Dokumen - Tips - Manual 800 Kva PDF
Dokumen - Tips - Manual 800 Kva PDF
0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
USER MANUAL
FOR
NHC20/QST30G2 Standard & Stackable
Document M02.0210
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
TABLE OF CONTENTS
1.0 SAFETY
1.1. GENERAL INFORMATION.....................................................................................................1
1.2. ELECTRICAL POWER ...........................................................................................................1
1.3. MATERIALS............................................................................................................................1
1.4. OPERATIONAL PRECAUTIONS ...........................................................................................1
1.5. SAFETY LABELS ...................................................................................................................2
3.0 HANDLING
3.1. LIFTING / HANDLING.............................................................................................................5
3.2. STORAGE / TRANSPORT .....................................................................................................5
4.0 INSTALLATION
4.1. UNPACKING ...........................................................................................................................6
4.2. LOCATION OF THE PLANT...................................................................................................6
4.3. COMMISSIONING...................................................................................................................6
4.4. PRIOR TO STARTING ............................................................................................................6
4.5. ELECTRICAL CONNECTION.................................................................................................6
4.6. EARTHING ..............................................................................................................................6
4.7. REMOTE FUELLING ..............................................................................................................7
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Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
7.0 MAINTENANCE
7.1. GENERAL .............................................................................................................................24
7.2. MAINTENANCE SCHEDULE ...............................................................................................25
7.3. DAILY MAINTENANCE ........................................................................................................26
7.4. WEEKLY MAINTENANCE....................................................................................................27
8.0 LUBRICATION
8.1. GENERAL INFORMATION...................................................................................................28
8.2. GENERATOR OIL CHANGE ................................................................................................28
8.3. OIL SPECIFICATION ............................................................................................................28
Note Appendix Sections C and F below for non CSA Approved units. See User
manual M020225 for relevant Appendix Sections C and F for 480V and 600V CSA
Approved units.
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Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
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Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
1.0 SAFETY
1.1. GENERAL INFORMATION
• Ensure that the operator reads and understands the decals and consults the manuals before
maintenance or operation.
• Ensure that the Operation and Maintenance manual, and the manual holder, are not removed
permanently from the machine.
• Ensure that maintenance personnel are adequately trained, competent and have read the
Maintenance Manuals.
• Make sure that all protective covers are in place and that the container doors are closed during
operation.
• The specification of this machine is such that the machine is not suitable for use in flammable gas
risk areas. WARNING: NO ATTEMPT SHOULD BE MADE TO OPERATE IN SUCH
AREAS WITHOUT THE EXPRESS AUTHORITY FROM AGGREKO.
• Installation of this generator must be in accordance with recognised electrical codes and any
local Health and Safety Codes.
1.2. ELECTRICAL POWER
• Prior to installation of the generating set you should check that the electrical load to be applied is
within the rated output of the machine at the site ambient conditions.
• Before carrying out any maintenance or repairs to the Engine/Alternator assembly disconnect the
starting battery and isolate the alternator from the switchboard.
• Before carrying out any maintenance repair to the AC and DC circuits, isolate these from external
control panel and power supplies.
• Ensure that the generator set and the load it is connected to be properly earthed.
• The generating set should be connected to the load only by a qualified electrician and in
accordance with the applicable regulations.
1.3. MATERIALS
The following substances are used in the manufacture of this machine and may be hazardous to
health if used incorrectly:
• Antifreeze
• Engine Lubricating Oil
• Preservative Grease
• Rust Preventative
• Diesel Fuel
• Battery Electrolyte.
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Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Never operate the engine of this machine inside a building without adequate ventilation. Avoid
breathing exhaust fumes when working on or near the machine. Do not alter or modify this machine.
A battery contains sulphuric acid and can give off gases, which are corrosive and potentially
explosive. Avoid contact with skin, eyes and clothing. In case of contact, flush area immediately with
water.
Exercise extreme caution when using booster battery. To jump battery, connect ends of one booster
cable to the positive (+) terminal of each battery. Connect one end of other cable to the negative (-)
terminal of the booster battery and other end to a ground connection away from dead battery (to
avoid a spark occurring near any explosive gases that may be present). After starting unit, always
disconnect cables in reverse order.
Never operate unit without first observing all safety warnings and carefully reading the operation
manual.
This machine may include such materials as oil, diesel fuel, antifreeze, brake fluid, oil/air filters and
batteries which may require proper disposal when performing maintenance and service tasks.
