A24v107 PDF
A24v107 PDF
Documentation
Version 1.07
Variant key
1 2 3 4 5 6 7
141 142 143 144 145 146 147 148 149 150
151 152 153 154 155 156 157 158 159 160
161 162 163 164 165 166 167 168 169 170
171 172 173 174 175 176 177 178 179 180
Consoles: 1q
Splicer: 1q 2q
Infeed: 1q 2q
Printing units: 2q 3q 4q 5q 6q
Chill rolls: 1q 2q
Superstructure: 1q 2q
JF-44: yesq noq with 4-page module: yesq noq
Sheeter: yesq noq
Parallel interface: yesq noq
Main drive: 90kWq 120kWq 150kWq 180kWq
Boards Frame1
NTK SEK EAK EAK EAK EAK EAK EAK EAK EAK EAK EAK EAK EAK
+5 12 11 10 09 08 07 06 05 04 03 02 01
NTK NTK PSK SAK REK REK ESK ESK REK SRK GLK
+24 +5 3 2 2 1 1
NTK SEK EAK EAK EAK EAK EAK EAK EAK EAK EAK EAK EAK EAK
+5 12 11 10 09 08 07 06 05 04 03 02 01
NTK NTK SSK SSK SSK
+24 +24 03 02 01
Boards Frame2
LTK LTK LTK LTK LTK LTK
500 500 500 500 500 500
NTK NTK NTK HAK HAK HAK HAK HAK HAK HAK HAK HAK
+24 +5 +24 09 08 07 06 05 04 03 02 01
LTK LTK LTK LTK LTK LTK
50 500 500 500 500 500
NTK NTK NTK HAK HAK HAK HAK HAK HAK HAK HAK HAK
+24 +5 +24 09 08 07 06 05 04 03 02 01
5.1 Console
SEK1_01 emergency stop console emergency stop
SEK1_02 not used reduced drive level (no inch)
SEK1_03 not used reduced drive level (no crawl)
SEK1_04 not used reduced drive level (no run)
SEK1_05 not used clutch feedback
SEK1_06 not used (jumper 24V) emergency stop
SEK1_07 not used reduced drive level (no inch)
SEK1_08 not used reduced drive level (no crawl)
SEK1_09 not used reduced drive level (no run)
SEK1_10 not used clutch feedback
5.7 JF44
SEK1_61 jf44 emergency stop emergency stop
SEK1_62 guard SG3, SG7 reduced drive level (no inch)
SEK1_63 guard SG1, SG2 reduced drive level (no crawl)
SEK1_64 not used reduced drive level (no run)
SEK1_65 jf44 de clutched clutch feedback
SEK1_66 jf44 emergency stop emergency stop
SEK1_67 crank and guard CR1, CR2, CR3 reduced drive level (no inch)
SEK1_68 guard SG4, SG5, SG6 reduced drive level (no crawl)
SEK1_69 not used reduced drive level (no run)
SEK1_70 not used clutch feedback
5.8 Superstructure-1
SEK1_71 emergency stop: DS111, DS112, DS113 emergency stop
SEK1_72 not used reduced drive level (no inch)
SEK1_73 not used reduced drive level (no crawl)
SEK1_74 not used reduced drive level (no run)
SEK1_75 not used clutch feedback
SEK1_76 emergency stop: DS114, DS115, DS117 emergency stop
SEK1_77 not used reduced drive level (no inch)
SEK1_78 not used reduced drive level (no crawl)
SEK1_79 not used reduced drive level (no run)
SEK1_80 not used clutch feedback
8 Servo Drives
8.1 SSK1
SSK1_01 web edge control infeed-1 drive side motor / potentiometer
SSK1_02 web edge control infeed-1 drive side sensor
SSK1_03 web edge control infeed-1 operator side motor / potentiometer
SSK1_04 web edge control infeed-1 operator side sensor
SSK1_05 web edge control infeed-2 drive side motor / potentiometer
SSK1_06 web edge control infeed-2 drive side sensor
SSK1_07 web edge control infeed-2 operator side motor / potentiometer
SSK1_08 web edge control infeed-2 operator side sensor
SSK1_09 web edge control chill roll-1 drive side motor / potentiometer
SSK1_10 web edge control chill roll-1 drive side sensor
SSK1_11 web edge control chill roll-1 operator side motor / potentiometer
SSK1_12 web edge control chill roll-1 operator side sensor
SSK1_13 web edge control chill roll-2 drive side motor / potentiometer
SSK1_14 web edge control chill roll-2 drive side sensor
SSK1_15 web edge control chill roll-2 operator side motor / potentiometer
SSK1_16 web edge control chill roll-2 operator side sensor
8.3 SSK3
SSK3_01 PU5 diagonal register top motor / potentiometer
SSK3_02 PU5 diagonal register bottom motor / potentiometer
SSK3_03 JF-former motor / potentiometer
SSK3_04 JF-former position potentiometer
SSK3_05 JF-turner bar top 1 motor / potentiometer
SSK3_06 JF-turner bar bottom 1 motor / potentiometer
SSK3_07 JF-cut off 1/1_1 motor / potentiometer
SSK3_08 JF-cut off 1/2_1 motor / potentiometer
SSK3_09 JF-turner bar top 2 motor / potentiometer
SSK3_10 JF-turner bar bottom 2 motor / potentiometer
SSK3_11 JF-cut off 1/1_2 motor / potentiometer
SSK3_12 JF-cut off 1/2_2 motor / potentiometer
SSK3_13 JF4p-cut off 1.web (extern) potentiometer
SSK3_14 JF4p-cut off 2.web (extern) potentiometer
SSK3_15 Web infeed device motor
SSK3_16 not used -
2 1 508mm width
2 2 673mm width
2 3 880mm width
2 4 965mm width
2 5 980mm width
4 1 one web
4 2 two web
1.1
1.2 inf. web guide auto The speed point on which the infeed web guide change the [imp/h] 1000 10000 3600
status from manual to automatic control.
