Service Manual en BMS UF RevB
Service Manual en BMS UF RevB
This Document is concerning to our Gold Units, such as the refrigeration units followed as BR, LR, PR,
Important
Caution
w
1 Service Reference Manual
This Document applies to our Gold Units, such as the refrigeration units followed as BR, LR, PR,
Important
Caution
All maintenance written in this manual, must be by qualified and certified personnel only.
Disregard will void the warranty.
Most of the units which are integrated in this manual are under Medical Device Directive.
So as all BR, FR, UF units.
When these units are used to support a medical application, it is an accessory to a medical device and is
therefore considered as a medical device in its own right by the regulatory body (e.g. FDA).
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Notice
This symbol indicates a warning.
It is necessary to obey this warning to complete the maintenance
in the correct order.
Handgloves
Concerning the temperatures of the UF or FR units it is commendable
to wear gloves. Very low temperatures can lead to injury, such as
hyperthermia.
Electrical interruption
In certain situations it is necessary to interrupt the electrical connection.
Ignoring this precaution can possibly lead to injury or death.
Attention
Important operating and/or maintenance instructions.
Read the following section carefully.
Electricity
Potential electrical hazards. Only qualified persons should perform the
maintenance related to this symbol.
Non-qualified persons are not allowed to perform maintenance.
Extreme injury or death may be caused by this maintenance.
Cold Temperatures
All actions indicated by this symbol are common with low temperatures.
Hand or skin contact with cold surfaces can lead to injury such as
hyperthermia.
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If you need any further information regarding to our products don`t hesitate to get in contact with our company
Postal Address :
B Medical Systems
L-9809 Hosingen
Table of Contents
Introduction
Contacts 1
Table of contents 2
Basics
Overview 6
Installation Guide 7-9
Constructional Features 10-15
Display and Messages 16-18
Diagnostic 19
Adjustments 20
Principle of UF 21-24
Maintenance on Hardware
Replacing the door hinges 39-40
Appendix
Medref 2008 Cheat Sheet 42
Service Checklist 43-44
Process and Instrumentation Diagram 45
Wiring Diagram 46
Menu Structure 47
Software compatibility 48
Parameter description 49-51
List of models by type 52
Parameter Settings 53-54
Temperature curves 55-56
Sketches 57
Spare part drawings 58-71
All operations of the Unit can be taken from the users manual as a separate PDF.
UF range available as
UF455G and UF755G
and also as
UF455GG and UF755GG
Installation
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Installation
Location
· The unit must be set up in a dry well-ventilated place. Avoid direct sunlight or
locating it close to a heat source.
· Ensure that the unit is steady, perfectly level and does not rub against any of
the units next to it.
· Regarding security, the device complies with the climate classes indicated on
the dataplate (according to DIN EN ISO 23953-2, table 3). Ideal function is
given in an ambient temperature of
10-43°C with a relative humidity of 75%
· Several units are fitted with castors. Once the unit is in its
final location, the feet must be unscrewed to immobilize
it and keep it from rolling. Unscrew each foot until it
touches the floor and then screw the lock nut back up.
Main characteristics
Regulation Sensor
RS48
5 to
LINE Mainboard
X3
LINE J20
In combination with the DMN Monitoring Software you can implement every device in a network structure,
provided by B Medical Systems.
An additional VLINX LAN-converter has to be integrated in the network structure.
Example below:
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Remote ALARM
TEST
Temperature FUNCTION
alarm
Normally
Closed
1&3
Voltage free
Contacts
Power failure
alarm
Normally
Closed
1&2
The remote alarm contacts are adapted to every device of the actual Medical Refrigeration Range
including the Mainboard 2008.
Temperature sensors
Only 2Wire Class1/3B PT1000 Sensors are used in our actual devices.
One for the Display and one for the regulation.
Temperature/Resistance Chart
This mainboard is basic built in our actual Medical Refrigeration product range
Wiring
diagram
attached
in the
appendix
Display Messages
Status Messages
Appears when an evaporator sensor is connected and activated in the EXTRA menu.
Applies only to FR devices!
Displayed when the regulation sensor is connected and activated.
Displayed when a heat exchanger sensor is connected and activated in the EXTRA
menu. Applies only to UF devices
Alarm Messages
Displayed when temperature high alarm 2 has occurred (only for combi devices)
Displayed when temperature low alarm 2 has occurred (only for combi devices)
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Error Messages
In the case of a power failure, an internal battery supplies the electronics with power for 48-hours.