Contact local authorities for proper disposal of these materials.
This machine produces loud noise with the doors open. Extended exposure to loud noise can cause
hearing loss. Always wear hearing protection when doors are open.
Never inspect or service unit without first disconnecting battery cable(s) or using the battery isolator
switch to prevent accidental starting.
Do not remove the pressure cap from a HOT radiator. Allow radiator to cool down before removing
pressure cap.
Do not use petroleum products (solvents or fuels) under high pressure as this can penetrate the skin
and result in serious illness. Wear eye protection while cleaning unit with compressed air to prevent
debris from injuring eye(s).
Hot pressurized fluid can cause serious burns. Do not open radiator while hot.
Rotating fan blade can cause serious injury. Do not operate without guard in place.
Use care to avoid contacting hot surfaces (engine exhaust manifold and piping, etc.).
Never operate unit with guards, covers or screens removed. Keep hands, hair, clothing, tools, etc.
well away from moving parts.
1.5. SAFETY LABELS
Look for these signs on machine, which point out potential hazards to the safety of you and others.
Read and understand thoroughly. Heed warnings and follow instructions.
DANGER
FIRE RISK
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Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
CAUTION
Hot
DISCONNECT STARTING
BATTERY AND ISOLATE
LOAD BEFORE WORKING
ON ENGINE /
ALTERNATOR ASSEMBLY
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Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
WARNING
Tampering with noise control system prohibited
The following acts or misuse of the unit are prohibited:
1) The removal or rendering inoperative by any persons, other than for purposes of maintenance,
repair, or replacement, of any device or element of design incorporated into any new generator
for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is
in use
Or
2) The use of the generator after such device or element of design has been removed or rendered
inoperative by any person.
Among those acts included in the prohibition against tampering are these:
• Removal or rendering inoperative any of the following:
a) The engine exhaust system or parts thereof.
b) The air intake system or parts thereof.
c) Enclosure or parts thereof.
• Removal of any of the following:
a) Fan shroud
b) Vibration mounts
c) Sound absorption material
• Operation of the generator with any of the enclosure doors open.
2.2. GENERATOR NOISE EMISSION CONTROL INFORMATION
A. The removal or rendering inoperative, other than for the purpose of maintenance, repair, or
replacement of any noise control device or element of design incorporated into this generator in
compliance with the noise control act;
B. The use of this generator after such device or element of design has been removed or rendered
inoperative.
THIS GENERATOR HAS BEEN SPECIFICALLY DESIGNED WITH A SOUND ATTENUATING
ENCLOSURE. THE CONTAINER DOORS SHOULD REMAIN LOCKED SHUT UNDER NORMAL
OPERATING CONDITIONS. UNDER ANY OTHER CONDITIONS EXCESSIVE NOISE LEVELS
CAN BE PRODUCED AND PROLONGED EXPOSURE IS HAZARDOUS TO HEARING.
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Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
3.0 HANDLING
3.1. LIFTING / HANDLING
• The generator set is enclosed in a standard size ISO 20ft container with integrated lifting forgings
on the corners.
• All lifting and handling equipment must be adequately rated for applicable weights.
• During all lifting and handling operations the following weights must be considered.
• The generator set is fitted with integral stepladders on the container front cargo doors & side.
• Ensure that the correct lengths of strop / wire rope is used to ensure a level lift. Also ensure that
the included angle does not exceed 90°.
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Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
4.0 INSTALLATION
4.1. UNPACKING
Ensure that the correct marked lifting / tie down points are used whenever the machine is lifted or
transported.
4.2. LOCATION OF THE PLANT
The generator can be installed on any solid, flat and level surface capable of supporting the full
operating load of the package. A dry, well-ventilated area where the atmosphere is as clean as
possible is recommended. Ensure that the machine is positioned securely and on a stable
foundation.
CAUTION: A minimum of 3 metres (9 ft) all round the generator is recommended. Hot air
will exit from the roof outlet. It is important that this hot air does not re-circulate to the
package inlet.
The generator must be allowed sufficient space all round and above, to enable the effective removal
of the cooling air which, in turn, will reduce the risk of re–circulating the cooling air back through the
generator. Adequate clearance needs to be allowed around and above the machine to permit safe
access for specified maintenance tasks. Hard surfaces may reflect noise with an apparent increase
in the decibel level. It is recommended that provision be made for lifting heavy components during
major overhaul.
