ProMinent Operating Instructions Meta HM-HK
ProMinent Operating Instructions Meta HM-HK
ProMinent Operating Instructions Meta HM-HK
®
ProMinent
Operating Instructions
ProMinent® Meta
MTMa (Diaphragm Dosing Pumps)
MTKa (Piston Dosing Pumps)
MTMa MTKa
For safe and correct operation of ProMinent® Meta dosing pumps, two sets of Operating Instructions are required:
The product-specific Meta Operating Instructions and ProMinent® motor-driven dosing pump Operating Instructions
must be read together!
Please read the Operating Instructions through completely before commissioning this equipment. Do not discard!
Any part which has been subject to misuse is excluded from the warranty!
Publishing details:
Operating Instructions ProMinent® Meta
© ProMinent Dosiertechnik GmbH
Page 2 ProMinent
®
ProMinent® Meta Table of Contents
Page
Product Identification/Identity Code ................................................. 4
1. 1. Safety Information for ProMinent® Dosing Pumps ......... 6
1.1 General Guidelines ............................................................ 6
1.2 Instructions for Installation, Commissioning
and Operation ................................................................... 6
1.3 Guidelines for Maintenance, Repair and Disposal ............ 7
2. Product Description ................................................................. 7
2.1 Product Identification / Identification of Pump Type ......... 8
2.2 Design / Function Description .......................................... 8
2.2.1 Drive Function Description ...................................... 9
2.2.2 Diagram of Stroke Action ......................................... 9
2.2.3 Feed Rate Diagrams .............................................. 11
2.2.4 Diaphragm Liquid End (FM)
Function Description .............................................. 13
2.2.5 Piston Liquid End (FK)
Function Description .............................................. 13
3. Technical Data ........................................................................ 14
3.1 MTMa Capacity Data ...................................................... 14
3.2 MTKa Capacity Data ....................................................... 15
3.3 Specification Sheet for ProMinent® Meta
Diaphragm Dosing Pump (MTMa) .................................. 16
3.4 Specification Sheet for ProMinent® Meta
Piston Dosing Pump (MTKa) ........................................... 16
3.5 Motor Data ...................................................................... 17
3.6 Sound Intensity Level ..................................................... 17
3.7 Meta Stroke Sensor Electrical Data ................................ 18
4. Commissioning / Maintenance ............................................. 19
4.1 Commissioning ............................................................... 19
4.2 Maintenance ................................................................... 19
4.3 Replacing Consumable Items ......................................... 19
4.4 Assembly of Interlocking External Motors ...................... 19
5. Conformity Declaration ......................................................... 20
ProMinent
®
Page 3
Product Identification/Identity Code ProMinent® Meta
MTMa ____ ____ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
Page 4 ProMinent ®
ProMinent® Meta Product Identification/Identity Code
Seal material:
T PTFE 0.000,00
Displacement component:
S Standard piston, oxide ceramic 0.000,00
Hydraulic connection:
0 Standard according to technical data 0.000,00
Version:
0 With ProMinent label (standard) 0.000,00
1 Without ProMinent label (standard) 0.000,00
Stroke sensor:
0 No stroke sensor (standard) 0.000,00
1 With stroke sensor, Namur signal (Ex) 0.000,00
MTKa ____ ____ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
ProMinent ®
Page 5
Safety Information for ProMinent® Dosing Pumps ProMinent® Meta
DANGER:
! Ignoring safety information can endanger life or result in serious injury!
CAUTION:
! Ignoring safety information can result in injury to persons or damage to machinery or other
materials!
WARNING:
These situations require special monitoring.
NOTICE:
Special guidelines
CAUTION:
! • The equipment described here may only be used in accordance with the instructions for
use given in this manual.
• Combining ProMinent® metering pumps with parts not approved and tested by
ProMinent® is not permissible. It can cause injury or damage to persons or materials for
which we cannot accept liability!
• Pumps should be accessible at all times for operation and maintenance purposes.
Access must not be locked or blocked!
• Always empty liquid end and rinse out prior to carrying out maintenance and repair
work if dangerous or unknown substances have been used!
Observe the safety data sheets for chemicals!
• When using with dangerous or unknown chemicals always wear protective clothing
when working on the liquid end (safety glasses, gloves)!
