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Screen Master TECNO Service manual Hospitex Diagnostics

Screen Master TECNO


LIHD 107
SERVICE MANUAL
V.1.0 09/02 ENGLISH

HOSPITEX DIAGNOSTICS
Via S.Piero a Quaracchi, 244 - 50145
H Florence Italy
H Tel. +39 055 374083 Fax + 39 055 374084
e-mail : [email protected]
web : http://www.hospitex.com

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Screen Master TECNO Service manual Hospitex Diagnostics

INDEX

TECHNICAL SPECIFICATIONS…………………………………………………................ 10
POWER BOARD………………………………………………………………...............11
TEMPERATURE CAL.……………………………………………................................11
OPTICAL AMPL. GROUP..............................................................................................12
SUBSTITUTION OF THE LAMP.................................................................................. 13
AUTOCALIBRATION OF THE LAMP........................................................................ 13
AUTOZERO PROCEDURE........................................................................................... 14

POWER BOARD.......................................................................................................................... 15
POWER BOARD SCHEME........................................................................................... 18
CPU BOARD.................................................................................................................... 19
ASSEMBLING PLAN..................................................................................................... 21

OPTICAL GROUP....................................................................................................................... 22
ASSEMBLING PLAN..................................................................................................... 26
DETAILS.......................................................................................................................... 27
WIRING DIAGRAM OPTIC. AMPL............................................................................ 28
OPTIC PELTIER COUPLE........................................................................................... 29
OPTIC LAMP .................................................................................................................. 30
TEMPERATURE SENSOR............................................................................................ 31
ENDSTOP WHEEL FILTER......................................................................................... 32
ENGINE NEEDLE.......................................................................................................... 33

DILUTER GROUP...................................................................................................................... 34
DILUTER SOLENOID VALVE.................................................................................... 36
DILUTER ENGINE......................................................................................................... 37

INCUBATOR GROUP................................................................................................................. 38
TEMPERATURE SENSOR............................................................................................. 39
RESISTANCE HEATER COIL...................................................................................... 40

PERISTALTIC PUMP GROUP...................................................................................................41


BIG ENGINE......................................................................................................................43

HIG VOLTAG WIRING..............................................................................................................44


FULL FEED TRANSFORMATOR................................................................................ 45

INTERNAL PC............................................................................................................................. 47
ICOP 6052.......................................................................................................................... 48
JUKI 730............................................................................................................................ 49
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TECHNICAL SPECIFICATIONS

BOARDS

Power Board ET0301/T


Cpu Board ET0302/T

OPTICAL GROUP

Photodiode Board ET0303


Peltier kit ET0202A
Halogen Lamp E/TLA01
Temperature Sensor EI0211A
Home Position Sensor ET0201A
Filter Wheel EI0207A

DILUTER GROUP

Home Position Sensor ET0211A


Valve ET0202A
Diluter Motor ET0203A

INCUBATOR GROUP

Temperature Sensor EI0211A


Heating Resistance EI0206A

VARIOUS

Peristaltic Pump Motor EI0298A


Aspiration Switch ET0204A
Toroidal Transformer ET0101A
L.V. Wiring ET0209A
H.V. Wiring ET0208A
Internal Serial Wiring ET0206A
Internal Printer Wiring ET0207A
Interboard Wiring EI0218A
Pipettator Wiring ET0205A

INTERNAL PRINTER GROUP

Seiko Printer STP411G-320


Seiko Interface Board IF4112-GCB

INTERNAL PC

Industrial Pc JUKI 730 or ICOP – 6052V

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Screen Master TECNO Service manual Hospitex Diagnostics

POWER BOARD

Calibration of the voltage lamp

Act on trimmer P1 placed on the power board (see drawing ET0301) to obtain on the lamp a voltage
of 5.6 Vdc.

CPU BOARD

Calibration reference on A/D converter

Act on trimmer P3 placed on the cpu board to obtain on tests point TP3 – TP2 a voltage of
1 Vdc the reference value for the photometric signal (see drawing ET0302).

Temperature calibration reference

Act on trimmer P4 placed on the cpu board to obtain on the tests point TP1 – TP2 a voltage of
2.731 Vdc the reference value for the temperature (see drawing ET0302).

TEMPERATURE CALIBRATION

Tool required: external thermometer.

- Optical group calibration

Open the instrument and position the ext. thermometer at the lodging of the flow cell.
Wait until the temperature is stabilized (around 5/10 minutes).

