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Cat. No.

V090-E1-08

NSH5 Series
NSH5-SQR10B-V2
NSH5-SQG10B-V2
Hand-held
Programmable Terminal

OPERATION MANUAL
NSH5 Series
NSH5-SQR10B-V2
NSH5-SQG10B-V2
Hand-held Programmable Terminal
Operation Manual
Revised October 2010
iv
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam-
age to property.

!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.

!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additionally, there may be severe property damage.

!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.

OMRON Product References


All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to
an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some Program-
ming Device displays to mean Programmable Controller.

Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.

1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

Important
The LCD panel is created using extremely advanced technology, but there may still be some defective
pixels, such as pixels that will not light or that are lit continuously. These are characteristic of LCDs and
do not indicate a fault. Although manufacturing processes are managed to eliminate defective pixels as
much as possible, eliminating all of them is not possible using currently available technology.
The display device may be changed to make improvements without prior notice.

Trademarks
Windows is a registered trademark of Microsoft Corporation in the United States and other countries.
Other brand and product names are trademarks or registered trademarks of their respective owners.

v
 OMRON, 2005
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con-
stantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.

vi
TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
4 Precautions for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix
5 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
6 EC Directives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii

SECTION 1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-3 Special Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

SECTION 2
Grounding and Connections . . . . . . . . . . . . . . . . . . . . . . . . . 23
2-1 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-2 Power Supply and FG Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-3 Connecting the Special Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2-4 Attaching the Hand Strap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2-5 Installing the Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

SECTION 3
Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3-1 Creating Screen Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-2 Emergency Stop Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-3 Enabling Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3-4 Function Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3-5 Memory Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3-6 USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3-7 Usable Host Connection Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3-8 Station Detection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

SECTION 4
Connecting to the Removable Box . . . . . . . . . . . . . . . . . . . . 49
4-1 Overview of Removable Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4-3 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4-4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4-5 Connection Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

vii
TABLE OF CONTENTS
SECTION 5
Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 63
5-1 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5-2 Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5-3 Error Message Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5-4 Precautions When Replacing the PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Appendices
A General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
B Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
C Types of Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
D Recommended Enabling Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
E Removable Box Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

viii
About this Manual:
This manual describes the installation and operation of the NSH5 Programmable Terminal and
includes the sections described below.
The NSH5 Programmable Terminal is a Hand-held Programmable Terminal manufactured by OMRON
that provides a touch panel and safety switches.
Please read this manual carefully and be sure you understand the information provided before
attempting to install or operate the NSH5 Programmable Terminal.
Use this manual together with the NS-series PT manual, and be sure to read the precautions provided
in the following section.
Precautions provides general precautions for using the NSH5 Programmable Terminal and related
devices.
Section 1 describes the features, nomenclature, and functions of the NSH5 Programmable Terminal
for first-time users.
Section 2 describes wiring and grounding the power supply and how to connect the NSH5 Program-
mable Terminal using the Special Cable.
Section 3 describes the functions that have been expanded or newly added to the NSH5 Programma-
ble Terminal.
Section 4 describes the Removable Box, which is connected to the NSH5.
Section 5 describes inspection and maintenance and the contents of error messages for the NSH5
Programmable Terminal.
The Appendices provide specifications, dimensions, memory reference tables, and recommended
enabling circuits

!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section
in its entirety and be sure you understand the information provided in the section and
related sections before attempting any of the procedures or operations given.

ix
Related Manuals
Related manuals are listed below.
The @ symbol at the end of the catalog number is the revision code.
Operating the CX-Designer
• CX-Designer User’s Manual (V099-E1-@)
This manual describes the installation method, basic operating procedures,
and the user interface of the CX-Designer. Typical features and applications
methods are also described. Operating methods, procedures, and settings for
the CX-Designer can be displayed on the screen using online help. Online
help can be referred to for normal operations.
Refer to the following manuals for detailed information of the operation of NS-
series PTs.
Checking NS-series PT Functions, Applications, and Troubleshooting
• NS-series Programmable Terminal Programming Manual (V073-E1-@)
This manual describes functions and applications of NS-series PTs. Also
included are descriptions of remedies for faults that occur in NS-series PTs.
Checking NS-series PT Functions, Operation, and Restrictions
• NS-series Programmable Terminal Programming Manual (V083-E1-@)
This manual is for NS V1/V2-series PTs (NS15-V2, NS12-V1/V2, NS10-V1/
V2, NS8-V1/V2, NS5-V1/V2).
The manual describes installation, connections, general specifications, and
hardware for NS-series PTs.
• NS-series Programmable Terminal Setup Manual (V072-E1-@)
This manual is for NS-series PTs (NS12, NS10, NS7).
Checking PLC Functions and Operation
• Relevant PLC User’s Manual
When information on PLC operation and functions is required, refer to the
user’s manuals for the relevant PLC, Special I/O Unit, CPU Bus Unit, or Com-
munications Unit.

x
Terminology
The following terminology is used in this manual.
Terminology
NSH5 Indicates products in the OMRON NSH5 Series of Programmable
Terminals.
PLC Indicates an OMRON Programmable Controller.
Host Indicates the PLC or IBM PC/AT or compatible computer functioning
as the control device and interfaced with the NS-series PT.
CX-Designer Indicates the OMRON CX-Designer (NS-CXDC1-V@). The CX-
Designer is a Support Software application used to create screen
data for NS-series PTs.
CS1G-CPU@@-V1 Boxes in model numbers indicate variable characters.
For example, “CS1G-CPU@@-EV1” indicates the following models:
CS1G-CPU42-EV1, CS1G-CPU43-EV1, CS1G-CPU44-EV1,
and CS1G-CPU45-EV1.

xi
xii
Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON
representative if you have any questions or comments.

Warranty and Limitations of Liability


WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a
period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-


INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which
liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS


REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

xiii
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the
combination of products in the customer's application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses
listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED
FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any
consequence thereof.

xiv
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other
reasons.

It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the products may be changed
without any notice. When in doubt, special model numbers may be assigned to fix or establish key
specifications for your application on your request. Please consult with your OMRON representative at any
time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS


Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
tolerances are shown.

PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does
not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and
Limitations of Liability.

ERRORS AND OMISSIONS


The information in this manual has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

xv
xvi
PRECAUTIONS
This section provides general precautions for using the NSH5-series Programmable Terminal (PT).
The information contained in this section is important for the safe and reliable application of the PT. You must read
this section and understand the information contained before attempting to set up or operate an NSH5-series PT.

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii


2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
4 Precautions for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix
5 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
6 EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii

xvii
Intended Audience 1

1 Intended Audience
This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of introducing FA systems into production facilities.
• Personnel in charge of designing FA systems.
• Personnel in charge of installing and connecting FA systems.
• Personnel in charge of managing FA systems and facilities.

2 General Precautions
The user must operate the product according to the performance specifica-
tions described in the operation manuals.
Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amuse-
ment machines, safety equipment, and other systems, machines and equip-
ment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.
This manual provides information for using the PT. Be sure to read this man-
ual before attempting to use the software and keep this manual close at hand
for reference during operation.

!WARNING It is extremely important that PTs and related devices be used for the speci-
fied purpose and under the specified conditions, especially in applications that
can directly or indirectly affect human life. You must consult with your OMRON
representative before applying PTs to the above-mentioned applications.

3 Safety Precautions
Read these safety precautions carefully and make sure you understand them
before using the PT so that you can use it safely and correctly.
! WARNING
Do not attempt to take the PT apart and do not touch any internal parts
while the power is being supplied. Doing either of these may result in
electrical shock.

xviii
Precautions for Safe Use 4

! WARNING
• Always ensure that personnel in charge properly perform installation, inspection,
and maintenance for the PT. “Personnel in charge” refers to individuals qualified and
responsible for ensuring safety during machine design, installation, operation, main-
tenance, and disposal.
• Ensure that installation and post-installation checks are performed by personnel in
charge who possess a thorough understanding of the machinery to be installed.
• Do not attempt to disassemble, repair, or modify the PT. Doing so may impair the
safety functions.
• Always connect the emergency stop switch and enabling switch to safety circuits.
Serious accidents may occur if a malfunction occurs while the PT is connected to a
PLC or other controller. Do not use the function switches or switches on the touch
panel as input switches that may cause injury or damage property. Install monitor-
ing circuits or other devices in output signals that may result in serious accidents.
Construct the system so that switching of important operations is performed in
devices outside the PT.
• For devices and components connected to the PT that affect safety, use appropriate
products meeting the required safety level and safety category. System safety and
the appropriate safety category must be evaluated for the entire system. Consult a
certified third-party organization to determine the appropriate safety category.
• It is the user’s responsibility to ensure that system safety adheres to relevant stan-
dards.
• Connect the emergency stop switch, and enabling switch on the PT so that they
function according to stop category 0 or 1 described in IEC/EN 60204-1.
• Install or hand-hold the NSH5 when operating it. Do not operate the NSH5 on the
floor or on a tabletop.
• There are two types of switches on the PT, a red one for use as an emergency stop
switch, and a gray one for use as a stop switch. Use each of these for its intended
purpose. When using a PT with a red emergency stop switch, attach the cable from
the system securely so it cannot be easily disconnected. When using a PT with a
gray stop switch in an application where the PT is detached from the system, make
sure that the emergency stop switch and the stop switch can be clearly distin-
guished.

4 Precautions for Safe Use


• When unpacking the PT and peripheral devices, check that they are not
damaged. Lightly shake the products to confirm that no abnormal sound
is made.
• Use a power supply with the following specifications for the PT, and for
supplying power to the emergency stop switch, enabling switch, function
switches, and station detection.
• For compliance with the EC Directives (Low Voltage Directive), use a
power supply with reinforced insulation. Reinforced insulation refers to
a single insulation method that is capable of providing the same level
of protection against electric shock as double insulation.
• Do not connect the power supply terminals to an AC power source.
• Do not perform a dielectric strength test.
• Insert a 3-A fuse immediately after the secondary output from the pow-
er supply.
• Use a DC power supply with minimal voltage fluctuation.
Rated power supply voltage: 24 VDC (Allowable range: 20.4 to
27.6 VDC), Capacity: 10 W min.

xix
Precautions for Safe Use 4

• Always use a Class 2 power supply for compliance with UL standards.


A Class 2 power supply refers to one in which the current and voltage
levels of the product’s secondary output are both limited (100 VA
max.), and which has undergone and passed the necessary tests for
UL certification.
• Properly ground the PT to prevent malfunction due to noise.
• Never touch the electronic components or patterns on product boards
with your bare hands. Touch grounded metal to discharge any static elec-
tricity before handling the PT.
• When connecting the cable to the PT, make sure to secure the cable and
the PT. Do not pull on the cable with a force greater than 60 N.
• Thoroughly check the wiring before supplying power.
• Turn OFF the power supply to the PT before connecting or disconnecting
the cable.
• Be sure to tighten the connector screws after connecting the cable.
• The entire system may fail to operate depending on how the power supply
is turned ON or OFF. Follow specified procedures for turning the power
supply ON and OFF.
• Thoroughly confirm operation of screen data, macros, and host program-
ming before starting actual use.
• Do not perform the following operations while the Memory Card is being
accessed.
Turning OFF the power supply to the PT
Removing the Memory Card
Always follow specified procedures for removing the Memory Card.
• To ensure system safety, incorporate programming at the host to periodi-
cally accesses a RUN signal to confirm that the PT is operating properly.
• Press touch switches with a force of 30 N max.
• Confirm system safety before pressing touch switches.
• Use caution when pressing touch switches if there is no display shown or
if the touch switch backlight is not lit.
• The inputs may not be read properly if touch switches are pressed in rapid
succession. Confirm one input before proceeding with the next.
• Confirm that the created screen data is backed up in the CX-Designer
before initializing the screen data.
• When changing the password in the System Menu, do not reset the PT or
turn OFF the power supply until the write operation has been performed
(i.e., until the Write Button returns to normal). The screen may not func-
tion if the password is not properly saved.
• When using the device monitor function, thoroughly confirm system safety
before performing the following operations.
• Changing present values for monitor data, timers, or counters
• Changing the operating mode
• Force-setting/resetting bits
• Changing settings for timers or counters
• Never use volatile solvents, such as paint thinner or benzene, or chemical
wipes for cleaning.
• Do not attempt to disassemble, repair, or modify the PT.

xx
Precautions for Safe Use 4

• When disposing of batteries, comply with all local ordinances that apply to
disposal.
• Do not connect a USB connector to any device that is not applicable.
• Before connecting a USB connector to a device, check the external
appearance of the device and make sure that the device is free from dam-
age.
• When mounting the battery, be sure to use the correct battery and mount
it correctly.
• Dispose of the product and batteries according to local ordi-
nances as they apply. Have qualified specialists properly dis-
pose of used batteries as industrial waste.

• The backlight in the PT contains mercury. Do not dispose of the PT


together with other waste to be sent to a disposal site. Dispose of the PT
according to local ordinances as they apply.
• Do not turn OFF the power supply to the PT while downloading or upload-
ing screen data or system programming. The screen data and system
programming may become corrupted.
• Secure the PT’s cable at the control panel when connecting it to the con-
trol panel.
• Be sure not to trip over the cable when moving around while holding the
PT.
• When using the NSH5, use the lefthand belt or use a commercially avail-
able neck strap. If the NSH5 falls, injury or device damage may occur.
• Periodically inspect for loose cables or other cable problems.
• Confirm the safety of the system before turning ON or OFF the power
supply or before pressing the reset button.
• After changing the settings of the DIP switch, always turn the power sup-
ply OFF and ON or reset the PT.
• Do not operate a touch switch using a screwdriver or other tool.
• To ensure safety when using numeral input functions, set the upper and
lower limits for the input value.
• Dispose of any battery that has been dropped on the floor or otherwise
subjected to excessive shock. The battery may leak if it is used.
• Commercially available USB hubs and the recommended USB hub do not
necessarily have the same general specifications as the NSH5, and may
not function properly if used in environments subject to static electricity or
other forms of noise. When using a USB hub, take sufficient measures to
prevent static electricity and other forms of noise, or do not install the PT
in an environment subject to such noise.
• Do not disassemble or short-circuit the battery.
• The backlight in the PT cannot be replaced by the user. Contact your
OMRON representative for backlight replacement.
• Periodically check the installation conditions in applications where the PT
is subject to contact with oil or water.

xxi
Operating Environment Precautions 5

5 Operating Environment Precautions


!Caution Do not install the control system in the following locations.

• Locations subject to severe changes in temperature


• Locations subject to temperatures or humidity outside the range specified
in the specifications
• Locations subject to condensation as a result of severe changes in tem-
perature
• Locations subject water, oil, or chemical spray
• Locations subject to corrosive or flammable gases
• Locations subject to shock or vibration
• Locations outdoors directly subject to wind or rain
• Locations subject to strong ultraviolet light

!Caution Take appropriate and sufficient countermeasures when using systems in the
following locations:

• Locations subject to static electricity or other forms of noise


• Locations subject to strong electromagnetic fields
• Locations close to power lines
• Locations subject to possible exposure to radioactivity

6 EC Directives
Conforming Directive
The NSH5-series PTs conform to the EMC Directive.
EMC Directive Conformance
OMRON products are designed as electrical devices for use built into other
devices or the overall machine. As individual devices, they comply with the
related EMC standards (see note) so that they can more easily be built into
other devices or the overall machine. The actual products have been checked
for conformity to EMC standards. Whether they conform to the standards in
the system used by the customer, however, must be checked by the customer.
EMC-related performance of the OMRON devices will vary depending on the
configuration, wiring, and other conditions of the equipment or control panel
on which the OMRON devices are installed. The customer must, therefore,
perform the final check to confirm that devices and the overall machine con-
form to EMC standards.
Note Applicable EMC (Electromagnetic Compatibility) standards are as follows:
EMS (Electromagnetic Susceptibility): EN 61131-2
EMI (Electromagnetic Interference): EN 61131-2 (Radiated emission:
10-m regulations)

Complying with EC Directives


NSH5-series PTs comply with EC Directives. Observe the following precau-
tions to ensure that the customer’s device and the overall machine also com-
ply with EC Directives.

xxii
EC Directives 6

1,2,3... 1. Use reinforced insulation or double insulation for the DC power supply to
the PT. Ensure that a stable power output can be provided even if a 10-ms
interruption occurs at the input.
2. The PT conforms to the EN 61131-2, but the radiated emission character-
istics (10-m regulations) may vary depending on the configuration of the
control panel used, other devices connected to the control panel, wiring,
and other conditions. You must therefore confirm that the overall machine
or equipment complies with EC Directives.
The NSH5 is a Class A product for use in industrial environments. In residen-
tial environments it may cause radio interference. In this case the user may be
required to take adequate measures to reduce interference.

xxiii
EC Directives 6

xxiv
SECTION 1
Introduction

This section describes the features, nomenclature, and functions of the NSH5 Programmable Terminal for first-time users.

1-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-1 What Is the NSH5 Programmable Terminal? . . . . . . . . . . . . . . . . . . 2
1-1-2 NSH5 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-3 NSH5 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-1-4 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-1-5 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-1-6 Switch Output Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-1-7 External Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-1-8 Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-2-1 Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-2-2 Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-2-3 Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1-3 Special Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1-3-1 Special Cable Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1-3-2 UL-standard Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1-3-3 Loose-wire/D-Sub Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1-3-4 Removable Box Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1-3-5 External Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1-3-6 Interface Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

1
Overview Section 1-1

1-1 Overview
1-1-1 What Is the NSH5 Programmable Terminal?
The NSH5 is an NSH5-series Hand-held Programmable Terminal that pro-
vides both a touch panel and safety switches.

RE
S

RESET

ET
RE
SET
RUN

F6 F1

F7 F2 Touch panel
F8 F3
NSH5
F9 F4
Safety switches
F10 F5

Touch Panel The touch panel is the same as the one for NS5-series Programmable Termi-
nals with touch panels. Connecting to an OMRON PLC by RS-232C or RS-
422A does not require a program. Function switches are also provided.
Safety Switches An emergency stop switch and an enabling switch are provided. Be sure to
externally connect them to safety circuits.
Use safety circuits that are capable of detecting shorts in the emergency stop
switch and enable switch.

