Operating Instructions Elmasonic EASY Series NZL AUS

Operating Instructions
Elmasonic EASY
Ultrasonic Cleaning Units
 english 
Australia: [email protected] www.elma-ultrasonic.com.au New Zealand: [email protected] www.elma-ultrasonic.co.nz
document ref. 107 5552

Contents
Contents
1 General....................................................................... 4
2 Important safety warnings .......................................... 4
2.1 Instructions for the use of the present manual.......... 4
2.2 Instructions for the use of the unit ............................ 5
2.3 Intended use as medical device ............................... 6
2.4 Safety instructions on the machine .......................... 6
3 Functioning ................................................................. 7
3.1 Ultrasonic cleaning factors ....................................... 7
4 Product description ..................................................... 8

4.1 Elmasonic EASY product features ........................... 8
4.2 CE conformity .......................................................... 8
4.3 RFI Statement (European Union) ............................. 8
4.4 Delivered equipment ................................................ 9
4.5 Unit front view / side view......................................... 9
4.6 Unit back view.........................................................10
4.7 Turning knob for draining the tank
(from EASY 60 H) ...................................................10
4.8 Description of operating elements ...........................11
4.9 Description of LED indicators ..................................12
4.10 Operating and display functions ..............................13
5 Initial operation ......................................................... 15

5.1 Set up of the liquid drain (EASY 60 H – 300 H) .......15
5.2 Connecting the unit to the mains .............................16
6 Putting unit into operation ......................................... 17

6.1 Filling of the unit ......................................................17
6.2 Placement of cleaning items ...................................18
6.3 Degassing of liquid..................................................18
7 Ultrasonic cleaning process...................................... 19

7.1 Heating up of the cleaning liquid
(units with heating) ..................................................20
7.2 Starting the cleaning process manually ...................21
7.3 Sweep function .......................................................21
7.4 Pulse Mode .............................................................22
7.5 After the cleaning ....................................................22
2 BA_Elmasonic EASY_EN_Vers. 03.2016 © Elma Schmidbauer GmbH

8 Cleaning media ........................................................ 23
8.1 Limitations of use of cleaners containing solvents ..23
8.2 Limitations on aqueous cleaners .............................23
8.3 List of recommended cleaning media ......................24
8.3.1 Dental ..................................................................25
8.3.2 Medical ................................................................25
8.3.3 Optics ..................................................................25
8.3.4 Laboratory ...........................................................26
8.3.5 Jewellery .............................................................26
8.3.6 Watches ..............................................................26
8.3.7 Industry and workshop .........................................27
9 Maintenance ............................................................. 27
9.1 Maintenance / Care.................................................27
9.2 Service life of the transducer tank ...........................28
9.3 Repair .....................................................................28
10 Technical Details ................................................... 29

11 Troubleshooting ..................................................... 30
12 Putting out of action and waste disposal ............... 32
13 Manufacturer's contact address............................. 32
© Elma Schmidbauer GmbH BA_Elmasonic EASY_EN_Vers. 03.2016 3

1 General
The present Operating Instructions are part of the delivered
equipment. They must be ready for use at any time and remain
with the unit in case of resale.
We reserve the right to carry out technical modifications on the
unit due to advanced development.
An operating manual cannot take account of every conceivable
use. An operating manual cannot take account of every
possible use. Contact your dealer or the manufacturer for
further information or in the event of problems which are not
covered or not sufficiently covered in this operating manual.
2 Important safety warnings

Please observe any additional national safety regulations that
may apply.
2.1 Instructions for the use of the present manual

Carefully read the Operating Instructions before you operate the
unit. Do not use the present electrical unit for any purpose other
than described in the Operating Instructions.
Warning symbols used in the present manual:
This symbol warns of the risk of injury caused by electricity.
This symbol warns of the risk of injury caused by explosion
and/or deflagration.
This symbol warns of the risk of injury caused by hot surfaces
and liquids.
This symbol warns of the risk of injury.
This symbol warns of the risk of damage to the equipment.
This symbol marks additional information.
Signal words used in the present manual

Danger The signal word Danger warns of a potential risk of serious
injury and danger to life.
Warning The signal word Warning warns of the risk of serious injury and
heavy damage to the equipment.
Caution The signal word Caution warns of the risk of light injury or
damage to the equipment.
Attention The signal word Attention warns of the risk of damage to the
equipment.
4 BA_Elmasonic EASY_EN_Vers. 03.2016. © Elma Schmidbauer GmbH

2.2 Instructions for the use of the unit
Intended use The present Elma ultrasonic cleaning unit has been designed
for the treatment of items and liquids only.
No cleaning of living beings or plants!
User Operation of the unit by authorized and instructed staff only.
Observe the instructions given in the manual.
Mains connection For safety reasons, the present unit must be connected to a
correctly grounded socket only. The technical details indicated
on the nameplate must correspond with the available mains
connection details, in particular those of the mains voltage and
current connected value.
Prevention of For purposes of maintenance and care of the unit, in the case
electrical accidents of suspected humidity inside the unit or in the case of
malfunctions and after operation, unplug the mains plug.
The unit must only be opened by authorised specialised
personnel.
Cleaning liquid Fill the unit with a sufficient quantity of cleaning liquid before
switch-on. Flammable liquids must not be treated by ultrasound
directly in the cleaning tank: risk of fire and explosion!
Hot surfaces and Risk of burning and scalding! Depending on the operational
liquids period of the unit, unit surfaces, cleaning liquid, basket and
cleaning items can heat up considerably.
Noise emission Ultrasonic units can produce annoying sounds.
Wear personal ear protection devices when working close to an
ultrasonic unit which is operated without cover.
Sound transmission Do not reach inside the cleaning liquid or touch sound-carrying
at physical contact parts (tank, basket, cleaning items, etc.) during operation.
Exclusion of liability The manufacturer cannot be held liable for damages on
persons, equipment or cleaning items caused by improper use.
The operator is responsible for the instruction of the operating
staff.
Storage and Temperature during storage: +5 C (+41 F) to +40 C (+104 F)
transport conditions
Temperature during transport: -15 C (+5 F) to +60 C (+140 C)
Humidity and air pressure during storage and transport:
10 % - 80 % relative humidity; non-condensing
Pressure range 500 hPa – 1060 hPa absolute