1.3 inf. web guide max. If there is a option to run the web guide with 100% and 50% [imp/h] 1000 20000 10000
control speed, the press speed on which the higher control
speed is used could be selected
1.4 inf. tens. warn. The web tension in Newton on which the display shows a [N] 500 2000 800
warning (invert flashing value).
1.5 inf. pres. roll. on The infeed pressure roller could be activated later then with [imp/h] 800 5000 800
the standard conditions
1.6 serv. activ Speed point where the severer is fired. [imp/h] 10000 30000 20000
1.7 inf. tens. mode Minimum web tension before the infeed starts the tension [N] 30 300 50
control.
1.8 print water roll. Time in 1/10 sec between the water roller is wet and [.1sec] 5 30 10
delay switched to the blanket roller.
2.1 inf. webup step Value for the end position of the servo drive to web up [] 300 3000 1600
presses with more then 4 printing units.
2.2 catch activ Speed point on which the web catcher is activated. The web [imp/h] 10000 30000 12000
catcher starts to run on 50% of this value.
2.3 inf. tens. delay Minimum time, in which all necessary conditions for web [.1sec] 0 120 0
tension have to be fulfill before the tension control mode is
used.
2.4 horn feat. if > 0 then in case of run mode for the press the horn can be [] 0 3 0
activated by pushing inch forward button
2.5 auto stop wait speed point for the automatic stop sequence to wait until all [imp/h] 10000 20000 15000
speed functions are finished.
2.6 blank wash reduc reduced blanket wash speed for baldwin japan.blanket [imp/h] 800 10000 3000
speed washing possible at selected speed.
2.7 web guide airtu on For a two web press the web guide of the 2nd chill rolls could [.1sec] 0 100 0
have a connection to the web turn system before the dryer.
As long as the web guide go to a limit the web turn get a high
signal for this selected time and a low signal for the time
selected in (2.8).
2.8 web guide airtu off See above information [.1sec] 1 100 10
3.1 blank wash reser With a Baldwin blanket washing system it is possible to [] 0 6 0
numbe adjust the cloth end sensor in a position that it is like a pre-
warning signal. In this case the selected number of washing
cycles could be done before this part of the washing system
is blocked.
3.2 blank wash stop If this is selected to "1" the press stops with the end of the [] 0 1 0
production end washing" of the blanket washings system.
3.3 ink track The general gradient for the ink tracking could be changed. [] 90 100 97
100 = more ink proportional to the press speed. 90 = less ink.
3.4 water track Same as (3.3) for the water [] 70 100 78
3.5 blank wash 0 -> production wash up with water rollers on normal [] 0 1 0
program numbers.1 -> production wash up with water rollers
off special program numbers.
3.6 blank wash optio This point select the type of reaction in case of an input in the [] 0 5 0
signal ink roller washing
0 = standard function.
1 = metering roller no change, ink-water roller no connection
2 = metering roller no change, ink-water roller to ink roller
3 = metering roller off ink water roller no change
4 = metering roller off ink water roller no connection to ink
5 = metering roller off ink water roller connection to ink
3.7 over damp time time during the water dampening motor run with high speed if [.1sec] 0 50 0
the roller stand still and the press go into run mode.
3.8 blanket washing time-out for Baldwin wash up before dryer error is displayed [.1sec] 110 600 350
dryer time after dryer request.
4.1 chill web guide auto The speed point on which the chill rolls web guide change [imp/h] 1000 10000 3600
the status from manual to automatic control.
4.2 chill web guide max. If there is a option to run the web guide with 100% and 50% [imp/h] 1000 20000 10000
control speed, the press speed on which the higher control
speed is used could be selected
4.3 chill valve water on The speed above the chill rolls water valve are open. [imp/h] 1000 15000 6000
4.4 chill silli. appl. on The speed on which the silicon applicator roller starts to turn [imp/h] 1000 10000 4000
and put to the web
4.5 chill tens. warn. The web tension in Newton on which the display shows a [N] 500 2000 800
warning (invert flashing value).
4.6 chill plate on The speed above the chill plate is activated (only if [imp/h] 1000 30000 25000
preselected)
4.7 chill press roll. on The speed above the pressure roller at the chill rolls is [imp/h] 800 5000 800
activated if all other necessary conditions are fulfilled
4.8 chill break sev aktiv If "1" selected a web break at the chill rolls activates the web yes/no 0 1 0
severer before the dryer
5.1 1.JF 1.LF blow. Speed point for the blower for the 1st longitudinal fold. [imp/h] 600 10000 1000
5.2 1.JF web lead blow Speed point to switch on the blower for the web lead. [imp/h] 600 10000 1100
5.3 1.JF suct. air Speed point for the suction pump at the chopper is activated. [imp/h] 20000 50000 30000
5.4 1.JF cut off auto Speed point for the switch from manual to automatic mode [imp/h] 1000 10000 4000
for the cut off control
5.5 2.JF 1.LF blow Same as (5.1) for the 2nd folder [imp/h] 600 10000 1000
5.6 2.JF web lead blow Same as (5.2) for the 2nd folder [imp/h] 600 10000 1100
5.7 2.JF suct. air Same as (5.3) for the 2nd folder [imp/h] 20000 50000 30000
5.8 SRR ext speed If a external cut off control is used and the preselction for the [mm/ 1 200 20
position of all roller in the web lead is used, this value 10sec]
represent the "speed" of this system.