1-1-2 NSH5 Models


There are two NSH5 models, one equipped with a red switch and the other
with a gray switch. The switching function is the same for both.
• NSH5-SQR10B-V2 (equipped with a red switch for use as an emergency
stop switch)
This switch functions as the emergency stop switch so the PT must be mounted
and used on a control panel in a way that it cannot be detached.
• NSH5-SQG10B-V2 (equipped with a gray switch for use as a stop switch)
This functions as the stop switch and can be used in either the hand-held or
mounted condition.

2
Overview Section 1-1

1-1-3 NSH5 Features

Computer running CX-Designer

Memory Card (Compact Flash)


Screen
USB port
transfer
Memory Card slot

RE
S

RESET

ET
RE
SET
RUN

F6 F1

F7 F2

F8 F3
Function switches (10)
F9 F4

F10 F5

Color TFT LCD*

* PTs with lot numbers 05X0 and


earlier have STN LCDs. Refer
to NSH5-series PT Lot Num-
Enabling switch (on back) bers on page 73 for information
on lot numbers.

Serial connection CS/CJ-series PLC


(RS-422A/RS-232C) Safety circuits
1:N NT Link

External switch outputs


24-VDC Function switches (F1, F2, F6, and F7)
power supply Stop/emergency stop switch
Enabling switch

• Equipped with both a stop/emergency stop switch and an enabling switch


There are two switches provided for stopping machine operation while
using the touch panel. The stop/emergency stop switch is for stopping
operation intentionally, and the enabling switch is for stopping machine
operation without taking conscious action.
The emergency stop switch (DPST-NC contact + NO bit) is allocated one
bit in the internal memory or in the host (PLC) memory and is hard-wired
to two external outputs. It has a direct opening mechanism.
The enabling switch (3-position DPST-NO) is hard-wired to an output. It
has a direct opening mechanism, a click mechanism, and a rubber cover.
• Ten function switches (SPST-NO) are provided. They can be used for
operations such as inching. Six of the function switches can be allocated
bits in internal memory or host (PLC) memory, and four of the function
switches can be output via hard-wired external outputs.
• Program-free connection is possible to an OMRON PLC via RS-232C or
RS-422A.
• A 5.7-inch TFT display with 256 colors (bit maps: 32,768 colors) is pro-
vided. (See note 1.)

3
Overview Section 1-1

• The external end of the Special Cable (3 m, 10 m) has both a 9-pin D-Sub
male connector, and loose wires for the stop/emergency stop switch,
enabling switch, and function switches.
• Screen transfers are enabled by connecting a computer running CX-
Designer to the USB port (standard feature).
• Project data can be shared with panel-mounted NS-series Programmable
Terminals.
• The Smart Active Parts library for NS-series PTs can be used.
• A Memory Card can be mounted to save screen data, data logs, opera-
tion logs, error logs, and recipes.
• The PT is waterproof to a IP65 degree of protection. (See note 2.)
• The PT features a lightweight 1-kg hand-held design.
• The removable box is automatically detected when it’s connected.
The box number is set using the DIP switch on the removable box.
When the PT is connected, the box number is automatically detected
and the screens corresponding to the box number are automatically
displayed on the PT. At the same time, the PLC can be notified of the
box number.

Note (1) PTs with lot numbers 05X0 and earlier have the following specification for
colors (because they have STN LCDs): 256 (bit maps: 4,096). Refer to
NSH5-series PT Lot Numbers on page 73 for information on lot numbers.
(2) Conformance is evaluated under applicable test conditions, and it may
not be possible to use the PT in every environment. When used over a
long period of time, the drip-proof packing may become damaged or dirty
and lose its effectiveness.

1-1-4 Product Specifications


Model Specifications
NSH5-SQR10B-V2 5.7-inch color TFT LCD (See note.)
NSH5-SQG10B-V2 • Dots: 320 x 240
• Colors: 256 (bit maps: 32,768) (See note.)
• Screen capacity
NSH5-SQ@10B-V2: 60 MB
• 1 USB port (for transferring screen from the CX-Designer)
Commercially available USB cable can be connected.
• Memory Card: Can be mounted.
• Serial communications: Either RS-232C or RS-422A,
depending on the Special Cable used. The serial communi-
cations mode is 1:N NT Link.
• 1 stop/emergency stop switch (DPST-NC contact + NO
bit)
• 1 enabling output (DPST-NO)
• 10 function outputs

Note PTs with lot numbers 05X0 and earlier have the following specifica-
tion for colors (because they have STN LCDs): 256 (bit maps:
4,096). Refer to NSH5-series PT Lot Numbers on page 73 for infor-
mation on lot numbers.

1-1-5 Applications
• Setting parameters and monitoring operation when starting up equipment
or switching processes

4
Overview Section 1-1

• Setting parameters and monitoring operation when an error occurs


• Setting parameters and monitoring operation anywhere in expansive facil-
ities

1-1-6 Switch Output Configuration


The stop/emergency stop switch uses DPST-NC contact + NO bit. Of these,
DPST-NC contacts are used for external hardware outputs. The remaining NO
bit can be allocated any bit in the internal memory or in the host (PLC) mem-
ory.
Six function switches can be allocated any bits in the internal memory or in
the host (PLC) memory. Four of the function switches can be output to exter-
nal contact outputs.
The enabling switch (DPST-NO) can also be output to external contact out-
puts.
NSH5
Host (PLC) memory
Stop/emergency stop switch
Allocation Stop/emergency stop switch
(DPST-NC contact + NO bit)
Internal memory
Stop/emergency stop switch
F1

F2 F5 F4 F3
or
F3 Allocation F9 F10 F8
F5 F4 F3
F4

F5 F9 F10 F8

10 function switches F6
RS-232C
F7
or RS-422A
F8

F9

F10

Enabling switch
(DPST-NO)

External
output Color TFT LCD*

* PTs with lot numbers 05X0 and


24-VDC power supply earlier have STN LCDs. Refer
to NSH5-series PT Lot Num-
bers on page 73 for information
Enabling switch outputs 4 function Stop/emergency stop on lot numbers.
(DPST-NO) switch outputs switch outputs (DPST-NC)

The hard-wired outputs operate even when the PT power supply is OFF.

1-1-7 External Connections


Use a Special Cable (NSH5-232/422-CW-@@M, UL type: NSH5-232/422UL-
@@M), loose-wires and D-Sub connector on one end) to connect the signals
as follows:
• Emergency stop switch/stop switch
When using as a safety system, connect to safety components. (Do not
connect to the PLC.)
• Enabling switch
When using as a safety system, connect to safety components. (Do not
connect to the PLC.)
• Serial communications (RS-232C or RS-422A)
Connect to the serial port of the PLC.
• Function switches
Connect to an DC Input Unit of the PLC.

5
Overview Section 1-1

RE
S

RESET

ET
RE
SET
RUN

F6 F1

F7 F2

F8 F3

F9 F4

F10 F5

Special Cable (3 or 10 m)
• RS-232C: NSH5-232@@-@@M
• RS-422A: NSH5-422@@-@@M
CS/CJ-series PLC Safety circuits
9-pin D-sub (male)

Function Safety switch


switch outputs outputs
Loose wires (21)

24-VDC power supply

Note (1) When used in a safety control system, the stop/emergency stop switch
and enabling switch must be connected to a safety circuit.
(2) Do not use the function switches or the touch switches on the touch panel
as emergency stop switches in situations involving potential risk to hu-
man life or serious damage.
(3) Use safety circuits that are capable of detecting shorts in the stop/emer-
gency stop switch and enable switch.

1-1-8 Safety Standards


Overview of Standards General Standards
EN 954-1:1996
Safety-related Parts of Control Systems
Part 1: General Principles for Design

Summary
This standard applies to design procedures for parts in control systems that
involve safety.
Main Point
The levels for machines are determined by taking into consideration the
degree of anticipated damage (from light to heavy) and the rate of occurrence
(from rare to frequent). The danger level is classified into five categories, and
for each category the safety functions that should be provided for control parts
are specified.
EN 60204-1:1997
Electrical Equipment of Machines
Part 1: Specification for General Requirements

Summary
This standard applies to electrical devices in which the power supply nominal
voltage between lines is less than 1,000 V (for AC) or 1,500 V (for DC), and
the nominal frequency is less than 200 Hz.

6
Overview Section 1-1

Main Point
The standard covers all of the elements required in electrical devices, such as
control circuits, functions, and devices for electrical and electronic equipment,
safety measures, and technical materials related for installation, operation,
and maintenance.
Standard Related to Safety Switches
EN 60947-5-1
Low-voltage Switching Gear and Control Gear
Part 5: Control Circuit Devices and Switching Elements
Section 1: Electromechanical Control Circuit Devices
IEC Standards: IEC 60947-5-1; JIS Standards: JIS C 8201-5-1

Summary
This standard applies to switching elements and control circuit devices cre-
ated for purposes such as control of switching control equipment, signals, and
interlock.
Main Points
Section 1: General Requirements
Section 2: Special Requirements for Indicator Lights
Section 3: Special Requirements for Direct Opening Operations
The standards cover topics such as switching capacity, temperature rise, ter-
minal strength, protective construction, and direct opening operations.
Standard Regarding Emergency Stop Equipment
EN 418
Emergency Stop Equipment
Functional Aspects: Principles for Design
ISO Standards: ISO 13850; JIS Standards: JIS B 9703

Summary
This standard prescribes the design principles for emergency stop equipment.
Main Points
A direct opening mechanism must be provided.
A self-holding mechanism must be provided.
The stopping device must be in a form that is easy to operate, such as a pro-
truding pushbutton, a wire, or a rope.
The stopping device must be red with a yellow background.
Standards Applicable to The following safety standards apply to the NSH5 PT.
the NSH5
• Based on EN 60204-1:1997
• Complies with EN 954-1:1996
EN 60204-1:1997 Safety Standard
EN 60204-1:1997 (Safety of Machinery - Electrical Equipment of Machines)
stipulates that an emergency stop switch must be red, and a stop switch must
be gray or black. When detaching and using the PT separate from the system,
always use a PT with a gray switch.
In the EN60204-1:1997 safety standard, emergency stop and emergency
shutdown are defined as emergency switches.
Emergency stop Stop category 0 or 1
Emergency shutdown Stop category 0 only

7
Nomenclature and Functions Section 1-2

It is stipulated in EN 60204-1:1997 that the pushbutton for an emergency stop


must be red and the background yellow. In SEMI-S2 as well, the background
for an emergency shutdown pushbutton must be yellow.
To comply with these standards, a yellow seal is included with the product to
affix around the emergency stop switch.
EN 954-1:1996 General Design Principles
Redundant conformity is provided with an enabling switch and an emergency
stop switch. The emergency stop switch is a three-pole switch (3PST-NC),
with a DPST-NC contact structure and a SPST-NC contact structure for an
emergency stop notification signal.

1-2 Nomenclature and Functions


1-2-1 Front
LED indicator
Stop/emergency stop switch
RE
S

RESET

ET
RE
SET
RUN

F6 F1

F7 F2

F8 F3
Function switches
F9 F4
F1, F2, F6, and F7 are hard-wired outputs.
F10 F5
F3, F4, F5, F8, F9, and F10 are software
(communications) outputs.

Cable
5.7-in. TFT* Loose wires and RS-232C cable (3 or 10 m)
Loose wires and RS-422A cable (10 m)
* PTs with lot numbers 05X0 and
earlier have STN LCDs. Refer
to NSH5-series PT Lot Num-
bers on page 73 for information
on lot numbers.

1-2-2 Back

Hand Hand
hold hold

Enabling switch

Strap attachment holes


Refer to 2-4 Attaching the Hand Strap
for the attachment method.

8
Nomenclature and Functions Section 1-2

1-2-3 Top
Memory Card slot USB port

Display Section Effective display area: 5.7 inches


Liquid crystal: Color TFT LCD with backlight (See note.)
Number of dots: 320 × 240
Number of display colors: 256 (BMP/JPG images: 32,768)
Note PTs with lot numbers 05X0 and earlier have the following specifica-
tion for colors (because they have STN LCDs): 256 (bit maps:
4,096). Refer to NSH5-series PT Lot Numbers on page 73 for infor-
mation on lot numbers.
RUN Indicator The NSH5 status indicator is described in the following table.
Color Green Orange Red

RUN
Indicator
Lit Normal operation • Checking file system Error occurred at
at startup. startup.
• Normal operation
with battery voltage
low or battery discon-
nected.
Flashing • Memory Card transfer Memory Card transfer Error occurred dur-
completed normally. in progress. ing Memory Card
• Backlight error discov- transfer.
ered after startup.
Not lit • Power is not being supplied.
• A fuse is burned out.
• A system program is damaged and cannot boot.

Switch Section OMRON A165E-S-03U Stop/Emergency Stop Switch


DPST-NC contact: External output
Rated voltage: 24 V
Maximum rated current: 100 mA (minimum applicable load: 1 mA at 5 VDC)
NO bit: Allocated in internal memory or host (PLC)
OMRON A4E-B200VA Enabling Switch
DPST-NO contact: External output
Rated voltage: 24 V
Maximum rated current: 100 mA (minimum applicable load: 4 mA at 24 VDC)
3-position switch
Operating patterns:
Operation: OFF to ON to OFF

9
Special Cable Specifications Section 1-3

Reset: OFF to ON, momentary 3-position operation


Function Switches
F1, F2, F6, and F7: External outputs
Rated voltage: 24 V
Maximum rated current: 50 mA
F3, F4, F5, F8, F9, and F10: Allocated bits in internal memory or host (PLC)
Memory Card Section A Memory Card is mounted here.
Model Capacity Memory type
HMC-EF183 128 MB Flash memory
HMC-EF283 256 MB Flash memory
HMC-EF583 512 MB Flash memory

Screen data, data logs, operation logs, error logs, and recipes can be saved.
USB Port The USB port is connected to a computer using a commercially available USB
cable, and used to transfer screens.
Serial Communications The serial port is used for RS-232C or RS-422A communications through the
Port Special Cable.
Serial communication mode: NT link (1:N mode)
Special Cable Connectors CN1: 24-VDC power supply inputs
(Inside Back Cover)
CN2: Serial interface.
CN3: External outputs.

1-3 Special Cable Specifications


1-3-1 Special Cable Models
Loose-wire/D-Sub, UL-standard, and Removable Box Cables are available.
Cables are provided for both RS-232C and RS-422A depending on the serial
communications protocol.
Cable type Communications Serial Model Length
connector communications
Loose-wire/ 9-pin D-Sub + RS-232C NSH5-232CW-3M 3 m
D-Sub Loose wires NSH5-232CW-10M 10 m
9-pin D-Sub + RS-422A NSH5-422CW-10M 10 m
Loose wires
UL-standard Loose wires + RS-232C NSH5-232UL-3M 3m
relay cable NSH5-232UL-10M 10 m
Loose wires RS-422A NSH5-422UL-10M 10 m
Removable 37-pin D-Sub RS-232C NSH5-232CN-3M 3m
Box NSH5-232CN-10M 10 m

Note Always use a UL-standard Cables for applications requiring UL certification.

1-3-2 UL-standard Cable


Wiring Hard-wired Signals The function keys and the emergency stop switch are directly connected via
the connecting cable to the PLC or device I/O terminals.

10
Special Cable Specifications Section 1-3

Wiring the Serial Depending on the type of cable, there are two types of serial communications
Communication Line wiring: RS-232C connector and RS-422A connector. The RS-232C type
comes equipped with a relay cable. This type can connected to the RS-232C
port of the OMRON SYSMAC CS/CJ series PLC. The RS-422A type has a
loose-wire connector, and the signal must be converted by the CJ1W-CIF11
or the NT-AL001 Conversion Unit, then connected to the RS-232C port of the
OMRON SYSMAC CS/CJ series PLC.
Cable Dimensions

NSH5-232UL-3M/10M

15 • 16
CN5

7L30 dia. 23 CN6

(30) 232C Relay cable


±30 17 • 18
19 • 20
CN8 1,000
Loopback connector

21 • 22

CN1
80±10 (30)
26 300±10
1 • 2
8 25 24
CN2 7L30 dia. 9

NSH5....
3
7 10
• 4

(30)
7L30 dia.
CN3 11 • 12 CN4
5 • 6 13 • 14

70±10 L CN7
200±10 21 • 22

Loopback connector

When connecting to an OMRON PLC, the control signals must be looped back.
19 • 20
Connect loopback connectors to CN8 and CN7.
P4/7

No. Circuit Product name Model Maker Quantity Unit


symbol
1 CN1 Housing DF3-3S-2C HRS 1 Piece
2 CN1 Crimp terminal DF3-2428SCFC HRS 3 Piece
3 CN2 Housing SHDR-20V-S-B JST 1 Piece
4 CN2 Crimp terminal SSH-003GA-P0.2 JST 8 Piece
5 CN3 Housing DF11-18DS-2C HRS 1 Piece
6 CN3 Crimp terminal DF11-2428SCFA HRS 18 Piece
7 Heat-shrinkable SUMITUBE FS (Z), 14-mm dia., Sumitomo 0.06 m
tube black
8 Packing GMP-20 LAPP 1 Piece
9 Housing BS-M20 × 1.5 LAPP 1 Piece
10 Cable 2464 composite, 27-conductor, BANDO L m
shield ELECTRIC
WIRE
11 Housing ST-PG16 LAPP 1 Piece
12 Lock nut GMK-16 LAPP 1 Piece
13 CN4 Housing SMR-04V-N JST 1 Piece
14 CN4 Crimp terminal SYM-001T-p0.6 JST 4 Piece
15 CN5 Housing SMP-04V-NC JST 1 Piece
16 CN5 Crimp terminal SHF-001T-0.8BS JST 4 Piece

11
Special Cable Specifications Section 1-3

No. Circuit Product name Model Maker Quantity Unit


symbol
17 CN6 D-Sub 9-pin plug XM2A-0901 OMRON 1 Piece
18 CN6 D-Sub 9-pin hood XM2S-0911 OMRON 1 Piece
19 CN7 Housing SMR-02V-N JST 2 Piece
20 CN7 Crimp terminal SYM-001T-p0.6 JST 4 Piece
21 CN8 Housing SMP-02V-NC JST 2 Piece
22 CN8 Crimp terminal SYM-001T-p0.6 JST 4 Piece
23 Cable BIOS-A-2805P BANDO 1 m
ELECTRIC
WIRE
24 Crimp terminal 0.5-3.7A JST 21 Piece
25 Heat-shrinkable SUMITUBE F (Z), 2-mm dia., Sumitomo m
cable white
26 Label NSH5-232UL-10M·LOT No. 1 Piece