Important safety warnings
2.3 Intended use as medical device

Intended purpose Ultrasonic cleaning of
- surgical and medical instruments
- microinstruments and
- rigid endoscopes and accessories
Only reusable medical devices that are approved for ultrasonic
cleaning and authorised for the reprocessing are permitted to
be cleaned (see information of the medical device manufacturer
according to, e.g. ISO 17664).
The cleaning of medical devices with Elmasonic Easy-Line
products does not replace the subsequent cleaning, disinfection
or sterilisation in automated standard processes (e.g. cleaning
and disinfection unit (CDU) or autoclave).
The user is responsible for checking the cleaning result.
Intended use Ultrasonic cleaning machines are exclusively intended for

ultrasonic irradiation of objects and liquids. Thereby, no
flammable liquids are permitted to be used directly in the
cleaning tanks.
The machine is only permitted to be operated by trained
personnel and not by children. Operation and placement must
be performed in accordance with the conditions and media
defined in the operating manual.
The service intervals and regional regulations for checking the
equipment must be complied with.
2.4 Safety instructions on the machine

This symbol warns about the risk of injury from hot surfaces and
liquids.

3 Functioning
Today, cleaning by ultrasound is the most modern fine cleaning
method.
The electric high-frequency energy created by an ultrasonic
generator is transformed into mechanical energy by piezo-
electrical transducer systems and is then transmitted into the
bath.
This process creates millions of tiny vacuum bubbles which
implode due to the variations of pressure caused by the
ultrasonic activity. Highly energetic liquid jets are created.
These jets remove dirt particles from surfaces and even from
the smallest grooves and bores.
3.1 Ultrasonic cleaning factors

Basically, the cleaning result depends on four factors:
Mechanical energy Ultrasonic energy is probably the most important mechanical
factor in the cleaning process. This energy must be transmitted
through a liquid medium to the surfaces which are to be
cleaned. The present Elmasonic unit is fitted with the innovative
sweep function device: electronic oscillation of the sound field
(sweep function) prevents the formation of zones of low
performance in the ultrasonic bath.
Cleaning media For saponification and removal of the dirt particles a suitable
cleaning agent is required. Elma has a large range of cleaning
media on offer.
Cleaning chemicals are also necessary to reduce the surface
tension. This increases considerably the efficiency of the
ultrasonic activity.
Temperature The effect of the cleaning medium is improved by the optimised
temperature of the cleaning liquid.
For Elma cleaning products please observe the instructions
given on the label or the product information leaflets.
Cleaning period The cleaning period depends on the degree and the kind of
contamination and on the correct selection of ultrasonic energy,
cleaning agent and temperature.

Product description
4 Product description
4.1 Elmasonic EASY product features

 Transducer tank made of cavitation-resistant stainless
steel
 Case made of hygienically easy to clean stainless steel
 Sandwich power transducer systems
 Sweep function for optimal sound field distribution in the
cleaning liquid
 Liquid fast drain on the machine rear side
(starting from Elmasonic EASY 60 H)
 Heating with dry-running protection"
 Machine can be plugged in to mains power socket
 Electronic selector switch
 Drip-proof control unit
 Plastic carrying handles
 Automatic safety shutdown after 8 hours operation
to prevent accidental continuous operation
 Automatic safety shutdown at 90 °C bath temperature
 Protection against unintended restart, e.g. after
automatic safety shutdown or power failure
4.2 CE conformity
This Elma ultrasonic cleaner meets the requirements for the CE
marking based on the EC/EU Low Voltage, Electromagnetic
Compatibility (EMC) and RoHS Directives. Some models are
also registered as medical devices.
Refer to the EC/EU Declaration of Conformity that can be
obtained from the manufacturer for details.
4.3 RFI Statement (European Union)

This is a Class A product.
Please note:
This equipment has been approved for business purposes with
regard to electromagnetic interference.
In a domestic environment this product may cause radio
interference in which case the user may be required to take
adequate measures. For this please contact your supplier or the
manufacturer of the unit.

4.4 Delivered equipment
 Ultrasonic cleaning unit
 Mains cable
 Tube socket with tube clamp
 Operating Instructions
4.5 Unit front view / side view
D C
Illustration 4.5 Front view / side view Elmasonic EASY 30 H
A Filling line (not available on Elmasonic EASY 10 / S 10 H)

indicates the recommended maximum filling level. This level
should not be exceeded even with cleaning items inside.
B Plastic carrying handles (from Elmasonic EASY 30 H) for the
safe transportation of the unit even with hot casing.
C Turning knob for the draining of the tank (from Elmasonic
EASY 60 H) functional description see section 4.7.
D Operating panel for the control of the operating functions.
Description see section 4.8 and 0.

