00028120220-Nr 400 The Golf Variant 2007
00028120220-Nr 400 The Golf Variant 2007
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The Golf Variant 2007 – design and variability
The Golf Variant 2007 continues the success story of its predecessor models. In particular, it impresses with its
dynamic design, which is characterised by its sporty, dynamic appearance, its innovative exterior, a new rear
light design and its typical Golf face.
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In terms of product characteristics,
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The self-study programme shows the design and Prote
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The contents will not be updated. service literature.
2
Contents
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In brief
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Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
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Occupant protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
rrectness of i
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Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
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Power transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
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Running gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
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Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
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The Puebla plant
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This plant started operation in 1964 and produced the Prote
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Beetle. Around 14,000 staff are currently employed in
Puebla; amongst other vehicles, they produce the
New Beetle and the Jetta. These will now also be
joined by the new Golf Variant.
In certain markets, this vehicle will also be marketed
under the name Jetta Variant.
S400_080
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… Modern clocked assembly lines …
S400_045
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In many disciplines, the Golf Variant 2007 again sets
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- Safety hole
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- Design ● Load compartment concept with extensive
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- Quality storage compartments and securing options
- Handling
- Ride comfort
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- Spaciousness
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● Comfortable spatial availability thanks to
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● Modern, high-quality interior . Cop py
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● Optional panoramic sliding sunroof ● High body stiffness
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● Increased front and rear track width ensures
significantly better vehicle dynamics
7
In brief
Technical data
Golf Variant 2007
S400_063
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Height with roof rails 1504 mm Curb weight 1278 - 1414 kg*
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Wheelbase ht. 2578 mm Permissible gross vehicle weight
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Roof load cted 75 kg Tank capacity
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Passenger compartment dimensions
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Front headroom 972 mm Height of load sill 570 mm
* Depending on engine
** Without variable load floor
*** With variable load floor
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The basic characteristics of the Golf Variant's body
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The laser welding concept familiar from the Jetta will
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In addition to the advantages already described for
the Jetta, a significantly stiffer rear end is achieved
due to laser welding.
The Golf Variant sets standards in terms of static and dynamic stiffness.
Its static stiffness is around 39% greater than that of its predecessor.
● 16% in torsion
● 32% in flexion
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Body
Features
In the front area of the body, approximately up to the B-pillar, the Golf Variant takes equipment elements
from the Jetta.
The front doors have the door concept familiar from The front seats in the Golf Variant can be adjusted
the Jetta. The design of the rear doors is conventional, either mechanically or electrically. A front passenger
using an assembly carrier. seat with through-loading function is optionally
available.
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Rear lights Prote AG.
In the Golf Variant, the rear lights are not split, and are
integrated into the relevant, rear body side panel.
Thanks to the lights, which project into the side panel,
visibility to the rear and also to the side is extensively
improved.
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Rear seat bench
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The th
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Panoramic sliding sunroof
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The Golf Variant can be optionally equipped with panoramic sliding sunroof.
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The panoramic sliding sunroof can be opened to a maximum length of 660 mm. In comparison with conventional
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sliding sunroofs, it offers the advantage that more light enters into the vehicle's passenger compartment.
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The panoramic sliding sunroof offers a sense of space comparable with that of a convertible, but with less draught.
Unlike in a convertible, the fact that the occupants are better enclosed within the body increases significantly better
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The panoramic sliding sunroof is a large glass roof consisting of two glass panels. It is bolted to a reinforcement
frame in the body's roof structure. The seal between the panoramic sliding sunroof and the body is achieved by
means of a gasket on the body side.
The special feature of the panoramic sliding sunroof is guidance of the front panel over the rear, fixed glass panel
into the sliding position. The glass panel is raised and moved via electrically driven Bowden cables.
To protect against excess sunlight, the panoramic sliding sunroof is equipped with an electrically driven sunroof
roller blind.
The panoramic sliding sunroof is also equipped with an extending wind deflector.
14
Components
(exploded diagram)
Wind deflector
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Left-hand mechanism
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Electric drive,
panoramic sliding sunroof
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Body
Glass panel 1 is moved to the relevant position via a mechanism in the panoramic sliding sunroof.
The mechanism is driven via an electric motor by means of n AG. Volkcable
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Position of the mechanism Closed position
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S400_116
Guide plate
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At the start of the tilting movement, the rear section of the roof is raised via a guide plate and pins which run in this.
