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Competency Based Learning Material Agriculture and Fishery, Processed Food and Beverages Food Processing Ncii
Competency Based Learning Material Agriculture and Fishery, Processed Food and Beverages Food Processing Ncii
You may have some or most of the knowledge and skills included in
this learner’s guide because you have:
Been working in the same industry for some time
Already completed training in this area
If you feel that you have some skills, talk to your trainer about having them
formally recognized. If you have a qualification or certificate of competence
from previous trainings, show them to your trainer. If the skills you acquired
are still current and relevant to the unit of competency, they may become
part of the evidence you can present for RPL. If you are not sure about the
currency of your skills, discuss this with your trainer.
Document No.
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ATI-RTCII
PROCESS FOODS BY Developed by: Page 2 of 29
ALGENE G. DOMINCEL
SUGAR
CONCENTRATION Revision # 01
Food Processing NCII
COMPETENCY-BASED LEARNING MATERIALS
List of Competencies
CORE COMPETENCIES
Process Food by Processing Food by
1. Salting, Curing and Salting, Curing and
AGR741301
Smoking Smoking
Process Food by Processing Food by AGR741302
2. Fermentation and Fermentation and
Pickling Pickling
Process Food by Processing Food by AGR741303
3.
Sugar Concentration Sugar Concentration
Package Packaging AGR741304
4. Finished/Processed Finished/Processed
Food Products Food Products
MODULE CONTENT
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SECTOR
UNIT OF COMPETENCY
MODULE TITLE
Processing Food by Sugar Concentration
INTRODUCTION
This unit deals with the knowledge, skills and attitudes required
to process foods by Sugar Concentration.
NOMINAL DURATION:
LEARNING OUTCOMES:
At the end of this module you MUST be able to:
1. Prepare Equipment, Tools and Utensils
2. Prepare the Raw Materials
3. Prepare Acid, Pectin and Sugar Mixture
4. Cook Sugar Concentrates
5. Prepare Production Report
ASSESSMENT CRITERIA:
1. Equipment, tools and utensils for preserving foods by sugar
concentration are prepared in accordance with manufacturer’s
manual.
2. Equipment, tools and utensils are calibrated in accordance with
manufacturer’s specification.
3. Equipment, tools and utensils for preserving foods by sugar
concentration are readied and sanitized as required.
4. Availability of raw materials are checked according to required food
processing methods
5. Sorted fruits and vegetables for jelly/jam and marmalade are
chopped finely
6. Prepared fruits and vegetables for jelly and marmalade making are
boiled to obtain the juice extract
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7. Prepared finely chopped fruits and vegetables for jam making are
mixed with sugar.
8. Prepared fruits and vegetables to be preserved are cooked in syrup
as specified.
9. Required amounts of pectin, sugar and citric acid are measured
according to approved specifications.
10. Measured pectin, acid and sugar are mixed with chopped fruit
pulp/juice extract/pieces of fruits according to approved
specifications.
11. Mixture is heated and boiled/cooked to require consistency.
12. Desired endpoint is checked/tested as specified.
13. Daily production report input, output and variances are
documented according to enterprise requirements.
14. All production data gathered are recorded and presented in
prescribed format.
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LEARNING OUTCOME NO.3
Contents:
Assessment Criteria
Conditions
1. WORKPLACE LOCATION
PPE, Measuring cups and spoons, Bowl, Metal pot, Ladle, Jars and
lids, Jar filter, Scales, Sieve, Jelly bag, Thermometer, Stove
Assessment Method:
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Learning Experiences
Learning Outcome 3
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Information Sheet 3.1-1
Pectin Content of Fruits and Vegetables
Learning Objectives:
Group I (High): If not overripe, has enough natural pectin and acid for
gel formation with only added sugar
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Group II (Moderate to low): Low in natural acid or pectin, and may need
addition of either acid or pectin
Group III ( Little/No pectin): Always needs added acid, pectin or both
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Testing Pectin Content
To find out if a fruit has high or low pectin content, any of the
following tests may be performed:
1. Cooking test – Boil a small amount of juice with sugar. If gel sets,
then it is rich in pectin.
2. Alcohol test – mix one tablespoon of fruit juice and two tablespoons
of 95% denatured alcohol. The following result will determine the pectin
content of the fruit juice.
a. Rich in pectin – a transparent jelly – like lump is formed Fruit
juice rich in pectin
b. Moderate amount of pectin – a jelly-like clot is not very firm
and could be broken into two or more lumps.
c. Very little pectin content –The clot could be broken into
numerous small pieces or the juice is cloudy.
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1 tsp. juice
1 tbsp rubbing alcohol
Gently stir or shake in closed container
Solid jelly-like mass forms if enough pectin to gel – can
pick up with fork.
**DO NOT EAT ANY OF THIS!
3. Gel meter test – in this test, fruit juice is allowed to run down into
tube for one minute to test the pectin content.
There are two indications in a gel meter that will show if the fruit
has high or low pectin content.
a. Rich in pectin content - the juice is thicker and runs down
into the tube more slowly.
b. Low in pectin content - the juice runs below one-half (½)
mark of the gel meter after one minute.