In the case the temperature indicated by the ext. thermometer is higher or lower than the
temperature store in memory, act on trimmer P6 placed on the cpu board to increase or decrease the
temperature.

- Incubator temperature calibration

Open the instrument and position the ext. thermometer at the lodging of the incubator.
Wait until the temperature is stabilized (around 10/15 minutes).

In the case the temperature indicated by the ext. thermometer is higher or lower than the
temperature store in memory, act on trimmer P5 placed on the cpu board to increase or decrease the
temperature.

The optical group temperature is calibrated at 37°C as default and is programmable for particular
methods at 25°C et/or 30°C.

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Screen Master TECNO Service manual Hospitex Diagnostics

OPTICAL AMPLIFIER BOARD

Normally the trimmer P1 (gain) and the trimmer P2 (offset) placed on the optical amplifier board
(see drawing ET0303) are not used.
The calibration that follow are executed in the initial set-up of the instrument or in case of
substitution of the boards or the filters.

- Offset calibration

Enter Menù Service.


Enter Key Reading.
Select filter n° 0 (black).
Act on trimmer P2 (offset) placed on the optical amplifier board (see drawing ET0303) to obtain a
voltage of 0 Vdc on pin2 – pin 6 of J8 placed on the cpu board (see drawing ET0302).

- Gain calibration

Enter Menù Service.


Enter Reading Key.
Select the filter with the high value in mV (example: filter n°4 546 nm).
Act on trimmer P1 (gain) placed on the optical amplifier board (see drawing ET0303) to obtain a
voltage of 2.5 Vdc on pin 2 – pin 6 of J8 placed on cpu board (see drawing ET0302).

When the gain calibration is completed repeat the offset calibration.

Once the calibrations are executed it is necessary to execute again the AUTOCALIBRATION
PROCEDURE AND THE AUTOZERO PROCEDURE.

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Screen Master TECNO Service manual Hospitex Diagnostics

SUBSTITUTION OF THE LAMP

Turn off the instrument.


Open the cover of the instrument.
Unlock the lamp support unscrewing the screw and remove it.
Substitute the lamp without touching directly with the finger the new lamp.
We suggest to use a soft paper, like the optical one. During this operation make sure the new lamp
is perfectly inserted orthogonal inside its support.
Place again on its side the lamp support and screwing it gently.
Switch on the instrument.
Wait 10 minutes before performing the procedure of autocalibration.

AUTOCALIBRATION OF THE LAMP

Main menu.
F7 Maintenance.
F8 Autocalibration.

Filters autocalibration : waiting for aspiration/Esc


Filter 1 51:1678 52:1734 53:17888
Filter 2 38:1699 39:1751 40:1803
Filter 3 45:1713 46:1765 47:1818
Filter 4 36:1749 37:1801
Filter 5 33:1693 34:1745 35:1796
Filter 6 59:1728 60:1789
Filter 7 39:1729 40:1805
Filter 8 36:-3
Filter 9 36:-3
Calibration completed

Repeat the procedure of autocalibration to be sure that the value of the factors of amplification is
repeated.

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Screen Master TECNO Service manual Hospitex Diagnostics

AUTOZERO PROCEDURE

Main menu.
F7 Service.
F4 Auto-zero.

Press the aspiration switch to aspirate.


Press F5 to wash.

Filter 340 nm :-4.0 1733.1


Filter 405 nm :-2.8 1738.7
Filter 505 nm :-2.5 1745.5
Filter 546 nm :-2.8 1724.3
Filter 578 nm :-2.9 1723.6
Filter 630 nm :-2.4 1710.5 OLD : 1810 ?
Filter 700 nm :-2.7 1747.7
Filter 000 nm :-2.5 -2.5
Filter 000 nm :-2.5 -2.5

Save the new autozero values (y/n)?


Press any key to continue.

If you want save the new autozero values press Y=YES or press N=NO if not want save.

A varation of 5% in the reading will be visualized giving us the old value.

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POWER BOARD

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CPU BOARD

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OPTICAL GROUP

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CONNEC. OPT.AMPL.

1. V+ BROWN V+ 1.

2.PHD+ GREY VO+ 2.

3.PHD- WHITE VO- 3.

4.V- GREEN 4.

5. YELLOW V- 5.

6. BRAIDING

= Grounded

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DILUTER GROUP

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INCUBATOR GROUP

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PERISTALTIC PUMP GROUP

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HIGH VOLTAGE WIRING

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INTERNAL PC

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ICOP 6052

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JUKI 730

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