CAUTION:
! • The dosing pump liquid end may still contain liquid from the factory inspections!
• All water should be removed from liquid end prior to use with chemicals which may not
come into contact with water! For this purpose, rotate the pump 180 ° and empty the
liquid end, then flush via the suction connector with appropriate materials.
• Do not connect signal cable to mains power!
• If the pump is operated against a closed stop tap the back pressure may increase to the
maximum permissible back pressure. This can cause rupturing of the injection tubing!
• A bypass valve is recommended in order to prevent back pressure reaching maximum
limit.
WARNING:
• Ensure that injection tubing is installed so that peak pressures produced by a dosing stroke do
not exceed the maximum operating pressure (if necessary install bypass valve)!
• Stroke length adjustment should only be carried out when the pump is running!
• When commissioning the Meta dosing pump, withdraw the red gear bleed knob.
• A dry run is required when commissioning piston dosing pumps.
Page 6 ProMinent ®
ProMinent® Meta Meta Product Decription
NOTICE:
• The pump must be firmly fixed in a position which will preclude danger of vibration!
The liquid end valves must always be vertical to ensure smooth operation!
• The connection of suction and injection tubing to the liquid end must ensure that neither is
subject to mechanical stress! Tubing must not be subject to vibration.
• Always use correct clamping rings and nozzles for tubing diameter, and original tubing with
correct diameter and wall strength, otherwise guarantee is no longer valid. Do not reduce
tubing sizes!
• When metering extremely aggressive or dangerous chemicals, it is advantageous to
incorporate bleed valve feeding back into chemical storage container! Otherwise install a stop
valve into suction or injection sides.
CAUTION:
! • Dosing pumps and peripherals must be serviced by qualified or authorised personnel!
• Always empty liquid end and flush out prior to carrying out servicing and repair work if
dangerous or unknown substances have been used! Read the chemical safety data
sheets!
• When metering dangerous or unknown chemicals always wear protective clothing when
working on the liquid end (safety glasses, gloves)!
• Always release pressure from injection tubing before working on pump!
Always empty and flush out liquid end!
Always read chemical safety data sheets!
DANGER:
! • Always disconnect pump from mains power or remove tubing before opening up!
If relay option present, remove in all cases!
Check there is no power connected!
Ensure that pump cannot be switched on by unauthorised personnel while repair work
is being carried out!
• Spring under strain. When disposing note: When dismantling the pump, note that the
return spring ((5), section 2.2.1) is under strong mechanical strain.
• Do not discard pumps which have been used with radioactive materials!
NOTICE:
Flush out liquid end and clean pumps thoroughly prior to returning to factory for repair work!
Incorrect use
The pump is not designed for use with gaseous chemicals or solids. For chemical dosing, note
material resistance. See chemical resistance list No. 2264-4!
The pump is not designed for use with flammable liquids!
The pumps with piston liquid end are not suitable for metering liquids which cause danger of
death.
ProMinent
®
Page 7
Product Description ProMinent® Meta
As well as the standard technical data, the device label includes the identity code and the serial
number. These two numbers should be quoted with all correspondence, as they enable clear
identification of the pump type.
1178/4
1236/4
1 Motor A Main pump MTKaH type
2 Stroke length adjustment knob B Externally mounted pump MTKaA type
2a Stroke positioning motor
3 Gear box
4 Liquid end
Page 8 ProMinent ®
ProMinent® Meta Product Description
1244/4
The ProMinent® Meta pump is an oscillating diaphragm/piston dosing pump with continuously
adjustable stroke length. It is driven by an electric motor (1). The drive rotation is produced by a
worm gear pair (2) and transferred via the cam (3) to the push rod (4) thus producing an
oscillating action. A powerful return spring (5) forces the push rod against the cam to produce the
reciprocal stroke. The stroke length adjustment is carried out by the adjustment knob (6) and axis
shaft (7) by limiting the reciprocal stroke.
For Meta dosing pumps with 6 mm stroke length an additional locking screw on the stroke length
adjustment knob grip is required in order to set the selected stroke length (8).
The stroke action is transferred via union nuts and bolts to the diaphragm/piston. These operate
with the valves to increase/decrease the pressure in the liquid end, which causes the pump
action. The pump flow is pulsed.