The battery will be charged automatically and should be changed every two years as preventative
maintenance.
The “Internal / DCU battery” message is displayed no longer than two minutes after installation
The unit must be switched off and back on so that the change will be detected by the electronics!
Failsafe Mode
Using Diagnostics
For example:
If a high pressure fault will occur in a UF unit caused by a fault condenser fan, the bit 2 at DI (Digital Input) will
change from 0 to 1 and the mainboard will cut off the compressors of the 1st and 2nd stage.
Shown on Out Low Output as bit 2 and 3.
Before Failure
DI: 00000000
After Failure
DI: 00000100
Adjustments
Example below:
Display New Display
Temperature DOT Temperature
+5°C 0 5°C
1 6°C
2 8°C
-2.5 2.5°C
Example below:
Inner New inner
temperature CAL Temperature
+5°C 0 +5°C
1 +4°C
2 +3°C
-2.5 +7.5°C
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To reach inner temperatures of deeper than -80°C we use our patented heat exchanger.
It’s a system of a cascade technology. Therefore, two independent cooling cycles are needed.
1st Stage and 2nd Stage.
The common point of these two cycles is a heat exchanger which is the evaporator of the 1st Stage
and the condenser of the 2nd Stage.
This is required to keep the high pressure of the 2nd Stage under a critical point. A condensing
temperature between -5°C and -32°C is the result.
The 1st Stage starts to run and cools the heat exchanger to-32°C.
The 2nd Stage starts in fact of parameter 2SON (-32°C)
The condensing temperature heats up the heat exchanger
The 2nd Stage stops again when the sensor inside determines a temperature of -5°C so as
parameter 2SOF (-5°C)
Heat Exchanger
Heat-Exchanger
nd
Capillar tube 2 Stage
nd
Filter/drier 2 Stage
st
Towards Compressor 1 Stage
st
Towards Compressor 1 Stage
nd
From Compressor 2 Stage
Heat-Exchanger
Liquid Collector
nd
Injection 2 Stage
Evaporator
Top Evaporator
Point of Injection
Side Evaporators
Ensure that the power plug has been disconnected from the
main supply!
All maintenance in this chapter must be performed without any
voltage!
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Use a datalogger
At our UF Devices we added special K-probes to measure the temperatures inside the cycle.
Probe 0-3
between -90°C and -97°C
Probe 4-5
between -41°C and -47°C
Use a manifold
Advisory! Before using a manifold ensure that all hoses are evacuated before
opening the system!
Otherwise external gas can infect the cooling-cycle and cause the
system to malfunction.
Note !
The listing is an example. All values can deflect a little bit.
HP 1. LP 1. HP LP
Time Stage Stage 2.Stage 2.Stage Display Probe 0Probe 1 Probe 2 Probe 3 Probe 4 Probe 5
08:00 10.0 0.0 7.5 7.5 20.1 -50.0 -50.5 21.1 19.5 -40.0 4.0
08:10 11.0 0.0 26.0 1.3 20.1 -57.0 -60.5 20.6 19.5 -34.2 -5.3
09:00 9.5 -0.2 25.0 1.6 -7.8 -61.3 -63.2 7.9 11.2 -30.0 -9.0
10:00 12.5 -0.2 14.0 0.7 -31.5 -73.3 -75.2 -35.3 -25.2 -32.8 -15.8
11:00 11.5 0.2 9.0 0.1 -53.8 -80.8 -81.8 -62.6 -58.5 -38.5 -36.2
12:00 11.0 0.1 7.5 -0.1 -64.9 -84.2 -84.8 -72.3 -89.3 -41.8 -40.8
13:00 11.0 0.0 6.5 -0.2 -75.0 -87.4 -87.9 -83.1 -91.3 -45.0 -44.3
14:00 10.5 0.0 6.0 -0.3 -81.1 -89.3 -89.8 -97.6 -95.1 -46.8 -46.2
15:00 10.5 0.0 5.8 -0.4 -82.2 -90.5 -90.9 -98.7 -96.0 -47.8 -47.2
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3. Open the Aluminum case in the under compartment by turning out the screws.
4. Separate the electronic from the mainplate by turning out the screws
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6. Begin transferring wire after wire from the old mainboard to the new one.
7. When finished, remove the old mainboard and attach the new mainboard to the mainplate
8. Redo all the steps backwards and close the under compartment
12. Define the Device by chosing the correct model from the list.
1. Use a flat tool or a screwdriver to lever the display out of the plastic frame.
Disconnect the Interface cable.
