Professional Documents
Culture Documents
NGSB Method Statement - Roadwork
NGSB Method Statement - Roadwork
Project : Kerja-Kerja Menurap Semula Premix Jalan (Resurfacing) Dan Mengecat Ruang Parkir Kenderaan
Di Hadapan Makmal Unit Meter, Sg Besi
1.0 OBJECTIVE
This Work Method Statement is to outline the apply and lay pavement for the road
construction consisting of sub-base of granular material, road base of crusher run, asphaltic
concrete binder course and asphaltic concrete wearing course.
2.0 SCOPE
This method statement shall apply for all roadwork. The intention of this work method
statement is to give general guideline for the roadwork construction. Details of the
procedures contained herein may be modified based upon actual ground condition and site
requirements.
3.0 REFERENCES
• JKR/SPJ/1988 Specifications Section 4
Spesifikasi Pembinaan Jalan
6.0 CONSTRUCTION PROCEDURE
6.1 General
Doc No : PR-P04-F003
NUSA GREENTECH SDN BHD
Amendment No :
METHOD STATEMENT Date : 07/12/2020
Project : Kerja-Kerja Menurap Semula Premix Jalan (Resurfacing) Dan Mengecat Ruang Parkir Kenderaan
Di Hadapan Makmal Unit Meter, Sg Besi
Project : Kerja-Kerja Menurap Semula Premix Jalan (Resurfacing) Dan Mengecat Ruang Parkir Kenderaan
Di Hadapan Makmal Unit Meter, Sg Besi
6.3.4 Other utilities crossing the road such as water mains and cables shall be
protected before proceed the road base works. For example using lid for u-drain and
G.I. conduit for cables.
6.3.5 It shall be trimmed to conform to the lines, camber, grades and typical
cross sections shown on the drawings or as directed by Consultant.
6.3.6 The sample of earth to send to lab for MDD test for comparison of degrees
compaction.
6.3.7 To conduct trial compaction to determine passes roller required.
6.3.8 Level pegging to be done at suitable distance for inspection.
6.4 Earth Formation
6.4.1 Where soft spots and unsuitable materials found, it shall be removed and
backfilled with approved suitable material and compacted in accordance to the
agreed rolling pattern.
6.5 Sub Base
6.5.1 The sub base material shall be hard, durable and clean. It shall be granular
material and shall be free from organic material, clay balls, and any other deleterious
substances.
6.5.2 The materials will be delivered to the site by tipper lorries and spread and
leveled by means of a back pusher for the full width of the pavement. The material
shall be filled and compacted to the required thickness as specified in the drawing.
6.5.3 Compaction of the sub base layer shall be carried out by using vibrating
roller to achieve relative dry density as per specification.
6.5.4 Alignment, level and surface regularity will be checked in accordance to
Technical Specification.
6.5.5 The final surface of granular sub base layer shall be regulated and trimmed
by back pusher to the required level and cross fall within the specified vertical
tolerances. Compaction work will be done using roller compactor.
6.5.6 Field Density Test (FDT) or CBR Test on the subgrade shall be carried out
according to the specification.
Project : Kerja-Kerja Menurap Semula Premix Jalan (Resurfacing) Dan Mengecat Ruang Parkir Kenderaan
Di Hadapan Makmal Unit Meter, Sg Besi
6.6.1 The crusher run road base to be placed on top of the sub base shall
consisting of crushed aggregate laid in layers each of thickness not exceeding
200mm and to give the specified total compacted thickness and width, correct line
and levels shown in drawings.
6.6.2 The material shall be crushed rock of hard durable particles or fragments of
rock crushed to the correct size, well graded and lie within the following grading
limits specified in the specification.
6.6.3 Care shall be taken to prevent segregation of the material into the coarse
and fine fractions.
6.8.2 Material
1) Course Aggregate
Doc No : PR-P04-F003
NUSA GREENTECH SDN BHD
Amendment No :
METHOD STATEMENT Date : 07/12/2020
Project : Kerja-Kerja Menurap Semula Premix Jalan (Resurfacing) Dan Mengecat Ruang Parkir Kenderaan
Di Hadapan Makmal Unit Meter, Sg Besi
Course aggregate shall be hard un-weathered, durable, clean crushed rock, angular
in shape, free from dust and tested in accordance with the methods described in B.S.
812.