The drive motor (1) in the standard version is a 230/400 V. 50/60 Hz dual wound three-phase
motor. It can also be supplied as a variable speed motor for adjustment of the feed rate by
adjusting the stroke rate (manual or automatic). Manual stroke length adjustment can be changed
to automatic adjustment of the feed rate by stroke length adjustment by the addition of a stroke
positioning motor.
delivery
stroke
stroke rate
+
––
suction
stroke
swing angle
c) At reduced
stroke rate
(speed control)
1179/4
By adding an externally mounted pump the feed rate from the same motor can be doubled. The
externally mounted pumps have no reduction gearing . They are connected to the cam shaft via
cams set at 180 ° (for duplex) and 120 ° (triplexed). Suction and injection strokes overlap and the
dosing flow is correspondingly smoothed.
ProMinent
®
Page 9
Product Description ProMinent® Meta
delivery
stroke
stroke rate
stroke rate
+ +
––
––
suction
stroke
1181/4
1181/4
Page 10 ProMinent ®
ProMinent® Meta Product Description
Type:
Type 05530 12130
12108
Q (l/h)
Type 06260 12086
12065
Q (l/h)
Type 12130
Type: Type:
03530 06260
Q (l/h)
03441 07216
Q (l/h)
09173
04353
10130
05265
NOTICE:
Similar linear characteristics of other pumps are available on request.
100 % 75 %
50 % 25 %
1600/4
1 Turn (360 °) =
^ approx. 50 % stroke length
NOTICE:
For Meta dosing pumps with 6 mm stroke length an additional locking screw on the stroke length
adjustment knob grip is required in order to set the selected stroke length.
ProMinent
®
Page 11
Product Description ProMinent® Meta
Feed rate /
back pressure relationship
Type 02749 Type 05249
Type 09926
Q (l/h)
Type 05126
Q (l/h)
Type 10812 Type 21012
Feed rate /
back pressure relationsship
Type: Type:
Type:
10812 05126
02749
12910 06122 03241
16208 07617 04033
21606 10213 05425
100 % 75 %
50 % 25 %
1599/4
1 Turn (360 °) ^
= approx. 10 % stroke length
Page 12 ProMinent ®
ProMinent® Meta Product Description
The heart of the liquid end is the Developan® dosing diaphragm (4). It hermetically
seals the pump area inside the liquid end (2) which results in the pressure building
up in the liquid end (2). The head disc (5) made from chemically resistant plastic,
separates the drive housing from the feed section and protects the housing from
corrosion in case of diaphragm rupture. The suction valve (1) and the identical
injection valve (3) work together with the diaphragm action to produce the pump
action. For dosing of viscous substances valve balls can be spring loaded.
The connector dimensions of valves and liquid ends are the same, but they are
made in different materials. These parts can be exchanged if necessary.
Diaphragm assembly
1. Screw coupling bolt (6) with nut (7) into the diaphragm (4) (left-hand thread!)
2. Screw together head disc (5) diaphragm (4) liquid end (2) and protective disc
(8). Screw into housing by hand, do not tighten.
3. Tighten coupling nut (7)
4. While motor is running at 100 % stroke length, tighten alternate screws on
liquid end (crosswise).
The chemical resistance list can be used to help you to select the correct material
combination for your application. The drive selection depends upon the
application. For viscous chemicals we recommend that you install lower speed
types.
1182/3
The ProMinent® Meta HK uses a precise, chemical and friction resistant oxide
ceramic piston (4) The piston seal is a pre-tensioned v-packing ring made in a
special PTFE compound (5). A flushing ring (6) with integrated seal allows any
leakage to drain away via the hose connector (7), and protects all other parts from
contact with the chemical.
A flushing tube can also be attached as standard. Flushing should be incorporated
if pumps are to be used with very aggressive or poisonous chemicals, or with
abrasive chemicals.
The piston causes the pressure build up in the liquid end (2) which, together with
the precise double ball valves (1), results in very accurate dosing. The piston
dosing pump will run for long periods without maintenance and the pre-stressed v-
packing ring ensures that it will remain watertight under a range of pressure
conditions.
1. Place piston (4) onto push ring and screw on coupling bolt, do not tighten
2. Push entire head onto piston and screw firmly to flange
3. Now tighten piston coupling nut.
Important: Take care not to damage the seal lips of the new packing ring if
replacing.
