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Details of Manufacturing Butter PDF
Details of Manufacturing Butter PDF
Pasteurisation:
Sampling:
Before sampling, cream in the can is Pasteurisation is done either in Batch
thoroughly mixed by a combined rotary Pasteurizer or in High Temperature
and vertical movement of the Short Time Pasteurizer. If pasteurisation
plunger/stirrer. Sampling is done for is done in the Batch Pasteurizer, the
testing purpose. time temperature combination is 71
degrees Centigrade for 20 minutes and
if done in HTST pasteurizer, the time
temperature combination is 95 to 100
degrees Centigrade for 15 to 16 Role of diacetyl:
seconds.
The typical flavour of butter from ripened
Cooling and Aging of Cream: cream is mainly the effect of diacetyl
and to a smaller extent, of acetic and
Cream is cooled by lowering its propionic acids. There is no diacetyl in
temperature and aged by holding it at sweet cream. The flavour intensity in
this (low) temperature for few hours. butter depends on its diacetyl content,
This is done to make churning possible. as shown below:
Cream will not churn until the butterfat in
the fat globules has at least partially Correlation of flavour intensity of butter
solidified if not fat loss in buttermilk will with its diacetyl content.
be excessive and butter obtained will
have an unsatisfactory and weak body. Diacetyl content Flavour
Optimum temperature for cooling and intensity in butter
aging cream is preferably 5 - 10 degrees
Centigrade. None Flavourless
0.2 – 0.6 ppm Mild flavour
Ripening: 0.7 – 1.5 ppm Full flavour
(3) Electric charge: The fat globules 2. Size of fat globules Small fat
carry a negative charge and repel globules churn with difficulty, while
each other. This prevents their large ones churn readily. Therefore,
coalescence. the higher the proportion of small-
sized fat globules, the longer the
Factors influencing churnability of cream churning time and the greater the fat
and body of butter: loss in butter milk and vice versa.
Factors affecting fat loss in buttermilk: ii) To correct defects in the firmness
of butter by proper adjustment of
i. Fat percentage of cream at wash water temperature
churning: The lower the fat
percentage of cream the lower iii) To decrease the intensity of
the fat percentage of buttermilk, certain off-flavours (in case of
but the greater is the percent total poor quality cream), etc.
fat loss in buttermilk and vice
versa Procedure: After buttermilk has been
drained, chilled water is added to the
ii) The size of fat globules: The butter grains in the churn. The
greater the proportion of small- temperature of chilled water is usually 1
sized fat lobules (2 microns or – 2 0C lower than the temperature of
less) the greater the fat loss and cream and equal to quantity of
vice versa. The small globules buttermilk removed. After a few
escape churning action and pass revolutions the wash water is drained
on to the buttermilk out.
iv) Condition of cooling and ageing: Amount and quality of salt: Usually
Insufficient cooling and ageing common salt is added at the rate of 2 to
(i.e. improper fat crystallization) 2.5 percent of butterfat. The quality of
causes more fat loss and vice salt should be good and it should be
versa. free from any extraneous matter and
germs. Excessive salt damages the
Drainage of buttermilk: flavour of butter. The amount of salt
When the cream has been churned the added to butter in a churn is calculated
churn is stopped in the proper position, as follows:
a drain plug fixed and the buttermilk
removed through a sieve. Problem: Fat in churn = 850 kg. Butter is
to contain 2.0% salt. How much salt
Washing: should be added to the churn (without
loss of salt during working)?
Purpose of Washing
Solution: Butter is to contain 2.0% salt.
i) To remove all loose buttermilk Assuming 80% fat in butter, the
adhering to butter grains so as to requirement of salt per 100 kg fat =
reduce the curd content of butter,
2.0 x 100 = 2.5 kg Procedure: The working should be
80 continued until the butter has a compact
body, a closely-knit grain, a tough waxy
Hence the amount of salt to be added to texture and an even distribution of salt
the churn and moisture. There should be not free
moisture on the tier plug drawn from the
= 850 x 2.5 = 21.25 kg butter. Throughout the working process,
100 the temperature should be controlled.
Both over-working and under-working
Method of salting are harmful and should be avoided; the
former damages the body and texture of
1) Dry salting: Most common. Consists butter while the latter produces leaky
of adding the desired amount of dry butter. Working increases the air-
salt (in instalments, if required) by content of butter. Normally worked
sprinkling it over the surface of the butter has an air-content of 0.5 to 10 ml
butter during working. (average 4.0 ml) per 100 g of butter.
The air-content of butter is important
2) Wet salting: The calculated amount because it affects (i) the density of
of salt is wetted in the least amount butter, (ii) its microbial spoilage and (iii)
of potable water and then sprinkled its oxidative spoilage
over the butter during working.
Satisfactorily incorporates slat n the Moisture control: The legal limit for the
butter. moisture content in butter in most
countries is 16%.
3) Brine salting: The salt is added in the
form of a saturated solution of brine. Packaging and Storage:
Practicable when only light salting is
required. Removing Butter from Churn: