Hand-Held Programmable Terminal: Operation Manual
Hand-Held Programmable Terminal: Operation Manual
V090-E1-08
NSH5 Series
NSH5-SQR10B-V2
NSH5-SQG10B-V2
Hand-held
Programmable Terminal
OPERATION MANUAL
NSH5 Series
NSH5-SQR10B-V2
NSH5-SQG10B-V2
Hand-held Programmable Terminal
Operation Manual
Revised October 2010
iv
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam-
age to property.
!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.
!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additionally, there may be severe property damage.
!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
Important
The LCD panel is created using extremely advanced technology, but there may still be some defective
pixels, such as pixels that will not light or that are lit continuously. These are characteristic of LCDs and
do not indicate a fault. Although manufacturing processes are managed to eliminate defective pixels as
much as possible, eliminating all of them is not possible using currently available technology.
The display device may be changed to make improvements without prior notice.
Trademarks
Windows is a registered trademark of Microsoft Corporation in the United States and other countries.
Other brand and product names are trademarks or registered trademarks of their respective owners.
v
OMRON, 2005
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con-
stantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.
vi
TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii
4 Precautions for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xix
5 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
6 EC Directives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
SECTION 1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-3 Special Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SECTION 2
Grounding and Connections . . . . . . . . . . . . . . . . . . . . . . . . . 23
2-1 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-2 Power Supply and FG Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2-3 Connecting the Special Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2-4 Attaching the Hand Strap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2-5 Installing the Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SECTION 3
Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3-1 Creating Screen Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-2 Emergency Stop Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3-3 Enabling Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3-4 Function Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3-5 Memory Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3-6 USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3-7 Usable Host Connection Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3-8 Station Detection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
SECTION 4
Connecting to the Removable Box . . . . . . . . . . . . . . . . . . . . 49
4-1 Overview of Removable Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4-3 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4-4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4-5 Connection Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
vii
TABLE OF CONTENTS
SECTION 5
Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 63
5-1 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5-2 Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5-3 Error Message Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5-4 Precautions When Replacing the PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Appendices
A General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
B Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
C Types of Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
D Recommended Enabling Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
E Removable Box Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
viii
About this Manual:
This manual describes the installation and operation of the NSH5 Programmable Terminal and
includes the sections described below.
The NSH5 Programmable Terminal is a Hand-held Programmable Terminal manufactured by OMRON
that provides a touch panel and safety switches.
Please read this manual carefully and be sure you understand the information provided before
attempting to install or operate the NSH5 Programmable Terminal.
Use this manual together with the NS-series PT manual, and be sure to read the precautions provided
in the following section.
Precautions provides general precautions for using the NSH5 Programmable Terminal and related
devices.
Section 1 describes the features, nomenclature, and functions of the NSH5 Programmable Terminal
for first-time users.
Section 2 describes wiring and grounding the power supply and how to connect the NSH5 Program-
mable Terminal using the Special Cable.
Section 3 describes the functions that have been expanded or newly added to the NSH5 Programma-
ble Terminal.
Section 4 describes the Removable Box, which is connected to the NSH5.
Section 5 describes inspection and maintenance and the contents of error messages for the NSH5
Programmable Terminal.
The Appendices provide specifications, dimensions, memory reference tables, and recommended
enabling circuits
!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section
in its entirety and be sure you understand the information provided in the section and
related sections before attempting any of the procedures or operations given.
ix
Related Manuals
Related manuals are listed below.
The @ symbol at the end of the catalog number is the revision code.
Operating the CX-Designer
• CX-Designer User’s Manual (V099-E1-@)
This manual describes the installation method, basic operating procedures,
and the user interface of the CX-Designer. Typical features and applications
methods are also described. Operating methods, procedures, and settings for
the CX-Designer can be displayed on the screen using online help. Online
help can be referred to for normal operations.
Refer to the following manuals for detailed information of the operation of NS-
series PTs.
Checking NS-series PT Functions, Applications, and Troubleshooting
• NS-series Programmable Terminal Programming Manual (V073-E1-@)
This manual describes functions and applications of NS-series PTs. Also
included are descriptions of remedies for faults that occur in NS-series PTs.
Checking NS-series PT Functions, Operation, and Restrictions
• NS-series Programmable Terminal Programming Manual (V083-E1-@)
This manual is for NS V1/V2-series PTs (NS15-V2, NS12-V1/V2, NS10-V1/
V2, NS8-V1/V2, NS5-V1/V2).
The manual describes installation, connections, general specifications, and
hardware for NS-series PTs.
• NS-series Programmable Terminal Setup Manual (V072-E1-@)
This manual is for NS-series PTs (NS12, NS10, NS7).
Checking PLC Functions and Operation
• Relevant PLC User’s Manual
When information on PLC operation and functions is required, refer to the
user’s manuals for the relevant PLC, Special I/O Unit, CPU Bus Unit, or Com-
munications Unit.
x
Terminology
The following terminology is used in this manual.
Terminology
NSH5 Indicates products in the OMRON NSH5 Series of Programmable
Terminals.
PLC Indicates an OMRON Programmable Controller.
Host Indicates the PLC or IBM PC/AT or compatible computer functioning
as the control device and interfaced with the NS-series PT.
CX-Designer Indicates the OMRON CX-Designer (NS-CXDC1-V@). The CX-
Designer is a Support Software application used to create screen
data for NS-series PTs.
CS1G-CPU@@-V1 Boxes in model numbers indicate variable characters.
For example, “CS1G-CPU@@-EV1” indicates the following models:
CS1G-CPU42-EV1, CS1G-CPU43-EV1, CS1G-CPU44-EV1,
and CS1G-CPU45-EV1.
xi
xii
Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON
representative if you have any questions or comments.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which
liability is asserted.
xiii
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the
combination of products in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses
listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED
FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any
consequence thereof.
xiv
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other
reasons.
It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the products may be changed
without any notice. When in doubt, special model numbers may be assigned to fix or establish key
specifications for your application on your request. Please consult with your OMRON representative at any
time to confirm actual specifications of purchased products.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does
not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and
Limitations of Liability.
xv
xvi
PRECAUTIONS
This section provides general precautions for using the NSH5-series Programmable Terminal (PT).
The information contained in this section is important for the safe and reliable application of the PT. You must read
this section and understand the information contained before attempting to set up or operate an NSH5-series PT.
xvii
Intended Audience 1
1 Intended Audience
This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of introducing FA systems into production facilities.
• Personnel in charge of designing FA systems.
• Personnel in charge of installing and connecting FA systems.
• Personnel in charge of managing FA systems and facilities.
2 General Precautions
The user must operate the product according to the performance specifica-
tions described in the operation manuals.
Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amuse-
ment machines, safety equipment, and other systems, machines and equip-
ment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.
This manual provides information for using the PT. Be sure to read this man-
ual before attempting to use the software and keep this manual close at hand
for reference during operation.
!WARNING It is extremely important that PTs and related devices be used for the speci-
fied purpose and under the specified conditions, especially in applications that
can directly or indirectly affect human life. You must consult with your OMRON
representative before applying PTs to the above-mentioned applications.
3 Safety Precautions
Read these safety precautions carefully and make sure you understand them
before using the PT so that you can use it safely and correctly.
! WARNING
Do not attempt to take the PT apart and do not touch any internal parts
while the power is being supplied. Doing either of these may result in
electrical shock.
xviii
Precautions for Safe Use 4
! WARNING
• Always ensure that personnel in charge properly perform installation, inspection,
and maintenance for the PT. “Personnel in charge” refers to individuals qualified and
responsible for ensuring safety during machine design, installation, operation, main-
tenance, and disposal.
• Ensure that installation and post-installation checks are performed by personnel in
charge who possess a thorough understanding of the machinery to be installed.
• Do not attempt to disassemble, repair, or modify the PT. Doing so may impair the
safety functions.
• Always connect the emergency stop switch and enabling switch to safety circuits.
Serious accidents may occur if a malfunction occurs while the PT is connected to a
PLC or other controller. Do not use the function switches or switches on the touch
panel as input switches that may cause injury or damage property. Install monitor-
ing circuits or other devices in output signals that may result in serious accidents.
Construct the system so that switching of important operations is performed in
devices outside the PT.
• For devices and components connected to the PT that affect safety, use appropriate
products meeting the required safety level and safety category. System safety and
the appropriate safety category must be evaluated for the entire system. Consult a
certified third-party organization to determine the appropriate safety category.
• It is the user’s responsibility to ensure that system safety adheres to relevant stan-
dards.
• Connect the emergency stop switch, and enabling switch on the PT so that they
function according to stop category 0 or 1 described in IEC/EN 60204-1.
• Install or hand-hold the NSH5 when operating it. Do not operate the NSH5 on the
floor or on a tabletop.
• There are two types of switches on the PT, a red one for use as an emergency stop
switch, and a gray one for use as a stop switch. Use each of these for its intended
purpose. When using a PT with a red emergency stop switch, attach the cable from
the system securely so it cannot be easily disconnected. When using a PT with a
gray stop switch in an application where the PT is detached from the system, make
sure that the emergency stop switch and the stop switch can be clearly distin-
guished.
xix
Precautions for Safe Use 4
xx
Precautions for Safe Use 4
• When disposing of batteries, comply with all local ordinances that apply to
disposal.
• Do not connect a USB connector to any device that is not applicable.
• Before connecting a USB connector to a device, check the external
appearance of the device and make sure that the device is free from dam-
age.
• When mounting the battery, be sure to use the correct battery and mount
it correctly.
• Dispose of the product and batteries according to local ordi-
nances as they apply. Have qualified specialists properly dis-
pose of used batteries as industrial waste.
xxi
Operating Environment Precautions 5
!Caution Take appropriate and sufficient countermeasures when using systems in the
following locations:
6 EC Directives
Conforming Directive
The NSH5-series PTs conform to the EMC Directive.
EMC Directive Conformance
OMRON products are designed as electrical devices for use built into other
devices or the overall machine. As individual devices, they comply with the
related EMC standards (see note) so that they can more easily be built into
other devices or the overall machine. The actual products have been checked
for conformity to EMC standards. Whether they conform to the standards in
the system used by the customer, however, must be checked by the customer.
EMC-related performance of the OMRON devices will vary depending on the
configuration, wiring, and other conditions of the equipment or control panel
on which the OMRON devices are installed. The customer must, therefore,
perform the final check to confirm that devices and the overall machine con-
form to EMC standards.
Note Applicable EMC (Electromagnetic Compatibility) standards are as follows:
EMS (Electromagnetic Susceptibility): EN 61131-2
EMI (Electromagnetic Interference): EN 61131-2 (Radiated emission:
10-m regulations)
xxii
EC Directives 6
1,2,3... 1. Use reinforced insulation or double insulation for the DC power supply to
the PT. Ensure that a stable power output can be provided even if a 10-ms
interruption occurs at the input.
2. The PT conforms to the EN 61131-2, but the radiated emission character-
istics (10-m regulations) may vary depending on the configuration of the
control panel used, other devices connected to the control panel, wiring,
and other conditions. You must therefore confirm that the overall machine
or equipment complies with EC Directives.
The NSH5 is a Class A product for use in industrial environments. In residen-
tial environments it may cause radio interference. In this case the user may be
required to take adequate measures to reduce interference.
xxiii
EC Directives 6
xxiv
SECTION 1
Introduction
This section describes the features, nomenclature, and functions of the NSH5 Programmable Terminal for first-time users.
1-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-1 What Is the NSH5 Programmable Terminal? . . . . . . . . . . . . . . . . . . 2
1-1-2 NSH5 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-3 NSH5 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-1-4 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-1-5 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-1-6 Switch Output Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-1-7 External Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-1-8 Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-2-1 Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-2-2 Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-2-3 Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1-3 Special Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1-3-1 Special Cable Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1-3-2 UL-standard Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1-3-3 Loose-wire/D-Sub Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1-3-4 Removable Box Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1-3-5 External Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1-3-6 Interface Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1
Overview Section 1-1
1-1 Overview
1-1-1 What Is the NSH5 Programmable Terminal?
The NSH5 is an NSH5-series Hand-held Programmable Terminal that pro-
vides both a touch panel and safety switches.
RE
S
RESET
ET
RE
SET
RUN
F6 F1
F7 F2 Touch panel
F8 F3
NSH5
F9 F4
Safety switches
F10 F5
Touch Panel The touch panel is the same as the one for NS5-series Programmable Termi-
nals with touch panels. Connecting to an OMRON PLC by RS-232C or RS-
422A does not require a program. Function switches are also provided.
Safety Switches An emergency stop switch and an enabling switch are provided. Be sure to
externally connect them to safety circuits.
Use safety circuits that are capable of detecting shorts in the emergency stop
switch and enable switch.
2
Overview Section 1-1
RE
S
RESET
ET
RE
SET
RUN
F6 F1
F7 F2
F8 F3
Function switches (10)
F9 F4
F10 F5
3
Overview Section 1-1
• The external end of the Special Cable (3 m, 10 m) has both a 9-pin D-Sub
male connector, and loose wires for the stop/emergency stop switch,
enabling switch, and function switches.
• Screen transfers are enabled by connecting a computer running CX-
Designer to the USB port (standard feature).
• Project data can be shared with panel-mounted NS-series Programmable
Terminals.
• The Smart Active Parts library for NS-series PTs can be used.
• A Memory Card can be mounted to save screen data, data logs, opera-
tion logs, error logs, and recipes.
• The PT is waterproof to a IP65 degree of protection. (See note 2.)
• The PT features a lightweight 1-kg hand-held design.
• The removable box is automatically detected when it’s connected.
The box number is set using the DIP switch on the removable box.
When the PT is connected, the box number is automatically detected
and the screens corresponding to the box number are automatically
displayed on the PT. At the same time, the PLC can be notified of the
box number.
Note (1) PTs with lot numbers 05X0 and earlier have the following specification for
colors (because they have STN LCDs): 256 (bit maps: 4,096). Refer to
NSH5-series PT Lot Numbers on page 73 for information on lot numbers.
(2) Conformance is evaluated under applicable test conditions, and it may
not be possible to use the PT in every environment. When used over a
long period of time, the drip-proof packing may become damaged or dirty
and lose its effectiveness.
Note PTs with lot numbers 05X0 and earlier have the following specifica-
tion for colors (because they have STN LCDs): 256 (bit maps:
4,096). Refer to NSH5-series PT Lot Numbers on page 73 for infor-
mation on lot numbers.
1-1-5 Applications
• Setting parameters and monitoring operation when starting up equipment
or switching processes
4
Overview Section 1-1
F2 F5 F4 F3
or
F3 Allocation F9 F10 F8
F5 F4 F3
F4
F5 F9 F10 F8
10 function switches F6
RS-232C
F7
or RS-422A
F8
F9
F10
Enabling switch
(DPST-NO)
External
output Color TFT LCD*
The hard-wired outputs operate even when the PT power supply is OFF.
5
Overview Section 1-1
RE
S
RESET
ET
RE
SET
RUN
F6 F1
F7 F2
F8 F3
F9 F4
F10 F5
Special Cable (3 or 10 m)
• RS-232C: NSH5-232@@-@@M
• RS-422A: NSH5-422@@-@@M
CS/CJ-series PLC Safety circuits
9-pin D-sub (male)
Note (1) When used in a safety control system, the stop/emergency stop switch
and enabling switch must be connected to a safety circuit.
(2) Do not use the function switches or the touch switches on the touch panel
as emergency stop switches in situations involving potential risk to hu-
man life or serious damage.
(3) Use safety circuits that are capable of detecting shorts in the stop/emer-
gency stop switch and enable switch.
Summary
This standard applies to design procedures for parts in control systems that
involve safety.
Main Point
The levels for machines are determined by taking into consideration the
degree of anticipated damage (from light to heavy) and the rate of occurrence
(from rare to frequent). The danger level is classified into five categories, and
for each category the safety functions that should be provided for control parts
are specified.
EN 60204-1:1997
Electrical Equipment of Machines
Part 1: Specification for General Requirements
Summary
This standard applies to electrical devices in which the power supply nominal
voltage between lines is less than 1,000 V (for AC) or 1,500 V (for DC), and
the nominal frequency is less than 200 Hz.
6
Overview Section 1-1
Main Point
The standard covers all of the elements required in electrical devices, such as
control circuits, functions, and devices for electrical and electronic equipment,
safety measures, and technical materials related for installation, operation,
and maintenance.
Standard Related to Safety Switches
EN 60947-5-1
Low-voltage Switching Gear and Control Gear
Part 5: Control Circuit Devices and Switching Elements
Section 1: Electromechanical Control Circuit Devices
IEC Standards: IEC 60947-5-1; JIS Standards: JIS C 8201-5-1
Summary
This standard applies to switching elements and control circuit devices cre-
ated for purposes such as control of switching control equipment, signals, and
interlock.
Main Points
Section 1: General Requirements
Section 2: Special Requirements for Indicator Lights
Section 3: Special Requirements for Direct Opening Operations
The standards cover topics such as switching capacity, temperature rise, ter-
minal strength, protective construction, and direct opening operations.
Standard Regarding Emergency Stop Equipment
EN 418
Emergency Stop Equipment
Functional Aspects: Principles for Design
ISO Standards: ISO 13850; JIS Standards: JIS B 9703
Summary
This standard prescribes the design principles for emergency stop equipment.
Main Points
A direct opening mechanism must be provided.
A self-holding mechanism must be provided.
The stopping device must be in a form that is easy to operate, such as a pro-
truding pushbutton, a wire, or a rope.
The stopping device must be red with a yellow background.
Standards Applicable to The following safety standards apply to the NSH5 PT.
the NSH5
• Based on EN 60204-1:1997
• Complies with EN 954-1:1996
EN 60204-1:1997 Safety Standard
EN 60204-1:1997 (Safety of Machinery - Electrical Equipment of Machines)
stipulates that an emergency stop switch must be red, and a stop switch must
be gray or black. When detaching and using the PT separate from the system,
always use a PT with a gray switch.
In the EN60204-1:1997 safety standard, emergency stop and emergency
shutdown are defined as emergency switches.
Emergency stop Stop category 0 or 1
Emergency shutdown Stop category 0 only
7
Nomenclature and Functions Section 1-2
RESET
ET
RE
SET
RUN
F6 F1
F7 F2
F8 F3
Function switches
F9 F4
F1, F2, F6, and F7 are hard-wired outputs.
F10 F5
F3, F4, F5, F8, F9, and F10 are software
(communications) outputs.
Cable
5.7-in. TFT* Loose wires and RS-232C cable (3 or 10 m)
Loose wires and RS-422A cable (10 m)
* PTs with lot numbers 05X0 and
earlier have STN LCDs. Refer
to NSH5-series PT Lot Num-
bers on page 73 for information
on lot numbers.
1-2-2 Back
Hand Hand
hold hold
Enabling switch
8
Nomenclature and Functions Section 1-2
1-2-3 Top
Memory Card slot USB port
RUN
Indicator
Lit Normal operation • Checking file system Error occurred at
at startup. startup.
• Normal operation
with battery voltage
low or battery discon-
nected.
Flashing • Memory Card transfer Memory Card transfer Error occurred dur-
completed normally. in progress. ing Memory Card
• Backlight error discov- transfer.
ered after startup.
Not lit • Power is not being supplied.
• A fuse is burned out.
• A system program is damaged and cannot boot.
9
Special Cable Specifications Section 1-3
Screen data, data logs, operation logs, error logs, and recipes can be saved.
USB Port The USB port is connected to a computer using a commercially available USB
cable, and used to transfer screens.
Serial Communications The serial port is used for RS-232C or RS-422A communications through the
Port Special Cable.
Serial communication mode: NT link (1:N mode)
Special Cable Connectors CN1: 24-VDC power supply inputs
(Inside Back Cover)
CN2: Serial interface.
CN3: External outputs.
