some parts global — where there are shared or overlapping resources — but
of the business were ahead of others. The findings from these 18 local where agility of the process needs to be maintained. In some
interviews were fascinating, and together with insights gleaned from cases, the operational process focused on the short term remained
the August 2009 survey, form the basis of this report. at the local level, while the global process was aggregated and
addressed a midterm planning horizon. No commonality of S&OP
Stuck in Neutral in Stage 2 design stood out in the companies we interviewed, other than
layering the process to fit the matrix structure and the scope
As the saying goes, “in order to understand where we are going, businesses need to deal with. The process was clearly designed
we must first understand where we are.” To address this issue, around the level at which good business decisions needed to be
we use Gartner’s 4-stage S&OP maturity model to describe made. This is key, because once the process moves to Stage 3 it
characteristics of a Stage 2 process. is no longer a supply chain process, but rather an aligned business
planning process.
A good Stage 2 process typically follows the traditional S&OP
demand/supply balancing methodology based on volume. It is a It became clear from our discussions that in Stage 3, S&OP is
strong foundation to support supply chain decisions. At this level of the forum for decision making, and business leaders embrace
maturity, the organization has already addressed the need to have the meetings and actively participate. The process grows beyond
accurate, credible data in volume/units. In most cases, because the supply chain and encompasses alignment of the functions and
dialogue centers on volume, SKU capacity and lead times, S&OP line-of-business ownership. It is used to translate opportunities in
ownership remains stuck in supply chain. the form of go-to-market strategies and solutions into actionable
and profitable responses. Even without “what-if” technology
Demand planners have progressed beyond just statistical enablement, meetings have active dialogue on closing demand
forecasting, and elicit sales and marketing involvement to provide gaps, “what-if” scenarios, risks and ranges. The key point is that
their customer and market intelligence as input to the demand this activity and decision making occurs at a senior level. This
plan. Commercial teams and planners in late Stage 2 have figured happens because stakeholders participate and the focus has
out the right approach to statistical forecasting techniques, what shifted from units to revenue, profit and the customer — what the
manual touches add value and how to measure the impact of these business cares about. As one European S&OP team explained
changes as the forecast is reviewed through multiple stages. Some “we realized our S&OP process was good when people defer
have even started measuring forecast value add (FVA) percentage to it as the forum for decision making. Business folks now value
to monitor the additional value of these touches. the process, the dialogue and opportunity to interact with peers
and make good decisions.” Governance and disciplined process
Translation of demand into supply plans tends to be a bit clunky at ensures accountability and decision rights are clear.
this stage, but pre-S&OP meetings involving the right people and a
lot of manual effort manage to get this task completed. Constraints Being a core decision-making forum, the process must also be
such as assets, materials and resources are taken into consideration balanced and efficient. Exception-based analysis and dialogue
and discussed as they relate to meeting the volume plan. A strong speeds up the cycles and solves the scope/speed paradox,
Stage 2 process has formal governance and good discipline. reducing the need for lengthy and laborious meetings.
One of the issues in Stage 2 is the planning horizon around At this level, leaders have institutionalized rapid and effective
which dialogue and decisions should be centered. Too often the communication between stakeholders. For example, in a Stage 3
discussion does not progress beyond the short-term planning CP company, demand planners receive timely information on trade
horizon (0 to 3 months). Another issue companies face is linking promotions and adjustments, and account teams understand the
S&OP to execution. Decisions and assumptions made in the S&OP need for supply chain planners to have advanced notice about
meetings do not make their way down to the lower level processes. changes within their accounts to increase on-shelf availability.
In the case of a manufacturer of complex high-mix equipment,
What Does a Collaborative Stage 3 S&OP Process it was about the sales teams realizing that simply sharing
Look Like? quarterly revenue numbers was of little help to supply chain and
manufacturing’s effort to deliver a profitable response. The key
In Stage 3, the S&OP process focuses on a midterm planning
learning was that advanced notice to the mix was just as important
horizon, typically 3 to 24 months (this can differ by industry). The
as closing the aggregate deal. Planners collaborating more closely
goal is to maximize market opportunity, profitability and customer
with account teams and key customers helped close this gap.
satisfaction while minimizing risk. But this is a fairly typical S&OP
definition, and it does not really describe the characteristics of a
Stage 3 requires more frequent collaboration, both internally and
mature process. While most organizations use a textbook style
with major trading partners, than in earlier stages to improve
S&OP process to get to Stage 2, Stage 3 organizations found that
long-term demand insights and short-term demand sensing
the traditional process only served to form the foundation of a more
capabilities. This gives the source, make and deliver components
tailored process to come.
of the business time to move from reacting to customer orders
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to determining the best and most profitable way of filling orders. Initially, translation capability is heavily dependent upon building the
The use of technologies supporting trade promotion management right market-driven hierarchies to manage demand, and then being
(TPM), vendor-managed inventory (VMI), collaborative planning able to adaptively translate this into supply planning models based
forecasting and replenishment (CPFR), supplier portals and other on supply-side hierarchies (see Figure 3). Companies that have
visibility tools help to support this collaboration effort. achieved Stage 3 are able to do this translation, easily, but volume
translation is only the start.