1193/4
ProMinent
®
Page 13
Technical Data ProMinent® Meta
3. Technical Data
3.1 MTMa Capacity Data
with 1500 rpm motor at 50 Hz with 1800 rpm motor at 60 Hz
Pump Capacity Max. Pump Capacity Max. Suction Permiss. Connec- Motor Shipping
At Maximum Stroke At Maximum Stroke Lift Admission tion Power Weight
Pump Type Back Pressure Freq. Back Pressure Freq. Pressure, Suction/ Output
Suction Pressure
Side Side
Identity code bar l/h ml/ strokes/ psi l/h/gph strokes/ mWG bar G-DN kW Kg
MTMa (4 mm) stroke min. min.
12065 10.0/12* 65/ 62* 15.0 72 145 78/ 20.6 86 5 2.8 1 1/4 - 20 0.18 16.0/21*
12086 10.0/12* 86/ 83* 15.0 96 145 104/ 27.5 115 5 2.8 1 1/4 - 20 0.18 16.0/21*
12108 10.0/12* 108/104* 15.0 120 145 130/ 34.3 144 5 2.8 1 1/4 - 20 0.18 16.0/21*
12130 10.0/12* 130/125* 15.0 144 145 156/ 41.2 173 5 2.8 1 1/4 - 20 0.18 16.0/21*
10130 10.0 130 30.0 72 145 156/ 41.2 86 3 1.3 1 1/4 - 20 0.18 16.0/21*
09173 9.0 173 30.0 96 131 208/ 54.9 115 3 1.3 1 1/4 - 20 0.18 16.0/21*
07216 7.5 216 30.0 120 109 260/ 68.7 144 3 1.3 1 1/4 - 20 0.18 16.0/21*
06260 6.0 260 30.0 144 87 312/ 82.4 173 3 1.3 1 1/4 - 20 0.18 16.0/21*
05265 5.0 265 61.3 72 72.5 318/ 84.0 86 2 0.5 1 1/2 - 25 0.18 19.5/28*
04253 4.5 353 61.3 96 65.3 424/112 115 2 0.5 1 1/2 - 25 0.18 19.5/28*
03441 3.5 441 61.3 120 50.8 530/140 144 2 0.5 1 1/2 - 25 0.18 19.5/28*
03530 3.0 530 61.3 144 43.5 637/168 173 2 0.5 1 1/2 - 25 0.18 19.5/28*
10173 10.0 173 30.0 96 145 208/ 54.9 115 3 1.3 1 1/4 - 20 0.37 19.0/24*
10216 10.0 216 30.0 120 145 260/ 68.7 144 3 1.3 1 1/4 - 20 0.37 19.0/24*
10260 10.0 260 30.0 144 145 312/ 82.4 173 3 1.3 1 1/4 - 20 0.37 19.0/24*
05440 5.0 441 61.3 120 72.5 530/140 144 2 0.5 1 1/2 - 25 0.37 22.5/31*
05530 5.0 530 61.3 144 72.5 636/168 173 2 0.5 1 1/2 - 25 0.37 22.5/31*
MTMa (6 mm)
10200 10.0 200 44.8 74 145 236/ 62 88 3 1.3 1 1/4 - 20 0.37 19.0/24*
10263 10.0 263 44.8 98 145 314/ 83 117 3 1.3 1 1/4 - 20 0.37 19.0/24*
10330 10.0 330 44.8 123 145 392/103 146 3 1.3 1 1/4 - 20 0.37 19.0/24*
09395 9.0 395 44.8 147 131 – – 3 1.3 1 1/4 - 20 0.37 19.0/24*
Page 14 ProMinent
®
ProMinent® Meta Technical Data
ProMinent®
Page 15
Technical Data ProMinent® Meta
1186/3.1
Measurement Table
Type Liquid end Head dia. Connector A B C D E
12065, 12086, 12108, 12130 FM 130 145/ 76 DN 20 224 217 R 1 1/4⬙ 266 313
10130, 09173, 07216, 06260,
10173, 10216, 10260, 10200, FM 260 145/104 DN 20 224 217 R 1 1/4⬙ 266 313
10263, 10330, 09395
05265, 04353, 03441, 03530,
05440, 05530, 04400, 04527, FM 530 180/143 DN 25 248 266 R 1 1/2⬙ 271 321
03662, 03790
Height dimensions Standard motor 1 Phase DC motor Variable speed Drive with
for MTMa + MTKa Size: 63: 0.18 kW Size: 71, 0.37 kW air cooled motors mounting flange
B14 (V 18), mounting Mounting flange dia. 140 Mounting flange dia. 140 56 C/138
dia. 90 and 160 0.37 kW/0.75 kW
Measurement H1 213 220 220 242
Measurement
396 421 440 kW/ 583 ––
H approx.