6.1 tens. max. limit For the function of "automatic tension monitoring" the tension [N] 500 850 700
level the first action have to be started could be selected.
6.2 tens. korr value The correction level for the "automatic tension monitoring" [] 50 200 80
could be vary. Higher level get a stronger reaction in the first
level.
6.3 speed point 1 PIO-Output for external device."On" if press speed >= speed [imp/h] 600 50000 800
point.
6.4 speed point 2 PIO-Output for external device."On" if press speed >= speed [imp/h] 600 50000 8000
point.
6.5 1.JF grea. cycle Greasing cycles for the first folder [] 3 20 3
6.6 2.JF grea. cycle Greasing cycles for the second folder [] 3 20 3
6.7 1.JF stack suct. air Speed point for the suction pump at the 2nd chopper of a JF- [imp/h] 20000 50000 29000
50s is activated.
6.8 2.JF stack suct. air Speed point for the suction pump at the 2nd chopper of a [imp/h] 20000 50000 30000
2nd JF-50s is activated.
7.1 jf4p speed up mid middle speed of the motor for the speed up roller at the [] 600 850 757
4Page module
7.2 jf4p speed up turn direction of the motor for the speed up roller at the 4page [] 0 1 0
module
7.3 if4p speed up fix fixed speed of the motor for the speed up roller at the 4Page [] 640 770 757
module
7.4 ap inch speed press speed for the automatic plate change sequence [imp/h] 150 300 300
7.5 ink fount damp minimum speed of the ink fountain motor [1/m] 100 400 200
speed
7.6 over damp speed over dampening speed of the dampening motor [1/m] 1000 4000 3500
7.7 water fount ap speed of the water fountain motor during the automatic plate [1/m] 30 800 90
speed change sequence
7.8 water fount basic minimum speed of the water fountain motor [1/m] 80 1000 500
speed
8.1 waste spli1 start number of copies after the signal of splicer 1 is active until [rev] 20 255 80
delay waste is at the waste divider
8.2 waste spli 1 end number of copies the signal of splicer 1 is lengthen [rev] 0 255 0
delay
8.3 waste spli2 start number of copies after the signal of splicer 2 is active until [rev] 20 255 80
delay waste is at the waste divider
8.4 waste spli2 end number of copies the signal of splicer 2 is lengthen [rev] 0 255 0
delay
8.5 waste FI start delay number of copies after the signal of flying imprinter is active [rev] 20 255 80
until waste is at the waste divider
8.6 waste FI end delay number of copies the signal of flying imprinter is lengthen [rev] 0 255 0
8.7 waste blawa1 start number of copies after the signal of blanket washing device 1 [rev] 20 255 80
delay is active until waste is at the waste divider
8.8 waste balwa1 end number of copies the signal of blanket washing device 1 is [rev] 0 255 0
delay lengthen
9.1 waste blawa2 start number of copies after the signal of blanket washing device 2 [rev] 20 255 80
delay is active until waste is at the waste divider
9.2 waste blawa2 end number of copies the signal of blanket washing device 2 is [rev] 0 255 0
delay lengthen
9.3 ap reg back autoplate CPC register to previous value after plating [] 0 255
9.7 waste gener. delay number off copies added to all other waste counter in general [rev] 0 255 0
10. low tens. inf. remote web tension minimum value [N] 1 100 5
1
10. high tens. inf. remote web tension actual value [N] 4 80 60
2
10. start speed inf. tens. remote web tension low speed point [imp/h] 600 6000 700
3
10. final speed inf. tens. remote web tension upper speed point [imp/h] 700 10000 4000
4
These inputs can be programmed to normal-open/-closed by the variant key No. 179.
Var 179 = 0 1 2
E_041: L L H
E_042: L L H
E_043: L L H
E_044: L H H
E_045: L H H
E_046: L H H
Select the sequence with automatic start / stop button (preset display press).
With the +/- buttons on the left side the position of the function can be selected.
Preset the function at the selected position by pushing the function buttons.
1. push: function presetting is off (function is shown)
2. push: function presetting is on (function is shown inverse)
3. push: deselect the function (no function is shown)
Select the delay (number of copies) when the function should start with the +/- buttons on the right
side or the numerical keypad.
Conditions:
• main shaft engaged
• press run above 20.000 i.p.h.
impression off +
automatic select wash length
-
The intermediate rollers of all printing units can now be switched either to the ink or dampening tray
within all wash-up displays. This is done by pressing the third command button (dampening roller to
ink distributor) within the wash up screens.
no dryer release
blanket cleaner cloth end: it is possible to adjust the cloth end sensor in a position that it is like a
pre-warning signal. In this case the selected number of washing cycles could be done before this part
of the washing system is blocked.
wait dryer release blanket wash: the maximum dryer time-out can be selected. This value can be
set by service personnel to select a proper time-out for the installed dryer type. The value represents
the maximum time from sending the wash request signal from the CPTronic to the dryer until the OK
signal comes back from the dryer.
Stop after production end wash: If this is selected to "1" the press stops after the end of the
„production end washing“ automatically.
Option for blanket wash: In the recent version it should always be set to 0. If it is set to 1 alternative
wash program numbers will be sent from the CPTronic to the Baldwin device. This will cause an error
because this option is not supported by BALDWIN yet.