DONENESS TEST
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The biggest problem in making jelly without added pectin is to
know when it is done. It is particularly important to remove the mixture
from the heat before it is overcooked, as there is little that can be done
to improve an overcooked mixture. Signs of overcooking are a change in
color of the mixture and a taste or odor of caramelized sugar. When
cooking jelly remember that it should be boiled rapidly, not simmered.
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3. Refrigerator/Freezer Test: Pour a small amount of boiling jelly
on a plate, and put it in the freezing compartment of a
refrigerator for a few minutes. If the mixture gels, it should be
done. During the test, the rest of the jelly mixture should be
removed from the heat.
Combining juices that has low acidity to juices with high acidity will
proportion the sour taste and correspond to desired quality.
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Self- Check 3-1.1
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8. Fruits without added pectin has greater yield from measure of
fruit.
9. The accuracy of the jelly or candy thermometer in temperature
test is by placing it in boiling water to see if it measures 100
°F.
10. A 3.5 pH must be present for a jelly to form.
1. T
2. T
3. F
4. F
5. T
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JOB SHEET 3.1-1
Title: Prepare acid, pectin and sugar mixture for jellies, jams and
marmalades
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Supplies/Materials : Fruits, Sugar, Measuring cups and spoons,
Bowl, Metal pot, Ladle, Jars and lids, Jar filter,
Scales, Sieve, Jelly bag, Thermometer
Steps/Procedure:
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Performance Criteria Checklist 3.1-1
CRITERIA
YES NO
Did you….
1. Prepare all the supply, materials and
equipment.
2. Wear appropriate PPE
Trainer: Date:
Trainer’s Signature:
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Information Sheet 3.2-1
Adjustment of Sugar and Acid Concentration
Learning Objectives:
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After reading this INFORMATION SHEET, YOU MUST be able to:
1. Adjust the sugar and acid concentration.
2. Identify the methods for calculating Brix/Acids Ratio.
A. Brix/Acid Ratio
1. Sugar Concentration
The Pearson Square Method is widely used to determine and
calculate the degree Brix. Here is how it performs:
Sample Calculation:
The % purity of sucrose is assumed to be 100%. Let us say you will
make a syrup with the concentration of 65% and water is 0% SS. Given
a certain weight of juice or water, you can determine the weight of
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needed sugar to add for obtaining the desired % SS by using the
formula below:
2. Acid Concentration
The % acid of fruit juices is called tritable acidity. Tritable is an
important factor for flavor quality. The product may be rejected if too
high in acid, if too low, the flavor is bland and unappealing. Hence,
adjusting fruit juices to the desired acidity is important. The acidity of
fruit juices can be determined by titration. A certain weight of sample is
tritable with 0.1 normal sodium hydroxide solutions gives light pink
color. The acid concentration can be determined by using this formula:
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(11.8% / 96.8%) x 20kg
0.122% x 20kg = 2.44kg
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Self- Check 3-2.1
1. Jams, jellies and syrups must have the right sugar concentration.
2. Tritable is an important factor for flavor quality.
3. The sweetness of fruit juices can be determined by titration.
4. The Brix unit is the concentration of dissolved solids in an
aqueous solution or the % Soluble solids (%SS).
5. The Pearson Square Method is widely used to determine and
calculate the degree Brix.
6. A certain weight of sample is tritable with 0.1 normal sodium
hydroxide solutions gives red color.
7. Fruit juices must have the desired sugar acid proportion to give
the best quality products.
8. The product may be rejected if too high in acid, if too low, the
flavor is bland and unappealing.
9. The acid unit is the concentration of citric acid in the citric juice.
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10. The required amount of sugar to be added in the desired is
equal to the required brix multiplied to the weight of juice or
water.
1. T
2. T
3. F
4. T
5. T
6. F
7. T
8. T
9. T
10. T
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Evidence Plan
Competency standard: FOOD PROCESSING NCII
Unit of competency: PROCESS FOOD BY SUGAR CONCENTRATION
Ways in which evidence will be collected:
Oral Interview
Demonstration with oral
questioning
Written
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Check availability of raw materials according to required food
processing methods
Wash, peel, slice and cut sorted fruits and vegetables
according to required sizes and shapes
Chop finely the prepared fruits and vegetables for jelly/jam
and marmalade
Boil prepared fruits and vegetables for jelly/jam and
marmalade to obtain the juice extract
Mix with prepared fruits and vegetables for jelly/jam and
marmalade with sugar
Cook in syrup the prepared fruits and vegetables for
jelly/jam and marmalade as specified
Measure required amounts of pectin, sugar and citric acid
according to approved specifications*
Mix with chopped fruit pulp/juice extract/pieces of fruits the
measured pectin. Acid sugar according to approved
specification
Heat and boil/cook mixture to required consistency
Check/test desired endpoint as specified*
Document daily production report input, output and
variances according to enterprise requirements
Record and present all production data gathered in
prescribed format
NOTE: *Critical aspects of competency
TABLE OF SPECIFICATION
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#o
Objectives/Content Knowled Compre Applicati Synthe
Analys Evaluat item
area/Topics ge hension on sis
is ion % of t
Adjustment of sugar 8 7
and acid 10 6 10 9 50/5
concentration
15 15 17 100/1
TOTAL 18 15 20
%
Performance Test
General Instruction:
Given the necessary tools, materials and equipment, you are required
to produce a product of good quality, one must test the pectin and
acid contents of fruits when processing food by sugar concentration.