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Sliding position
Position of the mechanism
Roof sliding position
S400_118
Pin Guide plate movement
Guide plate
S400_114
Guide plate track
Slide If the Bowden cable continues to be moved, starting
from the vent position, the front section of the
End piece mechanism is also raised and glass panel 1 is moved
to the sliding position.
This is also carried out by means of a guide plate and pins running in it. The slide runs towards the separate end
piece and guide plate track. Glass panel 1 can then be moved backwards over fixed glass panel 2.
16
Operation
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blind are operated via a common switch in the display aut ra
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in the front area of the roof lining. Display in the roof lining
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Switch for
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● Turning the switch to move
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glass panel 1 to the sliding position
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● Pressing the switch to move
glass panel 1 to the vent position
S400_084
● Short or long push on the sunroof roller blind
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buttons (one-touch or jog mode) to move the
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closing force limitation. zero position and
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S400_081
Emergency adjustment
Sunroof roller blind button "open"
If the panoramic sliding sunroof can no longer be
Sunroof roller blind button "close"
adjusted electrically, closing can alternatively be
carried out via mechanical emergency adjustment Roof completely
using a tool (Allen key, 4 mm). open,
As a result of mechanical emergency adjustment, all end of sliding position
17
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vent position
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switch raises glass panel 1 to the vent position.
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If the situation necessitates, glass panel 1 can be closed after stopping by constantly pulling on the switch.
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S400_074
Glass panel 1 raised to vent position, vent position Sunroof roller blind closed
S400_101
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Opening glass spanel
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If the situation necessitates, glass panel 1 can be
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force limitation.
Glass panel 1
Sunroof roller blind
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closed
Wind deflector
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S400_075
Sunroof roller blind closed Glass panel 1 completely open, end of sliding position
S400_102
19
Body
Close, pull switch -
pull function for zero position and emergency closing
Closing glass panel 1
Roof completely open,
end of sliding position
When closing glass panel 1, the following
situations are possible: Comfort position
Emergency actuation
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S400_100
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Opening and closing the sunroof roller
blind
Open sunroof roller
The panoramic sliding sunroof is supplemented by an
blind - sunroof roller
electrically driven sunroof roller blind, which is blind button "open"
installed in the rear area of the panoramic sliding
sunroof.
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Emergency actuation
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Glass panel 1
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S400_099
Sunroof roller blind half open Glass panel 1 completely open, end of sliding position
S400_103
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t to the co
blind are operated via a common operating unit. This integrated into the LIN data bus and controls the
contains button 1 for tilting roof E582, button 1 for opening and closing of the panoramic sliding sunroof.
rrectness of i
sunroof roller blind E584 and sliding sunroof Sliding sunroof motor V1 is also integrated into sliding
l purpos
nform
ercia
All control information is read in and processed Sunroof roller blind control unit J394 is also integrated
m
at
directly by sliding sunroof adjustment control unit into the LIN data bus and controls the opening and
om
ion
c
in t
J245. closing of the sunroof roller blind.
or
his
ate
do
priv
cum
sunroof roller blind control unit J394.
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Via onboard supply control unit 2 J520, which is integrated into data bus diagnostic interface J533,
the information from other control units is also read in:
● The driver door control unit J386 evaluates the information from driver side central locking lock unit F220 and
actuation of the central locking system button on the driver side.
● The driver door control unit J386 evaluates the information from front passenger side central locking lock unit
F221 and actuation of the central locking system button on the front passenger side.
● The convenience system central control unit J393 evaluates the opening of the driver or front passenger door
after switching off the ignition. If these are not opened after switching off the ignition, a power-down time of ten
minutes runs (high release signal).
Ten minutes after switching off the ignition, release for the panoramic sliding sunroof should be widhdrawn via a
request from the driver door control unit J386 and front passenger door control unit J387 to the convenience
system central control unit J393 (low release signal).
If, in the event of a fault, release for the panoramic sliding sunroof is not withdrawn after ten minutes, the drive
for the panoramic sliding sunfoof and the sunroof roller blind is switched to sleep mode by the onboard supply
control unit J519 after a further 25 minutes. Release for the panoramic sliding sunroof and the sunroof roller
blind is withdrawn if the ignition is switched off and the driver or front passenger door is opened.
The relevant behaviour of the panoramic sliding sunroof and the sunroof roller blind can be coded in the
convenience system central control unit J393 and onboard supply control unit 2 J520.