Row selection
The row of valves is selected by pressing the left plus/minus buttons. For every printing unit there are
two rows of six valves each. The valves can be energized by pressing the appropriate function key.
Dryer Signals
The output signals from the CPTronic to dryer1 and dryer 2 are displayed in the lower right corner.
The request lines from the CPTronic to dryer 1/2 can be energized by pressing function button(s) 7/8.
An 'OK' above these dryer signals indicates that the signal from the dryer(s) to the CPTronic is set to
wash up OK.
This picture shows the communication signals between CPtronic and Baldwin device.
HDM Program No 0
Wash length short / long
Baldwin Program No 9 / 10
Main shaft disengaged
Dryer no
Automatic sequence no
Reduced speed (limit) no
Blanket wash stop (limit) 0/1
Start speed command 0 < 4.000 > 4.000
Wash starts at 4.000 4.000 4.500
Final speed stay / stop
Ink vibrator off off off
Ink roller off off off
Metering roller off off off
Dampening roller off off off
Impression off off off
HDM Program No 1
Wash length no selection
Baldwin Program No 0
Main shaft engaged
Dryer ready
Automatic sequence no
Reduced speed (limit) no
Blanket wash stop (limit) no
Start speed command < 10.000 10.000-25.000 > 25.000
Wash starts at 10.000 immediately immediately
Final speed stay stay 15.000
Ink vibrator no change no change no change
Ink roller no change no change no change
Metering roller no change / * no change / * no change /*
Dampening roller no change no change no change
Impression no change no change no change
* limit switch blanket wash preset > 3: metering roller switch off-on.
HDM Program No 2
Wash length shot/med/long
Baldwin Program No 1/2/3
Main shaft engaged
Dryer ready
Automatic sequence no
Reduced speed (limit) no
Blanket wash stop (limit) no
Start speed command < 10.000 > 10.000
Wash starts at 10.000 immediately
Final speed restore stay
Ink vibrator off / restore off / restore
Ink roller off / restore off / restore
Metering roller off / restore / * off / restore / *
Dampening roller off / restore off / restore
Impression on on
* limit switch blanket wash preset > 3: metering roller switch off with command start.
* limit switch blanket wash preset < 3: metering roller switch off with dampening roller.
HDM Program No 3
Wash length short/med/long
Baldwin Program No 6/7/8
Main shaft engaged
Dryer ready
Automatic sequence no
Reduced speed (limit) 800-10.000
Blanket wash stop (limit) no
Start speed command < 10.000 10.000-25.000 > 25.000
Wash starts at 10.000 immediately immediately
Final speed restore stay 20.000/restore
Ink vibrator off / restore off / restore off / restore
Ink roller off / restore off / restore off / restore
Metering roller off / restore off / restore off / restore
Dampening roller off / restore off / restore off / restore
Impression off / restore off / restore off / restore
* limit switch blanket wash preset > 3: metering roller switch off with command start.
* limit switch blanket wash preset < 3: metering roller switch off with dampening roller.
HDM Program No 4
Wash length short/med/long
Baldwin Program No 6/7/8
Main shaft engaged
Dryer ready
Automatic sequence no
Reduced speed (limit) 800-10.000
Blanket wash stop (limit) 0/1
Start speed command < 10.000 > 10.000 > 25.000
Wash starts at 10.000 immediately immediately
Final speed stay / stop stay / stop 15.000 / stop
Ink vibrator off off off
Ink roller off off off
Metering roller off off off
Dampening roller off off off
Impression off off off
* limit switch blanket wash preset > 3: metering roller switch off with command start.
* limit switch blanket wash preset < 3: metering roller switch off with dampening roller.
HDM Program No 5
Wash length shot/med/long
Baldwin Program No 1/2/3
Main shaft engaged
Dryer ready
Automatic sequence no
Reduced speed (limit) no
Blanket wash stop (limit) no
Start speed command < 10.000 > 10.000
Wash starts at 10.000 immediately
Final speed restore stay
Ink vibrator off / restore off / restore
Ink roller off / restore off / restore
Metering roller off / restore off / restore
Dampening roller off / restore off / restore
Impression on on
* limit switch blanket wash preset > 3: metering roller switch off with command start.
* limit switch blanket wash preset < 3: metering roller switch off with dampening roller.