Plastic frame
Display
Key switch
3. Install the Key and the new Display in the same way backwards.
If the Display shows the message BAT LOW/FAIL, the Battery has to be changed.
In this case proceed as follows:
1.
3. Open the Aluminum case in the under compartment. by turning out the screws.
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Battery bar
Battery
Fixation points
5. Replace the battery by a new one and mount it using the same procedure in reverse.
Notice!
2. Disconnect the wiring of the fan motor. Normally it is connected onto the start relay.
Start relay
3. Remove the screws that fix the wirebasket of the the condenser.
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6. Install the new motor following the same steps in reverse orders.
Compressor
1st Stage
Compressor
2nd Stage
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3. Use a manifold and a recovery system to empty the refrigerant from the system.
Therefore, you have to use the service valves for high and low pressure.
Make sure that all connected hoses are evacuated before opening the
Refrigeration cycle!!
Servicevalve 1st
Stage Low Pressure
Servicevalve 1st
Stage High Pressure
5. Braze out the adapted pipes from the compressor under nitrogen atmosphere.
7. Mount the new compressor in the same place and orientation as the original unit.
8. Adapt the pipes by brazing them with silver brazing material under nitrogen atmosphere.
9. Use a manifold and a vacuum pump to evacuate the system in the specified order.
10. After complete evacuation, fill the system with the amount of refrigerant specified on the typeplate.
11. Replug the device and ensure that the device is in proper working order.
Compressor
1st Stage
Compressor
2nd Stage
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3. Use a manifold and a recovery ystem to empty all the refrigerant from the system.
Therefore, you have to use the service valves for high and low pressure.
Make sure that all connected hoses are evacuated before opening the
refrigeration cycle !!
Oil
Separator
5. Braze out the adapted pipes from the compressor under nitrogen atmosphere.
7. Mount the new compressor in the same place and orientation as the original unit.
8. Adapt the pipes by brazing them with silver brazing material under nitrogen atmosphere.
9. Use a manifold and a vacuum pump to evacuate the system in the specified order.
10. After required evacuation, fill the system with the amount of refrigerant specified on the typeplate.
11. Replug the device and ensure that the device is in proper working order.
Maintenance on hardware
To replace the door hinges, such as the upper and lower hinge included by the spring bolt proceed as follows.
2. Open the cover of the electronic box and release the interface cable.
Position shown on the wiring diagram.
3. Remove the interface cable from the connection in the corner of the sub compartment.
4. Next open the door to an angle of about 90°, and lift it out of the hinges.
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Upper hinge
Springbolt
Lower hinge
7. Ensure that the plastic cones of the spring bolt are twisted to each other.
Therefore, you can use a wrench to twist the cones. Example below
8. Afterwards mount the door back again and reconnect the interface cable.
Appendix
Service Checklist
Process and Instrumentation Diagram
Wiring Diagram
Menu Structure
Software compatibility
Parameter description
Listing of models by number
Parameter Settings
Temperature curves
Spare part drawings
Required tools
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44 Service Reference Manual
Service Checklist
Device details
Model Version Mainboard
Product Number
Serial Number Version Display
Location
Stored goods
Responsable User
Phone
Recommendation
Recommendation
45 Service Reference Manual
Service Checklist
Ref Function Test Yes No n/a
3.1 Display
3.2 Temperature alarm
3.3 Door opening alarm
3.4 Powerfail-alarm
3.5 Temperature Recorder
3.6 CO2 Backup function
Recommendation
Recommendation
Recommendation
RI Diagram
RI Schemata
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Wiring Diagram
Menu Structure
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Software compatibility
Setting parameter
MOD Model and type