Product description
4.6 Unit back view
Illustration 4.6 Unit back view (as delivered)
A Liquid drain duct for draining the tank (up from EASY 30)
B Mains supply socket for quick and easy removal of the mains
cable e.g. for transportation purposes
4.7 Turning knob for draining the tank (from EASY 60 H)
Illustration 4.7 View turning knob for draining the tank
A Vertical position: drain open

B Horizontal position: drain shut

4.8 Description of operating elements
A B C D
E
Illustration 4.8 View operating elements (unit with heating)
A On/Off switch
Cleaning time preselection * Setting options Short time
operation: 1; 2; 3; 4; 5; 10; 15; 20; 25; 30 min (with automatic
switch-off).
Continuous setting ON for continuous operation. The switch-off
must be performed manually here.
However, the machine is switched off automatically after 8
hours continuous operation for safety reasons.
B Start/Stop button for ultrasound operation
Activation of the Pulse mode by pressing and holding for more
than 3 seconds.
C Ultrasound operation LED indicator
Fault indicator (flashes - see chapter 11)
D Temperature preselection * for machines with heater.
Temperature selection range in 5 °C steps from 30°C – 80°C
E Heater operation LED indicator for machines with heater,
lights when the heater is active.
Fault indicator (flashes - see chapter 11)
* setting the preselection: turn clockwise
reset of the preselection: turn anticlockwise

Product description
4.9 Description of LED indicators

Ultrasound operation LED Device status
indicator
off ultrasound off
lights ultrasound on
ultrasound time running
flashes slowly (1x/sec) ultrasound on

ultrasound time running
Heater operation LED indicator Device status
off heater off or setpoint temperature

reached
lights heater is heating
flashes quickly (4x/sec) specified limit temperature

exceeded
lights for approx. 3 seconds, then temperature limit has been

goes out programmed
Ultrasound operation LED Device status

indicator and heater operation
LED indicator
pause, flashes, flashes, pause… temperature of liquid too high
pause, flashes, flashes, flashes, temperature sensor defective

pause…
pause, flashes, flashes, flashes, ultrasound power too low

flashes, pause…
pause, flashes, flashes, flashes, unknown program error

flashes, flashes, pause

4.10 Operating and display functions
Action Input Result Display
Switch on machine Turn On/Off rotary Machine operational The heater is

switch from the "OFF" activated if the heater
(12 o'clock) position rotary switch is not in
to the "ON" (1 o'clock) the "0" (12 o'clock)
position position
Start ultrasonic cleaning Cleaning time rotary Ultrasound operating Ultrasound LED
(sweep mode) switch ≠ "OFF" for the specified time indicator lights
in sweep mode
and
Start/Stop button
pressed briefly
Start ultrasonic cleaning Cleaning time rotary Ultrasound operating Ultrasound LED
(Pulse mode) switch ≠ "OFF" for the specified time indicator flashes
in Pulse mode slowly
and
Start/Stop button
pressed and kept
pressed (> 2
seconds)
Stop ultrasonic cleaning Adjust cleaning time Ultrasound off Ultrasound LED
before expiry rotary switch indicator off
or
Press Start/Stop
button briefly
Switch on heater Heater rotary switch Heater LED indicator lights until setpoint
not in "0" position temperature is reached, then extinguishes
and
Cleaning time rotary

switch ≠ "OFF"

Product description
Switch off heater Heater rotary switch Heater LED off

in the "0" position
or
Cleaning time rotary

switch ≠ "OFF"
Program temperature limit Cleaning time rotary Specified temperature The heater LED
switch in "OFF" is programmed (also indicator lights for
position remains saved after approx. 3 seconds,
switching off the then goes out
and machine)
Heater rotary switch =
desired temperature
limit
or
Press Start/Stop
button and keep
pressed (> 2
seconds)

5 Initial operation
Packing Please keep the original packing or dispose of it according to
the relevant waste disposal regulations. You can also return the
packing to the manufacturer free destination (to your account).
Check for transport Check the Elmasonic EASY for possible transport damages
damages before initial operation. In case of visible damage do not
connect the unit to the mains. Contact your supplier and
forwarding agent.
Placement For operation, place the unit on a dry and solid surface. Ensure
that the workplace is sufficiently ventilated! Do not use a soft
surface (e.g. a carpet) as this may impede the ventilation of the
unit.
Risk of electrocution due to humidity inside the unit!

Protect the unit from entering humidity.
DANGER The unit inside is splash-water-proof. Keep workplace and
casing dry in order to prevent electrical accidents and damages
on the unit.
Ambient conditions  Allowed ambient temperature during operation:

+5 °C (+41 °F) to +40 °C (+104 °F)
 Allowed relative humidity of air during operation: max. 80 %
 In-door operation only
5.1 Set up of the liquid drain (EASY 60 H – 300 H)

On the delivered unit, the drain duct for the cleaning liquid is
closed off with a plastic screw cap. For setting up the liquid
drain fix the delivered tube socket to the drain duct.
Proceed as follows 1. Unscrew (clockwise) the plastic screw cap
(see illustration 5.1.1)
2. Screw the tube socket (included in delivery) onto the inside
thread of the drain duct (clockwise).
3. Turn the tube socket into the required drain position
(see illustration 5.1.2).
The plastic thread is self-sealing when the socket has been
screwed in by hand as far as possible.
Note: Unscrewing the tube socket (anti-clockwise) can
cause a leak of the thread.

Initial operation
4. The drain duct is now ready for connection to a customer-

provided discharge system. Use a standard tube (dia 1/2").
Push the tube onto the socket and fix it with the clamp
included in the delivery.
Illustration 5.1.1 Illustration 5.1.2

Drain with plastic screw cap Drain fitted with standard tube
5.2 Connecting the unit to the mains

Required mains Earth grounded socket:
conditions 1 phase (220-240 V); 1 N; 1 PE protective earth.
The power supply must be protected by an earth leakage circuit
breaker.
Connect mains cable Use the plug-in mains cable delivered with the unit. Connect the
unit to a grounded shockproof socket only. Ensure that the
values indicated on the nameplate of the unit correspond with
the available connecting conditions.
The mains plug must be connected to an easily accessible
socket only, as it serves as interrupted device!