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Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
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NHC20 / QST30G2
Issue: F
Date: 01/02/2007
SPLITTER BOX
OIL FILTERS
DCA4
LOAD TERMINAL
BATTERY ISOLATOR FUEL FILTER AUXILIARY SOCKETS ACB
CONTROL
Figure 5.1 – Right Bank Side 800 kVA Generator Part Locations
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Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
RACORS
CRANK CASE
BREATHER BOTTLE
K1 PUMP
ENGINE JB ECM
SOCKETS
ACB FACIA
Figure 5.2 – Left Bank Side 800 kVA Generator Part Locations
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Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
COOLANT DRAIN VALVE (RADIATOR COOLANT LEVEL SIGHTGLASS (RADIATOR AIR INLET)
COMPARTMENT)
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Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
11 12 13
2 3 4 5 6
7 8 9 10
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Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
4 10
1 5
6
2
3
9
11
6 F13
Key for figure 6.2
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Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
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Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
To display the list of fault codes within the ECM, press and hold the INFO button for a minimum
of 2 seconds. Current ECM fault codes will then be displayed. Only the active (fault condition still
present) will be displayed.
The GEMPAC unit can display the following ECM fault codes.
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Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Fault
Gempac Description Cummins ECM Message Type
Code
Afterc. w. inlet T exceed warn. Aftercooler water inlet temp
2113 Warning
thresh. exceeded the warning threshold
Aftercooler w inlet temp shutd. Aftercooler water inlet temp
2114 Shutdown
thresh. exceeded shutdown threshold
Aftercooler w. inlet temp sen. Aftercooler water inlet temp
2111 Warning
shorted h sensor signal is shorted high
Aftercooler w. link temp sen. Aftercooler water link temp
2112 Warning
shorted l sensor signal is shorted low
Ambient air pressure sen. AmbientAir pressure sensor
221 Warning
shorted high signal is shorted high
Ambient air pressure sen. AmbientAir pressure sensor
222 Warning
shorted low signal is shorted low
Battery is dead. Engine will not
Battery is dead. Eng. can't start 1443 Shutdown
start
Blowby exceeded shutdown Blowby exceeded shutdown
556 Shutdown
threshold threshold
Blowby pres. exceed. warning Blowby pressure exceeded the
555 Warning
threshold warning threshold
Blowby pressure sen. shorted Blowby pressure sensor signal is
719 Warning
high shorted high
Blowby pressure sen. shorted Blowby pressure sensor signal is
729 Warning
low shorted low
Common shutd. relay driver Common shutdown relay driver
1425 Warning
error detected an error.
Common warning relay driver Common warning relay driver
1426 Warning
error detected an error
Configuration error has been Configuration error has been
1413 Shutdown
detected. detected.
Controller pow. down error Controller power down error has
1417 Warning
detected been detected
Coolant level drop. below shutd. Coolant level dropped below
235 Shutdown
thresh. shutdown threshold
Coolant level drop. below warn. Coolant level dropped below the
197 Warning
thresh. warning threshold
Coolant pres. drop. below shutd. Coolant pressure dropped below
228 Shutdown
thresh. shutdown threshold
Coolant pres. drop. below warn. Coolant pressure dropped below
233 Warning
thresh. the warning threshold
Coolant pressure sensor signal
Coolant press. sen signal low 232 Warning
is shorted low
Coolant pressure sensor signal
Coolant press. sen. signal high 231 Warning
is shorted high
Coolant temp dropped below Coolant temp dropped below the
152 Warning
warn. thresh. warning threshold
Coolant temp. exceed shutdown Coolant temperature exceeded
151 Shutdown
threshold shutdown threshold
Coolant temperature exceeded Coolant temperature has
146 Warning
the warning exceeded the warning
Coolant temperature sensor Coolant temperature sensor
144 Warning
shorted high signal is shorted high
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Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
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Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Fuel rail actuator sensor shorted Fuel rail actuator sensor signal is
455 Shutdown
high; shorted high
Fuel rail drv. det. an error Fuel rail driver detected an error 1419 Warning
Fuel rail pressure sensor shorted Fuel rail pressure sensor signal
451 Warning
high is shorted high
Fuel rail pressure sensor shorted Fuel rail pressure sensor signal
452 Warning
low is shorted low
Fuel shutoff valve left bank Fuel shutoff valve left bank
1211 Shutdown
problem problem
Fuel shutoff valve no respond Fuel shutoff valve is not
259 Warning
ECM comm responding to ECM commands
Fuel shutoff valve right bank Fuel shutoff valve right bank
1212 Shutdown
problem problem
Fuel shutoff valve signal is
Fuel shutoff valve shorted low 254 Shutdown
shorted low.