● The ABS control unit J104 reports the speed. Closing force limitation can therefore be reduced at high speeds.
● The onboard supply control unit J519 ensures that terminals 15 and X are enabled.
22
Functional diagram
(panoramic sliding sunroof)
Legend
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
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le
un
pt
an
d
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erm
ab
S400_090
wit
is n
h re
ole,
t to the co
f in
(play protection).
n
c
i
or
Output
thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
23
Body
Door concept
olks
wage
n AG. Volkswagen AG do
es n
o V t gu
by ara
ed
The door concept
ris already familiar from the Jetta is usednfor
tee the front doors in the Golf Variant.
tho or
s au ac
s
ce
le
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
Front doors
rrectne
The front doors consist of an outer door panel with two retaining rails and an inner door panel for mounting the
component parts. The outer door panel is bonded to the retaining rails. The retaining rails are bolted to the inner
ss o
cial p
door section.
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
a
o
pr
cum
r
Cover strip
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Retaining rail
Cover strip
24
Rear doors
The rear doors consist of an outer door panel and an inner door panel.
The door components are integrated into an assembly carrier, which is bolted to the inner door panel.
Outer door
Adhesive
panel
AG. Volkswagen AG d
agen oes
Inner door panel olksw not
byV gu
ara
ed
ris nte
tho S400_048 eo
au ra
ss Inner door panel c
ce
e
S400_046
nl
pt
du
an
itte
y li
Assembly carrier
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
A side impact bar is also installed in the door. It is
l purpos
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
Inner door panel copy by
Vo
by lksw
cted agen
Prote AG.
S400_047
Side impact bar
25
Body
ce
e
nl
pt
du
an
● 2 cup holders and 2 storage compartments in the centre console
itte
y li
erm
ab
(optional: smoker package)
ility
ot p
2 cup holders in the rear centre armrest
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
op
● Storage compartments in the front doors, t. C py
rig
gh ht
including bottle holder (for max. 1l bottle) pyri by
Vo
co lksw
by
cted agen
Prote AG.
26
● Small roof console with storage compartment in
the solid roof
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
t to the co
nf
ercia
orm
S400_053
m
atio
om
n in
or c
thi
e
sd
iva
o
r
rp
cu
m
f
en
ng
i t.
py Co
t. Co py
rig
h ht
rig by
copy Vo
by lksw
cted agen
Prote AG.
27
Body
● Bulky goods can be easily transported thanks e.g. ● The rear seat backrest can be folded to form a flat
to the folding rear seat backrest (split 60 : 40). load floor thanks to the high mounted pivot point
A front passenger seat with through-loading and therefore offers high loading ability.
function is optionally available.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
t to the co
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
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op Large storage compartment in the
Large storage compartment in the luggage compartment floor - ht. C py
rig
ht
cover folded completely forwards opy
rig by
Vo luggage compartment floor -
by c lksw
cted agen
Prote AG.
28
● The compartments in the optionally available, variable load floor offer optimal storage options.
The cover of the large, rear storage compartment can be folded over completely or raised to various angles.
This enables the load compartment to be sub-divided into separate areas.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
Lashing ring
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
S400_054
Lashing ring
Cover raised vertically Small storage compartment in the luggage compartment floor -
cover open
29
Occupant protection
Safety equipment
The Golf Variant is fitted with the safety equipment familiar from the Jetta.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
● Seat belt prompt for ris nte
tho eo
u ra
driver and front passenger ss a c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
● Seat belt pre-tensioners and belt tension
hole
spec
limiters for the front seats
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
at
limiters
om
ion
c
in t
or
his
ate
do
priv
cum
for
●
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
30
Top Tether
Cover with
Top Tether lettering
S400_112
pt
du
an
y li
erm
ab
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
S400_055
l purpos
nform
mercia
at
om
ion
c
his
e
do
●
p
en
ng
Engine/gearbox combinations
Petrol engine
5-speed 5-speed 6-speed
manual gearbox manual gearbox manual gearbox
0AF 0A4 0AJ
Diesel engine
1.6l 75 kW
petrol engine with 2-valve
technology
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
TSI engines
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
2.0l 147 kW
rrectness of i
TSI engine with turbocharger
l purpos
nform
mercia
at
om
io
1.9l 77 kW
n
c
in t
or
technology
do
priv
cum
for
en
ng
i t.
py Co
t. Co py
rig
h ht
rig by
copy Vo
2.0l 103 kW by lksw
cted agen
Prote AG.