6 Putting unit into operation
6.1 Filling of the unit
Shut the drain Shut the drain duct before filling the tank. (Turning knob for
draining of the tank into horizontal position (see section 4.7).
Observe filling level Fill the cleaning tank with a sufficient quantity of a suitable
cleaning liquid before switch-on.
The optimum filling level is approx. 2/3 of the tank volume.
The marked maximum filling level of the tank (not available on
EASY 10 / EASY 10 H) indicates the recommended filling level
with cleaning items in the bath (see also section 4
Illustration 4.5).
Suitable cleaning Ensure that the chosen cleaning agent is suitable for treatment
agents in an ultrasonic bath and observe the instructions on dosage
and the compatibility of the material.
We recommend the use of the cleaning agents listed in
section 8.3.
Prohibited cleaning Flammable products are generally not allowed for use in an
agents ultrasonic bath. Observe the safety warnings given in
section 8.1.
Risk of fire and explosion!

Never use flammable liquids or solvents directly in an ultrasonic
DANGER cleaning bath.
Use the cleaning chemicals listed in section 8.3.
Ultrasonic activity increases the vaporisation of liquids and
creates a very fine mist which can catch fire on any ignition
source.
Observe the instructions on limitations of use given in
section 8.1.
Risk of damage to the transducer tank!
Do not use any acid cleaning agents (pH value < 7) directly in
CAUTION
the stainless steel tank if the cleaning items or the
contamination of the cleaning items contain halogenides
(fluorides, chlorides or bromides). The same applies to NaCl
solutions.
Use the cleaning chemicals listed in section 8.3.
The stainless steel tank can be destroyed by crevice corrosion

in a very short time. Substances that cause crevice corrosion
can be contained in household cleaners.
Observe the instructions on limitations of use given in
section 8.2. For queries please contact the manufacturer or
your supplier.
Danger of damage to the transducer system!
CAUTION Fill no liquid > 60 °C and < 10 °C in the ultrasonic tank.

Putting unit into operation
6.2 Placement of cleaning items

Caution! The ultrasonic bath has been designed for the
ultrasonic treatment of items and liquids only.
Do not clean living beings or plants!
Do not reach inside the tank during ultrasonic operation!
Cell walls can be damaged by prolonged exposure to ultrasonic

CAUTION
activity.
For placing and taking out the cleaning items always switch off
the unit.
No cleaning items on Do not place the cleaning items directly onto the bottom of the
the bottom of the tank cleaning tank, as this might lead to damages to the unit.
Use cleaning basket Place the cleaning items into the stainless steel cleaning basket
(accessory equipment).
Acid tank For the use of cleaning chemicals which might destroy or
damage the stainless steel tank use a separate container. For
the special plastic cleaner tank for acid chemicals please
contact your supplier.
6.3 Degassing of liquid

Freshly mixed cleaning liquids are saturated with air which
lessens the cleaning effect of the ultrasonic activity. By
sonification of the liquid over a period of several minutes before
the cleaning process the tiny air bubbles in the liquid are
eliminated.
Ultrasound button Degas the fesh cleaning liquid for approx. 5 - 10 minutes.

7 Ultrasonic cleaning process
Please observe the following instructions before starting the
ultrasonic cleaning process. It is the user’s responsibility to
check the cleaning results.
Risk of scalding by hot surfaces and cleaning liquid!

Ultrasonic energy is physically transformed into heat.
CAUTION
The unit and the cleaning liquid in the tank heat up during
ultrasonic operation even with the heating switched off.
During permanent operation with cover temperatures exceeding
60°C can be reached.
During permanent operation with cover and heating
temperatures exceeding 80°C can be reached.
Do not reach inside the bath.

If necessary touch unit and basket with protecting gloves!
Ultrasonic units can produce annoying sounds.

Wear personal ear protection devices when working close to an
CAUTION ultrasonic unit which is operated without cover.
Sensitive surfaces can be damaged when exposed to

ultrasound over prolonged periods, particularly at low cleaning
ATTENTION
frequencies.
Ensure that sensitive surfaces are exposed to ultrasonic
acitivity for a suitable period only.
If in doubt check the cleaning progress regularly and observe
the state of the surface material.
Ultrasonic energy is physically transformed into heat.

ATTENTION The unit and the cleaning liquid in the tank heat up during
ultrasonic operation even with the heating switched off.
During permanent operation with cover temperatures exceeding
60 °C can be reached.
For the cleaning of temperature-sensitive items please take into
consideration the heating-up of the cleaning liquid.
Please observe that the temperature of the cleaning media
remains below 42 °C when cleaning parts contaminated with
fresh protein or blood.

Ultrasonic cleaning process
7.1 Heating up of the cleaning liquid

(units with heating)
Depending of the degree and kind of contamination and on the

cleaning medium used it might be required to heat up the
cleaning liquid. For a quick heating-up process and in order to
prevent unnecessary energy losses we recommend to use a
cover (optional accessory equipment).
The ultrasonic energy is transformed physically into heat. Low

set temperatures can be exceeded during ultrasonic operation.
The cleaning effect through ultrasonic cavitation is reduced

when cleaning with high temperatures. We recommend not to
exceed a temperature of 80°C inside the tank.
For the recommended cleaning temperature please observe the
product information of the used elma clean cleaner.
High temperatures! Risk of burning and scalding!
CAUTION
Cleaning liquid, cleaning tank, casing, cover, basket and
cleaning items can heat up considerably.
Do not reach inside the bath.