16.1 Sensors
No: PLACEMENT EAK-BOARD INPUT WEB SEVERER VARIANTKEY
0-1-2
1 splicer-1 EAK01_04 E_64 1 no
2 splicer-2 EAK01_05 E_64 2 no
3 infeed-1 EAK01_04 E_13/14 1 no
4 infeed-2 EAK01_05 E_13/14 2 no
5 print-unit-1 EAK02_XX E_49/50 X infeed_x
6 print-unit-2 EAK02_XX E_49/50 X infeed_x, print_unit_x
7 print-unit-3 EAK02_XX E_49/50 X infeed_x, print_unit_x
8 print-unit-4 EAK02_XX E_49/50 X infeed_x, print_unit_x
9 print-unit-5 EAK02_XX E_49/50 X infeed_x, print_unit_x
10 print-unit-6 EAK02_XX E_49/50 X infeed_x, print_unit_x
11 web catcher-1/severer-1 EAK01_03 E_17 1 infeed_x, p_u_x, dryer_x
12 web catcher-2/severer-2 EAK01_03 E_57 2 infeed_x, p_u_x, dryer_x
13 ma-additional-1/dryer-1 EAK01_03 E_13 1 infeed_x, p_u_x, dryer_x L-L-H
14 ma-additional-2/dryer-2 EAK01_03 E_14 2 infeed_x, p_u_x, dryer_x L-L-H
15 ma-additional-3 EAK01_03 E_09 1 infeed_x, p_u_x, dryer_x L-H-H
16 ma-additional-4 EAK01_03 E_10 2 infeed_x, p_u_x, dryer_x L-H-H
17 ma-additional-5 EAK01_03 E_11 1 infeed_x, p_u_x, dryer_x L-H-H
18 ma-additional-6 EAK01_03 E_12 2 infeed_x, p_u_x, dryer_x L-H-H
19 chillroll-1 EAK01_06 E_13/14 1 infeed_x, p_u_x, dryer_x
20 chillroll-2 EAK01_06 E_49/50 2 infeed_x, p_u_x, dryer_x
21 pu-add-sev-1_1 EAK01_03 E_49 1 pu_severer-1 L-L-H
22 pu-add-sev-1_2 EAK01_03 E_50 1 pu_severer-1 L-H-H
23 pu-add-sev-2_1 EAK01_03 E_51 2 pu_severer-2 L-L-H
24 pu-add-sev-2_2 EAK01_03 E_52 2 pu_severer-2 L-H-H
25 paper leed-1 EAK01_08 E_13/14 1+2 no
26 paper leed-1 EAK01_08 E_15/16 1+2 no
27 paper leed-2 EAK01_09 E_13/14 1+2 no
28 paper leed-2 EAK01_09 E_15/16 1+2 no
29 jf-cylinder (Weko) EAK01_07 E_62 1+2 no
jf-cylinder (Baumer) EAK01_07 E_56 1+2 no
30 jf-reserve EAK01_07 1+2 no
31 jf-4page-1 (Weko) EAK01_10 E_13 1+2 no
jf-4page-1 (Baumer) EAK01_10 E_16 1+2 no
32 jf-4page-2 EAK01_10 E_14 1+2 no
33 jf-4page-3 EAK01_10 E_15 1+2 no
34 sheeter-1 EAK01_10 E_45 1+2 no
35 sheeter-2 EAK01_10 E_46 1+2 no
36 add-pio-1 EAK01_12 E_41 1+2 no L-L-H
37 add-pio-2 EAK01_12 E_42 1+2 no L-L-H
38 add-pio-3 EAK01_12 E_43 1+2 no L-L-H
39 add-pio-4 EAK01_12 E_44 1+2 no L-H-H
40 add-pio-5 EAK01_12 E_45 1+2 no L-H-H
41 add-pio-6 EAK01_12 E_46 1+2 no L-H-H
42 pu-add-sev-3_1 EAK01_03 E_53 1+2 pu_severer-3 L-L-H
43 pu-add-sev-3_2 EAK01_03 E_54 1+2 pu_severer-3 L-H-H
44 pu-add-sev-4_1 EAK01_03 E_55 1+2 pu_severer-4 L-L-H
45 pu-add-sev-4_2 EAK01_03 E_56 1+2 pu_severer-4 L-H-H
Variantkey (179): L = Input must be 0V when paper (Jumper if inputs are not used)
H = Input must be 24V when paper.
Signals for the web severer and the web catcher will come if the main shaft is engaged and the press
speed is above the limit switch setting and a web break is detected.
A web break at the chill rolls activates the web severer before the dryer only if the limit switch 4.8
(web break serv on) is set to 1!
pressure
presseted
minimum
With the help of the limit switches it is possible to go back to the "old" function by setting the lower
and upper speed point to 600 imp/hour.
The maximum value for the upper speed point is 5.000 imp/h, which gives enough distance to the
speed where the impression normally is switched on.
At the infeed display the actual web tension is displayed. If the preset value changes, the display
shows the value for the pressure and alternating the web tension value which is assumed to be set.
This assumption for the value is learned by the real value. The assumption is needed if no real
tension occurs (line shaft disengaged, no paper...).
measured web
tension
+
-
The pressure could be change by the "+"/"-" buttons below the function pressure roller on.
19.1 Mechanic
The revolutions of the line shaft are twice as much as the print units an the folder revolutions.
This way it is possible to engage the line shaft into two different tachometer positions and the phasing
between folder and print units can be wrong.
Sensor 2
Sensor 1
Sensor 1
The Sensors signals measure the range of the main drive where the clutch can be engaged.
With the sensors it is also possible to check if the clutch is engaged or not.
If there is no change of the sensors signal after two revolutions the press stops and the message
"main shaft error" is shown in the press data display.
This display is only shown by using the service code to adjust or check the sensors of the line shaft
control.
The actual value of the sensors position is only displayed if the line shaft is engaged.
Switch the shaft monitoring off to engage the line shaft for the adjustment of the half-moon disk and
the sensors. If the monitoring is off the clutch can engage in the wrong position !
1
1: dancer 2 4
2: draw roller 3
3: pressure roller
4: web tension
M Harmonic
Drive
Draw roller
Main drive
1. proportional mode
If the pressure roller is off and the line shaft engaged and the press run.
If the line shaft is engaged and the press will be crawled or forward inched.
3. fixed speed
The harmonic drive run with a fixed speed if the press inch backwards (or AP) to
hold the web in position.
5V
ca. 7,4 V ca. 2,6 V
Measured values for the dancer control at the first A24 (RUAN, Madrid):
20.3 Harmonic Drive speed for variable autoplate inch speed and cut off length
AP sequence HD direction
deplating left
plating right
CPT-Version: 1.06
HAK-Version: 029
Press speed: 10.000 i.p.h.