TDI engine with 4-valve
technology
2.0l 103 kW
TDI engine with 2-valve
technology
32
6-speed 6-speed 6-speed 6-speed 7-speed
manual gearbox manual gearbox automatic gearbox direct- double-clutch
02S 02Q 09G shift gearbox gearbox
02E 0AM
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
33
Engines
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
2.0l 103 kW TDI 4V 2.0l 100 kW TDI 4V 2.0l 96 kW TDI 4V
hole
spec
es, in part or in w
t to the co
rrectness of i
BKD AZV BEE
l purpos
nform
mercia
a
com
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
op py
Engine codes - new
. C rig
ht ht
rig by
py
with 4 digits
by co Vo
lksw
cted agen
Prote AG.
S400_104
34
Where does identification take
Vehicle data sticker
place?
S400_094
Model plate
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss S400_091 c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
S400_093
rrectness of i
l purpos
nform
mercia
at
The 3-digit engine code will be retained as part of the A sticker with the engine codes and a sequential
om
ion
c
engine number; these are stamped onto the engine number is affixed onto the engine in the visible area
in t
or
his
te
do
priv
cum
for
en
ng
i t.
py Co
t. Co py
rig
h ht
rig by
copy Vo
by lksw
Engine code on the engine block Prote
cted AG. Sticker with engine code
agen
S400_095
S400_096
35
Engines
Technical features
S400_015
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
Technical data ss Torque and outputc diagram
ce
e
nl
pt
du
an
itte
ab
ility
wit
, is n
spec
Bore 81 mm
es, in part or in w
t to the co
Stroke 77.4 mm
Torque (Nm)
Output (kW)
at
om
his
e
with reduction in
at
do
riv
performance)
p
cum
for
en
g
t.
yi
op Engine speed (rpm)
Co
treatment converter C py
t. rig
gh ht
linear lambda probe, pyri by
Vo
co lksw
Probe after catalytic by
cted agen
Prote AG.
converter:
transient probe
Emissions standard EU 4
36
The 1.4l 90 kW TSI engine with turbocharger
The 1.4l 90 kW TSI engine is a further example of the
TSI engine model series. However, it is charged using
a turbocharger. It replaces the 1.6l 85 kW FSI engine,
and offers significantly better performance than this
engine with considerably lower fuel consumption.
Technical features
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
● Homogenous mode ed (Lambda 1)
nte
ris
ho eo
● Turbocharger
aut with waste gate ra
ss c
● Plastic intake manifold with integrated charge air
ce
le
un
pt
cooler
an
d
itte
y li
rm
ab
●
pe
ility
● Dual-circuit cooling system
ot
wit
, is n
S400_105
h re
● Fuel system regulated according to requirements
hole
t to the co
limiting valve Further information on this engine can be
● Innovative combustion process with intake found in self-study programme 405 "The
manifold flap change-over 1.4l 90 kW TSI Engine with Turbocharger".
rrectness of i
l purpos
nform
ercia
a
com
tion in
r
thi
s
iva
do
cum
fo
i t.
py Co
Bore 76.5 mm
t. Co py
rig
h ht
rig by
Stroke opy 75.6 mm Vo
Torque (Nm)
Output (kW)
by c lksw
cted agen
Valves per cylinder Prote 4 AG.
Compression ratio 10 : 1
Maximum output 90 kW at 5500 rpm
Maximum torque 200 Nm at
1500-3500 rpm
Engine management Bosch Motronic MED 17.5.20
Fuel Super unleaded RON 95
Exhaust gas Main catalytic converter,
treatment Lambda control
Emissions standard EU 4 Engine speed (rpm) S400_106
37
Engines
ce
e
nl
pt
du
an
itte
y li
Thanks to this concept, these engines surpass the
erm
ab
ility
ot p
wit
S400_041
, is n
h re
hole
spec
es, in part or in w
t to the co
Further information on these engines can
rrectness of i
be found in self-study programme 359
"The 1.4l TSI Engine with Dual-charging".
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
a
Technical features
iv
o
r
rp
cu
o
m
f
en
ng
t.
yi
● Two output variants with 103 kW and 125 kW C
●
op Engine cover with vacuum tank for intake manifold Co
py
t. rig
● Homogenous mode (Lambda 1) yri
gh flap change-over by
ht
op Vo
Double injection catalytic converter heating Grey cast iron cylinder block
c
● ● by lksw
cted agen
Prote AG.