Fuel supply pump P sen. shorted Fuel supply pump pressure
581 Warning
high sensor shorted high
Fuel supply pump P sen. shorted Fuel supply pump pressure
582 Warning
low sensor shorted low
Fuel temp exceeded shutdown Fuel temp exceeded shutdown
266 Shutdown
threshold threshold
Fuel temp. exceeded warning Fuel temperature has exceeded
261 Warning
threshold the warning threshold
Fuel temperature sensor signal
Fuel temp. sensor shorted high 263 Warning
is shorted high
Fuel temperature sensor signal
Fuel temp. sensor shorted low 265 Warning
is shorted low
Gain adjust potentiometer signal
Gain adjust pot sig. shorted high 1418 Warning
is shorted high
High current detected at fueling
High curr. det. timing actuator 1 379 Shutdown
actuator # 1
High current det. at fueling High current detected at fueling
397 Shutdown
actuator 2 actuator #2
High current detected at timing
High current det. fuel. actuator 1 395 Shutdown
actuator # 1
High current det. timing actuator High current detected at timing
399 Shutdown
2 actuator #2
High fuel supply pressure
High fuel supply P at fuel press.
detected at the fuel press. 449 Warning
sen.
sensor
High temp shutdown relay driver High temp shutdown relay driver
1429 Warning
error detected an error
High voltage det. for battery High voltage detected for battery 442 Warning
Hot shutdown has occurred Hot shutdownHas occurred 611 Warning
Intake manifold air pressure
Intake mani. air p sen. RB
sensor right bank signal is 128 Warning
shorted high
shorted high
Intake manifold air pressure
Intake mani. air p sen. RB
sensor right bank signal is 129 Warning
shorted low
shorted low
Intake mani. air p sen. shorted Intake manifold air pressure
122 Warning
high sensor signal is shorted high
Intake mani. air p sen. shorted Intake manifold air pressure
123 Warning
low sensor signal is shorted low
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NHC20 / QST30G2
Issue: F
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NHC20 / QST30G2
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Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
CAUTION: - Always open the battery isolator switch to avoid unauthorised starting
during transport and maintenance.
6.6. AUTO OPERATION (OPTIONAL)
1) Close the battery isolator switch.
2) Put Remote-Off-Local key switch to LOCAL.
3) Put Manual-Auto key switch in AUTO position (Clockwise).
4) Press the ENGINE START button and hold until the motor starts running.
5) When engine runs up to speed the circuit breaker will automatically close. If voltage is detected
on the bus bars, the generator will automatically synchronise to the bus voltage.
6) The generator will now regulate to the mode of operation selected.
7) A test run should be carried at least once a week.
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Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
7.0 MAINTENANCE
7.1. GENERAL
In addition to periodic inspections, many of the components in these units require periodic servicing
to provide maximum output and performance. Servicing may consist of pre-operation and post-
operation procedures to be performed by the operating or maintenance personnel. The primary
function of preventive maintenance is to prevent failure, and consequently, the need for repair.
Preventive maintenance is the easiest and the least expensive type of maintenance. Maintaining
your unit and keeping it clean at all times will facilitate servicing.
Ensure that maintenance personnel are adequately trained, competent and have read the
Maintenance Manuals.
Prior to attempting any maintenance work, be aware of the following:
• Any unauthorized modification or failure to maintain this equipment may make it unsafe and out
of factory warranty.
• Use extreme care to avoid contacting hot surfaces (engine exhaust manifold and piping, etc.).
• Never operate this machine with any guards removed.
• Imperial and Metric hardware was used in the design and assembly of this unit. Consult the parts
manual for clarification of usage.
• The machine cannot be started accidentally or otherwise, by posting warning signs and/or fitting
appropriate anti–start devices.
• All residual electrical power sources (mains and battery) are isolated.
Prior to opening or removing panels or covers to work inside a machine, ensure that:
• Anyone entering the machine is aware of the reduced level of protection and the additional
hazards, including hot surfaces and intermittently moving parts.
