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  • Inprocess Check Sheet - Bar Comp.

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    This document is a quality inspection checklist for a bar component pillion step. It lists the process steps, control values and specifications for each including angle cutting, drilling, chamfering, slot cutting, deburring, washer fixing, riveting, and final inspection. Techniques for monitoring include direct vision comparison, angle protractor, height gauge, and visual inspection. Non-conformities to be watched for include excess burr, ovality, out of position holes, dimensional deviations, loose riveting, and visual defects.

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    Inprocess check sheet -Bar Comp.

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    This document is a quality inspection checklist for a bar component pillion step. It lists the process steps, control values and specifications for each including angle cutting, drilling, chamfering, slot cutting, deburring, washer fixing, riveting, and final inspection. Techniques for monitoring include direct vision comparison, angle protractor, height gauge, and visual inspection. Non-conformities to be watched for include excess burr, ovality, out of position holes, dimensional deviations, loose riveting, and visual defects.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    Download as xlsx, pdf, or txt
    96 views1 page

    Inprocess Check Sheet - Bar Comp.

    Uploaded by

    swaran autoqa
    This document is a quality inspection checklist for a bar component pillion step. It lists the process steps, control values and specifications for each including angle cutting, drilling, chamfering, slot cutting, deburring, washer fixing, riveting, and final inspection. Techniques for monitoring include direct vision comparison, angle protractor, height gauge, and visual inspection. Non-conformities to be watched for include excess burr, ovality, out of position holes, dimensional deviations, loose riveting, and visual defects.

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    © All Rights Reserved
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    of 1

    DOCUMENT /ISSUE SAS-QA-PCS-SM-02

    SWARAN AUTO SYSTEMS HARIDWAR( A Unit of Swaran Enterprises)


    REVISION NO. 0.00/--
    MODEL Bar Comp.Pillion Step INPROCESS CHECKSHEET W.E.F.DATE 05.08.2015
    REVISION NO. & DATE 0.00/-- OBSERVATION
    Date &
    MONITORING Time Time Time Time
    PROCESS CONTROL VALUE/SPE. Evaluation Non-conformities observed
    ITEM
    Technique
    Angle Cutting Steel Tube i)*Length=117.90~118.60 mm DVC

    ii)*Angle=8°+1°≈(8°~9°) AP

    iii)Angle 29°±1°30'≈( 27°30'~30°30') AP

    Angle Tapper iv)*0.20 max HG

    Appearance v)Burr/ovality/angle profile out not allowed. Visually

    Drilling Hole Dia i) Ø 6.20+0.10 mm DVC/ STD PIN

    Drilling Tapper ii) 0.20 MAX Visually

    Dimension iii)*13.40~13.80 MM HG/ Rec. Gauge

    Appearance iv)Hole positionout,shift/ ovality in hole etc not


    allowed. Visually

    Chamfering & Gauging Appearance i)excess cut,burr not allowed.Part should be OK Visually/ Rec.Gauge
    by gauge.
    Slot Cutting Dimension i)*3.10+0.20 ≈ (3.10~3.30 mm ) DVC

    Dimension ii)*12.50-0.10 ≈( 12.40~12.50 mm) DVC

    Appearance iii) No excess burr/ tapper during cutting. Visually

    In-side Deburring Appearance i) no burr in tube ID/excess cut at wall thickness Visually
    etc.
    OD- Deburring Appearance i) Burr not allowed. Visually

    Washer Fixing Soldering Joint i) Nogap between tube & washer,no washer Visually
    bend,damage etc.
    Riveting Riveting Height ii) *1.00±0.20 mm DVC/HG

    Appearance iii) Loose/ Improper riveting not allowed. Visually

    Final Inspection Appearance i) No visual defects (as per WI) allowed. Visually

    Inspected By:
    SAS/QA/F-13 ; 0.00/-- ;Issue No-01 ; Issue Dt. 01.04.2018

    Review By: Approved By:

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