10
Special Cable Specifications Section 1-3
Wiring the Serial Depending on the type of cable, there are two types of serial communications
Communication Line wiring: RS-232C connector and RS-422A connector. The RS-232C type
comes equipped with a relay cable. This type can connected to the RS-232C
port of the OMRON SYSMAC CS/CJ series PLC. The RS-422A type has a
loose-wire connector, and the signal must be converted by the CJ1W-CIF11
or the NT-AL001 Conversion Unit, then connected to the RS-232C port of the
OMRON SYSMAC CS/CJ series PLC.
Cable Dimensions
NSH5-232UL-3M/10M
15 • 16
CN5
21 • 22
CN1
80±10 (30)
26 300±10
1 • 2
8 25 24
CN2 7L30 dia. 9
NSH5....
3
7 10
• 4
(30)
7L30 dia.
CN3 11 • 12 CN4
5 • 6 13 • 14
70±10 L CN7
200±10 21 • 22
Loopback connector
When connecting to an OMRON PLC, the control signals must be looped back.
19 • 20
Connect loopback connectors to CN8 and CN7.
P4/7
11
Special Cable Specifications Section 1-3
NSH5-422UL-10M 300±10
(30)
80±10 (30)
CN1 CN4
1 14 13
• 2 16
7L30 dia. 8
CN2 9
7 7
NSH5....
3 • 4 10
(30)
15
Shorted by
connector CN3 11 • 12
5 • 6
70±10 L
12
Special Cable Specifications Section 1-3
RS-232C Wiring
CN1
Pin No. Signal Pin No. Signal Wire size
Forked
1 FG terminal FG Outer shield
Forked
2 0V terminal 0V AWG24
Forked
3 24 V terminal 24 V AWG24
CN3
Pin No. Signal Pin No. Signal Wire size
Forked
1 F1 terminal F1 AWG28
Forked
2 F2 terminal F2 AWG28
Forked
3 F6 terminal F6 AWG28
Forked
4 F7 terminal F7 AWG28
Forked
5 SWCOM terminal SWCOM AWG28
Forked
6 EMG1A1 terminal EMG1A1 AWG28
Forked
7 EMG1A2 terminal EMG1A2 AWG28
Forked
8 EMG2A1 terminal EMG2A1 AWG28
Forked
9 EMG2A2 terminal EMG2A2 AWG28
Forked
10 ENB1A1 terminal ENB1A1 AWG28
Forked
11 ENB1A2 terminal ENB1A2 AWG28
Forked
12 ENB2A1 terminal ENB2A1 AWG28
Forked
13 ENB2A2 terminal ENB2A2 AWG28
Forked
14 0 V (SG) terminal 0 V (SG)* AWG28
Forked
15 S4 terminal S4* AWG28
Forked
16 S3 terminal S3* AWG28
Forked
17 S2 terminal S2* AWG28
Forked
18 S1 terminal S1* AWG28
* Do not connect these signals. They do not function for this
configuration.
CN2 CN4
Pin No. Signal Pin No.
1 SD 1
2 RD 2
3 RS
4 CS
5 NC
6 0 V (SG) 3
7 NC
8 NC
9 SDB+
10 SDA-
11 RDB+
12 RDA-
13 RSB+
14 RSA-
15 FG 4
16 NC
17 NC
18 NC
19 NC
20 NC
CN7
Pin No.
1
2
13
Special Cable Specifications Section 1-3
CN5 CN6
Pin No. Pin No. Signal Wire size
1 3 RD AWG28
2 2 SD AWG28
3 9 SG AWG28
4 Case FG AWG28
UL1061, #28, black
CN8 3 NC ---
Pin No. 4 RS ---
1 5 CS ---
7 NC ---
2
RS-422A Wiring
CN1 CN4
Pin No. Signal Pin No. Signal Wire size
Forked
1 FG terminal FG Outer shield
Forked
2 0V terminal 0V AWG24
3 24 V 24 V AWG24
CN3 CN4
Pin No. Signal Pin No. Signal Wire size
Forked
1 F1 terminal F1 AWG28
Forked
2 F2 terminal F2 AWG28
Forked
3 F6 terminal F6 AWG28
Forked
4 F7 terminal F7 AWG28
Forked
5 SWCOM terminal SWCOM AWG28
Forked
6 EMG1A1 terminal EMG1A1 AWG28
Forked
7 EMG1A2 terminal EMG1A2 AWG28
Forked
8 EMG2A1 terminal EMG2A1 AWG28
Forked
9 EMG2A2 terminal EMG2A2 AWG28
Forked
10 ENB1A1 terminal ENB1A1 AWG28
Forked
11 ENB1A2 terminal ENB1A2 AWG28
Forked
12 ENB2A1 terminal ENB2A1 AWG28
Forked
13 ENB2A2 terminal ENB2A2 AWG28
Forked
14 0 V (SG) terminal 0 V (SG)* AWG28
Forked
15 S4 terminal S4* AWG28
Forked
16 S3 terminal S3* AWG28
Forked
17 S2 terminal S2* AWG28
Forked
18 S1 terminal S1* AWG28
* Do not connect these signals. They do not function for this
configuration.
14
Special Cable Specifications Section 1-3
CN2 CN4
Pin No. Signal Pin No. Signal Wire size
1 SD
2 RD
3 RS
4 CS
5 NC
Forked
6 0 V (SG) terminal 0 V (SG)* AWG28
7 Loop_Close 7 --- ---
8 Loop_Close 8 --- ---
Forked
9 SDB+ terminal SDB+ AWG28
Forked
10 SDA− terminal SDA− AWG28
Forked
11 RDB+ terminal RDB+ AWG28
Forked
12 RDA− terminal RDA− AWG28
Forked
13 RSB+ terminal RSB+ AWG28
Forked
14 RSA− terminal RSA− AWG28
Forked
15 FG terminal FG Inner shield
16 NC 3 --- ---
17 NC 4 --- ---
18 NC 5 --- ---
19 NC 7 --- ---
20 NC
CN2
CN H I
G J G
CD
L
No.10
No.5
CN3
3
EF 35
No.1
No.6
+300
70 +50 10,000 −300 35 100 +10 K
0
CN4
15
Special Cable Specifications Section 1-3
RS-232C Wiring
CN1
Pin No. Signal Pin No. Signal Wire size
1 FG Forked terminal FG Shield
2 0V Forked terminal 0V AWG24
3 24 V Forked terminal 24 V AWG24
CN3
Pin No. Signal Pin No. Signal Wire size
1 F1 Forked terminal F1 AWG28
2 F2 Forked terminal F2 AWG28
3 F6 Forked terminal F6 AWG28
4 F7 Forked terminal F7 AWG28
5 SWCOM Forked terminal SWCOM AWG28
6 EMG1A1 Forked terminal EMG1A1 AWG28
7 EMG1A2 Forked terminal EMG1A2 AWG28
8 EMG2A1 Forked terminal EMG2A1 AWG28
9 EMG2A2 Forked terminal EMG2A2 AWG28
10 ENB1A1 Forked terminal ENB1A1 AWG28
11 ENB1A2 Forked terminal ENB1A2 AWG28
12 ENB2A1 Forked terminal ENB2A1 AWG28
13 ENB2A2 Forked terminal ENB2A2 AWG28
14 0 V (SG) Forked terminal 0 V (SG)* AWG28
15 S4 Forked terminal S4* AWG28
16 S3 Forked terminal S3* AWG28
17 S2 Forked terminal S2* AWG28
18 S1 Forked terminal S1* AWG28
* Do not connect these signals. They do not function for this configuration.
16
Special Cable Specifications Section 1-3
RS-422A Wiring
CN1
Pin No. Signal Pin No. Signal Wire size
1 FG Forked terminal FG Shield
2 0V Forked terminal 0V AWG24
3 24 V Forked terminal 24 V AWG24
CN3
Pin No. Signal Pin No. Signal Wire size
1 F1 Forked terminal F1 AWG28
2 F2 Forked terminal F2 AWG28
3 F6 Forked terminal F6 AWG28
4 F7 Forked terminal F7 AWG28
5 SWCOM Forked terminal SWCOM AWG28
6 EMG1A1 Forked terminal EMG1A1 AWG28
7 EMG1A2 Forked terminal EMG1A2 AWG28
8 EMG2A1 Forked terminal EMG2A1 AWG28
9 EMG2A2 Forked terminal EMG2A2 AWG28
10 ENB1A1 Forked terminal ENB1A1 AWG28
11 ENB1A2 Forked terminal ENB1A2 AWG28
12 ENB2A1 Forked terminal ENB2A1 AWG28
13 ENB2A2 Forked terminal ENB2A2 AWG28
14 0 V (SG) Forked terminal 0 V (SG)* AWG28
15 S4 Forked terminal S4* AWG28
16 S3 Forked terminal S3* AWG28
17 S2 Forked terminal S2* AWG28
18 S1 Forked terminal S1* AWG28
* Do not connect these signals. They do not function for this configuration.
17
Special Cable Specifications Section 1-3
18
Special Cable Specifications Section 1-3
NSH5....
3 • 4 7 10 CN4
(30)
CN3
5 6
•
10±5
70±10 L
19
Special Cable Specifications Section 1-3
RS-232C Wiring
CN1 CN4
Pin No. Signal Pin No. Signal Wire size
1 FG 37 FG Outer shield
2 0V 18 0V AWG24
3 24 V 19 24 V AWG24
CN3 CN4
Pin No. Signal Pin No. Signal Wire size
1 F1 11 F1 AWG28
2 F2 30 F2 AWG28
3 F6 10 F6 AWG28
4 F7 29 F7 AWG28
5 SWCOM 9 SWCOM AWG28
6 EMG1A1 15 EMG1A1 AWG28
7 EMG1A2 34 EMG1A2 AWG28
8 EMG2A1 16 EMG2A1 AWG28
9 EMG2A2 35 EMG2A2 AWG28
10 ENB1A1 13 ENB1A1 AWG28
11 ENB1A2 32 ENB1A2 AWG28
12 ENB2A1 14 ENB2A1 AWG28
13 ENB2A2 33 ENB2A2 AWG28
14 0 V (SG) 3 0 V (SG) AWG28
15 S4 21 S4 AWG28
16 S3 20 S3 AWG28
17 S2 2 S2 AWG28
18 S1 1 S1 AWG28
4 CONECT1
22 CONECT2
CN2 CN4
Pin No. Signal Pin No. Signal Wire size
1 SD 7 SD
2 RD 6 RD
3 RS 25 RS
4 CS 26 CS
5
6 0 V (SG) 24 0 V (SG)
7
8
9
10
11
12
13
14
15 FG Hood FG Inner shield
16
17
18
19
20
20
Special Cable Specifications Section 1-3
FG
CN2
For serial interface
RS-232C: SD: Pin 2; RD: Pin 3, pins 4 and 5 short-circuited; FG: Connector hood
RS-422A: SDA(+): 1; SDB(+): 2; RDA(-): Pin 6; RDB(+): Pin 8; FG: Connector hood
Emergency stop switch CN3
DPST-NC For external outputs
EMG1A1
EMG2A1
EMG2A2
EMG1A2
Enabling switch
DPST-NO
ENB1 ENB2A1
ENB2 ENB2A1
Safety circuit
ENB2A2
ENB1A2
Function switches
Four NO contacts to external devices F1
F2
F6
F7
SW COM
21
Special Cable Specifications Section 1-3
Note For details on station numbers, refer to 3-8 Station Detection Function.