BLO Block setpoint and alarm values YES/NO
TYP Device type, automatically selected by MOD 1 bis 8 1
SN Serial number of the device 8 digits
SHL Setpoint upper limit SLL +99 0.5K
SHL2 Setpoint upper limit 2 device SLL2..+99 0.5K
SLL Setpoint lower limit "-99..SHL 0.5K
SLL2 Setpoint lower limit 2 device "-99..SHL2 0.5K
PT1 Sensor setting for PT1 0-7 1
PT2 Sensor setting for PT2 0-7 1
PT3 Sensor setting for PT3 0-7 1
PT4 Sensor setting for PT4 0-7 1
PT5 Sensor setting for PT5 0-7 1
MNT Maintenance setting 0…12 1 Monat
C/F Temperature unit C/F
ADR Network address 1… 1
LIT Light: external/ internal/ none EXT/INT/NO
BT2 Second connected battery 0/1 0/1
DBO Display sleep mode after 0-600 1sec
DHT Door heater 0/1 0/1
FHT Frame heater 0/1 0/1
Compressor parameters
COD Minimum stop time compressor 0…5min 1min
COD2 Minimum stop time compressor2 0…5min 1min
CON Difference between the set point for compressor start 0…10 0,1K
CON2 Difference between the set point for compressor2 start 0…10 0,1K
COF Difference between the set point for compressor stop 0…10 0,1K
COF2 Difference between the set point for compressor 2stop 0…10 0,1K
2SON Cut in 2nd stage compressor "-99..+99 1K
2SOF Cut out 2nd stage compressor "-99..+99 1K
DUR Compressor duty cycle run time 0…60 1min
DUR2 Compressor duty cycle run time 2 0…60 1min
DUS Compressor duty cycle stop time 0…60 1min
DUS2 Compressor duty cycle stop time 2 0…60 1min
CFCO Condenser fan continuosly N/Y N/Y
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Defrost parameters
DDE Defrost cycles per day 0…4 day 1
DTY Defrost type HG/EL
CRT Compressor running time for defrosting 0…24h 1
CTD Cooling before defrost 0…30min 1min
DDD1 Drip preheating time of the heater 1 before defrost 0…30min 1min
DDD2 Drip preheating time of the heater 2 before defrost 0…30min 1min
DCO Compressor ON while draining preheating Y/N
DTI Defrost stop time 0…30min 1min
Alarm parameter
PAL Alarm limit of the set point 0…10K 0.5K
PAL2 Alarm limit 2 of the set point 0…10K 0.5K
HAL Temperature high alarm SP+PAL…99.5°C 0.5K
HAL2 Temperature high alarm 2 SP2+PAL2…99.5°C 0.5K
LAL Temperature low alarm "-99.5°C…SP-PAL 0.5K
LAL2 Temperature low alarm 2 "-99.5°C…SP2-PAL2 0.5K
ALD Alarm delay after switching 0…24h 1h
DAD Acoustic door alarm delay 0…180 5sec
ULU Upper limit of ambient temperature 0…60 1K
LLU lower ambient temperature limit 0…20 1K
MUD Mute period of the acoustic signal 0…60min 1min
ROD Remote alarm activation for "door open" 0/1 0/1
VHL Voltage upper limit 1…500V 1V
VLL voltage lower limit 1…500V 1V
VAD Voltage alarm duration 1…600sec 1sec
VAA Voltage alarm activation Y/N /
RVA Remote temperature alarm on voltage alarm Y/N /
VACOF By voltage alarm Compressor of Y/N /
TAC Temperature alarm confirm Y/N /
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Fan parameter
FCP Compressor fan OFF Y/N
FAT Fan raising temperature "-99…+99°C 1K
FDT Fan Off temperature "-99…+99°C 1K
CFCO Condenser fan compressor OFF Y/N
Valve parameter
VSC Valve stop cycle 1…24h 1
VST Valve stop time 0…30min 1
VDT Valve delay time 0…60s 1
Additional Parameter
TEX Type the 4 ... 20mA input 0…3 1
LEX Lower limit of 4 ... 20mA input -3000…+3000 0.1
HEX Upper limit of 4 ... 20mA input -3000…+3000 0.1
TRA Frequency sensor response per second 3…16 1
TDM Damping factor control sensor 1…500 1
SELMA Temp choice 4 ... 20mA output 0…8 1
T20MA Upper Temperaturlimit 4 ... 20mA output -200…+200°C 1
T4MA Lower Temperaturlimit 4 ... 20mA output -200…+200°C 1
53
Before charging, the system must be evacuated with a vacuum pump to a pressure of at least 0.05 bar
for minimum 1hour
All Brazing activities have to be done under nitrogen atmosphere inside the tubes.
The quantity of refrigerant should be measured with a scale which can guarantee a precision of 2g.
All devices especially Medical Device Units have to be proofed for a proper operation.
So all devices must be checked for temperature performance.
Therefore you can use a Datalogger for mapping the Temperature curves.
As reference it is obligatory to use the stable running mapping attached in this appendix.
Ensure that the unit works after the intervention in the best way.
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Practical Tips
Brazing
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