Infeed 1 Infeed 2
Pressure Roller
on on on on on on
(EW_Andruckwalze)
Harmonic Drive release
on on on on on on
(EW_HD_Freigabe)
Dancer Position (Potentiometer)
0 2052 4095 0 2052 4095
(EW_Taenzer_IST)
Gain Value Harmonic Drive
1200 748 300 1200 749 300
(Voreilung_HD)
Harmonic Drive Speed [Rpm]
1200 748 299-300 1200 750 300
(Drehzahl HD [U/min])
49
47 45 upper lower rollers
33 1 31 plate inking roller
48 31 32 44
2 32 plate inking roller
38 39 3 33 plate inking roller
42
35 4 34 ink roller
34 36
5 35 ink roller
6 36 ink roller
40 7 37 ink roller
37
43 8 38 ink distributer
51 41 9 39 ink distributer
10 40 ink distributer
11 41 ink distributer
12 42 intermediate roller
13 43 ink feed roller (ink vibrator)
14 44 rider roller
15 45 damping transfer roller to ink distributor
or damping distributor
16 46 damping distibutor
17 47 metering roller (damping ductor)
18 48 water fountain roller
19 49 plate cylinder
20 50 blanket cylinder
21 51 ink ductor
Print Unit Oil Temperature Yellow Light Red Light E-Stop Fault Message Display
disengaged > 55 °C off off no yes
disengaged > 60 °C off on yes yes
disengaged =< 56 °C off off no yes
disengaged =< 51 °C off off no no
engaged > 55 °C on off no yes
engaged > 60 °C on on yes yes
engaged =< 56 °C on off no yes
engaged =< 51 °C off off no no
reason for staying in actual state reason for changing the state
51
51 65 8 37 51 61 37
14 1 0 18 17 30 15
0 no movement
1 --- not used ---
2 --- not used ---
3 forward inching allowed
4 backward inching allowed
5 positioning allowed
6 crawl speed allowed
7 press run allowed
22.5 Errors
Code level of
release
1 0 emergency stop
2 0 guard or jam sheeter
3 0 guard FA1
4 0 guard at folder 1
5 0 crank at folder 1
6 0 lubrication at folder 1
7 0 blower drive / cabinet
8 0 unit lubrication
9 0 unit guard
10 3 blanket / blanket guard
11 1 guard at FA1
12 5 guard or jam at folder 1
13 5 guard at FA1
14 5 unit guard
15 6 error at folder 1
16 6 web break detected
17 6 REK1 detected error
18 0 REK1 detected error
19 0 guard at web catcher
20 6 dampening / ink clutch
21 6 central lubrication
22 5 unit bearer guard
23 5 REK1 detected error
24 0 guard at folder 2
25 0 crank at folder 2
26 0 lubrication at folder 2
27 5 guard or jam at folder 2
28 6 error at folder 2
29 0 REK1 detected error (drive 2)
30 0 REK1 detected error (drive 2)
31 6 REK1 detected error (drive 2)
32 0 lubrication at FA1
33 0 configuration folder
34 6 inter-unit-clutch
35 0 error at imprinter
36 6 SEK detected error
37 0 SEK detected error
38 2 SEK detected error
39 0 air pressure
40 0 main shaft off in duplex-mode
41 0 unit with HWI de clutched
42 0 lubrication at chill rolls
43 4 unit guard
44 6 auto plate on
45 0 REK2 detected error
46 0 circuit breaker for clutch transformer
47 4 finger protection
0 no command
1 safe operation at operator panel
2 backward inching at operator panel
3 forward inching at operator panel
4 positioning at operator panel
5 crawl speed at operator panel
6 stop at operator panel
7 increase speed at operator panel
8 decrease speed at operator panel
9 stop main console
10 stop by command (central lubrication)
11 stop by command (automatic stop sequence)
12 stop by internal command
13 stop, oil temperature units
14 stop, air pressure
15 stop, dampening water units
16 crawl speed main console
17 crawl speed internal command
18 run, internal command
19 run, main console
20 run units, main console
21 input of speed at main console
22 input of speed by washing device
23 input of speed by automatic production
24 stop at duplex-panel
25 crawl speed at duplex-panel
26 crawl speed by automatic clutch sequence
27 stop by automatic clutch sequence
0 no emergency stop
1 push button main console
2 push button splicer
3 push button infeed
4 push button dryer
5 push button chill rolls
6 push button perforator
7 push button sheeter
8 push button FA1
9 push button folder 1
10 push button folder 2
11 push button PIO
12 push button unit
13 push button web catcher
14 other CPtronic
15 jam at FA1
16 overload FA1
17 clutch error at FA1
18 product control at folder
19 web break detected
20 communication
21 internal command
22 hardware 1
23 hardware 3
24 dynamic test
25 hardware (back plane)
26 communication duplex
27 other machine
23.1 Modem
• Software compatible with Hayes AT command set. The handshake procedures of the
modem has to be according to the CCITT V.25 recommendations. CCITT V24/RS-232C
interface.
• Serial, asynchronous, 10 bits (8/7 data bits, odd, even or no parity, 1 or 2 stop bits) protocol
with auto adjustment.
• Dialing and line ring detection according to the requirements of the local telephone
company.
• Auto-adjust speed selection (modem-modem)
• MNP4 and CCITT V.42 error correction
• MNP5 and CCITT V.42bis data compression
• Auto answer storable
• Transmission speed 9600 bps or higher, full duplex, according to CCITT V.22/V.22bis/
V.32/V.32bis
• The modem has to have a non volatile memory in which the settings can be stored.
• Power supply with 220VAC
23.2 Wiring
• Modem connection to the controller boards with a 9 pin SUB-D female connector . Standard
IBM-PC pin assignment.