Main motor
1174/4.1
Measurement Table
Type Liquid end A B C
21606, 24006, 16208, 22508,
FK 12.5 197.5 165 R 1/4⬙
12910, 21610, 10812, 21012
10213, 11313, 07617, 10617,
FK 25 197.5 165 R 1/4⬙
06122, 10222, 05126, 09926
05425, 06025, 04033, 05633,
FK 50 202.5 175 R 3/8⬙
03241, 05441, 02749, 05249
Page 16 ProMinent ®
ProMinent® Meta Technical Data
®
3.5 Motor Data
The ProMinent® Meta dosing pumps are generally supplied with a 3 phase
variable speed motor. Custom motors can be supplied with single phase
capacitor motors or explosion proof motors.
WARNING:
Check direction of rotation when connecting motors
Enclosure rating: IP 55 IP 55
Size: 63 71
The technical data sheets for explosion proof and custom voltages are available
on request.
ProMinent ®
Page 17
Technical Data ProMinent® Meta
4
ss
ne
ck
th i
3,
t h1
y wid
ke
22 x
M8 )
x1 (60
Fixtures:
as DIN 19 234 (NAMUR) NJ 1.5-8GM-N
Features:
Operating switch apertures sa 0 ≤ sa ≤ 0.81 sn
Reduction factor at V2A 0.85; Al 0.4; Cu 0,3
Reproducibility R ≤ 0.01 mm
Switch hysteresis H approx. 10 %
Standard measurement plate 1 mm Fe 8 mm x 8 mm
Operating voltage UB 5 to 25 V DC
Residual ripple ≤5%
Switch frequency f 5 kHz
Electrical Data:
Standard voltage 8 V DC (Ri approx. 1 k/ohm)
Individual inductivity 20 µH
Individual capacity 16 nF
Output/ power uptake
active surface free ≤ 3 mA
active surface covered ≤ 1 mA
Mechanical Data:
Ambient temperature 248 - 373 Kelvin
(-25 °C to +100 °C)
Enclosure rating as DIN 40 050 IP 67
Permissible impact and b ≤ 30g, T ≤ 11 ms
Oscillation stress f ≤ 55 Hz, a ≤ 1 mm
Connector 2 m PVC lead, 0.14 mm2
BM
+
Standard symbol/connection: N DC
-
BU
Page 18 ProMinent
®
ProMinent® Meta Commissioning / Maintenance
4. Commissioning / Maintenance
WARNING:
Observe safety guidelines outlined in section 1.
4.1 Commissioning
See general instructions given in the accompanying Operating Instructions manual “ProMinent®
Motor-Driven Dosing Pumps”.
4.2 Maintenance
Maintenance intervals
General maintenance interval requirement, once a quarter.
When in constant or heavy use, we recommend more frequent maintenance.
The gear oil should be changed after approx. 5000 operating hours.
Gear oil ISO, viscosity class VG 460, e.g. Mobil Gear 634, ProMinent part no. 555325 (oil quantity
approx. 0.5 l).
The dosing diaphragm is a consumable item. Its operating life depends upon the following
conditions:
• Back pressure in the system
• Operating temperature
• Properties of dosing chemical
Abrasive chemicals will shorten the life of the diaphragm. We recommend more frequent checks
on the diaphragm or the installation of a diaphragm rupture alarm when using the pump with
abrasive chemicals.
Triplex pump
ProMinent
®
Page 19
Conformity Declaration ProMinent® Meta
5. Conformity Declaration
EC Declaration of Conformity
hereby declare that, on the basis of its functional concept and design and in the version brought into
circulation by us, the product specified in the following complies with the relevant, fundamental safety
and health stipulations laid down by EC regulations.
Any modification to the product not approved by us will invalidate this declaration.
Page 20 ProMinent
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