Achieving S&OP Stage 3 Maturity
Our research has determined a set of quantitative and qualitative Financial Integration and Reconciliation
changes that enable the movement from Stage 2 into Stages 3 Absolutely critical to moving beyond Stage 2 demand and supply
and 4 of S&OP maturity. The quantitative changes revolve around matching is the active participation of finance in the S&OP process.
process or system-driven initiatives that need to be in place as Here we see extensive use of translation to turn unit/volume
enablers of maturity. The qualitative changes address the critical projections into revenue plans. For some in Stage 3, this forms the
aspects of change management, culture, outlook and fundamental basis of the annual operating plans, with continued use on a monthly
beliefs that are needed to create a “pull” force of change within the or quarterly basis to ensure the plan is maintained. This integration
organization, facilitating faster S&OP maturity. and reconciliation gives a revenue view versus the traditional volume/
unit plans. This view effectively captures the attention of commercial,
Quantitative Changes finance and leadership teams, as the financial impact of the plans
and subsequent decisions become clear.
Translating the Numbers
One of the most challenging aspects of S&OP is the ability to In Stage 3, due to profit implications, the capability to predict mix,
satisfy the informational needs of different business functions whether it be SKU, product line or configuration mix, becomes
(finance, sales, marketing, supply chain) based on input from more important than just total volume. Sales participation is
multiple sets of numbers and forecasts. At Gartner, we refer to this essential in this process for the planning horizon where they can
ability as Translation. Building capabilities to translate numbers is a add value. In environments where the sales-force forecasts based
core requirement to move from Stage 2 to Stage 3. Translation can on deals in currency values, companies continually wrestle with the
be complex and is required in multiple areas (see Figure 2).
Definition
Sponsor Senior business leaders, in some companies the CEO
KPI focus Demand risk, customer service, profit, cash, market share
Performance Ability to translate opportunities and demand into actionable and profitable response
from make, source and deliver functions, understanding the trade-offs and financial
focus impact, conscious choice on decisions
Output focus •3-18/24 month planning horizon
•Consensus plans (demand, supply, inventory, product portfolio, mix, revenue)
•Demand shaping to close gaps to budget and profit targets
•Scenario analysis to understand financial impact of forecast risk, demand shaping,
supply constraints, other risks
•Investment decisions – inventory, assets, other resources
•S&OP demand plan becomes the AOP, and starting point for strategic planning
•Plan and related assumptions communicated to relevant stakeholders
•Connection to execution through aligned planning processes and shared output
• (e) Inventory plans are finalized for use in cash flow Stage 2 S&OP typically does not venture into the profit discussion,
calculations. but rather concentrates on getting demand and supply volume
right first. Once the process matures and profitability becomes
• (f) Inventory volume is planned through the distribution the focal point in the meetings, the profit discussion must be
channels to develop costing. at the level in the business where decisions need to be made.
Using time horizon as an example, in the short-term plan, they
are discussing the profitability of filling specific customer orders.
• (g) Selling, general and administrative (SG&A) budgets are In the long-term horizon, the discussion moves to the profitability
finalized. of a region or business unit. Another major factor is the availability
of data. To calculate beyond gross profit requires a large amount
• (h) Finance rolls up the numbers to calculate a profit number of cost data that would need to be dynamically adjusted through
(if it is undesirable, changes are made in steps a to g). the S&OP process. Few companies have managed to efficiently
collect and manage the data required to calculate cost-to-serve or
This integration not only enables the organization to have a do dynamic profit calculations beyond gross profit, without making
discussion on a monthly basis around the risk-reward trade-offs of major assumptions for cost categories beyond cost of goods
supply and demand, but also enables discussion of profit impact sold (COGS), and using traditional cost accounting methods for
and visibility into whether the company is tracking to its financial allocations and absorption of costs.