If necessary wear protective gloves when touching unit and
basket!
Cleaning temperature recommendations in the medical sector:
Please observe that the temperature of the cleaning media

remains below 42 °C when cleaning parts contaminated with
fresh protein or blood.
Please observe the temperature even when using low or no

heating.
How to proceed
Press the on/off key to start the unit.
Heating control by Set the desired cleaning temperature at the temperature
turning temperature selector switch for the temperature preselection.
knob
The heater is active until the preselected temperature is
reached.
The LED indicator lights while the heater is active.
The LED extinguishes as soon as the preselected temperature
is reached.

7.2 Starting the cleaning process manually
Switch on the machine using the on/off button.
Short time operation Turn the selector switch clockwise to the desired cleaning time
for short time operation.
Press the ► button to start the ultrasound operation.
The ultrasound is automatically switched off after expiry of the
setpoint time.
Continuous Turn the selector switch clockwise to the ON position for
operation continuous operation. No automatic switch-off is performed in
the "Continuous operation" position. The ultrasound function
must be switched off by the user after the cleaning by pressing
the ► button. Or put the selector switch back into the OFF
position.
Attention: Only turn the selector switch anticlockwise back to
the 0 position!
Elmasonic EASY machines are equipped with safety shutdown
to prevent inadvertent continuous operation. The machine is
completely shut down automatically after 8 hours of continuous
operation. If you want to continue operating the machine
immediately, you only need to restart it.
7.3 Sweep function

Elmasonic EASY machines are also equipped with an
automatic Sweep function.
How it Works Homogeneous irradiation in the cleaning tank is reached by
constant shifting of the maximum zones of the sound pressure.

Ultrasonic cleaning process
7.4 Pulse Mode

Special function for intensification of the ultrasonic cleaning
effect. Particularly beneficial for stubborn soiling.
How it Works The ultrasound effect is increased by 20 % by increasing the
amplitude of the ultrasound signal.
Procedure Keep the Start/Stop button for the ultrasound operation ►
pressed for at least 3 seconds.
This function can also be activated at any time during operation.
7.5 After the cleaning

Follow-up treatment When the cleaning process is finished rinse the cleaning items,
of cleaning items e.g. under the tap.
Drain the unit Drain the liquid as soon as it is dirty or when the unit is not
operated over a prolonged period of time. Certain residues and
types of contamination may destroy or damage the stainless
steel tank.
Use the quick-drain duct to drain the cleaning tank
(see section 4.7).

8 Cleaning media
The cleaning chemical to be used must be suitable for the use
in an ultrasonic bath to prevent damage to the tank or injuries to
the user. Use the recommended cleaners mentioned in
WARNING
section 8.3. Observe the restrictions to cleaners containing
solvents and aqueous cleaners mentioned in sections 8.1
and 8.2.
For queries please contact the manufacturer or your supplier.
Exclusion of liability Damages caused by non-compliance with the instructions given
in sections 8.1 and 8.2 will not be covered by the
manufacturer's warranty!
8.1 Limitations of use of cleaners containing

solvents
Never use flammable liquids or solvents directly in an ultrasonic
cleaning tank. Risk of fire and explosion!
DANGER
Ultrasound increases the volume of vaporisation of liquids and

creates a very fine mist that can catch fire on any ignition
source at any time.
Do not fill potentially explosive substances and flammable
solvents
 marked in compliance with the EEC directives by symbols
and safety warnings R 1 to R 9
 or E, F+, F, O or R 10, R 11 or R 12 for flammable
substances
into the stainless steel tank for ultrasonic treatment.
Exception In compliance with the general regulations on the protection of
labour, certain limited volumes of flammable liquids (max.
1 litre) can be used in an ultrasonic cleaning unit under the
following conditions: these liquids must be filled into a suitable
separate vessel (e.g. beaker) with sufficient ventilation; this
vessel (beaker) can then be put into the stainless steel tank
which is filled with non-flammable liquid (water with a few drops
of surfactant).
8.2 Limitations on aqueous cleaners

Do not use aqueous cleaning media with pH values in the acid
range (pH < 7) directly in the ultrasonic tank if fluoride (Fˉ),
chloride (Clˉ) or bromide (Brˉ) ions can be taken in by the
removed dirt or through the cleaning chemical. These can
destroy the stainless-steel tank by crevice corrosion within a
very short period of ultrasonic operation.

Cleaning media
Acids and alkaline Other media which can destroy the stainless-steel tanks when
solutions used in high concentrations or with high temperatures during
ultrasonic operation are: hydrochloric acid, nitric acid, sulphuric
acid, formic acid, hydrofluoric acid (even diluted).
(Completeness of list not guaranteed.)
Risk of damage to the unit: do not use cleaning solutions
containing more than 0.5 mass % alkali (KOH and/or NaOH) in
an ultrasonic cleaning tank.
Entrainment of The above limitations for the use of chemicals in an ultrasonic
chemical substances bath also apply for the aforementioned chemicals when these
are brought into an aqueous (particularly distilled water) bath
through entrainment or from the removed dirt.
Acid-resistant tank For the ultrasonic treatment with the above mentioned media
use an acid-resistant tank (available as accessory equipment).
Disinfectants The limitations of use also apply to the standard cleaners and
disinfectants if these contain the above mentioned compounds.
Safety regulations Observe the safety warnings indicated by the manufacturer of
the chemicals (e.g. goggles, gloves, R and S phrases).
For queries please contact the manufacturer or your supplier.
8.3 List of recommended cleaning media

Elma has a large range of suitable cleaning products on offer
developed by chemical engineers in the Elma laboratory.
Please contact your supplier to find the most suitable cleaning
chemical for your application.
Environment – The organic detergents contained in the elma clean cleaning
friendly products concentrates are biodegradable. Product informations and
safety data sheets are available from the manufacturer.