22
SECTION 2
Grounding and Connections
This section describes wiring and grounding the power supply and how to connect the NSH5 Programmable Terminal using
the Special Cable.
23
Installation Environment Section 2-1
Wire the power supply input terminals to the 24-VDC power supply as shown
below.
24 VDC
(Functional ground)
3-A fuse
Note (1) Do not connect an AC power supply to the power supply terminals.
24
Power Supply and FG Wiring Section 2-2
2-2-2 FG Wiring
The cable connected to the PT has a functional ground terminal (FG)
Wire them according to the conditions described below.
1,2,3... 1. If there is a ground potential difference between the NSH5 and the host,
install them as shown in the following diagram.
Do not ground the PT if there is a distance between the PT and the ground
and one-point grounding is difficult.
2. If the PT is installed in the same panel as a source of noise, such as a mo-
tor or an inverter, do not ground the PT.
NSH5 Host
One-point grounding
25
Connecting the Special Cable Section 2-3
2. Be sure the cable clamp housing is not damaged or dirty before inserting
it into the PT. If the housing is damaged, have it repaired to retain the wa-
terproof capabilities.
Connection Procedure
1,2,3... 1. Using a screwdriver, loosen the four screws on the PT back cover.
2. After the screws have been removed, grasp the cover by the hand holds
and lift it out.
26
Connecting the Special Cable Section 2-3
3. When the cover has been removed and the back of the PT is open, the
I/O connector and interface on the board in the PT can be seen.
ON DIP Switch
4. Using your hand, lightly tighten the waterproof packing while it is attached
to the housing. Then use a wrench to tighten the waterproof packing to a
force of 4.0 to 6.0 N·m to secure it in place.
5. Insert the cable into the PT until the heat-shrinking tube is visible on the
inside.
Heat-shrinking tube
6. Insert the cable packing into the inside of the cable clamp housing and
lightly tighten the cap by hand.
Cable packing
27
Connecting the Special Cable Section 2-3
7. Tighten the cap with a wrench. Use a tightening force of 2.0 to 3.0 N·m.
ON
3 4
28
Connecting the Special Cable Section 2-3
Serial interface
External output interface
24-VDC interface
29
Connecting the Special Cable Section 2-3
1,2,3... 1. When using a UL-standard cable, it is necessary to cut a hole in the control
panel to secure the cable clamp.
Cable Clamp Mounting Hole Dimension
23±0.2 mm
2. Feed the UL-standard cable through the hole, then secure the cable clamp
to the control panel from the inside using the lock nut. When using the
NSH5-232UL-3M/10M, always connect the relay cable, which is equipped
with an RS-232C connector, after feeding the UL-standard cable through
the hole in the wall of the control panel. Tighten the lock nut to a force of
2.0 to 3.0 N·m.
Cable
packing
Cap Housing
Lock nut
30
Attaching the Hand Strap Section 2-4
F1
F2
F3
F4
F5
Pass both ends of the hand strap RU
N
F6
through the two holes. F7
F8
F9
0
F1
2. Pull the two ends of the hand strap together in the middle, and attach them
using the Velcro strip.
F1
F2
F3
F4
F5
N
RU
F6
F7
F8
F9
0
F1
To hang the NSH5 from your neck, attached a commercially available neck
strap like the one shown below. Attach the neck strap to the two neck strap
attachment holes on the bottom of the NSH5.
Select a neck strap that will withstand the 1.1 kg weight of the NSH5 and that
has the following dimensions for the NSH5 attachment holes.
200 mm min.
10 mm max.
31
Installing the Mounting Bracket Section 2-5
Diameter: 5 mm
Diameter: 10 mm
32
Installing the Mounting Bracket Section 2-5
Mounting the Visor The emergency stop switch or the stop switch could be inadvertently turned
ON if the PT falls forward when used in a non-mounted condition. The Visor
prevents this type of error from occurring. Mount it as shown below, using
screws on the top and rear surfaces.
33
Installing the Mounting Bracket Section 2-5
34
SECTION 3
Functions
This section describes the functions that have been expanded or newly added to the NSH5 Programmable Terminal.
35
Creating Screen Projects Section 3-1
Software NO bit
Note Use the software contact to monitor the emergency stop switch.
When the emergency stop switch is pressed to the lock position, as shown
below, it will be turned OFF and locked. This prevents the switch from being
turned OFF by being accidentally bumped, i.e., it will not operate unless it is
pressed all the way to the lock position. An emergency stop can thus be exe-
cuted only through a clear and intentional action. The lock is cleared by turn-
ing the button clockwise (in the direction of the RESET arrows).
Lock position
Note (1) When detaching and using the PT in a hand-held condition, use the
NSH5-SQG10B-V2 (with grey switch). This functions as the stop switch and can
be used in either the hand-held or mounted condition. When using the NSH5-
SQR10B-V2 (with red switch), it functions as the emergency stop switch so the
PT must be mounted and used on a control panel in a way that it cannot be de-
tached. Both gray and red switches have the same switching function.
(2) The emergency stop must be enabled in all modes, and it must take high-
est priority over any other control operations. (ISO 13850, Item 4-1;
IEC 60204-1, Item 9-2)
(3) An emergency stop switch must be located near each control panel or
other operation site, and it must be accessible for rapid use in case of
emergency. (ISO 12100-2, Item 3-7; ISO 13850, Item 4-4; and IEC
60204-1, Item 10-7)
36
Emergency Stop Switch Section 3-2
(4) To ensure a secure stop, the stop category must be 0 or 1. (ISO 13850,
Item 4-4; IEC 60204-1, Item 9-2)
External Connection The status of the emergency stop switch’s DPST-NC contact is output exter-
Diagram nally by hard-wired outputs via the Special Cable.
NSH5
EMG1 EMG2
Safety circuit
EMG2A2
EMG1A2
Internal Memory or Host The emergency stop switch can be allocated any bit address in the internal
(PLC) Memory Allocation memory or host (PLC) memory, and the ON/OFF status can be monitored at
the allocated address.
To specify the address in internal memory or host (PLC) memory that is to be
allocated to the emergency stop switch, first select PT - System Setting in
CX-Designer and then click the NS Handy Terminal Tab. In the Key Status
Monitor Address Field, click the Set(1) Button for Emergency Stop (A), and
specify the address to allocate.
37
Enabling Switch Section 3-3
Enabling switch
Pressure
ON
OFF
External Connection The status of the enabling switch’s DPST-NO contact is output externally
Diagram using a hard-wired output from the Special Cable.
NSH5
Enabling switch
DPST-NO Special Cable
ENB1 ENB2 ENB1A1
ENB2A1
Safety
circuit
ENB2A2
ENB1A2
38
Function Switches Section 3-4
F6 F1
Hard-wired outputs
F7 F2
F8 F3
F9 F4
Software NO conditions
F10 F5
The status of function switches F1, F2, F6, and F7 is output externally by
hard-wired outputs via the Special Cable. The status of the six remaining
switches (F3, F4, F5, F8, F9, and F10) are output to internal memory or host
(PLC) memory.
External Connection The status of function switches F1, F2, F6, and F7 are output externally by
Diagram hard-wired outputs via the Special Cable.
NSH5
SW COM
Internal Memory or Host NSH5 function switches F3 to F5 and F8 to F10 can be allocated any bit
(PLC) Memory Allocation addresses in the internal memory or host (PLC) memory, and their ON/OFF
status can be monitored at the allocated address.
To specify the address in internal memory or host (PLC) memory that is to be
allocated to a function switch, first select PT - System Setting in CX-Designer
and then click the NS Handy Terminal Tab. In the Key Status Monitor
Address Field, click the appropriate Set Button, and specify the address that
is to be allocated.
39
Memory Cards Section 3-5
Log data is normally saved in internal memory that is backed up in the PT, but
can also be saved in CSV file format. When log data is saved as a CSV file, it
is stored on the Memory Card. The CSV files containing log data are saved in
the log folder created in the Memory Card.
The following data can be transferred using a Memory Card.
• System programs (programs required for operating the PT, such as for
communications and fonts)
40
Memory Cards Section 3-5
41
Memory Cards Section 3-5
2. After the screws have been removed, open the cover by pulling it up and
forward with a finger.
3. Insert the Memory Card all the way in. (As this is done, the eject button will
pop out.)
Note (1) The system program must be version 8.0 or higher to be installed.
(2) Consult your OMRON representative if a system program of a version
lower than 8.0 is to be installed.
(3) Use the recovery/update program to install the system program.
Using a Recovery/ Replace the system program if the system program becomes corrupted and
Upgrade Program the NSH5 will not start or to upgrade the system program in the NSH5.
For details on the replacing the system program by using the recovery/update
program, select Start - Program - OMRON - CX-One - CX-Designer - How
to recover the system program.
42
Memory Cards Section 3-5
Refer to information on the procedure for recovery and update and to the
Setup Manual for troubleshooting information if an error is displayed when you
use the recovery/update program.