plan. Steps d and f were typically performed on a quarterly basis
instead of monthly due to the amount of time it took to complete Emerging capabilities and those necessary to move beyond Stage
the process. 3 are “total cost to serve,” or as one company calls it “profitable
to serve.” In these organizations, they are shifting their discussion
The goal of a Stage 3/4 S&OP process is to achieve company of “profit” to mean operating profit or earnings before interest
goals. This is typically “profitability,” but in some cases market and taxes (EBIT). For example, in a CP company, customer-level
share may dominate, e.g., where a business is pushing to grow in planning takes into account pricing tiers and trade promotions.
a particular market or region. The term “profitability” is widely used, Going to this level, however, requires the inclusion of all selling,
but with unclear definition, hence it deserves further analysis. Our general and administrative (SG&A) and customer-specific costs,
research highlighted that in Stage 3 where “profit” is introduced into which are more difficult to determine than an appropriate item-level
the S&OP discussion, it is generally calculated at a gross-profit level allocation.
(the difference between sales price and the cost of goods sold).
This is because of the ease at which costs can be tied directly Exactly what can be measured when talking about profitability truly
to product categories and items. Therefore, the vast majority of depends on the level of decision making required, available data
companies that include profit in their S&OP discussion are talking and maturity level of the organization.
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Proper Alignment of Planning Horizons and Decision- than revenue/profit. Heads of business attended the midterm
Making Responsibility monthly meeting. We also found different planning horizons and
stakeholders for different parts of the business. There needs to
To enable the correct level of discussion, planning horizons are be absolute clarity of the horizon and assurance that they do not
clearly defined and adhered to within Stage 3 meetings. To avoid overlap, thus introducing undue “noise” at multiple levels (see
the temptation of slipping into discussion of short-term execution Figure 4).
issues (0 to 3 months), many of the companies interviewed
implement a layered S&OP process for different planning horizons.
Not only were companies creating process layers around the
In one meeting, the planning horizon catered to the short-term
time horizon, but also around decision-making responsibility. We
execution and operational issues occurring within the next three
saw companies redesign the planning organization to recognize
months, while a second process was implemented that covered
the need to manage global orchestration while promoting local
mid- to long-term planning issues (3 to 24 months). They consider
execution. This meant creating and managing alignment between
both to be part of “S&OP,” highlighting the need for a cross-
the role of the global and local planners.
functional process at the operational level, as well as more forward
looking that focuses on alignment, profitability and making the right
An example of a truly collaborative and layered S&OP process is
trade-offs.
how Lowe’s Home Improvement and Whirlpool Corporation work
together. Because Whirlpool appliances make up such a high
Structurally, these meetings look very similar and follow the
percentage of Lowe’s sales, they have a series of joint meetings
traditional format of S&OP. In many cases, they were orchestrated
in their monthly cycle, specifically for the Lowe’s/Whirlpool
by the same individual — the S&OP leader. The main difference
partnership. These meetings are layered to cater for the various
was the frequency, level of discussion and the decision makers.
planning horizons, with an intense focus on cadence and discipline:
The short-term meetings often occurred more frequently, weekly
versus monthly, and discussions tended to be around units rather
Term Planning
(1 week to 12 weeks) Vendor Distribution Req. Factory Material Req. Planning
Managed Planning (DRP) Scheduling (MRP)
Inventory (VMI) Inventory Policy Sourcing
Transportation Mgt
To measure success and improvements, business units and/or Although we refer to it as ownership in this section, the word
regions are benchmarked against each other. To do this, a set of “ownership” seems inadequate in Stage 3. It is more than just
metrics with common definition and accurate data are needed, owning the process. There are actually three levels to consider:
but also the understanding of how different supply chains behave
based on their channel, product and supply characteristics. We no
• Sponsorship — Top-down commitment and support for the
longer hear “we need to be efficient, agile and flexible” because
process, with the right executives actively participating.
Stage 3 companies realize you cannot be all three, at least not
in the same supply chain. They have done the segmentation
necessary to get to this level of differentiated supply response. • Ownership — Business functions own their parts. Depending
on the S&OP design, it may be sales and marketing, or the
Last, but most important, success can be measured by alignment GM of a division or VP of a region, that owns the demand plan,
of people and the shift from making decisions offline or outside the closely aligned with the planning team.
S&OP meeting, to recognition that S&OP is the critical decision-
making forum in the business. When this happens, you know you • Coordinator — The S&OP VP or director, who in Stage 2
have the cultural foundation for Stage 3 sustainability. owned S&OP, now owns nothing but has a critical role in
orchestrating, or coordinating the process. This role is still a
Qualitative Changes process coach and facilitator (sometimes called orchestrator),
The following represents the changes that lead to an effective but is not accountable for any decisions coming out of the
S&OP process, but are more subjective than the topics presented process.
up to this point.