• E1 local echo on
• Q0 result codes enabled
• V1 verbal result codes
• &C1 DCD line active while the modem detects a carrier signal from the remote modem.
• &D2 No execute commands or auto-answer unless the DTR line is active.
• &M0 Asynchronous commands and asynchronous communication
• &S0 DSR line active all the time
• S0=0 No auto answer
• &W Write configuration to NVRAM
The complete command written with a terminal program to the modem is:
For the manual folder change over push the folder positioning button to move
the folder in 0° position.
25.1 Display
- temperature alarm
25.3 Commands
Status:Dat 0 MZG - 2
X X X X X X X X switch on phase
Status:Dat 1 MZG - 3
X X X X X X X X damp. Solution circulation
overflow tank
tank empty
filter dirty
Test:Dat 0 MZG - 4
X X X X X X X X high pressure error
low pressure error
error EEPROM
Test:Dat 1 MZG - 5
X X X X X X X X circuit breaker damp.solution pump
circuit breaker circulation pump
circuit breaker intermediate tank pump
MZG - 6
X X X X X X X X Alarm lower alcohol limit
Alarm upper alcohol limit
Alarm lower limit additives
Alarm upper limit additives
MZG - 7
X X X X X X X Alarm lower limit temperature
Alarm upper limit temperature
Alarm lower limit pH-value
Alarm upper limit pH-value
- web selection on lower unit => functions for lower units selected.
- web selection on upper unit => functions for upper units selected.
In the following pictures it is possible to switch from the 1. web (unit) to the 2. web.
Legend:
1 select unloading upper unit
2 select loading upper unit
3 select unloading lower unit
4 select loading lower unit
5 upper cassette in/out (only possible when nobody is on ground platform and movable platform
is up)
6 lower cassette in/out (only possible when nobody is on ground platform)
7 movable support on/off (only possible when nobody is on ground platform; when the movable
support is on and someone is on the ground platform only crawl-speed is allowed)
8 symbol that shows if the unloading sequence is active
9 symbol that shows if the loading sequence is active
10 press fault (no AP possible)
11 general fault (see other symbols in main or service picture)
12 move upper cassette out to start the sequence (no start possible when cassette is in)
13 move lower cassette in to start (no start possible when cassette is out)
14 someone on ground platform or movable platform is down (the movable platform will move up
when starting AP. If movable platform doesn’t move up or someone is on ground platform AP is
not available.)
15 dampening unit declutched (clutch dampening unit to start AP)
16 state of sequences (service mode only)
17 state of main program (service mode only)
Legend
1 general fault (see other symbols in service and main display)
2 valves (select valve with + / - buttons on the left)
3 state of valve (fault when high lighted)
4 angles for upper unit (select angles with + / - buttons on the right)
5 angles for lower unit (select angles with + / - buttons on the right)
6 angle difference between unit and encoder
7 numeric input for angle-difference
8 symbol that shows which valve stopped the sequence
9 button to switch the valves (only in service code)
10 preset of angles
11 reset all valves (back to start position)
12 increase angle
13 decrease angle
3 Autoplate
• Press button No. 10 in service picture to set the angles of all units
• For fine adjustment select the angle with the + / - buttons on the right and adjust the angle with
buttons 12 and 13
! Don’t use button 10 after fine adjustment. You would set all angles back to standard value !
• Start the sequence with the green button (input button for command)
• The sequence can be stopped with the red button (clear button for command)
• In case of an error before the main program is in state 14 for deplating or 34 for plating the whole
sequence will be stopped
• If the main program is in state 14 or 34 (see main picture, symbol 8 and 9) and an error occurs,
the unit with the error will be declutched and the rest continues. The error will be shown in service
display (symbol 8). It is reseted when you select this unit again.
• In case of e-stop or someone stepping on the platform the sequence will stop. The sequence can
be started again with the green button.
• Select unit
After loading the registers move back to the previous value (circumferential and lateral). This function
is optional and can be selected with a limit switch “AP register to previous value“.
The values will be stored when you enter AP picture and select unloading or unloading is already
selected when you enter AP picture.
This means if the press is switched off between unloading and loading or unloading is selected again
after unloading, the values are lost.