NSH5-422UL-10M 300±10
(30)

80±10 (30)
CN1 CN4
1 14 13
• 2 16

7L30 dia. 8
CN2 9
7 7

NSH5....
3 • 4 10

(30)
15
Shorted by
connector CN3 11 • 12

5 • 6

70±10 L

No. Circuit Product name Model Maker Quantity Unit


symbol
1 CN1 Housing DF3-3S-2C HRS 1 Piece
2 CN1 Crimp terminal DF3-2428SCFC HRS 3 Piece
3 CN2 Housing SHDR-20V-S-B JST 1 Piece
4 CN2 Crimp terminal SSH-003GA-P0.2 JST 8 Piece
5 CN3 Housing DF11-18DS-2C HRS 1 Piece
6 CN3 Crimp terminal DF11-2428SCFA HRS 18 Piece
7 Heat-shrinkable SUMITUBE F2 (Z), 14-mm dia., Sumitomo 0.06 m
tube black
8 Packing GMP-20 LAPP 1 Piece
9 Housing BS-M20 × 1.5 LAPP 1 Piece
10 Cable 2464 composite, 27-conductor, BANDO L m
shield ELECTRIC
WIRE
11 Housing ST-PG16 LAPP 1 Piece
12 Lock nut GMK-16 LAPP 1 Piece
13 Crimp terminal 0.5-3.7A JST 29 Piece
14 Heat-shrinkable SUMITUBE F (Z), 2-mm dia., Sumitomo m
cable white
15 Cable UL1061# 28 black Piece
16 Label NSH5-232UL-10M·LOT No. 1 Piece

12
Special Cable Specifications Section 1-3

RS-232C Wiring
CN1
Pin No. Signal Pin No. Signal Wire size
Forked
1 FG terminal FG Outer shield
Forked
2 0V terminal 0V AWG24
Forked
3 24 V terminal 24 V AWG24

CN3
Pin No. Signal Pin No. Signal Wire size
Forked
1 F1 terminal F1 AWG28
Forked
2 F2 terminal F2 AWG28
Forked
3 F6 terminal F6 AWG28
Forked
4 F7 terminal F7 AWG28
Forked
5 SWCOM terminal SWCOM AWG28
Forked
6 EMG1A1 terminal EMG1A1 AWG28
Forked
7 EMG1A2 terminal EMG1A2 AWG28
Forked
8 EMG2A1 terminal EMG2A1 AWG28
Forked
9 EMG2A2 terminal EMG2A2 AWG28
Forked
10 ENB1A1 terminal ENB1A1 AWG28
Forked
11 ENB1A2 terminal ENB1A2 AWG28
Forked
12 ENB2A1 terminal ENB2A1 AWG28
Forked
13 ENB2A2 terminal ENB2A2 AWG28
Forked
14 0 V (SG) terminal 0 V (SG)* AWG28
Forked
15 S4 terminal S4* AWG28
Forked
16 S3 terminal S3* AWG28
Forked
17 S2 terminal S2* AWG28
Forked
18 S1 terminal S1* AWG28
* Do not connect these signals. They do not function for this
configuration.

CN2 CN4
Pin No. Signal Pin No.
1 SD 1
2 RD 2
3 RS
4 CS
5 NC
6 0 V (SG) 3
7 NC
8 NC
9 SDB+
10 SDA-
11 RDB+
12 RDA-
13 RSB+
14 RSA-
15 FG 4
16 NC
17 NC
18 NC
19 NC
20 NC

CN7
Pin No.
1
2

13
Special Cable Specifications Section 1-3

CN5 CN6
Pin No. Pin No. Signal Wire size
1 3 RD AWG28
2 2 SD AWG28
3 9 SG AWG28
4 Case FG AWG28
UL1061, #28, black

CN8 3 NC ---
Pin No. 4 RS ---
1 5 CS ---
7 NC ---
2

RS-422A Wiring
CN1 CN4
Pin No. Signal Pin No. Signal Wire size
Forked
1 FG terminal FG Outer shield
Forked
2 0V terminal 0V AWG24
3 24 V 24 V AWG24

CN3 CN4
Pin No. Signal Pin No. Signal Wire size
Forked
1 F1 terminal F1 AWG28
Forked
2 F2 terminal F2 AWG28
Forked
3 F6 terminal F6 AWG28
Forked
4 F7 terminal F7 AWG28
Forked
5 SWCOM terminal SWCOM AWG28
Forked
6 EMG1A1 terminal EMG1A1 AWG28
Forked
7 EMG1A2 terminal EMG1A2 AWG28
Forked
8 EMG2A1 terminal EMG2A1 AWG28
Forked
9 EMG2A2 terminal EMG2A2 AWG28
Forked
10 ENB1A1 terminal ENB1A1 AWG28
Forked
11 ENB1A2 terminal ENB1A2 AWG28
Forked
12 ENB2A1 terminal ENB2A1 AWG28
Forked
13 ENB2A2 terminal ENB2A2 AWG28
Forked
14 0 V (SG) terminal 0 V (SG)* AWG28
Forked
15 S4 terminal S4* AWG28
Forked
16 S3 terminal S3* AWG28
Forked
17 S2 terminal S2* AWG28
Forked
18 S1 terminal S1* AWG28
* Do not connect these signals. They do not function for this
configuration.

14
Special Cable Specifications Section 1-3

CN2 CN4
Pin No. Signal Pin No. Signal Wire size
1 SD
2 RD
3 RS
4 CS
5 NC
Forked
6 0 V (SG) terminal 0 V (SG)* AWG28
7 Loop_Close 7 --- ---
8 Loop_Close 8 --- ---
Forked
9 SDB+ terminal SDB+ AWG28
Forked
10 SDA− terminal SDA− AWG28
Forked
11 RDB+ terminal RDB+ AWG28
Forked
12 RDA− terminal RDA− AWG28
Forked
13 RSB+ terminal RSB+ AWG28
Forked
14 RSA− terminal RSA− AWG28
Forked
15 FG terminal FG Inner shield
16 NC 3 --- ---
17 NC 4 --- ---
18 NC 5 --- ---
19 NC 7 --- ---
20 NC

* Do not connect these signals. They do not function for this


configuration.

1-3-3 Loose-wire/D-Sub Cable


Wiring Hard-wired Signals
The function keys and the emergency stop switch are directly connected via
the connecting cable to the PLC or device I/O terminals.
Wiring the Serial Communications Line
Depending on the type of cable, there are two types of serial communications
wiring: RS-232C connector and RS-422A connector. For RS-232C or RS-
422A connector, the connector is a 9-pin male D-Sub connector and can be
directly connected to the RS-232C or RS-422A port of an OMRON SYSMAC
CS/CJ-series PLC.
A conversion cable must be prepared in order to connect to any other host.
Cable Dimensions
300 +150
CN1
1 80 +50
AB

CN2
CN H I
G J G
CD

L
No.10
No.5

CN3
3
EF 35
No.1
No.6

+300
70 +50 10,000 −300 35 100 +10 K
0

CN4

15
Special Cable Specifications Section 1-3

No. Product name Model Maker Quantity


A Pressure-welded DF3-3S-2R26(01) HRS 1
socket
B Socket crimp ter- DF3-2428SCC HRS 3
minal
C Housing SHDR-10V-S-B-LF-SN J.S.T. Mfg. Co. 1
D Contact SSH-003GA-P0.2-LF-SN J.S.T. Mfg. Co. 8
E Crimp socket DF11-18DS-2C HRS 1
F Socket crimp ter- DF11-2428SCA HRS 18
minal
G Heat-shrinkable Sumi-tube Sumitomo 1
tube
H Packing GPM20 LAPP KABLE 1
I Housing (black) BS-M20 × 1.5 LAPP KABLE 1
J Cable UL20233-SLB (black) LAPP KABLE 1
2Cx#24+4Px#28+26Cx#
28
K Forked terminal --- --- 21
L 9-pin D-Sub plug XM2A-09 OMRON 1
M 9-pin D-Sub hood XM2S-09 OMRON 1

RS-232C Wiring
CN1
Pin No. Signal Pin No. Signal Wire size
1 FG Forked terminal FG Shield
2 0V Forked terminal 0V AWG24
3 24 V Forked terminal 24 V AWG24
CN3
Pin No. Signal Pin No. Signal Wire size
1 F1 Forked terminal F1 AWG28
2 F2 Forked terminal F2 AWG28
3 F6 Forked terminal F6 AWG28
4 F7 Forked terminal F7 AWG28
5 SWCOM Forked terminal SWCOM AWG28
6 EMG1A1 Forked terminal EMG1A1 AWG28
7 EMG1A2 Forked terminal EMG1A2 AWG28
8 EMG2A1 Forked terminal EMG2A1 AWG28
9 EMG2A2 Forked terminal EMG2A2 AWG28
10 ENB1A1 Forked terminal ENB1A1 AWG28
11 ENB1A2 Forked terminal ENB1A2 AWG28
12 ENB2A1 Forked terminal ENB2A1 AWG28
13 ENB2A2 Forked terminal ENB2A2 AWG28
14 0 V (SG) Forked terminal 0 V (SG)* AWG28
15 S4 Forked terminal S4* AWG28
16 S3 Forked terminal S3* AWG28
17 S2 Forked terminal S2* AWG28
18 S1 Forked terminal S1* AWG28
* Do not connect these signals. They do not function for this configuration.

16
Special Cable Specifications Section 1-3

CN2 CN4 (9-pin D-Sub)


Pin No. Signal Pin No. Signal Wire size
1 SD 3 RD AWG28
2 RD 2 SD AWG28
3 RS 4 RS AWG28
4 CS 5 CS AWG28
5 NC
6 0 V (SG) 9 SG (0 V) AWG28
7 Loop_Open
8 Loop_Open
9 SDB+
10 SDA−
11 RDB+
12 RDA−
13 RSB+
14 RSA−
15 FG Hood FG Shield
16 NC 1 NC
17 NC 6 NC
18 NC 7 NC
19 NC 8 NC
20 NC

RS-422A Wiring
CN1
Pin No. Signal Pin No. Signal Wire size
1 FG Forked terminal FG Shield
2 0V Forked terminal 0V AWG24
3 24 V Forked terminal 24 V AWG24
CN3
Pin No. Signal Pin No. Signal Wire size
1 F1 Forked terminal F1 AWG28
2 F2 Forked terminal F2 AWG28
3 F6 Forked terminal F6 AWG28
4 F7 Forked terminal F7 AWG28
5 SWCOM Forked terminal SWCOM AWG28
6 EMG1A1 Forked terminal EMG1A1 AWG28
7 EMG1A2 Forked terminal EMG1A2 AWG28
8 EMG2A1 Forked terminal EMG2A1 AWG28
9 EMG2A2 Forked terminal EMG2A2 AWG28
10 ENB1A1 Forked terminal ENB1A1 AWG28
11 ENB1A2 Forked terminal ENB1A2 AWG28
12 ENB2A1 Forked terminal ENB2A1 AWG28
13 ENB2A2 Forked terminal ENB2A2 AWG28
14 0 V (SG) Forked terminal 0 V (SG)* AWG28
15 S4 Forked terminal S4* AWG28
16 S3 Forked terminal S3* AWG28
17 S2 Forked terminal S2* AWG28
18 S1 Forked terminal S1* AWG28
* Do not connect these signals. They do not function for this configuration.

17
Special Cable Specifications Section 1-3

CN2 CN4 (9-pin D-Sub)


Pin No. Signal Pin No. Signal Wire size
1 SD
2 RD
3 RS
4 CS
5 NC
6 0 V (SG) 9 SG (0 V)* AWG28
7 Loop_Close
8 Loop_Close
9 SDB+ 8 SDB+ AWG28
10 SDA− 6 SDA− AWG28
11 RDB+ 2 RDB+ AWG28
12 RDA− 1 RDA− AWG28
13 RSB+
14 RSA−
15 FG Hood FG Shield
16 NC 3 NC
17 NC 4 NC
18 NC 5 NC
19 NC 7 NC
20 NC
* Do not connect these signals. They do not function for this configuration.

18
Special Cable Specifications Section 1-3

1-3-4 Removable Box Cable


Wiring Hard-wired Signals
The function keys and the emergency stop switch are connected through the
Removable Box connected via the Removable Box Cable and output to safety
circuits or other circuits connected to the hard-wired terminal block.
Wiring the Serial Communications Line
There is only one type of RS-232C connector. It is a 37-pin male D-Sub con-
nector and can be directly connected to the RS-232C port on the NSH5-
AL001 Removable Box.
Cable Dimensions
NSH5-232CN-3M/10M
CN1 80±10 (30)
1 •
2
14
11 • 12 • 15
8
CN2 7L30 dia. 9 7

NSH5....
3 • 4 7 10 CN4

(30)

CN3
5 6

10±5
70±10 L

No. Circuit Product name Model Maker Quantity Unit


symbol
1 CN1 Housing DF3-3S-2C HRS 1 Pieces
2 CN1 Crimp Terminal DF3-2428SCFC HRS 3 Pieces
3 CN2 Housing SHDR-20V-S-B JST 1 Pieces
4 CN2 Crimp Terminal SSH-003GA-P0.2 JST 8 Pieces
5 CN3 Housing DF11-18DS-2C HRS 1 Pieces
6 CN3 Crimp Terminal DF11-2428SCFA HRS 18 Pieces
7 Heat-shrinkable SUMITUBE F2 (Z), 14-mm dia., Sumitomo 0.06 m
Tube black
8 Packing GMP-20 LAPP 1 Pieces
9 Housing BS-M20 × 1.5 LAPP 1 Pieces
10 Cable 2464 composite, 27-conductor, Bando Elec- L m
shield tric Wire
11 CN4 D-SUB37P Plug XM2A3701 OMRON 1 Pieces
12 CN4 D-SUB37P Hood XM2A3711 OMRON 1 Pieces
13 Cable UL1061AWG28 yellow Kyowa Elec- 0.06 m
tronic
Instruments
14 Label NSH5-232CN-3M·LOT No. 1 Pieces
15 Jack Screw XM2Z-0071 OMRON 2 Pieces

19
Special Cable Specifications Section 1-3

RS-232C Wiring
CN1 CN4
Pin No. Signal Pin No. Signal Wire size
1 FG 37 FG Outer shield
2 0V 18 0V AWG24
3 24 V 19 24 V AWG24

CN3 CN4
Pin No. Signal Pin No. Signal Wire size
1 F1 11 F1 AWG28
2 F2 30 F2 AWG28
3 F6 10 F6 AWG28
4 F7 29 F7 AWG28
5 SWCOM 9 SWCOM AWG28
6 EMG1A1 15 EMG1A1 AWG28
7 EMG1A2 34 EMG1A2 AWG28
8 EMG2A1 16 EMG2A1 AWG28
9 EMG2A2 35 EMG2A2 AWG28
10 ENB1A1 13 ENB1A1 AWG28
11 ENB1A2 32 ENB1A2 AWG28
12 ENB2A1 14 ENB2A1 AWG28
13 ENB2A2 33 ENB2A2 AWG28
14 0 V (SG) 3 0 V (SG) AWG28
15 S4 21 S4 AWG28
16 S3 20 S3 AWG28
17 S2 2 S2 AWG28
18 S1 1 S1 AWG28
4 CONECT1
22 CONECT2

CN2 CN4
Pin No. Signal Pin No. Signal Wire size
1 SD 7 SD
2 RD 6 RD
3 RS 25 RS
4 CS 26 CS
5
6 0 V (SG) 24 0 V (SG)
7
8
9
10
11
12
13
14
15 FG Hood FG Inner shield
16
17
18
19
20

20
Special Cable Specifications Section 1-3

1-3-5 External Wiring Diagram


NSH5
3-A fuse
24 V
CN1
For 24-VDC power 24 VDC Serial port on PLC
supply input 0V

FG

CN2
For serial interface

RS-232C: SD: Pin 2; RD: Pin 3, pins 4 and 5 short-circuited; FG: Connector hood
RS-422A: SDA(+): 1; SDB(+): 2; RDA(-): Pin 6; RDB(+): Pin 8; FG: Connector hood
Emergency stop switch CN3
DPST-NC For external outputs
EMG1A1
EMG2A1

EMG1 EMG2 Safety circuit

EMG2A2
EMG1A2

Enabling switch
DPST-NO
ENB1 ENB2A1
ENB2 ENB2A1

Safety circuit

ENB2A2
ENB1A2

Function switches
Four NO contacts to external devices F1
F2
F6
F7

PLC PLC PLC PLC


F1 F2 F6 F7

SW COM

1-3-6 Interface Specifications


24-VDC Interface (CN1)
Pin No. Signal Contents
1 1 FG Frame ground
2
3 2 0V 0-V power supply input
3 24 VDC +24-V power supply input

21
Special Cable Specifications Section 1-3

Serial Interface RS-232C/


422A (CN2)
Pin No. Signal Contents
1 SD Send Data
2 RD Receive Data
3 RS Request Send
4 CS Clear to Send
5 NC Not connected
6 0 V (SG) 0V
7 Loop Close Loop Close
20 19 8 Loop Close Loop Close
9 SDB+ Send Data B
10 SDA− Send Data A
11 RDB+ Receive Data B
2 1 12 RDA− Receive Data A
13 RSB+ Not connected
14 RSA− Not connected
15 FG Hood
16 NC Not connected
17 NC Not connected
18 NC Not connected
19 NC Not connected
20 NC Not connected

External Output Interface


(CN3)
Pin No. Signal Contents
1 F1 Function switch F1
2 F2 Function switch F2
3 F6 Function switch F6
4 F7 Function switch F7
5 SWCOM Function switch common
6 EMG1 A1 Stop/emergency stop switch line 1
2 1 7 EMG1 A2 Stop/emergency stop switch line 1
8 EMG2 A1 Stop/emergency stop switch line 2
9 EMG2 A2 Stop/emergency stop switch line 2
10 ENB1 A1 Enabling switch line 1
18 17 11 ENB1 A2 Enabling switch line 1
12 ENB2 A1 Enabling switch line 2
13 ENB2 A2 Enabling switch line 2
14 0 V (SG) Station ID line 0 V
15 S4 Station ID line 4
16 S3 Station ID line 3
17 S2 Station ID line 2
18 S1 Station ID line 1

Note For details on station numbers, refer to 3-8 Station Detection Function.