● Turbocharger with waste gate ● Dual-circuit cooling system
● Additional mechanical supercharger ● Fuel system regulated according to requirements
● Charge air cooling ● High-pressure fuel pump with a delivery pressure
of up to 150 bar
38
Technical data
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
Torque (Nm)
Torque (Nm)
o
Output (kW)
Output (kW)
th eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
S400_043 S400_044
Engine speed (rpm) Engine speed (rpm)
rrectness of i
Technical data
l purpos
nform
ercia
a
com
tion in
Displacement 1390 cm3 1390 cm3
r
te o
thi
s
iva
cum
en
ng
t.
yi Co
Valves per cylinder 4 Cop 4 py
ht. rig
ht
Compression ratio 10 : 1 opy
rig by 10 : 1
Vo
by c lksw
Maximum output 103 kW at 6000 rpm
Prote
cted AG. 125 kW at 6000 rpm
agen
The different output and torque levels are achieved using software. The engine
mechanics are the same in both engines.
39
Engines
Technical features
ce
le
un
pt
an
d
y li
rm
ab
● Decoupled drive chain wheel in the balancer shaft
pe
ility
ot
assembly
wit
, is n
h re
● Elliptical toothed belt pulley on crankshaft
hole
spec
S400_017
● Mechanical brake servo pump
es, in part or in w
t to the co
● Continuously adjustable charge air flaps
Further information on this engine can
be found in self-study programme 337
rrectness of i
"The 2.0 l FSI Engine with Turbocharger".
l purpos
nform
ercia
a
com
tion in
r
te o
do
Type 4-cylinder in-line engine
r
rp
cum
fo
t.
yi Co
op py
Bore 82.5 mm t. C rig
gh ht
yri by
Stroke 92.8 mm cop
by
Vo
lksw
cted agen
Compression ratio 10.5 : 1 Prote AG.
Output (kW)
Torque (Nm)
40
The 1.9l 77 kW TDI engine with 2-valve technology
The 1.9l 77 kW TDI engine is also fitted in the Golf,
and has already proved its worth in other Volkswagen
models.
Technical features
pt
an
d
itte
y li
ab
pe
particulate filter)
ility
ot
wit
h re
filter)
hole
spec
t to the co
Output (kW)
Torque (Nm)
Stroke 95.5 mm
l purpos
a
com
tio
thi
do
cum
fo
en
g
t.
yi Co
op py
Exhaust gas gh
t. C
Exhaust gas recirculation and rig
ht
treatment pyri oxidising catalytic converter/
by
Vo
co lksw
by
diesel particulate filter
Prote
cted AG.
agen
Engine speed (rpm) S400_020
Emissions standard EU 4
41
Engines
Technical features
n AG. Volkswagen AG do
lkswage es n
o ot g
● Unit injectors with solenoid valves byV ua
d ran
ir se tee
● Adjustable turbocharger tho
or
au ac
● 4-valve technology ss
ce
e
nl
pt
● Two camshafts, driven by toothed belts du
an
itte
y li
● Switchable cooler for exhaust gas recirculation
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
S400_021
Further information on this engine can
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
c
Technical data Torque and output diagram
um
for
en
ng
t.
yi Co
Cop py
.
Engine code BKD t rig
gh ht
pyri by
Vo
o
Type 4-cylinder in-line engine
c by lksw
cted agen
Prote AG.
Displacement 1968 cm3
Bore 81 mm
Stroke 95.5 mm
Valves per cylinder 4
Compression ratio 18 : 1
Output (kW)
Torque (Nm)
42
The 2.0l 103 kW TDI engine with 2-valve
technology and diesel particulate filter
The 2.0l 103 kW TDI engine with 2-valve technology
. Volkswagen AG
gen AG in the does
and diesel particulate filter is alsool swa
kavailable not
y V gu
Golf model year 2006. ised b ara
n r tee
ho
aut or
ac
Technical features ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
●
ility
ot p
wit
, is n
h re
● Turbocharger raised and rotated upwards by 180°
hole
spec
for mounting the diesel particulate filter close to the
es, in part or in w
t to the co
engine
● Ceramic glow plugs
rrectness of i
l purpos
S400_023
nform
ercia
at
om
io
in t
or
Filter".
his
ate
do
priv
cum
for
en
ng
i t.
