Dpr-Meghana Roofing Industries-From Page5
Dpr-Meghana Roofing Industries-From Page5
MSME Sector)
5 Sector Small
6 Constitution Propritary
7 Line of Activity Manufacture of Colour coated
Mandal,
Srikakulam Dist.
ENTREPRENEUR’S DETAILS
Name of the Propritor Mr.Ramavath Ravi
Communication Address Visakhapatnam
Technical Qualification Btech
Social Status SC
Mobile Number
Email ID [email protected]
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INTRODUCTION
INTRODUCTION
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self locked models. Other products like floor decking steel sheets, C & Z
purlins, Skylights, Turbo ventilators etc. would be supplied by the Firm.
C & Z Purlins are roll formed by roll forming machine with hot roll steel
and galvanized steel at thickness 1.5mm to 3.0mm. It is featured with
better anti bending and straightness, these products are used as the
main supporting bars on steel structure.
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Mr.Ramavath Raviis the native of Tenali Town and currently residing
at Visakhapatnam. He is Electrical Engineering graduate. He is now
in his business of electrical consultancy services in Visakhapatnam
and Vizianagaram districts.
He wants to start a manufacturing enterprise. He has evaluated the
market for the product which is having good market potential.
He has conducted a market survey on Prepainted Galvanized and
Galvolume Roofing sheets and found that there is wide scope for the
Roofing Sheet Industry.
Pre-engineered and metal buildings are gaining popularity these
days and hence decided to start the industry under the name and
the style of Meghana Roofing Industries.
The promoter worked out the project cost of Rs.268.00 Lakhs. Out
of this, Rs.148.00 Lakhs is meant for Fixed assets such as
construction of Main Shed, Auxiliary structures, procurement of
Machinery & supportive Equipments and other fixed assets.
Promoters are going to investment Rs.37.00 Lakhs for the
acquisition of fixed assets. Working capital requirement has been
assessed at Rs.120 Lakhs. Promoter’s total equity including working
capital margin is Rs.67.00 Lakhs.
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PPGI and PPGL Coils are used as the Raw materials for
manufacturing of Roofing sheets. Coil input width is 1220 mm,
Roofing sheet supply width is 1010 mm, Pitch is 200 mm and Crest
height is 30 mm.
The salaries and wages for staff and labour have been taken into
consideration on the basis of prevailing market rates.
LOCATION OF UNIT
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We would like to name the production unit as
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COLOUR COATED STEEL INDUSTRY IN INDIA
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Galvanised steel products (GP/GC sheets) are used in the
construction sector in roofing, side claddings, agricultural sites,
railway platforms, factory sheds and in various areas of housing etc.
TECHNICAL FEASIBILTY
MANUFACTURING PROCESS
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which the sheet is formed in predetermined pattern and design by cold
forming technology with series of rollers using desired pressure. The
sheet is then cut in cutting unit. For crimping of sheet, hydrauling
crimping machine is used for the same.
Automatic Roll Forming Line consists following parts, while the coil
stock is passing through succession contoured rolls the material bends
to its desired shape, after final shape is achieved profile straighter gives
straightness to outgoing profile.
1. De Coiler ( 5 Ton)
2. Loop System
3. Entry gauge and Roll Forming machine
4. Cutting unite
5. Run out table
6. Integrated Hydraulic power Pack system
7. P L C control system
Decoiling: Decoiler is provided to load Raw material coil on its arms &
Hold the coil and also generates Drag tension in process.
Roll Forming Line: Roll Forming consists pairs of contoured roll tools.
While the coil stock is passing through succession contoured rolls the
material bends to its desired shape, after final shape is achieved profile
straighter gives straightness to outgoing profile.
Cutting System: Cutting as stop forming line Cuts length +/- 4 mm.
Press is designed to accept type die or tropping die without slug while
cutting.
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Integrated hydraulic Power pack system: To Supply pressurized fluid to
all hydraulic actuators at desired pressure and quantity.
Adjusting in De-coiler
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Setting into Entry Gate
Sheet Cutting
Quality Check
Despatch
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COST OF PROJECT & MEANS OF FINANCE
[Rs. in Lacs]
COST OF PROJECT
S.NO. PARTICULARS TOTAL
1 Land (Own) -
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2 Site development 3.00
3 Building (100'X60') 27.00
4 Office Room 5.00
Total [A] 35.00
5 Machinery & Equipment
Double Profile Corrugated Roll
Insurance 4.41
Installation & Commissioning 2.64
Total 99.56
Rounded off to [B] 99.00
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Civil Engineering Cost
The Plant will require about 5000 SFT Built-up area excluding office
room & Workers Rest Room. Building construction cost is estimated at
Rs.35.00 Lakhs including Site development.