8.3.1 Dental
elma clean 10 Universal cleaning concentrate for the cleaning of instruments
and laboratory equipment made of plastic, ceramic, stainless
steel, rubber and glass.
elma clean 25 Ready-to-use cleaner for impression spoons: removes dental
plaster and alginates. Ready-for-use cleaning bath.
elma clean 35 Cleaning concentrate for prostheses with activated oxygen for
the cleaning of dental prostheses made of metal, ceramcis and
plastic. The released oxygen refreshes the prosthesis
hygienically.
elma clean 40 Chemical cleaning concentrate for the removal of cement and
carbonate (lime). For the cleaning of precious metals, ceramics,
plastics, glass and rubber. Removes metal oxide, cement,
fluxing media, etc.
elma clean 55d Aldehyde-free drill cleaning concentrate for instruments made
of stainless steel. For the hygienical removal of amalgam
remains, blood, tissue, etc.; with anti-corrosion effect.
elma clean 60 Acid cleaning concentrate for instruments made of stainless
steel, glass and plastic. Removes corrosion, rust films and
mineral deposits.
8.3.2 Medical
elma clean 10 Universal cleaning concentrate for the cleaning of instruments
and laboratory equipment made of plastic, ceramic, stainless
steel, rubber and glass.
elma clean 60 Acid cleaning concentrate for instruments made of stainless
steel, glass and plastic. Removes corrosion, rust films and
mineral deposits.
8.3.3 Optics
elma opto clean Cleaning concentrate for glasses, frames, optical lenses and
components. Also suitable for plastics.

Cleaning media
8.3.4 Laboratory
elma lab clean S10 Acid cleaning concentrate for glass, ceramics, metal incl. light
and non-ferrous heavy metals, plastic. Removes mineral
deposits, lime, lime soap and non-ferrous heavy metal oxides,
mineral grease and oil.
elma lab clean S20 Strong acid cleaning concentrate for stainless steel, glass and
plastic. Removes tenacious contaminations such as rust,
organic residues, inorganic compounds and mineral grease and
oil. Not suitable for aluminum and light metal alloys.
elma lab clean N10 Neutral universal and laboratory cleaning concentrate for
sensitive materials such as aluminum and light metals.
Removes lime soap, light oil and grease and finger marks.
elma lab clean A10 Alkaline cleaning concentrate for glass, porcellain, metal and
plastic. Removes grease, glass grease, gumming, remains of
lables and calcification. Also suitable for the laboratory rinsing
machine.
elma lab clean A20sf Special cleaning concentrate for pipettes, does not contain any
tensides. Mildly alkaline, suitable for use in an ultrasonic
cleaning unit and in the laboratory rinsing machine. Also
suitable for use in pipette rinsing machines that require active
cleaning agents (soaking).
8.3.5 Jewellery
elma clean 75 Ammoniacal cleaning concentrate with brightening effect for
precious and nonferrous heavy metals; for the removal of
abrasive and polishing pastes. Not suitable for soft stones,
pearls or corals.
elma clean 85 Gentle, neutral cleaning concentrate for the jewellery workshop.
Suitable for soft stones and fancy jewellery.
elma noble clean Cleaning and brightening of gold, silver and platinum jewellery
within seconds. Not suitable for soft stones, pearls or corals.
Ready-to-use cleaner.
elma ultra clean Extra gentle, mild alkaline cleaning concentrate for precious
metal jewellery, in particular gold and gold-alloys will be given a
new shine, with stones. Clean soft stones without ultrasound.
elma super clean Ammoniacal cleaning concentrate for jewellery made of
precious metals, with brightening effect. Clean soft stones
without ultrasound.
8.3.6 Watches
elma chrono clean Neutral concentrate for the aqueous cleaning of disassembled
1:20 watches / clocks; removes resin residues and rust.
elma cleaning- Ammoniacal aqueous cleaning concentrate for disassembled
concentrate 1:9 watches / clocks with brightening effect onnon-ferrous parts.

8.3.7 Industry and workshop
elma tec clean A1 Cleaning concentrate (alkaline)for electronics and fine optics:
removes light oils, grease, fluxing agents, dust, finger prints,
etc.
elma tec clean A2 Intensive cleaner (ammoniacal) with brightening effect for
nonferrous and precious metals: removes grinding, polishing
and lapping media, grease, oil, etc.
elma tec clean A3 Cleaning concentrate (alkaline) for iron, steel, stainless steel
and precious metals: removes punching oil, drawing grease,
soot, forge, grinding and polishing media, high-performance
cooling lubricants, etc.
elma tec clean A4 Universal cleaning concentrate (alkaline): removes oil, grease,
soot, coking, forge, dust, finger prints, etc.
elma tec clean A5 Powerful cleaner (alkaline) in powder form for iron and light
metals: removes forged and gummed oil and grease, grinding
and polishing media, lacquer and paint remnants, wax, etc.
elma tec clean N1 Neutral cleaning concentrate: removes oil, grease, grinding,
lapping and polishing media, dust, sweat, finger prints, etc.
elma tec clean S1 Mild acid cleaning concentrate: removes rust, lime, oxide films
(e.g. verdigris), grease, oil, etc.
elma tec clean S2 Strong acid cleaning concentrate: removes mineral
contaminations such as lime, rust and other oxides, films that
can be removed with corrosives, etc.
9 Maintenance
9.1 Maintenance / Care

Pull the mains plug before carrying out any maintenance
works!
ATTENTION
Electrical security The present Elmasonic EASY unit is maintenance-free.
Check the casing and the mains cable for damage regularly in
order to prevent electrical accidents.
Care of transducer Lime deposits on the stainless-steel tank can be cleaned gently
tank e.g. with elma clean 40 or elma clean 115C (operate the unit
with concentrate + water).
Grid of air fan Check regularly the grid of the air fan at the bottom of the unit
(not existent in all units).
Remove dirt if necessary to allow sufficient ventilation inside the
unit.
Care of casing Residues of cleaning media can be wiped away with a
household cleaner or decalcifier depending on the kind of
contamination. Do not put the unit in or under water!
Disinfection If the unit is used for medical and sanitary purposes it is
necessary to disinfect the transducer tank and the surfaces
regularly (standard surface disinfectants).