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Specific Instruction:
1. Prepare all the supply, materials and equipment.
2. Wear appropriate PPE
3. Use half-pint canning jars and pretreated lids.
4. Check jars and lids. Wash in hot, soapy water; rinse. Boil jars
for 10 minutes to sterilize. Keep jars hot.
5. Wash and rinse all fruits thoroughly before cooking. Do not
soak. For best flavor, use fully ripe fruit when making jellied
products with added pectin. For recipes without added pectin,
use just-ripe fruit. Remove stems, skins and pits from fruit; cut
into pieces and crush.
6. Combine ingredients and cook in small batches, one recipe at a
time, in a large, heavy, 8- to 10-quart saucepot.
7. Stir fruit mixture over low heat until sugar dissolves. Then boil
rapidly for a clear-finished product. As the fruit mixture begins
to thicken, stir frequently to prevent sticking and scorching.
8. If not adding pectin, test for doneness. For a softer product,
shorten the cooking time; for a firmer product, lengthen it.
9. Before filling jars, skim off foam that forms from the boiling
process. The addition of ¼ teaspoon butter or margarine
during cooking helps cut down on the foam formed.
10. To fill the jars, pour hot fruit mixture into hot sterilized jars,
leaving ¼-inch headspace.
11. Process jams, preserves and conserves in a boiling water bath
for the length of time specified in the recipe
12. Allow to cool undisturbed for 12 hours, then remove screw
bands, carefully wipe the outside of the jar with a clean, damp
cloth, and store in a dark, dry, cool place. The shorter the
storage time, the better the product.
13. Apply 7s
The trainee’s underpinning skills Satisfactory Not
was: Satisfactory
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WRITTEN TEST
I. True Or False
Direction: Read the following questions carefully. Write the T if the
statement is True and F if the statement is False. Write your
answer on a separate sheet.
1. Combining juices that has low acidity to juices with high acidity
will proportion the sour taste and correspond to desired quality.
2. Signs of overcooking are a change in color of the mixture and a
taste or odor of caramelized sugar.
3. Fruits without added pectin has greater yield from measure of
fruit.
4. The accuracy of the jelly or candy thermometer in temperature
test is by placing it in boiling water to see if it measures 100 °F.
5. A 3.5 pH must be present for a jelly to form.
6. Jams, jellies and syrups must have the right sugar concentration.
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7. Tritable is an important factor for flavor quality.
8. The sweetness of fruit juices can be determined by titration.
9. The Brix unit is the concentration of dissolved solids in an
aqueous solution or the % Soluble solids (%SS).
10. The Pearson Square Method is widely used to determine and
calculate the degree Brix.
11. A certain weight of sample is tritable with 0.1 normal sodium
hydroxide solutions gives red color.
12. Fruit juices must have the desired sugar acid proportion to give
the best quality products.
13. The product may be rejected if too high in acid, if too low, the
flavor is bland and unappealing.
14. The acid unit is the concentration of citric acid in the citric juice.
15. The required amount of sugar to be added in the desired is equal
to the required brix multiplied to the weight of juice or water.
ANSWER KEY
Written Test
1. T
2. T
3. F
4. F
5. T
6. T
7. T
8. F
9. T
10. T
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11. F
12. T
13. T
14. T
15. T
16. C
17. B
18. C
19. D
20. A
QUESTIONING TOOL
Questions to probe the trainee’s underpinning Satisfactory
knowledge response
Extension/Reflection Questions Yes No
1. A water soluble substance found in some slightly
under ripe fruits that cause jellies to set.
Answer: pectin
2. The ideal pH value for successful gel formation
Answer: 3.2
Safety Questions
3. How to control post-process contamination?
Answer: Eliminate pathogen from post-processing
environment.
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4. What will you do when someone got hurt during Jam
processing?
Answer: Always have a ready first aid kit in the work area
Contingency Questions
5. What would you do when pectin content of fruit you
will use in jelly making is low?
Answer : Add commercial pectin available in the market
6. What will you do if refractometer is not available?
Answer: Perform the Brix Ratio Method
Job Role/Environment Questions
7. Give example of the sources of contamination in Food
Processing
Answer: food materials
8. How do you manage waste disposal in the processing
plant?
Answer: Proper waste segregation, composting
Rules and Regulations
9. The basic operational conditions and procedures that
are required to be met by the food processing.
Answer: Good Manufacturing Practices
10. Internationally recognized control system developed
by NASA and is used in food production to eliminate risk
during food manufacturing
Answer: Hazard Analysis Critical Control Point
The trainee’s underpinning Satisfactory Not
knowledge was: Satisfactory
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