Transferring System The System Program is stored under the CX-Designer's install folder (default
Program Data location is C:\Program Files\Omron\CX-One\CX-Designer) in folders that are
created for each type and version, as follows:
\SystemBackup\NSH5\V@_@\bank1: NSH5 system program
(“@_@” will be replaced by numbers indicating the system program version.
For example “V7_0” is the file for version 7.0.)
Note (1) Before transferring data, check to be sure that the system programs and
screen data types match those in the PT.
(2) Do not perform the following operations while accessing the Memory
Card. The data may be damaged and the Memory Card may need to be
formatted.
• Turning OFF the power to the PT.
• Removing the Memory Card.
Always follow the correct procedure for removing a Memory Card.
If the PT system has been damaged due to the power being turned OFF while
a file is being written, it may not be possible to use normal downloading to
replace a system program. If this situation occurs, refer to Troubleshooting
below.
Manual Transfer Use screen operations to select the transfer direction (download, upload),
contents (project, project & system program, or system program), and banks.
Use the following procedure to manually transfer data.
43
Memory Cards Section 3-5
4. Display the Special Screen Tab Page under system settings, and execute
Memory Card transfer on page 2-2 of the screen.
5. Select the display language. The following screen will be displayed at the
PT if English is the language selected.
44
Memory Cards Section 3-5
After checking the message, reset the PT and transfer the data again. If the
PT system has been damaged due to the power being turned OFF while a file
is being written, it may not be possible to use normal downloading to replace a
system program.
If the system program cannot be replaced or has been corrupted, and the PT
will not start, refer to 3-5-3 Replacing the System Program and replace the
system program using the information provided there.
45
USB Port Section 3-6
Note (1) Only one NSH5 can be connected to any one communications port on the
PLC. More than one PT cannot be connected at the same time.
(2) Only PT memory can be allocated as the notification destination for the
emergency stop switch and function switches F3 to F5 and F8 to F10.
Host allocations are not possible.
The PT can also communicate with the following products:
• Mitsubishi FX-series, A-series, and Q-series PLCs
• SIEMENS S7-300-series PLCs
• Yaskawa MP-series Machine Controllers
• Yaskawa Varispeed F7-series and VS mini V7-series Inverters
• Rockwell Automation (Allen-Bradley) SLC500, MicroLogix, PLC-5, Com-
pactLogix, and ControlLogix Controllers
• Products supporting Modbus RTU
46
Station Detection Function Section 3-8
47
Station Detection Function Section 3-8
Any number from 1 to 15 can be set for a station box. For station number
switches, wire station ID line signals S1 to S4 in relation to the station num-
bers as shown in the following table.
Not Station number
connected 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
S4 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1
S3 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1
S2 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1
S1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
1: Signal level ON, 0: Signal level OFF
The following points apply to the allocation for the station detection function.
• Only word addresses can be set.
• Addresses can be set in either internal memory only.
• System memory $SW cannot be allocated.
• No word address is allocated in the default setting.
The NS Handy Terminal Tab can be selected only when the PT model is set
to the NSH5. It cannot be selected for any other PT model.
48
SECTION 4
Connecting to the Removable Box
This chapter describes the Removable Box, which is connected to the NSH5.
49
Overview of Removable Box Section 4-1
RESET
ET
RE
SET
RUN
F6 F1
F7 F2
F8 F3
F9 F4
F10 F5
Safety circuit
Removable Box
NSH5-AL001 External Switch
Output
CS/CJ-series PLC
RS-232C
RS-422A
Note (1) Always turn OFF the key switch before connecting or disconnecting the
Cable using the Removable Box.
(2) Always use the Removable Box connected to the NSH5-SQG10B-V2 PT
(the model with a gray emergency switch).
Key Switch
Used to turn the power ON and OFF.
DIP Switch
Used to set RS-422A communications conditions.
Rotary Switch
Used to set the station number.
RS-422A Terminal Block
Connects to RS-422A cable.
RS-232C Connector
Connected to the Special Cable
(NSH5-232CN-3M/10M)
Hooks
Used to mount the Removable Box to DIN Track.
Terminal block and connector pin arrangement details are shown below.
50
Nomenclature and Functions Section 4-2
RS-422A Connector
Pin No. Signal Contents
1
1 RDB+ Receive Data B
2
2 RDA− Receive Data a
3
3 SDB+ Send Data B
4
4 SDA− Send Data A
5
5 RSA− Request Send A
6
7
6 RSB+ Request Send B
7 SG 0V
8
8 FG Frame ground
RS-232C Connector
Pin No. Signal Contents
1 S1 Station ID line 1
2 S2 Station ID line 2
3 0 V (SG) Station ID line 0 V
4 CONECT1 Cable Connection Confirmation Line
5 NC Not connected
6 RD Receive Data
7 SD Send Data
8 NC Not connected
9 SWCOM Function switch common
1 10 F6 Function switch F6
20
2
21
11 F1 Function switch F1
3 12 NC Not connected
22
4 13 ENB1A1 Enabling switch line 1
23
5 14 ENB2A1 Enabling switch line 2
24
6
25 15 EMG1A1 Stop switch line 1
7
26 16 EMG2A1 Stop switch line 2
8
27 17 NC Not connected
9
28 18 0V 0-V Power Supply Input
10 29
19 24 V +24-V Power Supply Input
11
30 20 S3 Station ID line 3
12
31
13 21 S4 Station ID line 4
32
14 22 CONECT2 Cable Connection Confirmation Line
33
15 23 NC Not connected
34
16 24 0 V (SG) Secondary Ground
35
17 25 RS Request Send
36
18 26 CS Clear to Send
37
19 27 NC Not connected
28 NC Not connected
29 F7 Function switch F7
30 F2 Function switch F2
31 NC Not connected
32 ENB1A2 Enabling switch line 1
33 ENB2A2 Enabling switch line 2
34 EMG1A2 Stop switch line 1
35 EMG2A2 Stop switch line 2
36 NC Not connected
37 FG Frame ground
51
Nomenclature and Functions Section 4-2
Hard-wired Terminal Block Be sure the wires connected to the hard-wired output terminals have a total
length of no more than 3 meters.
Pin No. Signal Contents
1 NC Not connected
2 NC Not connected
3 CONECT1 Cable Connection Confirmation Line
1 4 CONECT2 Cable Connection Confirmation Line
2
3
5 F1 Function switch F1
4 6 F2 Function switch F2
5
6
7 F6 Function switch F6
7 8 F7 Function switch F7
8
9
9 SWCOM Function switch common
10 10 ENB1A1 Enabling switch line 1
11
11 ENB1A2 Enabling switch line 1
12
13 12 ENB2A1 Enabling switch line 2
14
15
13 ENB2A2 Enabling switch line 2
16 14 EMG1A1 Stop switch line 1
17
15 EMG1A2 Stop switch line 1
18
19 16 EMG2A1 Stop switch line 2
20
21
17 EMG2A2 Stop switch line 2
22 18 ENB-CH1 Key Switch Confirmation Signal Line
19 ENB-CH2 Key Switch Confirmation Signal Line
20 24 V +24-V power supply input
21 0V 0-V power supply input
22 FG Frame ground
CONECT1/2: These signal lines are used to confirm that the NSH5 Cable is
connected to the Removable Box. Attaching the connector will
short the CONECT1 and CONECT2 pins. When using a PLC
I/O Unit, use these signal lines to confirm the connection.
ENB-CH1/2: These signal lines are used to confirm the key switch condition
when using the NSH5 in Teaching Mode. If the key switch is
turned ON, the internal relay is turned ON, which will short the
ENB-CH1 and ENB-CH2 pins. (The key ON/OFF position can
be checked using external contacts.) Use these signal lines
when using the enabling switch as described in Appendix D
Recommended Enabling Circuits.
24 VDC/0 VDC: Power to the NSH5 is supplied from the NSH5-AL001.
EMG1A1/EMG1A2
EMG2A1/EMG2A2
When the power is OFF, the internal relay (NC) is turned ON, placing the stop
switch line in loopback status.
When the power is ON, the internal relay (NC) is turned OFF, and the stop
switch line is connected to the NSH5.
52
Nomenclature and Functions Section 4-2
RD SDA−
SD SDB+
RS RDA−
Isolation between
CS RS-232 and RS-422A RDA+
0 V (SG) RSA−
RSA+
SG
FG
Isolation from Terminating
24 VDC to 5 VDC resistance switch Hard-wired terminal
24 V block 24 V
+
Key switch Fuse
Relay (NO)
0V −
0V
FG FG
1
S1
2
S2
3
S3 ENB-CH1
4
S4 Relay (NO) ENB-CH2
0 V (SG)
Rotary switch
CONECT1 CONECT1
CONECT2 CONECT2
EMG1A1 EMG1A1
Relay (NC)
EMG1A2 EMG1A2
EMG2A1 EMG2A1
Relay (NC)
EMG2A2 EMG2A2
ENB1A1 ENB1A1
ENB1A2 ENB1A2
ENB2A1 ENB2A1
ENB2A2 ENB2A2
F1 F1
F2 F2
F6 F6
F7 F7
SWCOM SWCOM
Note CONNECT1 and CONNECT 2 are shorted in the NSH5 Cable (NSH5-232CN-
3M/10M).
53
Switch Settings Section 4-3
ON ON
Note Always turn OFF the key switch before connecting or disconnecting the Cable
using the Removable Box.
DIP Switch The DIP switch is used to set RS-422A communications conditions. Set the
DIP switch before connecting the cable to the Removable Box.
ON
ON
1 2 3 44
OFF Factory setting: SW1 is ON
Note When using a single NSH5 PT, turn OFF pin 4 (always send). When using
more than one NSH5 PT with a Removable Box, turn ON pin 4 (RS-232C CS
control).
In station detection mode, use the rotary switch to set a station number
between 1 and 15 for the Removable Box. Set this switch before connecting
any cables to the Removable Box. (Station number 0 means that the Remov-
able Box is not connected.) For details on the station detection function, refer
to 3-8 Station Detection Function.