22
SECTION 2
Grounding and Connections

This section describes wiring and grounding the power supply and how to connect the NSH5 Programmable Terminal using
the Special Cable.

2-1 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24


2-2 Power Supply and FG Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-2-1 Power Supply Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-2-2 FG Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2-3 Connecting the Special Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2-4 Attaching the Hand Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2-5 Installing the Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

23
Installation Environment Section 2-1

2-1 Installation Environment


Observe the following precautions when installing an NSH5 Programmable
Terminal.
Precautions Do not install the PT in the following locations.
• Locations subject to severe changes in temperature
• Locations subject to temperatures or humidity outside the range specified
in the specifications
• Locations subject to condensation as a result of severe changes in tem-
perature
• Locations subject water, oil, or chemical spray
• Locations subject to corrosive or flammable gases
• Locations subject to shock or vibration
• Locations outdoors directly subject to wind or rain
• Locations subject to strong ultraviolet light
Take appropriate and sufficient countermeasures when installing systems in
the following locations.
• Locations subject to static electricity or other forms of noise
• Locations subject to strong electromagnetic fields
• Locations close to power lines
• Locations subject to possible exposure to radioactivity
Note Before unpacking the PT or Peripheral Devices, look the product over and
check for any damage. Gently shake the product and listen for any abnormal
sounds.

2-2 Power Supply and FG Wiring


2-2-1 Power Supply Wiring
Connect a 24-VDC power supply to the power supply input terminals. The fol-
lowing table shows the specifications for the power supply that can be con-
nected. Determine the power supply specifications so that the power supply
capacity is satisfied.
Item Specifications
Power supply voltage 24 VDC
Allowable power supply voltage 20.4 to 27.6 VDC (24 VDC ±15%)
fluctuation range
Power supply capacity 10 W min.

Wire the power supply input terminals to the 24-VDC power supply as shown
below.
24 VDC
(Functional ground)

3-A fuse

24-VDC interface at NSH5

Note (1) Do not connect an AC power supply to the power supply terminals.

24
Power Supply and FG Wiring Section 2-2

(2) Use a DC power supply with little voltage fluctuation.


(3) Do not perform a dielectric strength test.
(4) To comply with the Low-voltage Directive in the EC Directives, use a pow-
er supply with reinforced insulation. Reinforced insulation is a single insu-
lation method that can protect against electrical shock to the same
degree as double insulation.
Recommended model: S82K-03024 (manufactured by OMRON)
(5) Insert a 3-A fuse immediately after the secondary output from the power
supply.
(6) To comply with UL-recognized standards, always use a Class 2 power supply. A
Class 2 power supply refers to one in which the current and voltage levels
of the product’s secondary output are both limited (100 VA max.), and
which has undergone and passed the necessary tests for UL certification.

2-2-2 FG Wiring
The cable connected to the PT has a functional ground terminal (FG)
Wire them according to the conditions described below.

1,2,3... 1. If there is a ground potential difference between the NSH5 and the host,
install them as shown in the following diagram.
Do not ground the PT if there is a distance between the PT and the ground
and one-point grounding is difficult.
2. If the PT is installed in the same panel as a source of noise, such as a mo-
tor or an inverter, do not ground the PT.

NSH5 Host

One-point grounding

Note Be sure to ground correctly to prevent malfunctioning due to noise.

25
Connecting the Special Cable Section 2-3

2-3 Connecting the Special Cable


This section describes how to connect the Special Cable to the PT.
Check before Connecting
1,2,3... 1. Waterproof cable clamps are attached to both ends of the Special Cable.
The cable has inner and outer waterproof packing. The packing is impor-
tant to maintain the cables waterproof capabilities, so be sure it is not lost
or damaged.
NSH5 PT Cable Clamp

Cable attachment Cable Unit lock Packing


cap packing housing Heat-shrinking
tube

2. Be sure the cable clamp housing is not damaged or dirty before inserting
it into the PT. If the housing is damaged, have it repaired to retain the wa-
terproof capabilities.
Connection Procedure
1,2,3... 1. Using a screwdriver, loosen the four screws on the PT back cover.

2. After the screws have been removed, grasp the cover by the hand holds
and lift it out.

26
Connecting the Special Cable Section 2-3

3. When the cover has been removed and the back of the PT is open, the
I/O connector and interface on the board in the PT can be seen.
ON DIP Switch

DIP switch pins are ON Battery interface


when set to the right.
Serial interface

External output interface


24-VDC interface

4. Using your hand, lightly tighten the waterproof packing while it is attached
to the housing. Then use a wrench to tighten the waterproof packing to a
force of 4.0 to 6.0 N·m to secure it in place.

5. Insert the cable into the PT until the heat-shrinking tube is visible on the
inside.

Heat-shrinking tube

6. Insert the cable packing into the inside of the cable clamp housing and
lightly tighten the cap by hand.

Cable packing

27
Connecting the Special Cable Section 2-3

Insert the Special


Cable into the PT.

7. Tighten the cap with a wrench. Use a tightening force of 2.0 to 3.0 N·m.

Note Inspect the cable periodically to see if it has become loose.


8. Connect each connector as shown below.
1 2

ON
3 4

28
Connecting the Special Cable Section 2-3

Be sure to correctly connect the connectors as shown in the following dia-


gram.
Serial interface: White, 20-pin connector
24-VDC power supply interface: Black, 3-pin connector
External output interface: Black, 18-pin connector

Serial interface
External output interface
24-VDC interface

9. When using RS-422A communications, turn ON DIP switch pin 1 (termi-


nating resistance ON) only when the PT is wired as the end communica-
tions node.
Note DIP switch pin 1 connects and disconnect the terminating resistance. Always
leave pins 2 to 4 turned OFF (default setting).
10. Replace the cover, insert the four mounting screws, and tighten them to a
force of 0.4 N·m.

29
Connecting the Special Cable Section 2-3

Mounting to a Control A UL-standard cable connection example is given below.


Panel

1,2,3... 1. When using a UL-standard cable, it is necessary to cut a hole in the control
panel to secure the cable clamp.
Cable Clamp Mounting Hole Dimension

23±0.2 mm

2. Feed the UL-standard cable through the hole, then secure the cable clamp
to the control panel from the inside using the lock nut. When using the
NSH5-232UL-3M/10M, always connect the relay cable, which is equipped
with an RS-232C connector, after feeding the UL-standard cable through
the hole in the wall of the control panel. Tighten the lock nut to a force of
2.0 to 3.0 N·m.

Cable
packing
Cap Housing
Lock nut

Cut a cable clamp mounting hole in


the control panel, using the cable
diameter as a guide, then feed the
cable through the hole.
Control panel
Relay cable (included)
*Connect the relay cable after first feeding
the UL-standard cable through the control panel wall.

Insert the cable clamp housing into the


mounting hole in the control panel and
Adjust the cable length, secure it in place with the lock nut from the inside.
place the rubber cable packing Tighten the lock nut to a torque of 4.0 to 5.0 N·m.
inside the housing, and then tighten
the cap to secure the cable.

30
Attaching the Hand Strap Section 2-4

2-4 Attaching the Hand Strap


1,2,3... 1. There are two holes on the left side of the PT for attaching the hand strap.
Pass both ends of the hand strap through the holes.

F1

F2

F3

F4

F5
Pass both ends of the hand strap RU
N

F6
through the two holes. F7
F8
F9
0
F1

2. Pull the two ends of the hand strap together in the middle, and attach them
using the Velcro strip.

F1

F2

F3

F4

F5
N
RU
F6
F7
F8
F9
0
F1

To hang the NSH5 from your neck, attached a commercially available neck
strap like the one shown below. Attach the neck strap to the two neck strap
attachment holes on the bottom of the NSH5.

The required attachment dimensions are given in the following figure.

Select a neck strap that will withstand the 1.1 kg weight of the NSH5 and that
has the following dimensions for the NSH5 attachment holes.
200 mm min.

10 mm max.

31
Installing the Mounting Bracket Section 2-5

2-5 Installing the Mounting Bracket


1,2,3... 1. As shown below, there are two holes for installing the mounting bracket.
Mounting bracket holes

2. Secure the mounting bracket to the PT with the two screws.


Mounting bracket

Note Tighten the screws to a force of 0.9 N.


3. Attach a screw or other support to the wall first and then hook the mounting
bracket on it to install NSH5.
Screw or other support Mounting bracket
(Provided by the customer)

Diameter: 5 mm
Diameter: 10 mm

32
Installing the Mounting Bracket Section 2-5

Mounting the Visor The emergency stop switch or the stop switch could be inadvertently turned
ON if the PT falls forward when used in a non-mounted condition. The Visor
prevents this type of error from occurring. Mount it as shown below, using
screws on the top and rear surfaces.

Note Tighten the screws to a force of 0.9 N.

33
Installing the Mounting Bracket Section 2-5

34
SECTION 3
Functions

This section describes the functions that have been expanded or newly added to the NSH5 Programmable Terminal.

3-1 Creating Screen Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36


3-2 Emergency Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-3 Enabling Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3-3-1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3-4 Function Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3-4-1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3-5 Memory Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3-5-1 Memory Card Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3-5-2 Mounting and Removing Memory Cards . . . . . . . . . . . . . . . . . . . . . 41
3-5-3 Replacing the System Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3-5-4 Transferring Data with Memory Cards. . . . . . . . . . . . . . . . . . . . . . . 43
3-6 USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3-6-1 Connecting to the USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3-7 Usable Host Connection Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3-8 Station Detection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

35
Creating Screen Projects Section 3-1

3-1 Creating Screen Projects


Settings are required from the CX-Designer to use function keys with software
notification (F3 to F5 and F8 to F10) or to obtain removable box station num-
bers. The settings for these functions are enabled when NSH5 screen
projects are created using CX-Designer. To create new projects using CX-
Designer, select the NSH5-SQ0@-V2 or the NSH5-SQ1@-V2 as the PT
model.
An NSH5 screen project can be created using screen data created for an ear-
lier PT. With the original screen project opened, it can be converted to an
NSH5 screen project by selecting Tool - Convert - Model from the menu, and
then selecting the NSH5-SQ0@-V2 or the NSH5-SQ1@-V2.

3-2 Emergency Stop Switch


The emergency stop switch can be used by workers to immediately stop the
machine when an error occurs during operation or when a hazardous situa-
tion arises. The emergency stop switch has a DPST-NC contact structure for
an external safety circuit. At the same time, a software condition (NO bit) can
be used for internal or host notification, making the overall combined emer-
gency stop switch a DPST-NC contact + NO bit switch.

Hard-wired DPST-NC contact

DPST-NC contact + NO bit

Software NO bit

Note Use the software contact to monitor the emergency stop switch.
When the emergency stop switch is pressed to the lock position, as shown
below, it will be turned OFF and locked. This prevents the switch from being
turned OFF by being accidentally bumped, i.e., it will not operate unless it is
pressed all the way to the lock position. An emergency stop can thus be exe-
cuted only through a clear and intentional action. The lock is cleared by turn-
ing the button clockwise (in the direction of the RESET arrows).

Lock position

Note (1) When detaching and using the PT in a hand-held condition, use the
NSH5-SQG10B-V2 (with grey switch). This functions as the stop switch and can
be used in either the hand-held or mounted condition. When using the NSH5-
SQR10B-V2 (with red switch), it functions as the emergency stop switch so the
PT must be mounted and used on a control panel in a way that it cannot be de-
tached. Both gray and red switches have the same switching function.
(2) The emergency stop must be enabled in all modes, and it must take high-
est priority over any other control operations. (ISO 13850, Item 4-1;
IEC 60204-1, Item 9-2)
(3) An emergency stop switch must be located near each control panel or
other operation site, and it must be accessible for rapid use in case of
emergency. (ISO 12100-2, Item 3-7; ISO 13850, Item 4-4; and IEC
60204-1, Item 10-7)

36
Emergency Stop Switch Section 3-2

(4) To ensure a secure stop, the stop category must be 0 or 1. (ISO 13850,
Item 4-4; IEC 60204-1, Item 9-2)
External Connection The status of the emergency stop switch’s DPST-NC contact is output exter-
Diagram nally by hard-wired outputs via the Special Cable.
NSH5

Emergency stop switch


DPST-NC Special Cable
EMG1A1
EMG2A1

EMG1 EMG2
Safety circuit

EMG2A2
EMG1A2

Internal Memory or Host The emergency stop switch can be allocated any bit address in the internal
(PLC) Memory Allocation memory or host (PLC) memory, and the ON/OFF status can be monitored at
the allocated address.
To specify the address in internal memory or host (PLC) memory that is to be
allocated to the emergency stop switch, first select PT - System Setting in
CX-Designer and then click the NS Handy Terminal Tab. In the Key Status
Monitor Address Field, click the Set(1) Button for Emergency Stop (A), and
specify the address to allocate.

Allocate an address in internal


memory or host memory to the
emergency stop switch.

The following points apply to the emergency stop switch allocation.


• Only bit addresses can be set.
• Addresses can be set in either internal memory or host memory.
• System memory $SB cannot be allocated.
• No address is allocated for the default setting.
The NS Handy Terminal Tab can be selected only when the PT model is set
to the NSH5. It cannot be selected for any other PT model.

37
Enabling Switch Section 3-3

3-3 Enabling Switch


3-3-1 Overview
In contrast to the emergency stop switch, which lets a worker intentionally
stop the machine in case of an emergency, the enabling switch makes it eas-
ier to avoid danger with no conscious decision by a worker. When work is
required in hazardous areas, e.g, during maintenance, devices with enabling
switches provide an important safety measure by preventing unexpected
operations from occurring while work is underway in the those areas.
Manual operation of devices is permitted while the enabling switch is lightly
pressed. At soon as a hazardous situation arises, however, operation is
stopped if the worker instinctively either lets go of the enabling switch or
grasps it more tightly.
Some standards, such as the ANSI/RIA R15.06 and CSA/Z434-03 Industrial
Robot Standards and the ANSI/B11.19 Machine Tool Standards, require the
use of enabling switches. In EN 60204-1, enabling switches are not required
but are recommended as auxiliary devices.

Enabling switch

Hard-wired DPST-NO contact (3-position)

Pressure
ON

OFF

Ordinary pressure: Pressed in:


Turns ON Turns OFF

External Connection The status of the enabling switch’s DPST-NO contact is output externally
Diagram using a hard-wired output from the Special Cable.
NSH5

Enabling switch
DPST-NO Special Cable
ENB1 ENB2 ENB1A1
ENB2A1

Safety
circuit

ENB2A2

ENB1A2

38
Function Switches Section 3-4

3-4 Function Switches


3-4-1 Overview
The NSH5 has ten function switches, and the status of these switches can be
sent to hard-wired outputs or to internal memory or host (PLC) memory.

F6 F1

Hard-wired outputs
F7 F2

F8 F3

F9 F4
Software NO conditions
F10 F5

The status of function switches F1, F2, F6, and F7 is output externally by
hard-wired outputs via the Special Cable. The status of the six remaining
switches (F3, F4, F5, F8, F9, and F10) are output to internal memory or host
(PLC) memory.
External Connection The status of function switches F1, F2, F6, and F7 are output externally by
Diagram hard-wired outputs via the Special Cable.
NSH5

Function switches Special Cable


Four NO contacts output to external devices
F1
F2
F6
F7

PLC PLC PLC PLC


F1 F2 F6 F7

SW COM

Internal Memory or Host NSH5 function switches F3 to F5 and F8 to F10 can be allocated any bit
(PLC) Memory Allocation addresses in the internal memory or host (PLC) memory, and their ON/OFF
status can be monitored at the allocated address.
To specify the address in internal memory or host (PLC) memory that is to be
allocated to a function switch, first select PT - System Setting in CX-Designer
and then click the NS Handy Terminal Tab. In the Key Status Monitor
Address Field, click the appropriate Set Button, and specify the address that
is to be allocated.

39
Memory Cards Section 3-5

Allocate addresses in internal


memory or host memory to
function switches F3 to F5 and
F8 to F10.

The following points apply to the function switch allocations.


• Only bit addresses can be set.
• Addresses can be set in either internal memory or host memory.
• System memory $SB cannot be allocated.
• No address is allocated for the default setting.
The NS Handy Terminal Tab can be selected only when the PT model is set
to the NSH5. It cannot be selected for any other PT model.

3-5 Memory Cards


Memory Cards are used for storing and transferring screen data, log data,
and system programs. This section provides an overview of Memory Card
functions. For details on the transfer method, refer to the CX-Designer Help.

3-5-1 Memory Card Applications


Memory Cards can be used at the PT itself. Log files can be saved to a Mem-
ory Card as CSV files. There are four kinds of log files, as shown in the follow-
ing table.
Alarm/event Stores alarm/event history data that has been registered by CX-
history Designer.
Data log Stores trend data.
Operation log Stores screen operation log data.
Error log Stores error log data for when macros are executed.

Log data is normally saved in internal memory that is backed up in the PT, but
can also be saved in CSV file format. When log data is saved as a CSV file, it
is stored on the Memory Card. The CSV files containing log data are saved in
the log folder created in the Memory Card.
The following data can be transferred using a Memory Card.
• System programs (programs required for operating the PT, such as for
communications and fonts)

40
Memory Cards Section 3-5

• Screen data (data used in the PT display)


The transfer method is manual transfer (i.e., the data to be transferred
and the transfer direction are selected manually), and operations are
specified from the System Menu.
Note There are four recommended Memory Card models, each of which, has a dif-
ferent capacity.

Model Capacity Memory type


HMC-EF183 128 MB Flash memory
HMC-EF283 256 MB Flash memory
HMC-EF583 512 MB Flash memory

A Memory Card can be overwritten approximately 100,000 times. When using


a PC card socket in devices such as notebook computers, use an HMC-
AP001 Memory Card Adapter.
Note Use the Memory Cards recommended by OMRON. Operation may not be cor-
rect if other memory cards are used.