py Co
. Co py
rig
Technical data Torque and output diagram
ht
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Engine code BMM
Type 4-cylinder in-line engine
Displacement 1968 cm3
Bore 81 mm
Stroke 95.5 mm
Valves per cylinder 2
Compression ratio 18.5 : 1
Output (kW)
Torque (Nm)
43
Transmission
ce
e
nl
pt
du
an
5-speed manual gearbox
itte
y li
erm
0AF
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
housing adapted
t to the co
• Without speedometer sender
rrectness of i
5-speed manual gearbox
0A4
l purpos
nf
ercia
o
• Developed from 0AG gearbox 306
rm
m
atio
• Adapted for the 1.4l 90 kW TSI engine, extended output shaft,
om
n in
or c
thi
te
sd
a
o
r
rp
cu
• Final drive reinforced, splines adapted for higher
o
en
ng
44
Automatic gearboxes - overview
Also see
self-study
Automatic gearbox Technical features programme
No.:
ce
e
nl
pt
du
an
itte
y li
erm
ab
6-speed
ility
ot p
direct-shift gearbox
wit
, is n
02E h re
hole
spec
es, in part or in w
t to the co
at
om
ion
c
in t
or
his
ate
do
riv
7-speed
p
cum
for
double-clutch gearbox
en
ng
t.
yi Co
0AM Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
6-speed
automatic gearbox
09G
45
Running gear
The electromechanical power steering gives the driver a precise steering feel and continuously adapts the required
steering forces to the vehicle's increasing speed.
The springs and shock absorbers have been matched to the vehicle's increased axle loads.
●
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
nform
mercia
at
om
io
in t
or
do
priv
cum
for
en
ng
i t.
py Co
t. Co py
rig
h ht
rig by
copy Vo
by lksw
cted agen
Prote AG.
46
Further information on the running gear can be found in
self-study programme No. 321 "The Golf 2004 Running Gear".
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
ho
ut ● Four-link rear suspension or
a ac
ss with very good vehicle dynamics
ce
le
un
pt
and comfort characteristics
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
S400_036
rrectness o
cial p
f inform
mer
atio
m
n
c
i
or
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
Tyre pressure monitor,
o
●
c by lksw
cted agen
Prote AG.
optional with Trendline,
standard with Comfortline
47
Electrical system
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss Electronics box on the left in the engine c
ce
le
un
compartment pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
a
com
tio
compartment
n in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
i t.
py Co
t. Co py
rig
h ht
rig by
copy Vo
by lksw
cted agen
Prote AG.
48
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
Relay carrier on the onboard supply control unit,
rrectness of i
beneath the dash panel on the left-hand side
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
S400_066
49
Electrical system
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
The networking concept
ce
e
nl
pt
du
an
itte
y li
erm
Overview of networked
ab
ility
ot p
electronic control units
wit
, is n
h re
hole
spec
es, in part or in w
To ensure flawless data exchange between the control
t to the co
units, these are networked via various data bus
systems.
rrectness of i
l purpos
nform
mercia
at
om
ion
- CAN convenience data bus
c
in t
or
his
e
do
riv
cum
for
en
g
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
K-wire
50
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
or
au Legend ac
ss
ce
e
nl
pt
du
an
D Ignition/starter switch
itte
y li
erm
ab
E221 Operating unit in steering wheel
ility
ot p
(multifunction steering wheel)
wit
, is n
h re
G85 Steering angle sender
hole
spec
es, in part or in w G273 Interior monitoring sensor
t to the co
G384 Vehicle inclination sender
G397 Rain and light sensor
rrectness of i
G419 ESP sensor unit
H8 Anti-theft alarm system horn
l purpos
nf
ercia
orm
unit with memory function
m
atio
om
n in
or c
thi
J234 Airbag control unit
te
sd
iva
o
J245 Sliding sunroof adjustment control unit
r
rp
cu
o
m
f
en
ng
t.
yi Co
op
t. C J285 Control unit in dash panel insert py
rig
gh ht
pyri J345 Trailer detector control unit
by
Vo
co lksw
by
J362 ctedImmobilizer control unit agen
Prote AG.