• The machine cannot be started accidentally or otherwise, by posting warning signs and/or fitting
appropriate anti–start devices.
Prior to attempting any maintenance work on a running machine, ensure that:
• The work carried out is limited to only those tasks which require the machine to run.
• The work carried out with safety protection devices disabled or removed is limited to only those
tasks which require the machine to be running with safety protection devices disabled or
removed.
• All hazards present are known (e.g. pressurised components, electrically live components,
removed panels, covers and guards, extreme temperatures, inflow and outflow of air,
intermittently moving parts, safety valve discharge etc.).
• Appropriate personal protective equipment is worn.
• Loose clothing, jewellery, long hair etc. is made safe.
• Warning signs indicating that Maintenance Work is in Progress are posted in a position that can
be clearly seen.
Upon completion of maintenance tasks and prior to returning the machine into service, ensure that:
• The machine is suitably tested.
• All guards and safety protection devices are refitted.
• All panels are replaced, container and doors closed.
• Hazardous materials are effectively contained and disposed of.
To assist with ordering spare parts and other service activities, a short form list of Component
Manufacturers data has been included in this manual.
Prior to engine starting, check the oil and coolant levels.
Carry out a visual check of the following:
• Leaks.
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NHC20 / QST30G2
Issue: F
Date: 01/02/2007
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NHC20 / QST30G2
Issue: F
Date: 01/02/2007
CAUTION: Never operate the engine with the oil level below the ‘L’ mark or above the ‘H’
mark. See FIG. 7.1 below.
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Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Check the coolant level. Replenish with the correct coolant fluid as necessary (see section 8).
Figure 7.2 - Coolant Level Check
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Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
8.0 LUBRICATION
8.1. GENERAL INFORMATION
Lubrication is an essential part of preventive maintenance, affecting to a great extent the useful life of
the unit. Different lubricants are needed and some components in the unit require more frequent
lubrication than others. Therefore, it is important that the instructions regarding types of lubricants
and the frequency of their application be explicitly followed. Periodic lubrication of the moving parts
reduces to a minimum the possibility of mechanical failures.
The Preventive Maintenance Schedule shows those items requiring regular service and the interval
in which they should be performed. A regular service program should be developed to include all
items and fluids. These intervals are based on average operating conditions. In the event of
extremely severe (hot, cold, dusty or wet) operating conditions, more frequent lubrication than
specified may be necessary. Details concerning lubrication of the running gear are in Maintenance
Section.
8.2. GENERATOR OIL CHANGE
These units are normally furnished with an initial supply of oil sufficient to allow operation of the unit
for approximately 3 months or 400 hours, although this should be in line with the current service best
practise. The unit will however need to be topped up with oil during this period. If a unit has been
completely drained of all oil, it must be refilled with new oil before it is placed in operation. Refer to
specifications in Lubrication Table.
NOTICE: Some oil types are incompatible when mixed and result in the formation of varnishes,
shellacs, or lacquers that may be insoluble. Such deposits can cause serious problems including
clogging of the filters. Where possible, do NOT mix oils of different types and avoid mixing different
brands. A type or brand change is best made at the time of a complete oil drain and refill.
If the unit has been operated for the time/ hours mentioned above, it should be completely drained of
oil. If the unit has been operated under adverse conditions, or after long periods in storage, an earlier
change period may be necessary as oil deteriorates with time as well as by operating conditions.
An oil change is good insurance against the accumulation of dirt, sludge, or oxidized oil products.
Completely drain the reservoir, piping, and Purafiner system. If the oil is drained immediately after
the unit has been run for some time, most of the sediment will be in suspension and, therefore, will
drain more readily. However, the fluid will be hot and care must be taken to avoid contact with the
skin or eyes.
After the unit has been completely drained of all old fluid, close the drain valve. Add oil in the
specified quantity at the filler plug. Tighten the filler plug and run the machine to circulate the oil.
Check the oil level when unit is warm and not running. If not near the middle of the dipstick, stop the
unit and make corrections. DO NOT OVERFILL.