3-5-2 Mounting and Removing Memory Cards


Mounting a Memory Card
1,2,3... 1. As shown below, to mount the Memory Card to the Memory Card interface
first loosen the two screws securing the cover on the top of the PT.

41
Memory Cards Section 3-5

2. After the screws have been removed, open the cover by pulling it up and
forward with a finger.

3. Insert the Memory Card all the way in. (As this is done, the eject button will
pop out.)

Note Tighten the cover to a force of 0.9 N.


Removing a Memory Card Press the eject button to remove the Memory Card. To prevent the Memory
Card from popping out and falling, hold the Memory Card with your index fin-
ger while pushing the eject button with your middle finger.

3-5-3 Replacing the System Program


The system program in the PT can be replaced or upgraded to a higher ver-
sion. There are two methods that can be used to replace the system program.
• Using a recovery/upgrade program
• Transferring system program data

Note (1) The system program must be version 8.0 or higher to be installed.
(2) Consult your OMRON representative if a system program of a version
lower than 8.0 is to be installed.
(3) Use the recovery/update program to install the system program.
Using a Recovery/ Replace the system program if the system program becomes corrupted and
Upgrade Program the NSH5 will not start or to upgrade the system program in the NSH5.
For details on the replacing the system program by using the recovery/update
program, select Start - Program - OMRON - CX-One - CX-Designer - How
to recover the system program.

42
Memory Cards Section 3-5

Refer to information on the procedure for recovery and update and to the
Setup Manual for troubleshooting information if an error is displayed when you
use the recovery/update program.
Transferring System The System Program is stored under the CX-Designer's install folder (default
Program Data location is C:\Program Files\Omron\CX-One\CX-Designer) in folders that are
created for each type and version, as follows:
\SystemBackup\NSH5\V@_@\bank1: NSH5 system program
(“@_@” will be replaced by numbers indicating the system program version.
For example “V7_0” is the file for version 7.0.)

To replace a system program, use Windows Explorer or another method to


copy each of the folders for the required system program under \bank1 to the
route directory of the Memory Card.
For details on methods for transferring data from the Memory Card to the PT,
refer to 3-5-4 Transferring Data with Memory Cards.
The system backup folder can be created only if CX-Designer is installed from
the stand-alone CD-ROM. If the CX-Designer is installed from CX-One, rein-
stall the system program by following the procedure for using a recovery/
update program described above.

3-5-4 Transferring Data with Memory Cards


Using a Memory Card with the PT allows system programs (programs
required for operating the PT, such as programs for communications and
fonts) and screen data to be transferred to and from the PT.
There are several types of data transfers, including manual transfers (in which
the data to be transferred and the direction of transfer are selected manually),
downloads (in which data is transferred automatically from the Memory Card
to the PT), uploads (in which data is transferred automatically from the PT to
the Memory Card), and bank specifications (four banks max.). The transfer
method is specified using the System Menu.

Note (1) Before transferring data, check to be sure that the system programs and
screen data types match those in the PT.
(2) Do not perform the following operations while accessing the Memory
Card. The data may be damaged and the Memory Card may need to be
formatted.
• Turning OFF the power to the PT.
• Removing the Memory Card.
Always follow the correct procedure for removing a Memory Card.
If the PT system has been damaged due to the power being turned OFF while
a file is being written, it may not be possible to use normal downloading to
replace a system program. If this situation occurs, refer to Troubleshooting
below.
Manual Transfer Use screen operations to select the transfer direction (download, upload),
contents (project, project & system program, or system program), and banks.
Use the following procedure to manually transfer data.

1,2,3... 1. Turn ON the power to the PT.


2. Insert the Memory Card into the PT.
3. Simultaneously press two of the four corners of the PT touch panel to dis-
play the System Menu Screen.

43
Memory Cards Section 3-5

4. Display the Special Screen Tab Page under system settings, and execute
Memory Card transfer on page 2-2 of the screen.
5. Select the display language. The following screen will be displayed at the
PT if English is the language selected.

6. Specify the transfer direction (download, upload), contents (project, project


& system program, or system program), and bank. The IPP file name and
system version that are stored in both the specified bank of the Memory
Card and the PT will be displayed in the Project File and System Version
fields.
7. Check the contents, and the press the Go! Button. A message asking for
confirmation of the transfer will be displayed.
8. Press the Yes Button to execute the specified data transfer operation.
When data is downloaded, the screen data previously stored in the PT will
be deleted.
9. A warning message will be displayed if the PT model, system program,
screen data version, or language for the language stored in the PT are dif-
ferent from that for the data stored in the Memory Card. Press the Yes But-
ton to continue the data transfer.
10. While the data is being transferred, an uploading or downloading screen
will be displayed. A screen indicating that the transfer has been completed
will be displayed when the data transfer is finished. (If an error occurs, a
transfer error screen will be displayed. If that occurs, refer to Troubleshoot-
ing below.)
11. The indicator will flash green when the data transfer has been completed.
At this point the Memory Card can be removed.
12. Press the Reset Button to reset the PT.
If the wrong data is downloaded, execute the transfer operation again.
The system settings (set in the System Setting using the CX-Designer) are
not changed for the upload operation.
Troubleshooting If an error occurs while data is being transferred, a transfer error screen will be
displayed. Check the following items for the messages that are displayed.
Error message Items to check
Memory Card Error Is a Memory Card inserted into the PT?
Could not recognize the Memory Is the Memory Card damaged?
Card. Check the Memory Card
and reset the PT.

44
Memory Cards Section 3-5

Error message Items to check


Project Transmission Error Was the Memory Card removed during data
Transmission failed. Check the transfer?
Memory Card and reset the PT. Is there insufficient free space on the Memory
System Transmission Error Card?
Transmission failed. Check the Is the Memory Card damaged?
Memory Card and reset the PT. Does the screen volume exceed the memory
capacity of the PT?
Project Transmission Error Do the NS-series, NSH5-series, and NSJ-series
The project cannot be transferred projects, systems, and PT models match for the
because it does not match. transmission source and destination?
System Transmission Error
The system cannot be transferred
because the hardware does not
match.
Cannot find source data. Continue Does the transfer source directory or file exist?
downloading/uploading? (Note: If the Yes Button is pressed and data is
transferred, the previous data at the transfer des-
tination will be deleted.)

After checking the message, reset the PT and transfer the data again. If the
PT system has been damaged due to the power being turned OFF while a file
is being written, it may not be possible to use normal downloading to replace a
system program.
If the system program cannot be replaced or has been corrupted, and the PT
will not start, refer to 3-5-3 Replacing the System Program and replace the
system program using the information provided there.

45
USB Port Section 3-6

3-6 USB Port


The USB port can be used to transfer screens created by the CX-Designer.
For details, refer to the NS Series Setup Manual (Cat. No. V083-E1).

3-6-1 Connecting to the USB Port


Open the cover on top of the PT, as shown in the following diagram, and con-
nect a commercially available USB cable to the USB port. (For details on
opening the cover, refer to 3-5 Memory Cards.)

3-7 Usable Host Connection Methods


The NSH5 has one serial port corresponding to serial port A in the NS Series,
for connecting to the PLC. Unlike with the NS Series, it is not possible to con-
nect using serial port B, the Ethernet port, or Controller Link. When using CX-
Designer to set the connection method, do not set any communications ports
other than serial port A.
The communications methods shown in the following table can be set, using
the serial port.
Host connection method Usability
1:N NT Link OK (See note 1.)
1:1 NT Link OK
Host Link OK
(Host Link OK with restrictions) (See note 2.)

Note (1) Only one NSH5 can be connected to any one communications port on the
PLC. More than one PT cannot be connected at the same time.
(2) Only PT memory can be allocated as the notification destination for the
emergency stop switch and function switches F3 to F5 and F8 to F10.
Host allocations are not possible.
The PT can also communicate with the following products:
• Mitsubishi FX-series, A-series, and Q-series PLCs
• SIEMENS S7-300-series PLCs
• Yaskawa MP-series Machine Controllers
• Yaskawa Varispeed F7-series and VS mini V7-series Inverters
• Rockwell Automation (Allen-Bradley) SLC500, MicroLogix, PLC-5, Com-
pactLogix, and ControlLogix Controllers
• Products supporting Modbus RTU

46
Station Detection Function Section 3-8

• Yokogawa FA-M3 Series PLCs


Refer to the Host Connection Manual (Multivendor Connection) for connection
methods.

3-8 Station Detection Function


The station detection function allows the NSH5 to read the box number
switches (4-bit switches) for removable boxes. Thus, when a removable box is
connected, the NSH5 is able to detect it.
By automatically displaying station screens, and by giving notification of which
station the PLC is currently in, the stations that can be operated can be lim-
ited. To ensure safety, other forms of operation are disabled.
Internal Memory The PT’s station detection function can be allocated any address in the inter-
Allocation nal memory, and the ON/OFF status can be monitored at the allocated
address.
To specify the address in internal memory that is to be allocated for the station
status monitor address, first select PT - System Setting in CX-Designer ver-
sion 6.5 or higher, and then click the NS Handy Terminal Tab. In the Station
Status Monitor Address Field, click the appropriate Set Button, and specify
the address that is to be allocated.
When removable boxes are used, the station numbers for the removable
boxes are acquired and notification is provided to one word in either $W or
$HW in PT memory. If function key status cannot be obtained due to a prob-
lem, such as a hardware error, or when a status error flag for an error, such as
a communications error, is generated, notification is provided to the same
word.
Bit allocations within the word is as follows:
Bit Name Status
Bit 15 Board Error Bit ON: Error
Bit 14 Host Communications Error Bit OFF: Normal
Bit 13 Reserved ---
Bit 12 Reserved ---
Bit 11 Reserved ---
Bit 10 Reserved ---
Bit 9 Reserved ---
Bit 8 Reserved ---
Bit 7 Reserved ---
Bit 6 Reserved ---
Bit 5 Reserved ---
Bit 4 Reserved ---
Bit 3 S4 (Station ID line 4 signal status) 0: Not connected
Bit 2 S3 (Station ID line 3 signal status) 1 to 15 (binary format):
Bit 1 S2 (Station ID line 2 signal status) Station number
Bit 0 S1 (Station ID line 1 signal status)

47
Station Detection Function Section 3-8

Any number from 1 to 15 can be set for a station box. For station number
switches, wire station ID line signals S1 to S4 in relation to the station num-
bers as shown in the following table.
Not Station number
connected 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
S4 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1
S3 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1
S2 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1
S1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
1: Signal level ON, 0: Signal level OFF

Internal memory allocation for


station detection function

The following points apply to the allocation for the station detection function.
• Only word addresses can be set.
• Addresses can be set in either internal memory only.
• System memory $SW cannot be allocated.
• No word address is allocated in the default setting.
The NS Handy Terminal Tab can be selected only when the PT model is set
to the NSH5. It cannot be selected for any other PT model.

48
SECTION 4
Connecting to the Removable Box

This chapter describes the Removable Box, which is connected to the NSH5.

4-1 Overview of Removable Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50


4-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4-3 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4-4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4-5 Connection Method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

49
Overview of Removable Box Section 4-1

4-1 Overview of Removable Box


An NSH5-AL001 Removable Box can be connected between the NSH5-
SQG10B-V2 PT (the model with a gray stop switch) and the host PLC to
enable easily attaching and detaching the NSH5 without affecting the wiring to
the PLC or safety circuits. The Removable Box also enables converting
between RS-232C and RS-422A.
The Removable Box is equipped with a rotary switch to set the station number
used to identify the Removable Box and a DIP switch for setting RS-422A
communications conditions.
System Configuration The NSH5 PT is connected to a PLC through the Removable Box. Always use
an NSH5-232CN-3M/10M Special Cable to connect the NSH5 PT to the
Removable Box.
NSH5-SQG10B-V2
RE
S

RESET

ET
RE
SET
RUN

F6 F1

F7 F2

F8 F3

F9 F4

F10 F5

Safety circuit

Removable Box
NSH5-AL001 External Switch
Output
CS/CJ-series PLC

RS-232C

RS-422A

Connected via NSH5-232CN-3M/10M Special Cable.

Note (1) Always turn OFF the key switch before connecting or disconnecting the
Cable using the Removable Box.
(2) Always use the Removable Box connected to the NSH5-SQG10B-V2 PT
(the model with a gray emergency switch).

4-2 Nomenclature and Functions


This section describes names and function of the components of the Remov-
able Box.
Hard-wired Terminal Block
Connects hard-wired output signals.

Key Switch
Used to turn the power ON and OFF.
DIP Switch
Used to set RS-422A communications conditions.
Rotary Switch
Used to set the station number.
RS-422A Terminal Block
Connects to RS-422A cable.

RS-232C Connector
Connected to the Special Cable
(NSH5-232CN-3M/10M)

Hooks
Used to mount the Removable Box to DIN Track.

Terminal block and connector pin arrangement details are shown below.

50
Nomenclature and Functions Section 4-2

RS-422A Connector
Pin No. Signal Contents
1
1 RDB+ Receive Data B
2
2 RDA− Receive Data a
3
3 SDB+ Send Data B
4
4 SDA− Send Data A
5
5 RSA− Request Send A
6

7
6 RSB+ Request Send B
7 SG 0V
8
8 FG Frame ground

RS-232C Connector
Pin No. Signal Contents
1 S1 Station ID line 1
2 S2 Station ID line 2
3 0 V (SG) Station ID line 0 V
4 CONECT1 Cable Connection Confirmation Line
5 NC Not connected
6 RD Receive Data
7 SD Send Data
8 NC Not connected
9 SWCOM Function switch common
1 10 F6 Function switch F6
20
2
21
11 F1 Function switch F1
3 12 NC Not connected
22
4 13 ENB1A1 Enabling switch line 1
23
5 14 ENB2A1 Enabling switch line 2
24
6
25 15 EMG1A1 Stop switch line 1
7
26 16 EMG2A1 Stop switch line 2
8
27 17 NC Not connected
9
28 18 0V 0-V Power Supply Input
10 29
19 24 V +24-V Power Supply Input
11
30 20 S3 Station ID line 3
12
31
13 21 S4 Station ID line 4
32
14 22 CONECT2 Cable Connection Confirmation Line
33
15 23 NC Not connected
34
16 24 0 V (SG) Secondary Ground
35
17 25 RS Request Send
36
18 26 CS Clear to Send
37
19 27 NC Not connected
28 NC Not connected
29 F7 Function switch F7
30 F2 Function switch F2
31 NC Not connected
32 ENB1A2 Enabling switch line 1
33 ENB2A2 Enabling switch line 2
34 EMG1A2 Stop switch line 1
35 EMG2A2 Stop switch line 2
36 NC Not connected
37 FG Frame ground

51
Nomenclature and Functions Section 4-2

Hard-wired Terminal Block Be sure the wires connected to the hard-wired output terminals have a total
length of no more than 3 meters.
Pin No. Signal Contents
1 NC Not connected
2 NC Not connected
3 CONECT1 Cable Connection Confirmation Line
1 4 CONECT2 Cable Connection Confirmation Line
2
3
5 F1 Function switch F1
4 6 F2 Function switch F2
5
6
7 F6 Function switch F6
7 8 F7 Function switch F7
8
9
9 SWCOM Function switch common
10 10 ENB1A1 Enabling switch line 1
11
11 ENB1A2 Enabling switch line 1
12
13 12 ENB2A1 Enabling switch line 2
14
15
13 ENB2A2 Enabling switch line 2
16 14 EMG1A1 Stop switch line 1
17
15 EMG1A2 Stop switch line 1
18
19 16 EMG2A1 Stop switch line 2
20
21
17 EMG2A2 Stop switch line 2
22 18 ENB-CH1 Key Switch Confirmation Signal Line
19 ENB-CH2 Key Switch Confirmation Signal Line
20 24 V +24-V power supply input
21 0V 0-V power supply input
22 FG Frame ground

CONECT1/2: These signal lines are used to confirm that the NSH5 Cable is
connected to the Removable Box. Attaching the connector will
short the CONECT1 and CONECT2 pins. When using a PLC
I/O Unit, use these signal lines to confirm the connection.
ENB-CH1/2: These signal lines are used to confirm the key switch condition
when using the NSH5 in Teaching Mode. If the key switch is
turned ON, the internal relay is turned ON, which will short the
ENB-CH1 and ENB-CH2 pins. (The key ON/OFF position can
be checked using external contacts.) Use these signal lines
when using the enabling switch as described in Appendix D
Recommended Enabling Circuits.
24 VDC/0 VDC: Power to the NSH5 is supplied from the NSH5-AL001.

EMG1A1/EMG1A2
EMG2A1/EMG2A2
When the power is OFF, the internal relay (NC) is turned ON, placing the stop
switch line in loopback status.
When the power is ON, the internal relay (NC) is turned OFF, and the stop
switch line is connected to the NSH5.

52
Nomenclature and Functions Section 4-2

RS-232C connector RS-422A connector

RD SDA−
SD SDB+
RS RDA−
Isolation between
CS RS-232 and RS-422A RDA+
0 V (SG) RSA−
RSA+
SG
FG
Isolation from Terminating
24 VDC to 5 VDC resistance switch Hard-wired terminal
24 V block 24 V
+
Key switch Fuse
Relay (NO)
0V −
0V
FG FG
1
S1
2
S2
3
S3 ENB-CH1
4
S4 Relay (NO) ENB-CH2

0 V (SG)
Rotary switch
CONECT1 CONECT1

CONECT2 CONECT2

EMG1A1 EMG1A1
Relay (NC)
EMG1A2 EMG1A2

EMG2A1 EMG2A1

Relay (NC)
EMG2A2 EMG2A2

ENB1A1 ENB1A1

ENB1A2 ENB1A2

ENB2A1 ENB2A1

ENB2A2 ENB2A2

F1 F1

F2 F2

F6 F6

F7 F7

SWCOM SWCOM

Note CONNECT1 and CONNECT 2 are shorted in the NSH5 Cable (NSH5-232CN-
3M/10M).