Maintenance
9.2 Service life of the transducer tank

The transducer tank and particularly the ultrasound transmitting
surfaces are wear parts. The changes on the surfaces that
occur after a certain operating period are visible first as grey
areas and later on as material abrasions, the so-called
cavitation erosion.
To prolong the service life of your ultrasonic unit even more we
recommend to observe the following instructions:
 Regularly remove any cleaning residues, in particular metal

particles and rust films.
 Use suitable cleaning chemicals, with particular caution

concerning the kind of removed contamination (see
instructions section 8.2).
 Abrasive particles from removed contaminations (e.g.

polishing pastes) must be drained and removed from the
cleaning tank as frequently as possible (exchange the
cleaning bath).
 Exchange the cleaning medium before it is too heavily

contaminated.
 Do not operate the ultrasound unnecessarily; switch off after

the cleaning process.
9.3 Repair
Opening by authorised Repair and maintenance works which require the unit to be
specialised personnel connected and opened must be carried out by authorised and
only specialised personnel only.
Risk of electrocution due to live parts inside the unit!
DANGER Pull the mains plug before opening the unit!

The manufacturer cannot be held responsible for any damage
caused by unauthorised maintenance or repair works on the
unit.
In the case of a break-down of the unit, please contact the

manufacturer or your supplier.

10 Technical Details
Bath Bath Bath Machine Basket Weight
maximum working Internal External Internal (approx.
volume volume dimensions dimensions dimensions kg)
(approx. l) (approx. l) WxDxH WxDxH WxDxH
(approx. mm) (approx. mm) (approx. mm)
EASY 10 | H 0.8 0.7 190x85x59 206x120x182 177x73x30 2.0
EASY 20 | H 1.75 1.20 137x123x99 176x176x219 112x103x50 2.1
EASY 30 H 2.75 1.90 225x124x99 264x176x219 198x106x50 3.3
EASY 40 H 4.25 3.20 220x118x149 263x176x269 190x105x75 4.0
EASY 60 H 5.75 4.30 281x132x149 341x196x269 255x115x75 5.1
EASY 100 H 9.5 7.50 281x222x149 339x281x272 255x200x75 5.9
EASY 120 H 12.75 11.30 276x216x199 342x285x322 250x190x115 7.5
EASY 180 H 18.00 12.90 303x273x199 371x347x322 280x250x115 8.5
EASY 300 H 28.00 20.60 477x274x199 544x347x322 455x250x115 11.0
Mains Ultrasound Total power Effective Max. Heat

voltage frequency consumption ultrasound ultrasound output
variants (kHz) (W) power peak power* (W)
(V AC) (W) (W)
EASY 10 100-120 30 0
37 30 240
EASY 10 H 220-240 90 60
EASY 20 100-120 35 0
37 35 280
EASY 20 H 220-240 155 120
100-120 37 280 80 320 200
EASY 30 H
220-240
100-120 37 340 140 560 200
EASY 40 H
220-240
100-120 37 550 150 600 400
EASY 60 H
220-240
100-120 37 550 150 600 400
EASY 100 H
220-240
100-120 37 1000 200 800 800
EASY 120 H
220-240
100-120 37 1000 200 800 800
EASY 180 H
220-240
100-120 37 1500 300 1200 1200
EASY 300 H
220-240
* EASY 10 – EASY 20 H: Pulsed ultrasound; EASY 30 H – EASY 300 H: Double half-wave sound.
The selection of the signal form has been adapted to the bath geometry. Due to the signal form, the
quadruple or octuple value is produced for the maximum peak value of the ultrasound power.

Troubleshooting
11 Troubleshooting
Problem Possible cause Remedy
Case damaged  External influence, transport  Send machine to the supplier

damage or manufacturer
Mains power cable  External influence, transport  Obtain original mains power
damaged damage cable from manufacturer or
supplier
No machine functions;  Mains plug not plugged in  Plug in the mains plug
All LED indicators dark
 De-energised power socket  Check power socket / fuse
 Mains power cable damaged /  Replace mains power cable

interrupted
 Electronics fault  Send machine to

manufacturer / supplier
No ultrasound function;  Ultrasound operation selector  Put ultrasound operation

ultrasound LED indicator switch in "0" position selector switch in "ON"
dark position
 Machine is switched off  Switch on machine with

on/off button
 (ultrasound) button ►not  Press ► button

pressed

Cleaning result not  Possibly no or unsuitable  Use appropriate cleaning

satisfactory cleaning agent agent
 Cleaning temperature may not  Heat cleaning liquid

be optimal
 Cleaning time may be too  Repeat cleaning interval

short

Problem Possible cause Remedy
Machine does not heat up;  Temperature selector switch in  Put temperature selector
LED temperature indicator "0" position switch in "ON" position
dark
 Machine is switched off  Switch on machine with
on/off button