8.3. OIL SPECIFICATION
The oil required for this engine is:
Manufacturer: Castrol
Product Name: Tection T 15W-40 (Formerly RX Super Plus)
Relative Density @ 25°C 0.89 g/cm³
Viscosity @ 40°C 110 mm²/s
Viscosity @ 100°C 14.5 mm²/s
Viscosity Index 135
CCS –20ºC 6450 mPA.s
Total Base Number (TBN) 11.6 mgKOH/g
Flash Point (COC) 228 °C
Pour Point -36 °C
Sulphated Ash 1.5 %m
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NHC20 / QST30G2
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APPENDIX A
MATERIAL SAFETY DATA SHEETS
Appendix A - i
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NHC20 / QST30G2
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Date: 01/02/2007
Appendix A - ii
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Appendix A - iii
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Appendix A - iv
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Appendix A - v
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NHC20 / QST30G2
Issue: F
Date: 01/02/2007
The handling and proper use of lead-acid batteries is not hazardous provided sensible precautions are observed and
that Operatives having been trained in their use are adequately supervised.
Eye Contact Immediately irrigate eyes for at least 10 minutes with clean
water.
Swallowing Make the victim drink volumes of water, milk or milk of
magnesia.
DO NOT GIVE EMETIC
In all cases seek medical attention. Speed of action is vital.
[Spillages]
Small spillages can be swilled away with volumes of water.
[Disposal]
See Section 5.
2. ELECTRICAL ENERGY
[The Hazards]
The accidental connection of battery terminals by conductive objects, e.g. metal tools or metal personal jewellery etc.,
may generate sufficient heat to cause burns, create arcing or cause molten metal to splash.
Appendix A - vi
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
[PAGE TWO].
[Precautions]
Always ensure correct installation. The positive cable must be attached to the terminal marked [+] and the negative
to the terminal marked [-]. Cables and terminals should be kept clean and securely fitted.
Before using metallic tools on a battery remove metallic objects from hands and wrists.
Before working on a vehicle electrical system disconnect the Battery, disconnecting the earth strap first and
reconnecting last. Do not place tools on top of batteries.
[Emergency Action]
3. EMISSION OF GASES
A mixture of oxygen and hydrogen is emitted during charging and may be emitted if a battery is moved or shaken.
[The Hazards]
An explosive atmosphere exists if the concentration of hydrogen exceeds 4%.
[Precautions]
Always charge in a well ventilated environment.
No naked flames NO SMOKING
Be certain that current is switched off before making breaking connection. Always remove earth strap first and re-
connect last.
[Emergency Action]
Explosion: Seek medical advice remembering that acid may have been sprayed.
4. WEIGHT
In general terms batteries are heavy and awkward to handle. Care should be taken and correct lifting techniques
employed.
5. DISPOSAL
Batteries, Battery Acid, Lead and Lead compounds must be disposed of in accordance with:
[a] The deposit of Poisonous Waste Act 1972
[b] The Control of Pollution Act 1974
[c] Consumer Protection Act 1987
If in doubt, consult the Environmental Department of your Local Authority.
For further information refer to:- BRITISH STANDARD BS 6604; 1985
SAFE OPERATION OF STARTER BATTERIES.
Appendix A - vii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
SUPERCOLDMASTER ANTIFREEZE
Appendix A - viii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix A - ix
Document No.: M02.0210
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NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix A - x
Document No.: M02.0210
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NHC20 / QST30G2
Issue: F
Date: 01/02/2007
APPENDIX B
OPERATING INSTRUCTION SHEET
Appendix B - i
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix B - ii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
APPENDIX C
EQUIPMENT DATA SHEET
Appendix C - i
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix C - ii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
10 Fuel Consumption
11 Running Hours
12 Exhaust Emissions
13 Exhaust Silencer
Certificate No M-9561
14 Noise
Appendix C - iii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
16 Overall Dimensions
17 Weight
18 Capacities
Appendix C - iiii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
APPENDIX D
INSTALLATION OUTLINE DRAWING
Appendix D - i
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix D - ii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix D - iii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix D - iv
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix D - v
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix D - vi
Document No.: M02.0210
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NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix D - vii
Document No.: M02.0210
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NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix D - viii
Document No.: M02.0210
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NHC20 / QST30G2
Issue: F
Date: 01/02/2007
APPENDIX E
CONTROL PANEL LAYOUT
Appendix E - i
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix E - ii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
APPENDIX F
ELECTRICAL SCHEMATICS
Appendix F - i
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix F - ii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix F - iii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix F - iv
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix F - v
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix F - vi
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix F - vii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix F - viii
Document No.: M02.0210
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NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix F - ix
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
APPENDIX G
EARTH LEAKAGE OPTION ($OPTION 382A)
Appendix G - i
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Note: For units fitted with Earth Leakage Option ($Option382A) all schematics include the necessary
wiring changes.