F01
B C DE
2
3456
A
789
Factory setting
Station number 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Rotary switch 0 1 2 3 4 5 6 7 8 9 A b C D E F
54
Installation Section 4-4
Note Always turn OFF the Removable Box's key switch before setting the DIP
switch or the rotary switch.
4-4 Installation
Dimensions
39.5
92.5
120
(143.5)
65.5
23
23.5
6.1
86
94
100
50
42.5
15.95
66.5
60.5
44.8
41.5
20.05
23.6
The Removable Box can be installed using any of the following three meth-
ods.
Mounting to a Panel To mount the Removable Box on a panel, use the mounting brackets and tool
(Phillips screwdriver) that are included in the package.
Note (1) Do not allow metal particles to enter the Removable Box while work is be-
ing done on the panel.
(2) The mounting panel must be between 1.6 and 4.8 mm thick.
(3) Secure the mounting brackets with a uniform tightening torque of 0.5 to
0.6 N·m. Use a panel that is clean, undistorted, and strong enough to ad-
equately support the Removable Box.
(4) Do not use the Removable Box in a location that is subject to water or oil.
1. Refer to the cutout dimensions in the following diagram and cut out a hole
for embedding the Removable Box, Then insert the Removable Box from
the front side of the panel.
61.5+0.5
+0.
0
95+0.5
0
55
Installation Section 4-4
2. As shown in the following diagram, attach the mounting brackets to the Re-
movable Box mounting holes or slots (3 places).
3. From the back of the panel, hold the Removable Box to pull the mounting
brackets toward you and tighten the mounting bracket screws to secure the
Removable Box.
Mounting to a DIN Track Catch the upper hook on the back of the Removable Box on the DIN Track,
and push in the direction of the arrow and secure the Removable Box with the
bottom latch. Attach End Plates to the right and left of the Removable Box so
that it does not shift in either direction.
Note When mounting the Removable Box on a DIN Track, be sure to secure the
cable so that no load is placed on the connector. The Removable Box or DIN
Track may be damaged if the cable places a load on the connector.
56
Connection Method Section 4-5
Removing from a DIN Remove the End Plates, and then insert a screwdriver in the hooks on the
Track base of the Removable Box and pull down.
Mounting to a Panel Referring to the dimensions in the following diagram, cut three holes in a
panel with a minimum thickness of 2 mm. Secure the Removable Box to the
panel with screws using the screw (4M × 14) mounting holes on the Remov-
able Box.
92.5±0.3
3-M
86±0.3
Note To ensure that the Removable Box is mounted securely, use a panel with a
thickness of at least 2 mm.
57
Connection Method Section 4-5
RS-422A Wiring
RS-422A Terminal Block on
Removable Box PLC
Name Pin No. (See Pin No. Name
(See note 1.) note 2.)
Functional ground 8 Shield ground terminal
SDB 3 SD+
RS-422A
SDA 4 SD− RS-422A
Connector RDB 1 RD+ Connector
RDA 2 RD−
Note (1) Ground the shield only to the host (PLC) to prevent malfunctions due to
ground potential differences.
(2) Recommended cables: TKVVBS4P-03 (100 m Tachii Electric Wire) or
AWG22 shielded cable.
Ground and Shield Wiring Perform the following connections, shield wiring, and grounding in any com-
munications system using the Removable Box. Incorrect connections may
cause a host communications error.
• Connecting the Removable Box D-Sub Connector
Be sure to fasten the screws on both sides of the D-Sub connector. If
these screws are not fastened, the NSH5 PT's functional ground terminal
and the Removable Box's FG will not be connected.
• Ground Line Wiring
The Removable Box is equipped with a functional ground ( ).
1. Normally, ground the Removable Box as shown in Figure A on the fol-
lowing page.
• Connect the ground terminals on all Units and the functional ground,
and ground the line at one location to 100 Ω or less.
• Short the PLC's LG terminal and the GR terminal.
• The ground wire must be 2 mm2 or larger.
• For detailed grounding instructions, refer to the operation manual for
the Communications Unit.
2. If a source of noise, such as a motor or inverter, is grounded to the same
panel, do not ground the Removable Box's functional ground terminal
( ), as shown in the Figure B.
• RS-422A Cable Shield Wiring
Be sure to connect the shield on the RS-422A cable. If the shield is not
connected, a host communications error may occur.
When connecting the ground terminals on all Units and the functional
ground, and grounding the line at one location to 100 Ω or less, connect
the shield only at one end of each line, as shown in Figure A.
If the Removable Box's functional ground terminal is not grounded, con-
nect the shield at both ends of each line, as shown in Figure B.
If a CJ1W-CIF11 is also connected in the system, connect the lines and
shield as shown in Figure B.
58
Connection Method Section 4-5
Figure A
CPU Rack
CPU Power
or Supply
Com Unit Unit
LG
RG
NSH5-AL001
NSH5-232CN-3M, 10M
Terminal block NSH
FG
PT
RS422A
FG
NSH5-AL001
NSH5-232CN-3M, 10M
Terminal block NSH
FG
PT
CPU Rack
RS422A
FG
NSH5-AL001
NSH5-232CN-3M, 10M
Terminal block NSH
FG
PT
RS422A
FG
Figure B
Power
CPU Supply
or Unit
Com Unit
LG
RG
NSH5-AL001
NSH5-232CN-3M, 10M
Terminal block NSH
FG
PT
RS422A
FG
NSH5-AL001
NSH5-232CN-3M, 10M
Terminal block NSH
FG PT
RS422A
FG
NSH5-AL001
NSH5-232CN-3M, 10M
Terminal block
NSH
FG
PT
RS422A
FG
59
Connection Method Section 4-5
RESET
ET
RE
SET
RUN
F6 F1
F7 F2
F8 F3
F9 F4
F10 F5
NSH5-AL001
RS-232C RS-422A
ET
S
S
RESET
ET
RESET
ET
RE
SET
RUN RE
SET RE
RUN RUN
SET
F6 F1
F6 F1 F6 F1
F7 F2
F7 F2 F7 F2
F8 F3
F8 F3 F8 F3
F9 F4
F9 F4 F9 F4
F10 F5
F10 F5 F10 F5
CS/C-series PLC
RS-422A
60
Connection Method Section 4-5
RESET
ET
RE
SET
RUN
F6 F1
F7 F2
F8 F3
F9 F4
F10 F5
CS/CJ-series PLC
NT-AL001
RS-232C
NSH5-AL001
RS-422A RS-232C
Note (1) When the CJ1W-CIF11 is included in the connections, the maximum
communications distance is 50 m. When the CJ1W-CIF11 is not included
in the connections, the maximum communications distance is 500 m.
(2) If ground potential differences or noise is a concern, the insulated NT-
AL001 RS-232C/422A Conversion Unit is recommended for all connec-
tions.
61
Connection Method Section 4-5
62
SECTION 5
Inspection and Maintenance
This section describes inspection and maintenance and the contents of error messages for the NSH5 Programmable
Terminal.
5-1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5-2 Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5-3 Error Message Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5-4 Precautions When Replacing the PT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
63
Maintenance Section 5-1
5-1 Maintenance
Perform maintenance operations to keep the NSH5-series PT in optimum
condition.
!WARNING Do not disassemble the PT or touch the inside of the PT while the power is
turned ON. Doing so may result in electrical shock.
Backing Up Project Data Be sure to back up project data and store it in a secure location, in case the
PT should have to be sent out for repairs or be replaced.
Keeping a Spare PT It is recommended that a spare PT be kept on hand, in order to enable faster
system recovery in case the original PT should be damaged or the screen
cannot be read due to reaching the end of the backlight service.
Replacing the Backlight If the brightness of the backlight is diminished and the screen becomes diffi-
cult to read, the backlight must be replaced. A backlight cannot be replaced by
the user. If this situation occurs, please contact an OMRON representative.
Ordinarily a backlight would need to be replaced after approximately 75,000
hours at normal temperature and humidity. The service life is shortened in an
extremely cold environment. Replace the backlight if the brightness dimin-
ishes and the screen becomes difficult to read.
Replacing the Battery Screen data such as calendars, clocks, and log data are backed up by a lith-
ium battery. The battery service life is approximately five years when used in
an environment with a temperature of 25°C. If the temperature at the location
of use is higher than this, the battery life will be shortened. Change the battery
at suitable intervals in accordance with the operating environment.
It is recommended that a spare battery be kept on hand so that the battery
can be quickly replaced when necessary.
Replacement Battery
The replacement battery shown below is a lithium battery for backing up the
memory contents.
Model Specifications
CJ1W-BAT01 Replacement battery for the NSH5
Replacement Criteria
Replace the battery under the following conditions.
• When five years have elapsed since a new battery was last installed
• Within five days of when the RUN indicator turns orange
Note (1) Never use a battery that has been subjected to any strong impact, such
as being dropped on the floor, as the battery may lead fluid.
(2) Before installing a battery, check the battery type and be sure to install it
correctly.
64
Inspection and Cleaning Section 5-2
Replacement Procedure
Use the following procedure to replace the battery. Replace the battery within
5 minutes
1,2,3... 1. Turn ON the power supply to the NSH5 for at least 5 minutes and then turn
it OFF.
2. Remove the back cover from the PT. The battery is located as shown in the
diagram below. (For details on removing the back cover, refer to 2-3 Con-
necting the Special Cable.)
1 2
ON
3 4
65
Inspection and Cleaning Section 5-2
Items to Inspect Inspect the following items to determine whether there is any divergence from
the stated criteria. If there is, either improve the surrounding environment so
that the values fall within the stated range, or adjust the PT by, for example, re-
tightening screws.
Inspected Inspection details Criteria Method
item
Power supply Fluctuation in power Allowable voltage Tester
voltage supply terminal volt- fluctuation range
age (24 VDC ±15%)
Ambient envi- Ambient temperature 0 to 40°C Thermometer
ronmental con-
Ambient humidity 35% to 85% Hygrometer
ditions
Presence of dust There must be no Visual
accumulated dust.
Presence of oil There must be no oil Visual
penetrating between
the front-panel sheet
and the plastic.