Transparency
Transfer of Ownership — What Instigated the Change? While conducting this research, the word “transparency” was
Absolutely essential to getting to the next level in S&OP is the frequently used to describe a mature process. In Stage 1 and
transfer of ownership. Even in organizations where executive 2, differing degrees of gaming still occur within demand/supply
management participates, Stage 1 and 2 S&OP tends to be owned projections to make metrics “look good.” What came through
by supply chain, most often supply chain middle management. strongly in the research was the word transparency as a core
In Stages 3 and 4, our research highlighted not only active requirement. Stage 3 requires a culture, led by senior management,
participation, but actual ownership of the process by senior which embraces transparency of what is really going on in the
business leadership. Supply chain still facilitates the process and business, with the intent to collaborate and fix problems. Only
executes on many of the decisions, but senior leadership uses then can the organization get to the root cause to drive a culture
the process for decision making. At this level, clearly the lines of of prevention, rather than fire fighting. As one S&OP leader said
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“S&OP is a contact sport. Our executive meetings are not pretty. The Evolution of Managing Demand
We may all come out bruised and hurt, but we go after problems Within the first two stages of S&OP, demand is looked at as
and next month it is better. And we only get 12 shots at it a year, something that “happens to” the organization. In later stage S&OP,
so we have to confront the ugly truth at every opportunity.” The especially Stage 4, companies view demand as something they
company must have the culture from the top down to share the create and shape. However, excessive demand shaping can throw
numbers, the brutal, ugly facts and the financial impact of decisions a business out of balance. The more companies shape demand,
both vertically and horizontally through the organization. the more they need to build the capabilities to manage potentially
increased demand volatility (see Figure 6).
Because the financial impact of decisions and gaps is more clearly
understood, a comfort level should develop in meetings to enable Early stage S&OP focuses on sales forecast accuracy. In Stage 3
openness and sharing. People no longer game their metrics to S&OP, we identified the evolution to continuously improving the
look good, but bring forward the truth in a culture that rewards capabilities to predict demand, with clarity as to what demand
prevention and transparency, rather than fire fighting and fudging signals are of value in the various planning horizons. These were
the numbers. Transparency is directly related to an open and the common themes across industries and business models
honest company culture and aligned incentive programs. where there can be vast differences in demand management best
practices. In Stage 3, there is clear recognition from the commercial
There is transparency of the planning process and input and output teams of the importance of demand planning. They involve their
across the company. Alignment and process capabilities enable salespeople, being more disciplined in keeping the pipeline up to
fast communication, and the midterm S&OP planning process is date at the mix level. Marketing and product management also
aligned to the operational level through evolution of rapid planning becomes critical to predict midterm demand.
capabilities, sharing assumptions and decisions and supported
through event- and exception-based alerts. Managing demand takes on an outside-in approach. Some call it
market-based forecasting, with focus on what the customer cares
In an effort to increase transparency beyond the traditional about. Companies analyze sell-through data, identify market shifts
internal boundaries of S&OP, organizations are reaching out to and capture other indicators to predict buying patterns. Demand
key customers and suppliers. Procurement is being included in insights from multiple sources are critical, whether from trade
the process, especially in supply-constrained environments or promotion tools, customer input or government stimulus plans, etc.
where there is a complex supply network with high-risk potential. While Stage 3 companies have insight to these demand sources
Motorola calls it “Supplier S&OP.” Within this environment, demand and use the data in discussions about the future, the advanced
planners collaborate directly with procurement and key suppliers, capability to pull all this data into a common plan and model out
or third-party manufacturers. This enhances the company-to- scenarios is desired, but still a work in progress. This will get you to
company relationship, gives better demand visibility to the supplier Stage 4.
and supply visibility to the OEM and reduces the latency of getting
suppliers information.
Conclusion
• Proper mentors and executive coaches are in place to facilitate
the S&OP journey. S&OP maturity is a journey, and, as one VP of S&OP described
it “a contact sport.” Done well, it becomes the primary decision-
making forum for the business. Research shows the primary benefit
• A realization exists that true change comes from the top. of S&OP is increased revenue. This is not surprising; if you plan the
right products and they are available, they will sell.
All too often, companies create a revolving door of talented
individuals by not understanding the amount of organizational
change required to establish and mature an S&OP process, and in
the end do not surround the individual(s) involved with the needed
support to facilitate that change.