green button
AP-MAIN green button
/horn /horn
green button green button
platform is up platform is up
press running red button press running
state12 state32
error state4 error
reg->0 reg->0
state16 SERVICE state36
depl start plat start
state37
state15 register to previous
/inch backward value
plating
no plating no plating
state17 state35
register to previous
/inch forward
value
state 5 state 5
state019 state39
sequence stop sequence stop
no error no error
green button green button
state20 state40
inch backward inch forward
timer 3s timer 3s
state21 state41
/inch backward /inch forward
state14 state34
sequence start sequence start
inch backward inch forward
state16 state16
set error code set error code
state 4 state 4
no selection
state0 Init
sequence start
state4 24A2support on
start timer
24s2 support on
21s1 casette in
L1
L2
L4
L5
L8
timer end
lift down
state13
start timer
plating
state14 %
/plating
no selection
state0 Init
sequence start
timer end
state8 %
L9
timer end
state9 24A2 support on
start timer
24S2 support is on
%
state10
L10
timer end
/26A close plate lock
state11
L12
L13
L14
L15
timer end
/25A dampener off
23A1 close fingerguard
state19 28A1 close unitguard
start timer
timer end
state1
no selection
state0 Init
starting conditions ok
state4
sequence start
U5
U1
U2
U4
U5
U3
U6
timer end
state16 14A1 support off
12A1 lift up
start timer
19S plate is out
plating
state17 %
14A1 support on
state18 11A1 casette off
/16A close plate lock
timer end
start timer
11s1 casette up
13A1 close fingerguard
state19
state1
no selection
state0 Init
starting conditions ok
state4
sequence start
11S1 casette on
U8
timer end
%
state10
U9
U11
U12
U13
timer end
state17 16A open plate lock
U14
timer end
state1
state 0
unit with AP
dampener off
state 1
state 2
L10
L12
sequence stop
(e-stop or no priority) dampener on
state 4
L14
L15
state 1
state 0
unit with AP
dampener off
state 1
state 2
U10
U11
sequence stop
(e-stop or no priority) dampener on
state 4
U13
U12
state 1
nHD = nw * gw / 10.000
7200
630
nominal
6307 546,1
6000
5591
speed=f(cutoff)
[rpm]
630
3159 nominal
3000 2728
584,2
minimum
preset value
1800
0 0
0 20000 40000 60000
[iph]
Voreilung
Abschnitt -0,002 -0,001 0 0,001 0,002 0,003
630 10,6 25,2 39,7 54,3 68,9 83,4
609,6 9,6 23,7 37,8 51,9 66,0 80,0
598,49 8,4 22,2 36,1 49,9 63,8 77,6
584,2 3,7 17,2 30,7 44,2 57,7 71,2
577,85 6,7 20,0 33,4 46,8 60,1 73,5
546,1 7,0 19,7 32,3 44,9 57,6 70,2
5000
4842,00
4500 4542,00
4242,00
4000
3500
3000
motor 4P
0%
2500 50%
100%
2000
1500
1000
500
0
10000
15000
20000
25000
30000
35000
40000
45000
50000
55000
60000
5000
0
press speed
Conditions: cut off length 630mm; main shaft engaged; 4Page module engaged.
! As soon as the folder is engaged the speed up fix (limit) is used for the HD speed.
Setting for the 4Page roller to pull only (cut off 630mm)
4
4Page Module / Sheeter (EAK1_10) 16 H
Handling 2-web configuration 88
Hardware requirements 69
A Harmonic Drive Chill Rolls 102
Additional inputs for external device 53 Harmonic Drive direction for autoplate 74
Additional outputs to external device 53 Harmonic Drive speed for variable autoplate inch speed
Adjustment of angles 93 and cut off length 74
Adjustment of the dancer potentiometer 74 Harmonic drive test for 2 web press 75
Analog Inputs SAK 24
AP main picture 91
AP service picture 92 I
Automatic Production 54 Infeed 1 / Splicer 1 (EAK1_04) 10
Autoplate 91 Infeed 2 / Splicer 2 (EAK1_05) 11
Infeed unit 73
Input / Output List 7
B Inputs for additional WEB-BREAK-DETECTORS 53
Baldwin blanket wash control 57
Blanket wash screen when using the service code 60
Blanket washing conditions for Baldwin device 61 J
JF44 21
JF44 Cylinder Part (EAK1_07) 13
C JF44 positioning 84
Cabinet Part 1 (EAK1_02) 8 JF44 Superstructure 1 (EAK1_08) 14
Cabinet Part 2 (EAK1_03) 9 JF44 Superstructure 2 (EAK1_09) 15
Central dampening water supply 85 JF4Page / Sheeter 22
Chill roll-1 / -2 21 Job recal 68
Chill rolls 1 / 2 (EAK1_06) 12 Job store 67
Commands 85
Commands and actuation’s 82
Commands for blanket wash 57 L
Configuration 5 Level of release 81
Configuration 1-web / 2-web 87 Limit switches 42
Console 20 Limit switches for Baldwin blanket washing device 58
Console (EAK1_01) 7 Line shaft control 71
Control of the double dancer 73 Line shaft monitoring 71
D M
Display 85 Measuring of the folder position 71
Display "preset clutch“ 87 Mechanic 71
Display information 70 Modem 83
Modem for remote diagnostic 83
Moving of cylinders from main panel 94
E MZG Description (Service Command) 86
Emergency stop 82
Error messages 32
Errors 81 O
Example for a 2 web configuration 87 Oil Temperature 77
F P
Fault messages with technotrans water supply 85 Parallel input output interface 52
Fault symbols 58 Parallel Interface (EAK1_12) 17
Folder command for the JF44 67 Parallel Interface (PIO) 22
Function description 69 Picture 47 (date/time) 78
Presetting for the automatic start-, stop-sequence 55
Press data 46
G Print Units 23; 76
General inputs on PIO for standard interface-1/-2 52 Print Units General (EAK2_xx) 18
General outputs on PIO for standard interface-1/-2 52 Print Units Print-Functions (EAK2_xx) 19
S
Safety Inputs SEK1 20
Safety Inputs SEK2 23
Selection of the kinds of production wash up progr 57
Sensors 65
Service display 72; 75
Service screen 59
Servo Drives 24
Settings (AT-commands) 83
Software functions 69
Splicer-1 / Infeed-1 20
Splicer-2 / Infeed-2 21
SSK1 24
SSK2 25
SSK3 25
Starting the sequence 94
States of the drive control program 79
Status of the main drive 78
Stop with automatic sequence 55
Superstructure-1 21
Superstructure-2 22
T
Test HD 4Page Module 106
V
Valve list 93
Variant key 26; 93
W
Wash Modes for Automatic Start-, Stop-Sequence 56
Web break detectors 65
Web break display 66
Web Catcher 66
Web Severer 66
Webcatcher-1 / Webcatcher-2 20
Wiring 83