Mounting con- Looseness of mount- Must be tightened to Phillips screwdriver
ditions ing brackets the specified torque.
Connecting cable Must be fully inserted Visual
connections and locked, with no
looseness.
Looseness of screws There must be no Phillips screwdriver
in external wiring looseness.
Conditions of exter- Must not be starting Visual, tester
nal connecting cables to break or have
other faults.
Consumable Brightness of back- Must be sufficiently Visual
parts light bright.
Backlight service life:
50,000 hours at 25°C
Battery 5 years (at 25°C) Replacement every
five years
66
Error Message Tables Section 5-3
67
Precautions When Replacing the PT Section 5-4
68
Appendix A
General Specifications
General Specifications
Item Specifications
Rated power supply voltage 24 VDC
Allowable power supply voltage range 20.4 to 27.6 VDC (24 VDC ±15%)
Power consumption 10 W max.
Ambient operating temperature 0 to 40°C
(See note 1.)
Ambient storage temperature −20 to 60°C
(See note 1.)
Ambient operating humidity 35% to 85% max. (with no condensation)
Ambient operating environment No corrosive gases
Noise resistance Conforming to IEC 61000-4-4: 2 kV (power supply line)
Vibration resistance (during operation) 10 to 57 Hz with double amplitude of 0.075 mm, 57 to 150 Hz with acceleration of
9.8 m/s2 thirty minutes each in X, Y, and Z directions
Shock resistance (during operation) 147 m/s2 three times each in X, Y, and Z directions
Drop test (See note 2.) Dropped from 1 m. Conforming to JIS B 3502/IEC61131-2.
External dimensions 223 × 179 × 70.5 mm (W × L × H)
Weight 1.1 kg max.
Enclosure rating (See note 3.) IP65
Ground 100 Ω or less
Battery life Battery life: 5 years (25°C)
Low battery: Replace within five days of the indicator turning orange. SRAM, RTC
backup possible.
The SRAM and RTC are backed up by a super capacitor for five minutes while
the battery is being replaced. (The power supply to the NSH5 must first be turned
ON for at least 5 minutes and then turned OFF.)
Applicable standards EC Directives and UL508
Note (1) Operate and store the PT within the temperature and humidity ranges shown below.
)
C
(°
re
tu
ra
Storage
pe
m
Humidity (%)
te
b
ul
-b
Operation
et
W
Temperature (°C)
(2) Conformance is evaluated under applicable test conditions, and it may not be possible to use the
PT in every environment.
(3) Conformance is evaluated under applicable test conditions, and it may not be possible to use the
PT in every environment. When used over a long period of time, the drip-proof packing may become
damaged or dirty and lose its effectiveness.
69
General Specifications Appendix A
Display Specifications
Item Specifications
Display panel Display device Color TFT LCD (with backlight) (See note 1.)
Number of dots 320 horizontal × 240 vertical dots
Display colors 256 colors (32,768 colors for BMP/JPG images) (See note 1.)
Effective display area 115.18 horizontal mm × 86.38 mm vertical (5.7 inches)
View angle Left/right ±70°; down 50°; up 70°
Backlight Service life 75,000 hours min. (See note 2.)
(See note 5.) User replacement Not possible.
Brightness adjustment There are three levels of adjustment by operating the touch panel.
(See note 3.)
Automatic backlight-OFF Screen-saver function: 1 to 255 min, in units of 1 min, turned
function ON/OFF by system memory operation.
Backlight error detection Error is detected automatically at startup, and the RUN indicator
flashes green as notification. (See note 4.)
Front-panel indicator RUN Lit green: PT is operating normally.
Flashing green: The Memory Card transfer has ended normally or
a backlight error was detected immediately after the power was
turned ON.
Lit orange: Immediately after power is turned ON, indicates file
system check in progress, battery low, or disconnected and operat-
ing normally.
Flashing orange: Memory Card transfer in progress.
Lit red: Memory Card transfer has ended abnormally.
Note (1) PTs with lot numbers 05X0 and earlier have the following specification for colors (because they have
STN LCDs): 256 (bit maps: 4,096). Refer to NSH5-series PT Lot Numberson page 73 for informa-
tion on lot numbers.
(2) This is the estimated time until brightness is reduced by half at room temperature and humidity. It is
only a reference value. The service life will be drastically shortened if the PT is used at low temper-
atures. For example, using the PT at 0°C will reduce the service life to approximately 10,000 hours
(reference value).
(3) The brightness cannot be greatly adjusted.
(4) This function does not detect the end of service life. It detects when the backlight is not lit due to a
disconnection or other error. Backlight error detection indicates that all backlights are OFF.
(5) Contact your nearest OMRON representative to replace the backlight.
(6) There may be some defective pixels in the display. This is not a fault as long as the numbers of de-
fective light and dark pixels fall within the following standard range.
Model Standard range
NSH5-SQR10B-V2 Number of light and dark pixels:
NSH5-SQG10B-V2 4 or fewer defects the size of 0.2 < (minor axis + major axis) ≤ 0.55 mm (within 1 per 20 mm)
70
General Specifications Appendix A
71
General Specifications Appendix A
Note (1) Do not use the Removable Box in environments that require water resistance or oil resistance.
(2) The durability is for an ambient temperature of 15 to 35°C and an ambient humidity of 25% to 75%.
72
General Specifications Appendix A
RS-232C Specifications
Item Specifications
Communications standard EIA RS-232C
Communications distance 10 m max.
Connector 37-pin D-sub connector
RS-422A Specifications
Item Specifications
Communications standard EIA RS-422A
Communications distance 500 m max.
Connector 8-pin
73
General Specifications Appendix A
74
Appendix B
Dimensions
176
75
Four, M4
50
75
75
Dimensions Appendix B
90 24
6.8
R3
.4
9
28
37
12
46.5
27
dia
53
.
Visor Dimensions
Tw
o,
4.
6
45.7
dia
52.3
.
82.9
75
144
13
28.6
4.
6
dia
32 .
76
Appendix C
Types of Memory
77
Types of Memory Appendix C
78
Appendix D
Recommended Enabling Circuits
(5) Hand-held PT
Enabling switch (A4E) included
with NSH5-SQR10B-V2
Teach Auto
Fixed guard
To ensure safe operation in an assembly robot line, be sure to establish an overall equipment safety policy in
line with the ISO 13849 safety category.
Assuring safe operation involves installing various safety equipment, and robots must be taught at the time that
production lines are set up. Humans must also sometimes perform tasks in hazardous areas. The procedure
below describes how to use the enabling switch when bringing a device such as the NSH5 close to a robot to
perform operations.
1. Hold the NSH5 (5 in the diagram) enabling switch in the middle position.
2. Turn the enable mode switch (4) from normal mode to enable mode. While teaching, the door interlock
switch (1) is disabled and the disable monitor lamp (7) lights.
The reasons for installing the switch are as follows:
• It restricts the personnel doing the teaching to those who have a key.
• It makes personnel conscious of teaching and entering a hazardous area.
• Operations from outside are disabled while teaching is in progress.
• The door interlock switch signal (1) can be controlled by the enabling switch.
• The disable monitor lamp is lit to let other personnel in the area know that teaching is in progress.
3. Carry the NSH5 into the hazardous area and perform the operation.
4. If either the enabling switch or the emergency stop switch is actuated during operation, use the reset switch
(6) to manually reset the equipment.
5. The emergency stop switch (2) is always enabled.
79
Recommended Enabling Circuits Appendix D
D4NS
Safety line 1 Safety line 2 Manual reset (4) Enable mode switch
(3) Safety Relay Unit 3
(3) Safety Relay Unit 3
G9SA-301
G9SA-301
A22K
A4E
Auto reset
KM1
Advantages
(2) Emergency stop switch • Reset mode can be selected individually.
(3) Safety Relay Unit 3 • Operation of each switch can be monitored.
G9SA-301 (6) Reset switch KM2
Disadvantages
Manual reset • There are many Safety Relay Units used.
KM1 KM2 M
Circuit Diagram
KM2
Reset
SW
Door Interlock SW
(D4NS)
KM1
Key Selector SW
(A22K(2NC/2NO))
KM2
Reset
SW
KM1
G9SA-301 G9SA-301
R1
KM2
SW
KM1
KM1
G9SA-301 G9SA-301
KM1 KM2
80
Recommended Enabling Circuits Appendix D
DMSW1A1
DMSW2A1
EMG1A1
EMG2A1
KM1-NC
KM2-NC
DMSW1A2
DMSW2A2
EMG1A2
EMG2A2
KM1
V1 G1 T0 T2 O0 O2 O4 O6
KM2
V2 G2 T1 T3 O1 O3 O5 O7
E2 M
NSH5 Hand-held PT
E1
81
Recommended Enabling Circuits Appendix D
Operation Chart
Run Mode Change from Run to Teaching mode Teaching Mode
Key switch
IN4, IN5
Emergency stop switch pressed. Emergency stop switch pressed.
Emergency
stop switch
IN0, IN1 Door closed.
Door opened. Door opened.
Door switch
IN6, IN7
350 ms min. 350 ms min. 350 ms min. 350 ms min. 350 ms min. 350 ms min.
Reset switch
IN8, IN9
Enabling switch OFF Enabling switch ON
KM1, KM2
contacts
OUT0, OUT1
EDM feedback
IN10
TEDM TEDM TEDM TEDM TEDM TEDM TEDM TEDM TEDM TEDM TEDM
Mode indicator
T3
Idle to Run TEDM: EDM feedback time
82
Recommended Enabling Circuits Appendix D
Program Example
83
Recommended Enabling Circuits Appendix D
84
Appendix E
Removable Box Application Examples
Installing NSH5-AL001 Removable Boxes enables using the station status monitor address function to create
an application like the one described in this section.
In this section, actual examples are given for creating applications, including the required CX-Designer set-
tings. The communications address and set values used in the following descriptions are only examples. The
user must adjust these examples to suit their own actual application conditions.
1. The screen that is displayed will change depending on the station number of the Removable Box connected
to the NSH5.
2. The PLC is notified of the station number of the Removable Box attached to the NSH5. (The method for
clearing the station number sent to the PLC when the NSH5 is not connected is also described.)