Heating up time not  Heat energy escapes  Use cover (optional

satisfactory accessory)
 No circulation of the cleaning  e.g. also switch on

liquid ultrasound
Machine produces cooking  No circulation of the cleaning  e.g. also switch on

noises during heating liquid ultrasound
Specified temperature is  Temperature sensor is not  Circulate liquid manually or

exceeded measuring the average with ultrasound
temperature (no circulation)
 Temperature preselection too  Do not use heater for low

low setpoint temperatures
 Ultrasound energy continues  Only switch on ultrasound for

to heat the liquid (physical a short time
process)
LED indicators pause, flashes, flashes, pause… temperature of liquid too high
LED indicators pause, flashes, flashes, flashes, temperature sensor defective

pause…
LED indicators pause, flashes, flashes, flashes, ultrasound power too low
flashes, pause…
LED indictors pause, flashes, flashes, flashes, unknown program error

flashes, flashes, pause…

Putting out of action and waste disposal
12 Putting out of action and waste disposal

The machine components can be disposed of through
electronics and metal recycling facilities. The manufacturer also
accepts old components for disposal.
13 Supplier's contact address &

Technical support -
TECHSPANGROUP
Australia:
Phone. 1-800 148 791
Email. [email protected]
Website. www.elma-ultrasonic.com.au
New Zealand:
Phone. (09) 827 6567
Email. [email protected]
Website. www.elma-ultrasonic.co.nz
Do you have any queries or suggestions concerning the present

unit, its operation or the Operating Instructions?
Please contact us, we will be glad to assist:
Subject to technical and visual modifications. Elma_ch_032016

Operating Instructions Elmasonic EASY Series NZL AUS

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Operating Instructions Elmasonic EASY Series NZL AUS

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Operating Instructions

Ultrasonic Cleaning Units

Australia: [email protected] www.elma-ultrasonic.com.au New Zealand: [email protected] www.elma-ultrasonic.co.nz

document ref. 107 5552

4 Product description ..................................................... 8

5 Initial operation ......................................................... 15

6 Putting unit into operation ......................................... 17

7 Ultrasonic cleaning process...................................... 19

2 BA_Elmasonic EASY_EN_Vers. 03.2016 © Elma Schmidbauer GmbH

Australia: [email protected] www.elma-ultrasonic.com.au New Zealand: [email protected] www.elma-ultrasonic.co.nz

10 Technical Details ................................................... 29

© Elma Schmidbauer GmbH BA_Elmasonic EASY_EN_Vers. 03.2016 3

Australia: [email protected] www.elma-ultrasonic.com.au New Zealand: [email protected] www.elma-ultrasonic.co.nz

2 Important safety warnings

2.1 Instructions for the use of the present manual

Signal words used in the present manual

4 BA_Elmasonic EASY_EN_Vers. 03.2016. © Elma Schmidbauer GmbH

Australia: [email protected] www.elma-ultrasonic.com.au New Zealand: [email protected] www.elma-ultrasonic.co.nz

© Elma Schmidbauer GmbH BA_Elmasonic EASY_EN_Vers. 03.2016 5

Australia: [email protected] www.elma-ultrasonic.com.au New Zealand: [email protected] www.elma-ultrasonic.co.nz

2.3 Intended use as medical device

Intended use Ultrasonic cleaning machines are exclusively intended for

2.4 Safety instructions on the machine

6 BA_Elmasonic EASY_EN_Vers. 03.2016. © Elma Schmidbauer GmbH

Australia: [email protected] www.elma-ultrasonic.com.au New Zealand: [email protected] www.elma-ultrasonic.co.nz

3.1 Ultrasonic cleaning factors

© Elma Schmidbauer GmbH BA_Elmasonic EASY_EN_Vers. 03.2016 7

Australia: [email protected] www.elma-ultrasonic.com.au New Zealand: [email protected] www.elma-ultrasonic.co.nz

4.1 Elmasonic EASY product features

4.3 RFI Statement (European Union)

8 BA_Elmasonic EASY_EN_Vers. 03.2016. © Elma Schmidbauer GmbH

Australia: [email protected] www.elma-ultrasonic.com.au New Zealand: [email protected] www.elma-ultrasonic.co.nz

4.5 Unit front view / side view

Illustration 4.5 Front view / side view Elmasonic EASY 30 H

A Filling line (not available on Elmasonic EASY 10 / S 10 H)

© Elma Schmidbauer GmbH BA_Elmasonic EASY_EN_Vers. 03.2016 9

Australia: [email protected] www.elma-ultrasonic.com.au New Zealand: [email protected] www.elma-ultrasonic.co.nz

4.6 Unit back view

Illustration 4.6 Unit back view (as delivered)

4.7 Turning knob for draining the tank (from EASY 60 H)

Illustration 4.7 View turning knob for draining the tank

A Vertical position: drain open

10 BA_Elmasonic EASY_EN_Vers. 03.2016. © Elma Schmidbauer GmbH

Australia: [email protected] www.elma-ultrasonic.com.au New Zealand: [email protected] www.elma-ultrasonic.co.nz

© Elma Schmidbauer GmbH BA_Elmasonic EASY_EN_Vers. 03.2016 11

Australia: [email protected] www.elma-ultrasonic.com.au New Zealand: [email protected] www.elma-ultrasonic.co.nz

4.9 Description of LED indicators

off ultrasound off

flashes slowly (1x/sec) ultrasound on

Heater operation LED indicator Device status

off heater off or setpoint temperature

lights heater is heating

flashes quickly (4x/sec) specified limit temperature

lights for approx. 3 seconds, then temperature limit has been

Ultrasound operation LED Device status

pause, flashes, flashes, pause… temperature of liquid too high

pause, flashes, flashes, flashes, temperature sensor defective

pause, flashes, flashes, flashes, ultrasound power too low

pause, flashes, flashes, flashes, unknown program error

12 BA_Elmasonic EASY_EN_Vers. 03.2016. © Elma Schmidbauer GmbH

Australia: [email protected] www.elma-ultrasonic.com.au New Zealand: [email protected] www.elma-ultrasonic.co.nz

Switch on machine Turn On/Off rotary Machine operational The heater is

Cleaning time rotary