J364 Auxiliary heater control unit
J386 Driver door control unit
J387 Front passenger door control unit
J388 Rear left door control unit
J389 Rear right door control unit
J393 Convenience system central control unit
J394 Sunroof roller blind control unit
J400 Wiper motor control unit
J412 Mobile telephone operating electronics
control unit
J431 Headlight range control, control unit
J446 Parking aid control unit
J500 Power steering control unit
J503 Control unit with display for radio and
navigation
J519 Onboard supply control unit
J520 Onboard supply control unit 2
J525 Digital sound package control unit
J527 Steering column electronics control unit
J533 Data bus diagnostic interface
J587* Selector lever sensor control unit
J604 Auxiliary air heater control unit
J623 Engine control unit
J743* Mechatronic unit for direct shift gearbox
NOx NOx sensor
S400_067 R Radio
T16 Diagnostic connection
* With double-clutch gearbox only
51
Heating and air conditioning
Air conditioning
Three different systems are available in the Golf Variant 2007:
● The heater and fresh air system with 4-stage blower and recirculated air circuit
● The semi-automatic heater and air conditioner "Climatic"
● The heater and air conditioner "2C-Climatronic"n AG. Volkswagen AG do
wage e ks s no
Vol t gu
d by ara
e nte
ris
utho
Indirect ventilation Centre vent
eo
ra
a c
ss
(with 2C-Climatronic only)
ce
e
nl
pt
du
an
itte
Vent
y li
Vent
erm
ab
for front right footwell
ility
for windscreen
ot p
wit
Vent for rear centre
, is n
h re
(for centre console with rear vents only,
hole
spec
otherwise blind covers on the air
es, in part or in w
t to the co
conditioner unit)
Vent
rrectness of i
for rear right footwell
l purpos
nf
Vent
ercia
or
in the A-pillar
m
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
Vent
o
m
f
en
ng
t.
in the dash panel op
yi Co
C py
t. rig
gh ht
Vent pyri by
Vo
co lksw
by
for front left footwell cted agen
Prote AG.
Vent
for rear left footwell S400_038
52
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
Operation
spec
urposes, in part or in wh
t to the co
Depending on the vehicle's equipment, four different types of control panels are
available for the heating and air conditioning:
rrectne
With or without instant heat button for the auxiliary coolant heater
s
●
s o
cial p
f
● With or without potentiometer for the seat heating
inform
mer
atio
om
n
c
i
2C-Climatronic control panel
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
i t.
py Co
t. Co py
rig
h ht
rig by
copy Vo
by lksw
cted agen
Prote AG.
S400_076
In comparison with the previous equipment, the lettering on the right-hand button has been changed from "ECON"
to "AC".
The centre button on the lower panel is labelled "DUAL". This function serves to match the temperature on the front
passenger side to the temperature on the driver side. If the vehicle is fitted with an auxiliary coolant heater, this
button panel serves as an instant heat button for the auxiliary coolant heater, and is labelled with the appropriate
symbol.
Matching the temperature on the driver and front passenger side is then carried out via "AUTO".
The Golf Variant 2007 can be fitted with the optional Thermo Top V auxiliary coolant heater.
This undertakes the following tasks:
● Acts as an auxiliary heater for heating the vehicle interior and defrosting the vehicle's windows,
● Acts as stationary ventilation to lower the interior temperature when the vehicle is parked in the sun,
● Acts as an additional heater in vehicles with petrol or diesel engines (instead of the PTC heater
element in diesel engines).
53
Radio, telephone and navigation
ce
le
un
pt
● RDS FM/AM European radio (AM without LW)
an
d
itte
y li
● Indication of the stored stations with RDS names in
erm
ab
ility
ot p
the display
wit
is n
● FM 2-tuner diversity
h re
ole,
spec
● Control via the multi-function steering wheel (MFL)
urposes, in part or in wh
t to the co
S400_057
● Integrated single-CD player
● Control system for an external 6-disk CD changer
rrectne
● Telephone control system (hands-free)
● GALA
ss o
cial p
f
● Self-diagnosis incl. loudspeaker diagnosis
inform
● Driving school function, must be explicitly ordered
mer
atio
(indication of turn signal function and speed via
om
n
c
n thi
te
sd
a
o
pr
cum
r
fo
en
ng
t.
yi Co
op
RCD 500 radio C py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
The higher-quality RCD 500 radio system offers Prote AG.
54
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
Radio/navigation system RNS 300 ss
ce
e
nl
pt
du
an
itte
y li
The entry-level radio/navigation system RNS 300
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
● Two-colour display (navigation via symbols)
es, in part or in w
t to the co
channels can be optionally connected
● 1 tuner principle for FM including TMC
rrectness of i
● Dynamic guidance via TMC (Traffic Message
l purpos
Channel)
● Integrated CD player
nf
ercia
S400_059
o
● Control system for CD changer
rm
m
atio
Navigation without navigation CD inserted
m
●
o
n in
c
(corridor function)
or
thi
te
sd
a
o
r
rp
cu
MP3 format
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted
Radio/navigation system MFD 2
agen
Prote AG.