Appendix G - ii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
APPENDIX H
LIVERY LAYOUT
Appendix H- i
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix H- ii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
APPENDIX J
MANUFACTURERS COMPONENT DATA
Appendix J- i
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix J- ii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
APPENDIX K
CONTAINER CERTIFICATE
Appendix K- i
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix K- ii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix K- iii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
APPENDIX L
DNV SPARK ARRESTOR CERTIFICATE
Appendix L- i
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix L- ii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix L- iii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
APPENDIX M
DECLARATION OF CONFORMITY
Appendix M i
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix M ii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
Appendix M iii
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
APPENDIX N
INTERNATIONAL CONTACT INFORMATION
Appendix N i
Document No.: M02.0210
Document Title: USER MANUAL
NHC20 / QST30G2
Issue: F
Date: 01/02/2007
In case of emergencies please contact the nearest service department of AGGREKO. They can be reached 24 hours
a day and are operational at any place in the world.
BELGIUM FRANCE GREAT BRITAIN
Aggreko N.V. Aggreko S.a.r.l. Aggreko Generators Ltd.
Smallandlaan 7 1 Chemin de l’Ancien Parc Overburn Avenue
2660 Hoboken 91220 Bretigny Sur Orge DUMBARTON
Belgium France G82 2RL
Tel: (+32) 03 825 02 71 Tel: +33 (0)825 008007 Tel: (+44) 1389 767821
Fax: (+32) 03 825 11 81 Fax: +33 (0)1 69 737119 Fax: (+44) 1389 761577
NETHERLANDS NORWAY SPAIN
Aggreko International (Ned) Aggreko Norway A.S. Aggreko Iberia S.A.
B.V. Sorlandsveien 318 Avda. Torre Mateu, 35-37
Ketelweg 77 Postboks 543 Polg. Industrial Can Salvatella
3356 LD Papendrecht EGERSUND 08210 Barbera del Valles
EUROPE Netherlands N-4379 BARCELONA
Tel: (+31) 078 64 41 441 Norway Tel: (+34) 93 747 93 90
Fax: (+31) 078 642 80 83 Tel: (+47) 810 00 333 Fax: (+34) 93 729 02 83
Fax: (+47) 051 46 45 90
GERMANY GERMANY ITALY
Frankfurt Mulheim Aggreko Italia srl
(Central Europe South East) (Central Europe North) Via Copernico, 60
Aggreko Deutschland GmbH Aggreko Deutschland GmbH 20090 Trezzano sul Naviglio
Darmstadter Straße 66-68 Ruhrorter Straße 112 (Milano)
64572 Büttelborn 45478 Mülheim/Ruhr Italy
Germany Germany Tel: +39 02 4846 3024
Tel: +49 (0)61 52 93 93 0 Tel: +49 (0)208 58 09 70 Fax: +39 02 4451 243
Fax: +49 (0)61 52 93 93 99 Fax: +49 (0)208 58 09 798
CANADA U.S.A.
Aggreko Inc. Aggreko LLC
300 Clarence Street 4607 W Admiral Doyle Drive
NORTH Brampton, PO Box 10004
AMERICA ONTARIO NEW IBERIA, LA 70562-0004
L6W 1T5 Tel: (+1) 337 365 5479
Tel: (+1) 905 459 3321 Fax: (+1) 337 367 0870
Fax: (+1) 905 459 3392
REPUBLIC OF
SINGAPORE
Aggreko Singapore Pte Ltd
10 Pioneer Sector 1
ASIA
SINGAPORE
62844
Tel: (+65) 6862 1501
Fax: (+65) 6862 0182
UNITED ARAB EMIRATES
Aggreko Inc.
MIDDLE PO Box 17576
EAST Jebel Ali
DUBAI
Tel: (+971) 04 834059
Fax: (+971) 04 834145
AUSTRALIA/PACIFIC
Aggreko Generator Rentals
Pty Ltd
101 Woodlands Drive
AUSTRALIA /
Braeside Victoria
PACIFIC
3195
MELBOURNE
Tel: (+61) 03 586 5050
Fax: (+61) 03 586 50514
Appendix N ii