53
Switch Settings Section 4-3

4-3 Switch Settings


Key Switch Power to the Removable Box is turned ON and OFF with the key switch.
The power is OFF when the key is in the vertical position. (Refer to the
diagram below.)
The key can be removed when the power is turned OFF.
OFF OFF

ON ON

Note Always turn OFF the key switch before connecting or disconnecting the Cable
using the Removable Box.
DIP Switch The DIP switch is used to set RS-422A communications conditions. Set the
DIP switch before connecting the cable to the Removable Box.
ON
ON

1 2 3 44
OFF Factory setting: SW1 is ON

Pin No. Description ON OFF


1 Built-in terminating Terminating resistance Terminating resistance
resistance setting is connected. is not connected.
2, 3 Do not change these --- ---
settings.
4 RS-422A transmission RS-232C CS control Always send
mode setting

Note When using a single NSH5 PT, turn OFF pin 4 (always send). When using
more than one NSH5 PT with a Removable Box, turn ON pin 4 (RS-232C CS
control).
In station detection mode, use the rotary switch to set a station number
between 1 and 15 for the Removable Box. Set this switch before connecting
any cables to the Removable Box. (Station number 0 means that the Remov-
able Box is not connected.) For details on the station detection function, refer
to 3-8 Station Detection Function.

F01
B C DE

2
3456
A

789

Factory setting

Station number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Rotary switch 0 1 2 3 4 5 6 7 8 9 A b C D E F

54
Installation Section 4-4

Note Always turn OFF the Removable Box's key switch before setting the DIP
switch or the rotary switch.

4-4 Installation
Dimensions
39.5

92.5

120
(143.5)
65.5
23

23.5
6.1

86
94
100

50
42.5

15.95
66.5

60.5
44.8
41.5
20.05

23.6
The Removable Box can be installed using any of the following three meth-
ods.
Mounting to a Panel To mount the Removable Box on a panel, use the mounting brackets and tool
(Phillips screwdriver) that are included in the package.

Note (1) Do not allow metal particles to enter the Removable Box while work is be-
ing done on the panel.
(2) The mounting panel must be between 1.6 and 4.8 mm thick.
(3) Secure the mounting brackets with a uniform tightening torque of 0.5 to
0.6 N·m. Use a panel that is clean, undistorted, and strong enough to ad-
equately support the Removable Box.
(4) Do not use the Removable Box in a location that is subject to water or oil.
1. Refer to the cutout dimensions in the following diagram and cut out a hole
for embedding the Removable Box, Then insert the Removable Box from
the front side of the panel.

61.5+0.5
+0.
0

95+0.5
0

55
Installation Section 4-4

2. As shown in the following diagram, attach the mounting brackets to the Re-
movable Box mounting holes or slots (3 places).

3. From the back of the panel, hold the Removable Box to pull the mounting
brackets toward you and tighten the mounting bracket screws to secure the
Removable Box.

Mounting to a DIN Track Catch the upper hook on the back of the Removable Box on the DIN Track,
and push in the direction of the arrow and secure the Removable Box with the
bottom latch. Attach End Plates to the right and left of the Removable Box so
that it does not shift in either direction.

Note When mounting the Removable Box on a DIN Track, be sure to secure the
cable so that no load is placed on the connector. The Removable Box or DIN
Track may be damaged if the cable places a load on the connector.

56
Connection Method Section 4-5

Removing from a DIN Remove the End Plates, and then insert a screwdriver in the hooks on the
Track base of the Removable Box and pull down.

Mounting to a Panel Referring to the dimensions in the following diagram, cut three holes in a
panel with a minimum thickness of 2 mm. Secure the Removable Box to the
panel with screws using the screw (4M × 14) mounting holes on the Remov-
able Box.

92.5±0.3
3-M

86±0.3

Mounting holes. Recommended mounting dimensions

Note To ensure that the Removable Box is mounted securely, use a panel with a
thickness of at least 2 mm.

4-5 Connection Method


The Removable Box is connected between the NSH5 PT and a PLC.
Precautions Prior to Check the following items prior to wiring.
Wiring
• Signal Lines
Make sure that the PLC's I/O are correct.
• NSH5 Special Cable Connector
Make sure that the NSH5 Special Cable connector screws and the
Removable Box are securely locked.
• Hard-wired Terminal Block
The hard-wired terminal block is removable. Make sure it is securely con-
nected and that all screws are tight.
• RS-422A Terminal Block
Make sure that all I/O lines between the PLC and the Removable Box are
correct.
• NSH5 Unit Number Setting
When using more than one NSH5 PT, make sure in advance that no unit
numbers are used more than once. If duplicate numbers exist, a commu-
nications error will occur.

57
Connection Method Section 4-5

RS-422A Wiring
RS-422A Terminal Block on
Removable Box PLC
Name Pin No. (See Pin No. Name
(See note 1.) note 2.)
Functional ground 8 Shield ground terminal

SDB 3 SD+

RS-422A
SDA 4 SD− RS-422A
Connector RDB 1 RD+ Connector
RDA 2 RD−

(8-pin terminal block)


Shield
Use twisted-pair wires for SDB and SDA, and for RDB and RDA.

Note (1) Ground the shield only to the host (PLC) to prevent malfunctions due to
ground potential differences.
(2) Recommended cables: TKVVBS4P-03 (100 m Tachii Electric Wire) or
AWG22 shielded cable.
Ground and Shield Wiring Perform the following connections, shield wiring, and grounding in any com-
munications system using the Removable Box. Incorrect connections may
cause a host communications error.
• Connecting the Removable Box D-Sub Connector
Be sure to fasten the screws on both sides of the D-Sub connector. If
these screws are not fastened, the NSH5 PT's functional ground terminal
and the Removable Box's FG will not be connected.
• Ground Line Wiring
The Removable Box is equipped with a functional ground ( ).
1. Normally, ground the Removable Box as shown in Figure A on the fol-
lowing page.
• Connect the ground terminals on all Units and the functional ground,
and ground the line at one location to 100 Ω or less.
• Short the PLC's LG terminal and the GR terminal.
• The ground wire must be 2 mm2 or larger.
• For detailed grounding instructions, refer to the operation manual for
the Communications Unit.
2. If a source of noise, such as a motor or inverter, is grounded to the same
panel, do not ground the Removable Box's functional ground terminal
( ), as shown in the Figure B.
• RS-422A Cable Shield Wiring
Be sure to connect the shield on the RS-422A cable. If the shield is not
connected, a host communications error may occur.
When connecting the ground terminals on all Units and the functional
ground, and grounding the line at one location to 100 Ω or less, connect
the shield only at one end of each line, as shown in Figure A.
If the Removable Box's functional ground terminal is not grounded, con-
nect the shield at both ends of each line, as shown in Figure B.
If a CJ1W-CIF11 is also connected in the system, connect the lines and
shield as shown in Figure B.

58
Connection Method Section 4-5

Figure A
CPU Rack
CPU Power
or Supply
Com Unit Unit
LG
RG

NSH5-AL001
NSH5-232CN-3M, 10M
Terminal block NSH
FG
PT

RS422A
FG

NSH5-AL001
NSH5-232CN-3M, 10M
Terminal block NSH
FG
PT
CPU Rack
RS422A
FG

NSH5-AL001
NSH5-232CN-3M, 10M
Terminal block NSH
FG
PT

RS422A
FG

Figure B
Power
CPU Supply
or Unit
Com Unit
LG
RG

NSH5-AL001
NSH5-232CN-3M, 10M
Terminal block NSH
FG
PT

RS422A
FG

NSH5-AL001
NSH5-232CN-3M, 10M
Terminal block NSH
FG PT

RS422A
FG

NSH5-AL001
NSH5-232CN-3M, 10M
Terminal block
NSH
FG
PT

RS422A
FG

59
Connection Method Section 4-5

Connection Formats • Connection via a NSH5-AL001 Removable Box


NSH5-SQG10B-V2
RE
S
CS/CJ-series PLC

RESET

ET
RE
SET
RUN

F6 F1

F7 F2

F8 F3

F9 F4

F10 F5

NSH5-AL001

RS-232C RS-422A

Special Cable (NSH5-232CN-3M/10M)

• 1:N Connections via NSH5-AL001 Removable Box


The total communications distance can be up to a 500 m.
NSH5-SQG10B-V2 NSH5-SQG10B-V2 NSH5-SQG10B-V2
RE
S
RE
RE
RESET

ET
S
S

RESET

ET

RESET

ET
RE
SET
RUN RE
SET RE
RUN RUN
SET

F6 F1
F6 F1 F6 F1
F7 F2
F7 F2 F7 F2
F8 F3
F8 F3 F8 F3
F9 F4
F9 F4 F9 F4
F10 F5
F10 F5 F10 F5

CS/C-series PLC

RS-232C RS-232C RS-232C

NSH5-AL001 NSH5-AL001 NSH5-AL001

RS-422A

60
Connection Method Section 4-5

• 1:N Connections Including a Conversion Unit Other Than the NSH5-


AL001
NSH5-SQG10B-V2
RE
S

RESET

ET
RE
SET
RUN

F6 F1

F7 F2

F8 F3

F9 F4

F10 F5

CS/CJ-series PLC

NT-AL001

RS-232C

NSH5-AL001

RS-422A RS-232C

Note (1) When the CJ1W-CIF11 is included in the connections, the maximum
communications distance is 50 m. When the CJ1W-CIF11 is not included
in the connections, the maximum communications distance is 500 m.
(2) If ground potential differences or noise is a concern, the insulated NT-
AL001 RS-232C/422A Conversion Unit is recommended for all connec-
tions.

61
Connection Method Section 4-5

62
SECTION 5
Inspection and Maintenance

This section describes inspection and maintenance and the contents of error messages for the NSH5 Programmable
Terminal.

5-1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5-2 Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5-3 Error Message Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5-4 Precautions When Replacing the PT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

63
Maintenance Section 5-1

5-1 Maintenance
Perform maintenance operations to keep the NSH5-series PT in optimum
condition.

!WARNING Do not disassemble the PT or touch the inside of the PT while the power is
turned ON. Doing so may result in electrical shock.

Backing Up Project Data Be sure to back up project data and store it in a secure location, in case the
PT should have to be sent out for repairs or be replaced.
Keeping a Spare PT It is recommended that a spare PT be kept on hand, in order to enable faster
system recovery in case the original PT should be damaged or the screen
cannot be read due to reaching the end of the backlight service.
Replacing the Backlight If the brightness of the backlight is diminished and the screen becomes diffi-
cult to read, the backlight must be replaced. A backlight cannot be replaced by
the user. If this situation occurs, please contact an OMRON representative.
Ordinarily a backlight would need to be replaced after approximately 75,000
hours at normal temperature and humidity. The service life is shortened in an
extremely cold environment. Replace the backlight if the brightness dimin-
ishes and the screen becomes difficult to read.
Replacing the Battery Screen data such as calendars, clocks, and log data are backed up by a lith-
ium battery. The battery service life is approximately five years when used in
an environment with a temperature of 25°C. If the temperature at the location
of use is higher than this, the battery life will be shortened. Change the battery
at suitable intervals in accordance with the operating environment.
It is recommended that a spare battery be kept on hand so that the battery
can be quickly replaced when necessary.
Replacement Battery
The replacement battery shown below is a lithium battery for backing up the
memory contents.
Model Specifications
CJ1W-BAT01 Replacement battery for the NSH5

Replacement Criteria
Replace the battery under the following conditions.
• When five years have elapsed since a new battery was last installed
• Within five days of when the RUN indicator turns orange

Note (1) Never use a battery that has been subjected to any strong impact, such
as being dropped on the floor, as the battery may lead fluid.
(2) Before installing a battery, check the battery type and be sure to install it
correctly.

64
Inspection and Cleaning Section 5-2

Replacement Procedure
Use the following procedure to replace the battery. Replace the battery within
5 minutes

1,2,3... 1. Turn ON the power supply to the NSH5 for at least 5 minutes and then turn
it OFF.
2. Remove the back cover from the PT. The battery is located as shown in the
diagram below. (For details on removing the back cover, refer to 2-3 Con-
necting the Special Cable.)

3. To replace the battery, remove the connector as shown below.

1 2

ON
3 4

4. Attach the back cover to the NSH5.

5-2 Inspection and Cleaning


Clean and inspect the NSH5-series PT regularly to ensure that it is always
used under optimum conditions.
Cleaning If the display gets dirty, the screen becomes difficult to read. Clean the screen
periodically as follows:
• Wipe the display daily with a dry, soft cloth. If the soil is particularly heavy,
attempting to remove it by wiping with a dry cloth may damage the front
sheet of the PT. In that case, wipe it with a damp cloth.
• If the soiling cannot be wiped off with a dry cloth, wet the cloth with diluted
neutral detergent (2%) and wring it out well before using it.
• If rubber or vinyl products, tape, etc., are left stuck to the display for long
periods, they will cause staining. If such items are stuck to the display,
remove them during cleaning.
Note Never use chemical dusters or volatile solvents such as benzenes or thinners.
Inspection Interval In normal environments, inspect the PT at intervals of six months to one year.
If the PT is used in an environment that is extremely hot and humid, or very
dusty, shorten the inspection interval.

65
Inspection and Cleaning Section 5-2

Items to Inspect Inspect the following items to determine whether there is any divergence from
the stated criteria. If there is, either improve the surrounding environment so
that the values fall within the stated range, or adjust the PT by, for example, re-
tightening screws.
Inspected Inspection details Criteria Method
item
Power supply Fluctuation in power Allowable voltage Tester
voltage supply terminal volt- fluctuation range
age (24 VDC ±15%)
Ambient envi- Ambient temperature 0 to 40°C Thermometer
ronmental con-
Ambient humidity 35% to 85% Hygrometer
ditions
Presence of dust There must be no Visual
accumulated dust.
Presence of oil There must be no oil Visual
penetrating between
the front-panel sheet
and the plastic.
Mounting con- Looseness of mount- Must be tightened to Phillips screwdriver
ditions ing brackets the specified torque.
Connecting cable Must be fully inserted Visual
connections and locked, with no
looseness.
Looseness of screws There must be no Phillips screwdriver
in external wiring looseness.
Conditions of exter- Must not be starting Visual, tester
nal connecting cables to break or have
other faults.
Consumable Brightness of back- Must be sufficiently Visual
parts light bright.
Backlight service life:
50,000 hours at 25°C
Battery 5 years (at 25°C) Replacement every
five years

Note (1) Do not disassemble for repairs or modification.


(2) Disposal of batteries may be regulated by local authorities. Dispose of
them in accordance with the applicable laws and regulations.

66
Error Message Tables Section 5-3

5-3 Error Message Tables


When a Project Is Newly
Created
Error message Contents Countermeasure
The combination of An attempt was made to Select a version to match the
the selected PT select a version not supported PT.
model and system by NSH5-SQ@-V2.
version is invalid.

During System Setup


Error message Contents Countermeasure
There is an error in An illegal address or other Check the key status monitor
the communications than a bit address has been address and correct the
address input format. set for the key status monitor address that was set.
address (emergency stop,
function switches F3, F4, F5,
F8, F9, F10).
An illegal address or other Check the station status moni-
than a word address has been tor address and correct the
set for the station status moni- address that was set.
tor address.
$SB cannot be spec- $SB was specified for the sta- Set an address other than
ified. tion status monitor address. $SB.
$SW cannot be $SW was specified for the sta- Set an address other than
specified. tion status monitor address. $SW.
Specify a PT mem- An address not in the PT Check the station status moni-
ory address. memory was specified for the tor address and set an
station status monitor address in the PT memory.
address.
The combination of An attempt was made to con- Select a version that matches
the selected PT vert a project that is being the PT model.
model and system edited to a PT model that is
version is invalid. not supported.

5-4 Precautions When Replacing the PT


If a fault is discovered in the inspection and the PT must be replaced, observe
the following precautions.
• Before replacing the PT, back up all of the PT’s project data. If the PT is
repaired by OMRON, the project data may be deleted.
• Before replacing the PT, be sure to turn OFF the power supply.
• After replacing the PT, check to be sure that there are no errors in the new
PT.
If the PT is to be returned to OMRON for repair, attach a document to the PT
describing the problem in as much detail as possible, and send the PT to an
OMRON representative listed at the end of the manual.

67
Precautions When Replacing the PT Section 5-4

68
Appendix A
General Specifications

General Specifications
Item Specifications
Rated power supply voltage 24 VDC
Allowable power supply voltage range 20.4 to 27.6 VDC (24 VDC ±15%)
Power consumption 10 W max.
Ambient operating temperature 0 to 40°C
(See note 1.)
Ambient storage temperature −20 to 60°C
(See note 1.)
Ambient operating humidity 35% to 85% max. (with no condensation)
Ambient operating environment No corrosive gases
Noise resistance Conforming to IEC 61000-4-4: 2 kV (power supply line)
Vibration resistance (during operation) 10 to 57 Hz with double amplitude of 0.075 mm, 57 to 150 Hz with acceleration of
9.8 m/s2 thirty minutes each in X, Y, and Z directions
Shock resistance (during operation) 147 m/s2 three times each in X, Y, and Z directions
Drop test (See note 2.) Dropped from 1 m. Conforming to JIS B 3502/IEC61131-2.
External dimensions 223 × 179 × 70.5 mm (W × L × H)
Weight 1.1 kg max.
Enclosure rating (See note 3.) IP65
Ground 100 Ω or less
Battery life Battery life: 5 years (25°C)
Low battery: Replace within five days of the indicator turning orange. SRAM, RTC
backup possible.
The SRAM and RTC are backed up by a super capacitor for five minutes while
the battery is being replaced. (The power supply to the NSH5 must first be turned
ON for at least 5 minutes and then turned OFF.)
Applicable standards EC Directives and UL508

Note (1) Operate and store the PT within the temperature and humidity ranges shown below.
)
C

re
tu
ra

Storage
pe
m

Humidity (%)
te
b
ul
-b

Operation
et
W

Temperature (°C)

(2) Conformance is evaluated under applicable test conditions, and it may not be possible to use the
PT in every environment.
(3) Conformance is evaluated under applicable test conditions, and it may not be possible to use the
PT in every environment. When used over a long period of time, the drip-proof packing may become
damaged or dirty and lose its effectiveness.