55
Radio, telephone and navigation
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
Universal Mobile Phone Preparation (UMPP) Low s autho eo
ra
c
s
ce
le
un
In the Golf Variant 2007, Universal Mobile Phone Preparation Low is fitted exclusively with BluetoothTM
pt
an
d
itte
y li
technology.
erm
ab
ility
The data are transmitted via BluetoothTM from the mobile phone to the mobile telephone operating electronics
ot p
wit
is n
control unit.
h re
ole,
A cradle for the specific mobile phone model is required to hold the mobile phone in the mounting and to use the
spec
urposes, in part or in wh
hands-free system.
t to the co
The mobile telephone operating electronics control unit communicates with the other control units via the CAN
infotainment data bus.
rrectne
UMPP Low is suitable for the mobile telephone D and E networks.
ss o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
Vo
UMPP Low has the following functions: co lksw
by
cted agen
Prote AG.
● Operation and display are carried out on the mobile phone and partly via the multifunction steering wheel
(optional).
● It has a hands-free system and radio mute switching.
● The mobile telephone's rechargeable battery is charged via the mobile phone mounting.
● The info and breakdown buttons are located on the mobile phone mounting. These signals are transferred via a
discrete cable connection.
● The vehicle is equipped with a GSM vehicle antenna system, which is connected directly to the mounting.
● There is a CAN data bus interface to the CAN infotainment data bus.
● Data transfer between the mobile phone and the mobile telephone operating electronics control unit takes place
via a BluetoothTM interface.
● This UMPP is diagnosis-capable.
● The power-down time can be set (max. 60 minutes).
As the mobile telephone is always connected via the BluetoothTM interface, a pairing process has to be
carried out once.
Please check the latest VOTEX information at www.volkswagen-zubehoer.de for the availability of
telephone mountings for the various mobile phones.
56
J453
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
tho eo
au ra
ss J503 c
ce
le
un
pt
an
d
itte
y li
rm
ab
E440
pe
ility
ot
wit
CAN infotainment
, is n
h re
data bus R65
hole
spec
es, in part or in w
t to the co
rrectness of i
J527 J533 BluetoothTM audio R54
l purpos
data transmission
CAN convenience 64 kbit/sec via HFP*
nform
ercia
data bus
m
a
J412
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
J519 Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
R38 Prote AG.
S400_097
E440 Multifunction buttons on left in steering wheel J519 Onboard supply control unit
(optional) J527 Steering column electronics control unit
J412 Mobile telephone operating electronics J533 Data bus diagnostic interface
control unit R38 Telephone microphone
J453 Multifunction steering wheel control unit R54 Mobile telephone
(optional) R65 Telephone aerial
J503 Control unit with display for radio and
navigation
* Hands-free profile
57
Radio, telephone and navigation
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
S400_061
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
The RCD 300 and RCD 500 radio systems require two aerials for the internal dual-tuner diversity receiver to
yi
t.
Co
op
receive radio signals. The AM/FM aerial is designed as a roof mounted aerial. C py
t. rig
gh ht
yri
The FM aerial is located in the rear right side window. p by
co Vo
by lksw
cted agen
Prote AG.
Auxiliary heater
radio receiver
S400_062
The RNS 300 radio/navigation system only requires one aerial for the internal 1 tuner radio receiver to receive
radio signals. The AM/FM aerial is located in the rear right side window.
The signals for telephone, auxiliary heater and navigation are received via a separate roof aerial.
58
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
Radio/navigation system RNS MFD ole,
spec
urposes, in part or in wh
t to the co
rrectnes
Auxiliary heater
s o
cial p
f
radio receiver
inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
S400_098
The RNS MFD radio/navigation system requires two aerials for the internal dual-tuner diversity receiver to receive
radio signals. The AM/FM aerial is located in the rear right side window,
the FM aerial in the rear left side window.
The signals for telephone, auxiliary heater and navigation are received via a separate roof aerial.
59
400
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Volkswagen AG
Service Training VSQ-1
Brieffach 1995
D-38436 Wolfsburg
❀ This paper has been manufactured from pulp bleached without the use of chlorine.