Human Resource
The Total Human Resource requirement of the plant will be 16 Persons. The Manpower
list and the labour cost is as follows:
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Technician 3 7500.00 22500.00
Asst. Operator 3 6600.00 19800.00
Packing Worker 3 6000.00 18000.00
Sales Executives 4 9000.00 36000.00
Office cum Stores
7500.00
Assistant 1 7500.00
Watchman 1 6000.00 6000.00
TOTAL 16 118800.00
Training
A training program is proposed for one Production Technician and
Technician for about a month at the machinery suppliers’ plant.
Further, Training program for about two months is planned to arrange
at Promoter’s Manufacturing facility by the technical persons of
Machinery suppliers.
FINANCIAL EVALUATION
Performance & Financial Indicators
2015- 2016- 2017- 2018- 2019- 2020- 2021- 2022-
Parameters
16 17 18 19 20 21 22 23
EST PROJ PROJ PROJ PROJ PROJ PROJ PROJ
Domestic
97.95 646.47 705.24 764.01 822.78 881.55 940.32 999.09
Sales(Gross)
Export Sales 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Net Sales 97.95 646.47 705.24 764.01 822.78 881.55 940.32 999.09
% rise/fall (-) in 560.00
9.09% 8.33% 7.69% 7.14% 6.67% 6.25%
net sales %
Profit Before tax 10.32 24.49 26.69 28.53 29.09 30.33 32.41 35.09
PBT/ Sales (%) 10.53 3.79 3.78 3.73 3.54 3.44 3.45 3.51
Profit After Tax 7.22 17.14 18.69 19.97 20.36 21.23 22.69 24.56
PBDIT/Interest
5.49 2.63 2.80 2.99 3.16 3.42 3.85 4.43
(times)
Cash Accrual 23.72 31.48 31.17 30.84 29.84 29.51 29.92 30.89
Paid Up Capital 67.00 67.00 67.00 67.00 67.00 67.00 67.00 67.00
TNW 74.22 91.37 110.05 130.02 150.38 171.62 194.31 218.87
TOL/TNW 2.95 2.41 1.86 1.45 1.15 0.91 0.72 0.60
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(times)
Adjusted TNW 74.22 91.37 110.05 130.02 150.38 171.62 194.31 218.87
Adjusted
2.95 2.41 1.86 1.45 1.15 0.91 0.72 0.60
TOL/TNW
NWC 59.98 75.02 89.73 104.14 117.53 130.60 144.09 165.38
Current Ratio 1.54 1.58 1.69 1.80 1.90 2.00 2.10 2.25
Comments on Financial i. Net Sales: The promoter has estimated Sales of
Indicators Rs.97.95 Lacs for the first year. This is the Sales for
only 2 months in FY2015-16. Promoter instills
confidence with the installed capacity of the unit and
this seems reasonable. The Sales for FY2016-17 and
FY2017-18 are Rs.646.47 Lacs and Rs.705.24 Lacs
are of full year turnovers and reasonably achievable
with the progression.
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1.54 which is more than acceptable level of 1.33.
Thereafter, Current Ration is showing progression
trend for all the years.
QUALITY SYSTEMS
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Bureau of Indian Standard Laid down following Specifications :
IS 14491: 1999 -low Carbon high strength cold rolled steel sheets &
coil for cold forming
IS 811: Cold Formed Light Gauge Structural Steel Sections
IS 12093: Code of practice for laying and fixing of sloped roof coverings
using plain and corrugated galvanized steel sheets
IS 1254: Corrugated aluminium sheet
IS 12583: corrugated bitumen roofing sheets
IS 14871: Products in Fibre Reinforced Cement - Long Corrugated or
Asymmetrical Section Sheets and Fittings for Roofing and Cladding
IS 12093: Code of practice for laying and fixing of sloped roof coverings
using plain and corrugated galvanized steel sheets
IS 277: Galvanized Steel Sheets (Plain and Corrugated )
IS 1367, Part 14: Sec 3~Technical Supply Conditions for Threaded
Steel
Fasteners, Part 14: Mechanical Properties of Corrosion-resistant
Stainlesssteel
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Fasteners, Section 3: Set Screws and Similar Fasteners not Under
Tensile stress.
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