69
General Specifications Appendix A

Display Specifications
Item Specifications
Display panel Display device Color TFT LCD (with backlight) (See note 1.)
Number of dots 320 horizontal × 240 vertical dots
Display colors 256 colors (32,768 colors for BMP/JPG images) (See note 1.)
Effective display area 115.18 horizontal mm × 86.38 mm vertical (5.7 inches)
View angle Left/right ±70°; down 50°; up 70°
Backlight Service life 75,000 hours min. (See note 2.)
(See note 5.) User replacement Not possible.
Brightness adjustment There are three levels of adjustment by operating the touch panel.
(See note 3.)
Automatic backlight-OFF Screen-saver function: 1 to 255 min, in units of 1 min, turned
function ON/OFF by system memory operation.
Backlight error detection Error is detected automatically at startup, and the RUN indicator
flashes green as notification. (See note 4.)
Front-panel indicator RUN Lit green: PT is operating normally.
Flashing green: The Memory Card transfer has ended normally or
a backlight error was detected immediately after the power was
turned ON.
Lit orange: Immediately after power is turned ON, indicates file
system check in progress, battery low, or disconnected and operat-
ing normally.
Flashing orange: Memory Card transfer in progress.
Lit red: Memory Card transfer has ended abnormally.

Note (1) PTs with lot numbers 05X0 and earlier have the following specification for colors (because they have
STN LCDs): 256 (bit maps: 4,096). Refer to NSH5-series PT Lot Numberson page 73 for informa-
tion on lot numbers.
(2) This is the estimated time until brightness is reduced by half at room temperature and humidity. It is
only a reference value. The service life will be drastically shortened if the PT is used at low temper-
atures. For example, using the PT at 0°C will reduce the service life to approximately 10,000 hours
(reference value).
(3) The brightness cannot be greatly adjusted.
(4) This function does not detect the end of service life. It detects when the backlight is not lit due to a
disconnection or other error. Backlight error detection indicates that all backlights are OFF.
(5) Contact your nearest OMRON representative to replace the backlight.
(6) There may be some defective pixels in the display. This is not a fault as long as the numbers of de-
fective light and dark pixels fall within the following standard range.
Model Standard range
NSH5-SQR10B-V2 Number of light and dark pixels:
NSH5-SQG10B-V2 4 or fewer defects the size of 0.2 < (minor axis + major axis) ≤ 0.55 mm (within 1 per 20 mm)

70
General Specifications Appendix A

Operating Area Specifications


Item Specifications
Touch panel (matrix type) Method Resistive membrane
Number of switches 300 (20 horizontal × 15 vertical), 1 switch: 16 × 16 dots
Inputs Pressure-sensitive
Service life 1,000,000 touch operations, min.
Enabling switch Mechanical durability OFF to ON: 1,000,000 min.
OFF to ON to OFF (direct circuit breaking): 100,000 min.
Electrical durability 100,000 min.
Stop/emergency stop Mechanical durability 100,000 min.
switch Electrical durability 100,000 min.

User Memory Specifications


Item Specifications
Standard screen data capacity NSH5-SQ@10B-V2: 60 MB (No expansion structure)

USB Interface Specifications


Item Specifications
Slave Applicable standards USB version 1
Baud rate Full speed: 12 Mbps
Low speed: 1.2 Mbps
Number of ports 1 port
Support transfer modes Controlled transfer, batch transfer, interrupt transfer
Power consumption 1 mA (for host connection detection circuit)

External Output Interface Specifications


Item Specifications
Function switches SPST-NO
Rated voltage: 24 V
Max. rated current: 50 mA
Emergency stop switch DPST-NC contact + NO bit
Rated voltage: 24 V
Max. rated current: 100 mA
Min. applicable load: 1 mA at 5 VDC
Enabling switch DPST-NO
Rated voltage: 24 V
Max. rated current: 100 mA
Min. applicable load: 4 mA at 24 VDC

71
General Specifications Appendix A

DIP Switch Settings


Pin No. Description ON OFF
SW1 Built-in terminating Terminating resistance Terminating resistance
resistance setting is connected. is not connected.
SW2 --- Always OFF
SW3 --- Always OFF
SW4 --- Always OFF

Removable Box Specifications


Item Specifications
Rated power supply voltage 24 VDC
Allowable power supply voltage range 20.4 to 27.6 VDC (24 VDC ±15%)
Power consumption 10 W max.
Ambient operating temperature 0 to 55°C
Ambient storage temperature −20 to 70°C
Ambient operating humidity 10% to 90% (with no condensation)
Ambient operating environment No corrosive gases
Noise resistance Conforms to IEC 61000-4-4: 2 kV (power supply line).
Vibration resistance (during operation) 5 to 9.1 Hz with 4.5-mm single amplitude, 9.1 to 150 Hz with acceleration of
14.7 m/s2 for 60 minutes each in X, Y, and Z directions
Insulation resistance 20 MΩ between all RS-422A signals and functional ground
Dielectric strength 720 VDC for 1 min between all RS-422A signals and functional ground, leakage
current: 5 mA max.
Shock resistance (during operation) 147 m/s2 three times each in X, Y, and Z directions
Durability of internal relays Mechanical: 10 million operations (at switching frequency of 36,000 operations/h)
(See note 2.) Electrical: 100,000 operations min. (at rated load with switching frequency of
1,800 operations/h)
Weight 300 g max.
Degree of protection None (See note 1.)
Ground 100 Ω or less
Applicable standards EC Directives, no UL certification

Note (1) Do not use the Removable Box in environments that require water resistance or oil resistance.
(2) The durability is for an ambient temperature of 15 to 35°C and an ambient humidity of 25% to 75%.

72
General Specifications Appendix A

Terminal Block Specifications


Item Specifications
Rated voltage 250 VAC
Rated current 10 A (Use wires that are 1.25 mm2 or larger.)
No. of terminals 22

RS-232C Specifications
Item Specifications
Communications standard EIA RS-232C
Communications distance 10 m max.
Connector 37-pin D-sub connector

RS-422A Specifications
Item Specifications
Communications standard EIA RS-422A
Communications distance 500 m max.
Connector 8-pin

NSH5-series PT Lot Numbers


The four-digit lot numbers given on the back of NSH5-series PTs can be used to check the manufacturing date.
Lot No. 1 0 2 0
The rightmost digit of the year, 2010 in this
example
The month of manufacture, February in this
example (1 to 9 = January to September,
X to Z = October to December)
The day of the month of manufacture, the
10th in this example

73
General Specifications Appendix A

74
Appendix B
Dimensions

223 16.5 70.5

176

75
Four, M4
50
75

75
Dimensions Appendix B

Mounting Bracket Dimensions (Unit: mm)

90 24
6.8
R3
.4

9
28

37
12

46.5

27
dia

53
.

Two, 4.4-dia. holes


21.4
Two, M4 holes
75

Visor Dimensions

Tw
o,
4.
6

45.7
dia

52.3
.

82.9

75
144
13

28.6

4.
6
dia
32 .

76
Appendix C
Types of Memory

Function Switch and Emergency Stop Switch Notification


Destinations
PT Memory
Symbol PT Memory Allocation
$B Internal bit memory Yes
$W Internal word memory ---
$HB Internal holding bit memory Yes
$HW Internal holding word memory ---
$SB System bit memory ---
$SW System word memory ---

Host (PLC) Memory


Symbol C-series PLC Allocation CVM1/CV- Allocation CS-CJ-series Allocation
series PLC PLC
None IR Area Yes CIO Area Yes CIO Area Yes
H Holding Area Yes --- --- Holding Area Yes
A Auxiliary Area Yes Auxiliary Area No Auxiliary Area Yes
L Link Area Yes --- --- Link Area Yes
T Timer PV No Timer PV No Timer PV No
TU --- --- --- --- Timer Comple- No
tion Flag
C Counter PV No Counter PV No Counter PV No
CU --- --- --- --- Counter Com- No
pletion Flag
W --- --- --- --- Work Area Yes
TK --- --- --- --- Task Flag No
D DM Area No DM Area No DM Area Yes
E EM Area --- EM Area No EM Area Yes
E0_ --- --- --- --- EM Bank Yes
E18_ --- --- --- --- EM Bank Yes

Station Status Monitor Address Allocation Destinations


PT Memory
Symbol PT Memory Allocation
$W Internal word memory Yes
$HW Internal holding word memory Yes
$SW System word memory ---

77
Types of Memory Appendix C

78
Appendix D
Recommended Enabling Circuits

Example: Using the Enabling Switch in an Assembly Robot Line


(7) Disable monitor lamp

(5) Hand-held PT
Enabling switch (A4E) included
with NSH5-SQR10B-V2

(1) Door interlock switch

(2) Emergency (6) Reset


stop switch switch

Teach Auto

Fixed guard

(4) Enable mode (3) Safety Relay Unit


switch

To ensure safe operation in an assembly robot line, be sure to establish an overall equipment safety policy in
line with the ISO 13849 safety category.
Assuring safe operation involves installing various safety equipment, and robots must be taught at the time that
production lines are set up. Humans must also sometimes perform tasks in hazardous areas. The procedure
below describes how to use the enabling switch when bringing a device such as the NSH5 close to a robot to
perform operations.
1. Hold the NSH5 (5 in the diagram) enabling switch in the middle position.
2. Turn the enable mode switch (4) from normal mode to enable mode. While teaching, the door interlock
switch (1) is disabled and the disable monitor lamp (7) lights.
The reasons for installing the switch are as follows:
• It restricts the personnel doing the teaching to those who have a key.
• It makes personnel conscious of teaching and entering a hazardous area.
• Operations from outside are disabled while teaching is in progress.
• The door interlock switch signal (1) can be controlled by the enabling switch.
• The disable monitor lamp is lit to let other personnel in the area know that teaching is in progress.
3. Carry the NSH5 into the hazardous area and perform the operation.
4. If either the enabling switch or the emergency stop switch is actuated during operation, use the reset switch
(6) to manually reset the equipment.
5. The emergency stop switch (2) is always enabled.

Block Diagram When a Relay Unit Is Used


1. In normal mode, safety line 1 is enabled, and the door interlock switch (1) is enabled by the Safety Relay
Unit.
2. Enable Safety Relay Unit 2 by holding the NSH5’s enabling switch in the middle position.
3. Turn the enable mode switch (4) from normal mode to enable mode, and switch from safety line 1 to safety
line 2.
4. Always keep the emergency stop switch (2) ready to operate.
5. If either the enabling switch or the emergency stop switch is actuated during operation, use the reset switch
(6) to manually reset the equipment.

79
Recommended Enabling Circuits Appendix D

(1) Door interlock switch

D4NS

(6) Reset switch

Safety line 1 Safety line 2 Manual reset (4) Enable mode switch
(3) Safety Relay Unit 3
(3) Safety Relay Unit 3
G9SA-301
G9SA-301

A22K

Key switch NC contact


Ry
(7) Disable monitor lamp

(3) Safety Relay Unit 3 (5) Hand-held PT


G9SA-301 Enabling switch (A4E) included
on NSH5-SQR10B-V2

A4E
Auto reset

KM1

Advantages
(2) Emergency stop switch • Reset mode can be selected individually.
(3) Safety Relay Unit 3 • Operation of each switch can be monitored.
G9SA-301 (6) Reset switch KM2
Disadvantages
Manual reset • There are many Safety Relay Units used.

KM1 KM2 M

Circuit Diagram
KM2

Reset
SW
Door Interlock SW
(D4NS)
KM1

Key Selector SW
(A22K(2NC/2NO))
KM2

Reset
SW
KM1

A1 T11 T12 T31 T32 13 23 33 41 A1 T11 T12 T31 T32 13 23 33 41

G9SA-301 G9SA-301

A2 T21 T22 T23 A B 14 24 34 42 A2 T21 T22 T23 A B 14 24 34 42

R1

Enable SW (A4E) Disable (teaching mode)


monitor signal
Emergency
Stop SW
Reset
KM2

KM2

SW
KM1

KM1

A1 T11 T12 T31 T32 13 23 33 41 A1 T11 T12 T31 T32 13 23 33 41


KM1

G9SA-301 G9SA-301

A2 T21 T22 T23 A B 14 24 34 42 A2 T21 T22 T23 A B 14 24 34 42 KM2

KM1 KM2

80
Recommended Enabling Circuits Appendix D

Block Diagram When an SNC Unit Is Used

I0 I2 I4 I6 I8 I10 I12 I14

I1 I3 I5 I7 I9 I11 I13 I15

DMSW1A1
DMSW2A1
EMG1A1
EMG2A1

KM1-NC

Emergency Key switch Door switch Reset switch


stop switch Enabling
switch z
z

KM2-NC
DMSW1A2
DMSW2A2
EMG1A2
EMG2A2

KM1

V1 G1 T0 T2 O0 O2 O4 O6
KM2
V2 G2 T1 T3 O1 O3 O5 O7

Lamp KM2 KM1

E2 M
NSH5 Hand-held PT
E1

E1, E2: 24-VDC power supply


S1, S2: Reset switch
KM1, KM2: Contactor
V1/G1, V2/G2, I0 to I15, O0 to O7, T0 to T1: NE1A terminals. Connect a 24-VDC power supply to the V0/G0
power supply terminals for the NE1A internal circuit.

81
Recommended Enabling Circuits Appendix D

Local Inputs, Test Outputs,


Terminal Mode Test Terminal tag name Application
name source
IN0 Test Pulse from Test Output T0 E-Stop 2NC-1 Emergency stop switch
IN1 Test Pulse from Test Output T1 E-Stop 2NC-2
IN2 Test Pulse from Test Output T0 Enable Switch 2NO-1 Enabling switch
IN3 Test Pulse from Test Output T1 Enable Switch 2NO-2
IN4 Test Pulse from Test Output T0 Key Switch NC Key switch for changing
IN5 Test Pulse from Test Output T1 Key Switch NO modes
IN6 Test Pulse from Test Output T0 Door Switch 2NC-1 Door switch
IN7 Test Pulse from Test Output T1 Door Switch 2NC-2
IN8 Test Pulse from Test Output T0 Reset Switch 2NO-1 Reset switch
IN9 Test Pulse from Test Output T1 Reset Switch 2NO-2
IN10 Test Pulse from Test Output T2 EDM Feedback Feedback for KM1, 2
T0 Test Pulse --- --- ---
T1 Test Pulse --- --- ---
T2 Test Pulse --- --- ---
T3 Standard Output --- Mode Indicator Mode indicator
Out0 Safety Pulse Test --- KM1 Safety output
Out1 Safety Pulse Test --- KM2 Safety output

Operation Chart
Run Mode Change from Run to Teaching mode Teaching Mode
Key switch
IN4, IN5
Emergency stop switch pressed. Emergency stop switch pressed.

Emergency
stop switch
IN0, IN1 Door closed.
Door opened. Door opened.

Door switch
IN6, IN7
350 ms min. 350 ms min. 350 ms min. 350 ms min. 350 ms min. 350 ms min.

Reset switch
IN8, IN9
Enabling switch OFF Enabling switch ON

Enabling Enabling switch ON


switch
IN2, IN3

KM1, KM2
contacts
OUT0, OUT1

EDM feedback
IN10

TEDM TEDM TEDM TEDM TEDM TEDM TEDM TEDM TEDM TEDM TEDM
Mode indicator
T3
Idle to Run TEDM: EDM feedback time

82
Recommended Enabling Circuits Appendix D

Program Example

83
Recommended Enabling Circuits Appendix D

84
Appendix E
Removable Box Application Examples

Installing NSH5-AL001 Removable Boxes enables using the station status monitor address function to create
an application like the one described in this section.
In this section, actual examples are given for creating applications, including the required CX-Designer set-
tings. The communications address and set values used in the following descriptions are only examples. The
user must adjust these examples to suit their own actual application conditions.
1. The screen that is displayed will change depending on the station number of the Removable Box connected
to the NSH5.
2. The PLC is notified of the station number of the Removable Box attached to the NSH5. (The method for
clearing the station number sent to the PLC when the NSH5 is not connected is also described.)

Connecting a Single NSH5 PT


The following description is for connecting a single NSH5. Use the following steps to set up the system.

PLC
(2) The PLC is notified of the station number of the Removable Box
that is attached to the NSH5. As a result, the PLC's processing
can be changed depending on the Removable Box's station
DM00200 = 2 number. Here, the station number is stored in DM00200.
Removable
Boxes

Station 1 Station 2 Station 3 Station 8


...

(1) This screen will change depending on the station number of the
NSH5 Removable Box that is connected to the NSH5.

Screen 2 Station 1 screen Station 2 screen Station 8 screen

Screen 1 Screen 2 ... Screen 8

1. Removable Box Setting


The station number for the Removable Box is set using the rotary switch. For setting details, refer to 4-2
Nomenclature and Functions and Functions and 4-3 Switch Settings.
2. Station Status Monitor Address Settings
Use the following procedure to enter settings in the CX-Designer.
(1) Select System Setting from the CX-Designer's PT Menu.
(2) Click the NS Handy Terminal Tab in the System Setting Dialog Box.
(3) Enter $W1000 in the Station Status Monitor Address Field

85
Removable Box Application Examples Appendix E

(4) Click the OK Button to close the System Setting Dialog Box.

(3) Enter $W1000 for the Station


Status Monitor Address.

3. Creating a Screen for Each Station


Create screens for stations so that the station numbers and the screen numbers match.
Screen number Application
0 Initial screen (Displayed when NSH5 is started.)
1 Screen for Station 1
2 Screen for Station 2
--- ---
8 Screen for Station 8

4. Macro Settings
Use the following steps to change the screen and notify the PLC of the NSH5's station number based on
changes to the Station Status Monitor Address.
(1) Select Project Properties from CX-Designer's PT Menu.
(2) Click the Macro Tab in the Project Property Dialog Box.
(3) Click the Set Button for the When a bit changed Option.
(4) Perform the following in the When a Bit Changed Dialog Box.
• Select the When a bit changed option.
• Enter $SB1 in the Address Field
• Select the Execute when ON Option in the Action Timing Area.
Select the option.

Enter $SB1.

Select the Execute when ON Option

(5) Click the Edit Macro Button next to the When a bit changed Option.

86
Removable Box Application Examples Appendix E

(6) Enter the following macro and the click the OK Button.

Writes the station number to DM00200.


(Entered before SHOWPAGE.)