PLC
(2) The PLC is notified of the station number of the Removable Box
that is attached to the NSH5. As a result, the PLC's processing
can be changed depending on the Removable Box's station
DM00200 = 2 number. Here, the station number is stored in DM00200.
Removable
Boxes
(1) This screen will change depending on the station number of the
NSH5 Removable Box that is connected to the NSH5.
85
Removable Box Application Examples Appendix E
(4) Click the OK Button to close the System Setting Dialog Box.
4. Macro Settings
Use the following steps to change the screen and notify the PLC of the NSH5's station number based on
changes to the Station Status Monitor Address.
(1) Select Project Properties from CX-Designer's PT Menu.
(2) Click the Macro Tab in the Project Property Dialog Box.
(3) Click the Set Button for the When a bit changed Option.
(4) Perform the following in the When a Bit Changed Dialog Box.
• Select the When a bit changed option.
• Enter $SB1 in the Address Field
• Select the Execute when ON Option in the Action Timing Area.
Select the option.
Enter $SB1.
(5) Click the Edit Macro Button next to the When a bit changed Option.
86
Removable Box Application Examples Appendix E
(6) Enter the following macro and the click the OK Button.
WRITECMEM([SERIALA:DM00200],$W1000,1)
SHOWPAGE($W1000);
Opens the screen with the same
number as the station number.
(7) After all settings have been entered, click the OK Button in the Edit Macro Dialog Box, in the When a
Bit Changed Dialog Box, and in the Project Property Dialog Box to close them.
Note For detailed information on the macro function, refer to the NS Series Macro Reference.
5. Transferring Project Data
Connect the personal computer running CX-Designer to the NSH5 and transfer the project data (station
number screen data and other items) to the NSH5.
6. Operation Check
Perform the following steps to check if the project data settings have been correctly entered.
(1) Connect the NSH5 to Removable Box 2 and turn ON the Removable Box key switch. The NSH5 will
start.
When the NSH5 starts, the initial screen (screen 0) will be displayed. The number 2 will be stored in
Station Status Monitor Address, $W1000.
(2) Next, $SB1 is turned ON, and the “When a bit changed” macro is executed.
The code “WRITECMEM(SERIALA:DM00200,$W1000,1);” writes 2 to PLC address DM00200.
The code “SHOWPAGE($W1000);” changes the PT display to the screen for station 2 (screen 2).
PLC
DM00200 = 2
WRITECMEM([SERIALA:DM00200],$W1000,1);
writes "2" to DM00200
NSH5
(3) Disconnect the NSH5 from Removable Box 2 and turn OFF the Removable Box's key switch. The
power to the NSH5 will be turned OFF.
87
Removable Box Application Examples Appendix E
NSH5
Power OFF
(5) Connect the NSH5 to Removable Box 1 and turn ON the Removable Box's key switch. The NSH5 will
start. The number 1 is stored in Station Status Monitor Address, $W1000.
(6) Next, $SB1 is turned ON, and the “When a bit changed” macro is executed.
The code “WRITECMEM(SERIALA:DM00200,$W1000,1);” writes 1 to PLC address DM00200.
The code “SHOWPAGE($W1000);” changes the PT display to the screen for station 1 (screen
number 1).
PLC
DM00200 = 1 WRITECMEM([SERIALA:DM00200],$W1000,1);
writes "1" to DM00200
NSH5
88
Removable Box Application Examples Appendix E
Screen 3 Screen 8
Screen 1
89
Removable Box Application Examples Appendix E
4. Macro Settings
Use the following steps to change screens depending on value changes of the Station Status Monitor Ad-
dress and notify the PLC of the station number.
(1) Select Project Properties from CX-Designer's PT Menu.
(2) Click the Macro Tab in the Project Property Dialog Box.
(3) Click the Set Button for the When a bit changed Option.
(4) Perform the following in the When a Bit Changed Dialog Box.
• Select the When a bit changed option.
• Enter $SB1 in the Address Field
• Select the Execute when ON Option in the Action Timing Area.
Select the option.
Enter $SB1.
(5) Click the Edit Macro Button next to the When a bit changed Option.
(6) Enter the following macro and the click the OK Button.
WRITECMEM([SERIALA:DM00200],$W1000,1 );
SHOWPAGE($W1000);
Opens the screen with the same number as
the station number.
(7) After all settings have been entered, click the OK Button in the Edit Macro Dialog Box, in the When a
Bit Changed Dialog Box, and in the Project Property Dialog Box to close them.
Note For detailed information on the macro function, refer to the NS Series Macro Reference.
(8) Select System Setting from the PT Menu.
(9) Click the Initial Tab in the System Setting Dialog Box.
90
Removable Box Application Examples Appendix E
(10)Enter SERIALA:00000 in the $SB Allocation Address Field and SERIALA:DM00000 in the $SW Allo-
cation Address Field. Click the OK Button to close the dialog box.
Enter 0.
Use Save Project As on the CX-Designer File Menu to save the project data created so far for NSH5 No. 1 as
separate projects for NSH5 No. 2 and NSH5 No. 3.
For each of the newly created project, use the following procedure to designate the PLC address that the sta-
tion number will be sent to.
(1) Select Project Properties from CX-Designer's PT Menu.
(2) Click the Macro Tab in the Project Property Dialog Box.
(3) Click the Set Button for the When a bit changed Option.
(4) Click the Edit Macro Button next to the When a bit changed Option.
91
Removable Box Application Examples Appendix E
Note When entering the above macro for each NSH5 project, be sure the PLC write address is not used by
any other project. Duplicate project addresses will result in the PLC not being able to correctly judge
which NSH5 PT is connected to which Removable Box.
(6) After all settings have been entered, click the OK Button in the Edit Macro Dialog Box, in the When a
Bit Changed Dialog Box, and in the Project Property Dialog Box to close them.
(7) Select PT from the System Setting Menu.
(8) Click the Initial Tab in the System Setting Dialog Box.
(9) Change the $SB Allocation Address and the $SW Allocation Address Fields. After entering the new
data, click the OK Button to close the dialog box.
92
Removable Box Application Examples Appendix E
Note If more than one NSH5 PT is connected at the same time, be sure not to set the system memory
addresses or station numbers for more than one PT. If system memory addresses are duplicated, oper-
ation problems can occur, such as all NSH5 PTs displaying the same screen.
5. Transferring Project Data
Connect the personal computer running CX-Designer to the NSH5 and transfer the project data (station
number screen data and other items) to the NSH5.
6. Operation Check
Perform the following steps to check if the project data settings have been correctly entered.
(1) Connect NSH5 PTs 1, 2, and 3 to Removable Boxes 1, 3, and 8, respectively, and turn ON each
Removable Box key switches. The NSH5 PTs will start. After each NSH5 PT starts, the initial display
screen (screen 0) will appear. Also, the numbers 1, 3, and 8 will be stored in the Station Status Monitor
Address, $W1000, for NSH5 PTs 1, 2, and 3, respectively.
(2) After $SB1 is turned ON in each NSH5 PT, the “When a bit changed” macro is executed. In NSH5 No.
1, the code “WRITECMEM(SERIALA:DM00200, $W1000,1);” writes 2 to DM00200, and the code
“SHOWPAGE($W1000);” changes the screen to the screen for station number 2 (screen 2). Similarly,
NSH5 No. 2 writes 3 to DM00201, which displays screen 3. Finally, NSH5 No. 3 writes 8 to DM00202,
which displays screen 8.
93
Removable Box Application Examples Appendix E
Removable Boxes
... Station 8
Station 1 Station 2 Station 3
Screen 3 Screen 8
Screen 1
Station Status Monitor Address Station Status Monitor Address Station Status Monitor Address
$W1000: 0→1 $W1000: 0→3 $W1000: 0→8
Note The operation for disconnecting and re-connecting any of the NSH5 PTs is the same as with a single
NSH5 PT.
94
Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Revision code
The following table outlines the changes made to the manual during each revision. Page numbers refer to the
previous version.
Revision code Date Revised content
01 December 2005 Original production
02 January 2006 Page 25: Step 3 added at bottom of page.
Page 38: Tables replaced at bottom of page.
Page 51: Mounting bracket dimensions added.
03 April 2006 Revised to reflect UL standard certification, Special Cable model added, and new PT
model added.
04 May 2006 Cover: “NSH5-SQG00B-V2” added.
Pages 3, 4, 5, 9, 36, and 57: Emergency stop switch contact structure corrected.
05 August 2006 Revised to add Removable Box.
06 October 2007 Overall: Changed “NSH Series” to NSH5 Series.”
Pages xix, 3 to 6, 8, 9, 23, and 71: Corrected “emergency stop switch”.
Page xxi: Removed next to last paragraph before section 5.
Page 11: Modified the paragraph and figures.
Pages 11 to 13, 17, 20: Changed “gasket” to “packing” and “skintop” to “housing.”
Pages 28 to 35: Modified sections 2-3 to 2-5.
Page 44: Rewrote Replacing System Programs section.
Page 46: Removed procedure at bottom of page and replace paragraph above it.
Page 47: Removed 3-7 Screen Saver Prohibit Function.
Page 48: Added note 2.
Page 54: Added information after ENB-CH1/2.
Page 72: Added durability specifications.
Added information on how to mount cable clamp to Section 2.
95
Revision History
96
OMRON Corporation Industrial Automation Company Authorized Distributor:
Tokyo, JAPAN
Contact: www.ia.omron.com
Regional Headquarters
OMRON EUROPE B.V. OMRON ELECTRONICS LLC
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Tel: (31)2356-81-300/Fax: (31)2356-81-388 Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
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No. 438A Alexandra Road # 05-05/08 (Lobby 2), Room 2211, Bank of China Tower, In the interest of product improvement,
Alexandra Technopark, 200 Yin Cheng Zhong Road, specifications are subject to change without notice.
Singapore 119967 PuDong New Area, Shanghai, 200120, China Printed in Japan
Tel: (65) 6835-3011/Fax: (65) 6835-2711 Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 Cat. No. V090-E1-08 1010