2) Fine aggregate
Fine aggregate shall be approved clean natural bank, river, dune, pit or quarry sand
produced in a secondary plant. They shall consist of hard, non-absorbent sharp
grains and shall be free from clay, loam, loosely bounded aggregations and other
foreign matters.
3) Filler shall be either Portland Cement complying with B.S. 12 or limestone,
having a bulk density in Toluene.
Project : Kerja-Kerja Menurap Semula Premix Jalan (Resurfacing) Dan Mengecat Ruang Parkir Kenderaan
Di Hadapan Makmal Unit Meter, Sg Besi
6.10.1 ACWC 20 mix will follow the approved design mix and trial mix.
6.10.1.1 The aggregates shall be surface dry and shall be mixed at an
appropriate temperature. The mixed material as delivered to the laying site shall be
between 140 degrees Celsius to 160 degrees Celsius.
6.10.2 Laying Procedures
6.10.2.1 Work shall commence on site upon approval and acceptance of
the asphaltic concrete binder course.
6.10.2.2 The surface to receive the asphaltic concrete wearing course
shall be free of all damage, loose materials and standing water by sweeping.
6.10.2.3 Tack coat of approved bitumen emulsion shall be applied as per
Specifications on the prepared surface prior to lay of the asphaltic wearing course.
6.10.2.4 The asphaltic concrete wearing shall be plant mixed with
bitumen content.
6.10.2.5 The approved asphaltic wearing course shall be delivered to site
by tipper trucks. To prevent the loss of heat, the mixture shall covered by tarpaulin.
6.10.2.6 The asphaltic concrete wearing course shall be laid by a paver in
single layer.
6.10.2.7 Compaction shall be carried out using the specified equivalent
type of compactors. Rolling shall always commence from the lower to the higher side
of the carriageway. The minimum rolling temperature shall be 125 degrees Celsius.
6.10.2.8 The surface of asphaltic concrete wearing course shall be
finished to the line and grade as required by the Drawings.
6.10.2.9 Upon completion of laying and compaction, joint survey shall be
carried out to check for compliance with the specified requirement.
6.10.2.10 After all the above works is completed, the supervisor is to
ensure that the site is to be tidied up and all excess materials are to be discarded
away from the site.
6.11 Transporting
6.11.1 Bituminous materials shall be transported in clean vehicles and shall be
covered over when in transit or awaiting tipping.
6.11.2 Every precaution is to be taken to avoid segregation of mixed materials and
to ensure that they do not become contaminated with foreign matter.
Doc No : PR-P04-F003
NUSA GREENTECH SDN BHD
Amendment No :
METHOD STATEMENT Date : 07/12/2020
Project : Kerja-Kerja Menurap Semula Premix Jalan (Resurfacing) Dan Mengecat Ruang Parkir Kenderaan
Di Hadapan Makmal Unit Meter, Sg Besi
6.12 Laying
6.12.1 The mixed materials shall, as soon as possible after arrival at the laying site,
be supplied continuously to the paver and laid without delay
6.12.2 Wherever practicable, road pavement materials having bitumen as the
binder shall be spread, leveled and tamped by approved self-propelled pavers
capable of laying to the required width, profile, camber or cross fall.
6.12.3 Immediately after any course is placed and before rolling is started, the
surface shall be checked and all defects and irregularities in alignment, grade or
texture corrected by the additional or removal of mixture.
6.13 Compaction
6.13.1 The compaction shall be compacted as soon as possible as rolling can be
effected without causing undue displacement of the mixed material.
6.13.2 The rollers shall be fitted with beeper.
6.13.3 The materials shall be rolled in longitudinal direction from the sides to the
centre of the carriageway.
6.13.4 For compaction, two times rolls pass by non-vibrate compactor prior to two
times rolls pass by vibrate compactor. The roller shall weigh not less than 12 tonnes.
6.13.5 Eight times rolls pass compaction shall be carried out by tyre roller.
6.13.6 The last compaction shall be done by non-vibrate compactor.
Project : Kerja-Kerja Menurap Semula Premix Jalan (Resurfacing) Dan Mengecat Ruang Parkir Kenderaan
Di Hadapan Makmal Unit Meter, Sg Besi
7.2 Environment
7.2.1 All workers shall educate on good environmental management practices
and well disciplined to environment.
7.2.2 The garbage bin shall be provided at the working area and Supervisor shall
ensure its must be collected regularly and disposed off at the approved dumpsite.
7.2.3 All workers shall ensure that all tools and equipment machinery are in good
condition to avoid any oil leakage that could harm to environment.