WRITECMEM([SERIALA:DM00200],$W1000,1)

SHOWPAGE($W1000);
Opens the screen with the same
number as the station number.

(7) After all settings have been entered, click the OK Button in the Edit Macro Dialog Box, in the When a
Bit Changed Dialog Box, and in the Project Property Dialog Box to close them.
Note For detailed information on the macro function, refer to the NS Series Macro Reference.
5. Transferring Project Data
Connect the personal computer running CX-Designer to the NSH5 and transfer the project data (station
number screen data and other items) to the NSH5.
6. Operation Check
Perform the following steps to check if the project data settings have been correctly entered.
(1) Connect the NSH5 to Removable Box 2 and turn ON the Removable Box key switch. The NSH5 will
start.
When the NSH5 starts, the initial screen (screen 0) will be displayed. The number 2 will be stored in
Station Status Monitor Address, $W1000.
(2) Next, $SB1 is turned ON, and the “When a bit changed” macro is executed.
The code “WRITECMEM(SERIALA:DM00200,$W1000,1);” writes 2 to PLC address DM00200.
The code “SHOWPAGE($W1000);” changes the PT display to the screen for station 2 (screen 2).
PLC
DM00200 = 2
WRITECMEM([SERIALA:DM00200],$W1000,1);
writes "2" to DM00200

Station 1 Station 2 Station 8

NSH5

SHOWPAGE($W1000) changes the screen display to screen 2


Screen 0→2

Station Status Monitor Address $W1000: 0→2

(3) Disconnect the NSH5 from Removable Box 2 and turn OFF the Removable Box's key switch. The
power to the NSH5 will be turned OFF.

87
Removable Box Application Examples Appendix E

(4) The NSH5 is no longer connected, so DM00200 changes to 0.


PLC
DM00200 = 0
The PLC clears DM00200.

Station 1 Station 2 ... Station 8

NSH5

Power OFF

(5) Connect the NSH5 to Removable Box 1 and turn ON the Removable Box's key switch. The NSH5 will
start. The number 1 is stored in Station Status Monitor Address, $W1000.
(6) Next, $SB1 is turned ON, and the “When a bit changed” macro is executed.
The code “WRITECMEM(SERIALA:DM00200,$W1000,1);” writes 1 to PLC address DM00200.
The code “SHOWPAGE($W1000);” changes the PT display to the screen for station 1 (screen
number 1).
PLC
DM00200 = 1 WRITECMEM([SERIALA:DM00200],$W1000,1);
writes "1" to DM00200

Station 1 Station 2 ... Station 8

NSH5

Screen SHOWPAGE($W1000) changes to screen no. 1.


0→1

Station Status Monitor Address $W1000: 0→1

Detection Method for NSH5 Disconnected Status


When the NSH5 is not connected to any Removable Box, the station number sent to the PLC must be cleared.
Use one of the following methods to clear the station number.
• Monitoring the signal from the terminal block
• Monitoring $SB0 and $SB1 in NSH5 system memory
• Monitoring the Signal from the Terminal Block
I/O connected to the Removable Box's terminal block terminals CONECT1 and CONECT2 turn ON while
the NSH5 is connected to the Removable Box and turn OFF while the NSH5 is not connected. Therefore,
add programming to the ladder diagram so that the PLC clears the station number stored in DM00200
when the I/O turns OFF.
• Monitoring $SB0 and $SB1 in NSH5 System Memory
While the NSH5 is operating, $SB0 in system memory is periodically turned ON and OFF and $SB1 is
always ON. As a result, if the NSH5 and PLC are connected, the PLC address allocated to $SB0 is also
periodically turned ON and OFF.
Therefore, add programming to the ladder diagram so that the PLC clears the station number stored in
DM00200 when the PLC address allocated to $SB0 does not change for a specified period of time (indicat-
ing that the NSH5 and Removable Box are not connected).

88
Removable Box Application Examples Appendix E

Connecting Multiple NSH5 PTs


The following description describes how to connect multiple NSH5 PTs. In this example, three NSH5 PTs are
connected - stations No. 1 to No. 3. Use the following procedures to set up these units.
(2) The PLC is notified of the station numbers of the
Removable Boxes that are attached to NSH5 PTs. As a
PLC result, the PLC's processing can be changed depending
DM00202 = 8 on the Removable Box's station number.
Here, the station numbers of NSH5 PTs 1, 2 and 3 are
DM00200 = 1 stored in addresses DM00200, DM00201, and DM00202.
DM00201 = 3
Removable
Boxes

Station 1 Station 2 Station 3 Station 8

NSH 5 No.2 NSH 5 No.3


NSH5 No.1

Screen 3 Screen 8
Screen 1

Station 0 Station No. 1 Station No. 2


Address allocated to $SB: Address allocated for $SB: Address allocated for $SB:
SERIALA:CIO00000 SERIALA:CIO00050 SERIALA:CIO00100
Address allocated to $SW: Address allocated for $SW: Address allocated for $SW:
(1) This screen will change SERIALA:DM00000 SERIALA:DM00050 SERIALA:DM00100
depending on the station
number of the
Removable Box that is (3) Screens are created for each
NSH5 station. Different addresses
connected to the NSH5. are used to inform the PLC of
each NSH5 station number (1, 2
Screen for station 1 Screen for station 2 Screen for station 8 and 3), and separate projects are
created.
Screen 1 Screen 2 ... Screen 8

1. Removable Box Settings


The station number for each Removable Box is set using the rotary switch. For setting details, refer to 4-2
Nomenclature and Functions and Functions and 4-3 Switch Settings.
2. Station Status Monitor Address Settings
Use the following procedure to enter settings in the CX-Designer. These settings are for NSH5 No. 1.
(1) Select System Setting from the CX-Designer's PT Menu.
(2) Click the NS Handy Terminal Tab in the System Setting Dialog Box.
(3) Enter $W1000 in the Station Status Monitor Address Field
(4) Click the OK Button to close the System Setting Dialog Box.

(3) Enter $W1000 for the Station Status Monitor Address.

89
Removable Box Application Examples Appendix E

3. Creating Screens for Each Station


Create screens for stations so that the station numbers and the screen numbers match.
Screen number Application
0 Initial screen (Displayed when NSH5 is started.)
1 Screen for Station 1
2 Screen for Station 2
--- ---
8 Screen for Station 8

4. Macro Settings
Use the following steps to change screens depending on value changes of the Station Status Monitor Ad-
dress and notify the PLC of the station number.
(1) Select Project Properties from CX-Designer's PT Menu.
(2) Click the Macro Tab in the Project Property Dialog Box.
(3) Click the Set Button for the When a bit changed Option.
(4) Perform the following in the When a Bit Changed Dialog Box.
• Select the When a bit changed option.
• Enter $SB1 in the Address Field
• Select the Execute when ON Option in the Action Timing Area.
Select the option.

Enter $SB1.

Select the Execute when ON Option.

(5) Click the Edit Macro Button next to the When a bit changed Option.
(6) Enter the following macro and the click the OK Button.

Writes the station number to DM00200.


(Entered before SHOWPAGE.)

WRITECMEM([SERIALA:DM00200],$W1000,1 );

SHOWPAGE($W1000);
Opens the screen with the same number as
the station number.

(7) After all settings have been entered, click the OK Button in the Edit Macro Dialog Box, in the When a
Bit Changed Dialog Box, and in the Project Property Dialog Box to close them.
Note For detailed information on the macro function, refer to the NS Series Macro Reference.
(8) Select System Setting from the PT Menu.
(9) Click the Initial Tab in the System Setting Dialog Box.

90
Removable Box Application Examples Appendix E

(10)Enter SERIALA:00000 in the $SB Allocation Address Field and SERIALA:DM00000 in the $SW Allo-
cation Address Field. Click the OK Button to close the dialog box.

Enter SERIALA:00000 and


SERIALA:DM00000.

(11)Select Communication Setting from the PT Menu.


(12)Double-click the Serial Port A Icon in the Comm. Setting Dialog Box.
(13)Enter 0 in the NT Link(1:N) Unit No. Field. Click the OK Button to close the dialog box.

Enter 0.

Use Save Project As on the CX-Designer File Menu to save the project data created so far for NSH5 No. 1 as
separate projects for NSH5 No. 2 and NSH5 No. 3.
For each of the newly created project, use the following procedure to designate the PLC address that the sta-
tion number will be sent to.
(1) Select Project Properties from CX-Designer's PT Menu.
(2) Click the Macro Tab in the Project Property Dialog Box.
(3) Click the Set Button for the When a bit changed Option.
(4) Click the Edit Macro Button next to the When a bit changed Option.

91
Removable Box Application Examples Appendix E

(5) Edit the macro.

Change the station no. write destination.


(For project No. 2 enter DM00201, and
for No. 3 enter DM00202.)
WRITECMEM([SERIALA:DM00 201],$W1000,1);
SHOWPAGE($W1000);

PLC addresses are use for the following applications.


Address Application
DM00200 Stores the station number of the Removable Box that is connected to NSH5 No. 1.
DM00201 Stores the station number of the Removable Box that is connected to NSH5 No. 2.
DM00202 Stores the station number of the Removable Box that is connected to NSH5 No. 3.

Note When entering the above macro for each NSH5 project, be sure the PLC write address is not used by
any other project. Duplicate project addresses will result in the PLC not being able to correctly judge
which NSH5 PT is connected to which Removable Box.
(6) After all settings have been entered, click the OK Button in the Edit Macro Dialog Box, in the When a
Bit Changed Dialog Box, and in the Project Property Dialog Box to close them.
(7) Select PT from the System Setting Menu.
(8) Click the Initial Tab in the System Setting Dialog Box.
(9) Change the $SB Allocation Address and the $SW Allocation Address Fields. After entering the new
data, click the OK Button to close the dialog box.

For NSH5 No. 2, enter SERIALA:00050 and


SERIALA:DM00050.
For NSH5 No. 3, enter SERIALA:00100 and
SERIALA:DM00100 in each of these addresses.

92
Removable Box Application Examples Appendix E

The settings entered for each NSH5 PT are as follows:


NSH5 System Memory Allocation
No.1 $SB Allocation Address: SERIALA:CIO00000
$SW Allocation Address: SERIALA:DM00000
No.2 $SB Allocation Address: SERIALA:CIO00050
$SW Allocation Address: SERIALA:DM00050
No.3 $SB Allocation Address: SERIALA:CIO00100
$SW Allocation Address: SERIALA:DM00100

(10)Select Communication Setting from the PT Menu.


(11)Double-click the Serial Port A Icon in the Comm. Setting Dialog Box.
(12)Enter the desired setting in the NT Link(1:N) Unit No. Field. Click the OK Button to close the dialog
box.

For NSH5 No. 2, enter "1".


For NSH5 No. 3, enter "2".

Enter the following numbers for each NSH5 PT.


NSH5 Station number
No.1 0
No.2 1
No.3 2

Note If more than one NSH5 PT is connected at the same time, be sure not to set the system memory
addresses or station numbers for more than one PT. If system memory addresses are duplicated, oper-
ation problems can occur, such as all NSH5 PTs displaying the same screen.
5. Transferring Project Data
Connect the personal computer running CX-Designer to the NSH5 and transfer the project data (station
number screen data and other items) to the NSH5.
6. Operation Check
Perform the following steps to check if the project data settings have been correctly entered.
(1) Connect NSH5 PTs 1, 2, and 3 to Removable Boxes 1, 3, and 8, respectively, and turn ON each
Removable Box key switches. The NSH5 PTs will start. After each NSH5 PT starts, the initial display
screen (screen 0) will appear. Also, the numbers 1, 3, and 8 will be stored in the Station Status Monitor
Address, $W1000, for NSH5 PTs 1, 2, and 3, respectively.
(2) After $SB1 is turned ON in each NSH5 PT, the “When a bit changed” macro is executed. In NSH5 No.
1, the code “WRITECMEM(SERIALA:DM00200, $W1000,1);” writes 2 to DM00200, and the code
“SHOWPAGE($W1000);” changes the screen to the screen for station number 2 (screen 2). Similarly,
NSH5 No. 2 writes 3 to DM00201, which displays screen 3. Finally, NSH5 No. 3 writes 8 to DM00202,
which displays screen 8.

93
Removable Box Application Examples Appendix E

PLC The macro code


DM00202 = 8 "WRITECMEM([SERIALA:DM00200],$W1000,1);"
writes 1, 3, and 8 to addresses DM00200, DM00201
DM00200 = 1 and DM00202, respectively.
DM00201 = 3

Removable Boxes

... Station 8
Station 1 Station 2 Station 3

NSH 5 No.2 NSH 5 No.3


NSH5 No.1

Screen 3 Screen 8
Screen 1

Station Status Monitor Address Station Status Monitor Address Station Status Monitor Address
$W1000: 0→1 $W1000: 0→3 $W1000: 0→8

The code "SHOWPAGE($W1000)" changes the screen to 1, to 3, and to 8.

Note The operation for disconnecting and re-connecting any of the NSH5 PTs is the same as with a single
NSH5 PT.

Detection Method for NSH5 Disconnected Status


When the NSH5 is not connected to any Removable Box, the station number sent to the PLC must be cleared.
Use one of the following methods to clear the station number.
• Monitoring the signal from the terminal block
• Monitoring $SB0 and $SB1 in NSH5 system memory
• Monitoring the Signal from the Terminal Block
I/O connected to the Removable Box's terminal block terminals CONECT1 and CONECT2 turn ON while
the NSH5 is connected to the Removable Box and turn OFF while the NSH5 is not connected. Therefore,
add programming to the ladder diagram so that the PLC clears the station number stored in DM00200,
DM00201, and DM00202 when the I/O turns OFF.
• Monitoring $SB0 and $SB1 in NSH5 System Memory
While the NSH5 is operating, $SB0 in system memory is periodically turned ON and OFF and $SB1 is
always ON. As a result, if the NSH5 and PLC are connected, the PLC address allocated to $SB0 is also
periodically turned ON and OFF.
Therefore, add programming to the ladder diagram so that the PLC clears the station number stored in
DM00200, DM00201, and DM00202 when the PLC address allocated to $SB0 does not change for a spec-
ified period of time (indicating that the NSH5 and Removable Box are not connected).

94
Revision History

A manual revision code appears as a suffix to the catalog number on the front cover of the manual.

Cat. No. V090-E1-08

Revision code

The following table outlines the changes made to the manual during each revision. Page numbers refer to the
previous version.
Revision code Date Revised content
01 December 2005 Original production
02 January 2006 Page 25: Step 3 added at bottom of page.
Page 38: Tables replaced at bottom of page.
Page 51: Mounting bracket dimensions added.
03 April 2006 Revised to reflect UL standard certification, Special Cable model added, and new PT
model added.
04 May 2006 Cover: “NSH5-SQG00B-V2” added.
Pages 3, 4, 5, 9, 36, and 57: Emergency stop switch contact structure corrected.
05 August 2006 Revised to add Removable Box.
06 October 2007 Overall: Changed “NSH Series” to NSH5 Series.”
Pages xix, 3 to 6, 8, 9, 23, and 71: Corrected “emergency stop switch”.
Page xxi: Removed next to last paragraph before section 5.
Page 11: Modified the paragraph and figures.
Pages 11 to 13, 17, 20: Changed “gasket” to “packing” and “skintop” to “housing.”
Pages 28 to 35: Modified sections 2-3 to 2-5.
Page 44: Rewrote Replacing System Programs section.
Page 46: Removed procedure at bottom of page and replace paragraph above it.
Page 47: Removed 3-7 Screen Saver Prohibit Function.
Page 48: Added note 2.
Page 54: Added information after ENB-CH1/2.
Page 72: Added durability specifications.
Added information on how to mount cable clamp to Section 2.

95
Revision History

Revision code Date Revised content


07 June 2008 Overall: Added NSH5-SQR10B-V2 and NSH5-SQG10B-V2.
Page xi: Added information on notation at top of page.
Page 2: Changed model numbers for NSH5.
Page 4: Added model numbers and changed screen capacities.
Page 10: Changed model numbers and capacities.
Page 34: Changed model numbers in paragraph under 3-1 Creating Screen Projects
and those under note 1.
Page 39: Added paragraph on Memory Cards under table.
Page 44: Added list of products that PT can communicate with.
Page 48: Changed model numbers under 4-1 Overview of Removable Box.
Pages 58 and 59: Changed model number in graphics.
Page 68: Changed model numbers in bottom table.
Page 69: Changed model numbers under User Memory Specifications.
Page 75: Corrected symbol from EC to E18.
08 October 2010 Pages i, ii, 2, 4, 34, 48, 58, 59, 68, 69, 81, and 82: Deleted the NSH5-SQR00B-V2/
NSH5-SQG00B-V2 (because manufacturing has been discontinued).
Pages 3, 4, 5, 8, 9, 68, and 71: Changed "STN" to "TFT."
Pages13, 14, 15, 16, 17, and 18: Added notes.
Pages x, xix, xxi, xxii, 3, 4, 6, 7, 8, 11, 21, 24, 28, 31, 38, 40, 41, 44, 52, 53, 63, 67,
77, 78, 79, and 80: Change related to version upgrade.

96
OMRON Corporation Industrial Automation Company Authorized Distributor:
Tokyo, JAPAN
Contact: www.ia.omron.com
Regional Headquarters
OMRON EUROPE B.V. OMRON ELECTRONICS LLC
Wegalaan 67-69-2132 JD Hoofddorp One Commerce Drive Schaumburg,
The Netherlands IL 60173-5302 U.S.A.
Tel: (31)2356-81-300/Fax: (31)2356-81-388 Tel: (1) 847-843-7900/Fax: (1) 847-843-7787

OMRON ASIA PACIFIC PTE. LTD. OMRON (CHINA) CO., LTD. © OMRON Corporation 2005 All Rights Reserved.
No. 438A Alexandra Road # 05-05/08 (Lobby 2), Room 2211, Bank of China Tower, In the interest of product improvement,
Alexandra Technopark, 200 Yin Cheng Zhong Road, specifications are subject to change without notice.
Singapore 119967 PuDong New Area, Shanghai, 200120, China Printed in Japan
Tel: (65) 6835-3011/Fax: (65) 6835-2711 Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 Cat. No. V090-E1-08 1010

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