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WSN 55 (2016) 168-185
WSN 55 (2016) 168-185
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ABSTRACT
The control of materials on construction sites is handled carelessly by planning and purchasing
departments, site supervisors and engineers as well as contractor’s organization and this have been
posing various problems to contractors in realizing reasonable profit margin. The research centered on
the assessment of materials management on building projects in Ondo-State Nigeria. This study
assessed the current practices of managing materials on building projects, the problems associated
with materials management and measures for managing materials in building projects in Ondo state.
The study was carried out through the administration of questionnaire to professionals in both
consulting and contracting firms and data collected were analyzed using percentile and mean item
score. The study reveals that purchasing of materials, material planning method and transportation of
materials are the most common practices of materials Management. The most severe problem
militating against materials management was lack of proper work planning and scheduling while other
problems include inadequate cash flow to contractors due to delayed payments, burglary, theft and
vandalism. The study recommends that management should improve their supervision on site,
materials should be adequately handled when delivered, care should be given to materials handling
process and more awareness should be given to the knowledge of materials management on building
projects most especially on construction sites.
1. INTRODUCTION
It is important to manage all materials from the design stage to the construction stage of
the project as poor handling of construction materials affects the overall performance of
construction projects in terms of time, budget (cost), quality and productivity. The wastage of
materials should also be minimized during construction in order to avoid loss of profit for
construction companies (Kasim and Anumba, 2005). John (2013) observed that the relevance
of materials management to the total production operation cannot be overestimated; materials
management activities actually start before the production begins by providing optimum
materials required for production and its supply at the various production stages.
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2.1.1 Environmental Benefits: This includes the conservation of natural resources, reduction
of energy consumption, conservation of landfill space and reduction of environmental impacts
across the life cycle by decreasing the demand for virgin products
2.1.2 Economic Benefit: It includes reduction in disposal costs and may reduce material
hauling costs which leads to reducing overall project costs, reduction in purchasing costs
since non-virgin materials are often less expensive than virgin resources, make contractors to
be more competitive with their bids at reduced costs and it creates employment opportunities
and economic activities in the reuse and recycling industries
2.1.3 Performance Benefits: This includes reclamation of materials, salvaged, and reused
can perform as well as or better than virgin products in many applications, reduction in the
overall costs of materials, better handling of materials, reduction in duplicated orders,
materials will be on site when needed and in the quantities required, improvements in labour
productivity, improvements in project schedule, quality control, better field material control,
better relations with suppliers, reduction in materials surplus, reduce storage of materials on
site, labour savings, stock reduction, purchase savings and better cash flow management.
Stukhart and Bell, (1987) conduct a study on twenty heavy construction sites and noted
that in one of the project, a 6% reduction in craft labour costs occurred due to the improved
availability of materials as needed on site. On another project, an 8% savings was recorded
due to reduced delay for materials estimated, a comparison of two projects with and without a
materials management system revealed a change in productivity from 1.92 man-hours per unit
without a system to 1.14 man-hours per unit with a new system. Again, much of this
difference can be attributed to the timely availability of materials, warehouse costs were
found to decrease 50% on one project with the introduction of improved inventory
management, representing a savings of $ 92,000. One project reporting a cash flow savings of
$ 85,000 from improved materials management.
Vieira, Pasa, Borsa, Milan & Pandolfo (2011) observed that the importance attached to
materials handling is a topic that frequently treated superficially by construction companies
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and provisions should be made to handle and store the materials adequately when they are
received, special attention should also be given to the flow of materials once they are
procured from suppliers.
Bulk materials: These are materials that are delivered in mass and are deposited in a
container.
Bagged materials: These are materials delivered in bags for ease handling and controlled use.
Palleted material: These are bagged materials that are placed in pallets for delivery.
Packaged material: These are materials that are packaged together to prevent damage during
transportation and deterioration when they are stored
Loose materials: These are materials that are partially fabricated and that should be handled
individually. Building materials have an important role to play in this modern age of
technology, although their most important use is in construction activities, no field of
engineering is conceivable without their use and also, the building materials industry is an
important contributor in our national economy as its output governs both the rate and the
quality of construction work. Building materials are bought in standard length or lot
quantities. Examples of such materials include pipes, wiring, and cables. They are more
difficult to plan because of uncertainty in quantities needed. Engineered materials are
specifically fabricated for a particular project or are manufactured to an industry specification
in a shop away from the site. These materials are used for a particular purpose. This includes
materials that require detailed engineering data while fabricated materials are materials that
are assembled together to form a finished part or a more complicated part. Examples of such
materials include steel beams with holes and beam seats. Other material includes cement,
blocks/bricks, reinforcement bars and glass products.
2.3.1 Materials planning method: Khyomesh (2011) informed that the most commonly used
basis for planning things out for the project is the Bill of Quantity prepared by the client.
Companies may have two major levels in planning that is micro and macro level. Time, cost,
material and labor are the four major types of planning undertaken on sites. The planning
should be revised as frequently as possible in order to monitor whether work is progressing as
planned. During the planning prices, detailing the project in terms of its outcome, team
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members’ roles and responsibilities, schedules, resources, scope and costs are needed. At the
end of this phase, a project management plan is produced, which is a document that details
how your project will be executed, monitored and controlled, and closed.
Burt (1996) observed that planning and programming of work should include strategies,
tactics, and tools for managing the design and construction delivery processes and for
controlling key factor to ensure the client receives a facility that matches their expectations
and function as it is intended to function. Materials requirement planning is technique used to
determine the quantity and timing requirements of dependent demand “materials used in the
construction operation”
2.3.4 Materials handling: Tompkins and White (1984) define effective material handling as
using the right method, amount, material, place, time, sequence, position, condition, and cost.
This involves handling, storing, and controlling of the construction materials. Handling of
materials is the flow component that provides for their movement and placement. The
importance of appropriate handling of materials is highlighted by the fact that they are
expensive and engage critical decisions. Due to the frequency of handling materials there are
quality considerations when designing a materials handling system. Material handling
equipment selection is an important function as it can enhance the production process, provide
effective utilization of manpower, increase production and improve system flexibility (Chan
2002). Sadiwala (2007), affirmed the following improvement of materials handling system
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which are: Motion which implies that materials movement from one place to another should
be handled efficiently to eliminate avoidable movements so as to minimize cost, Time which
indicate that materials handling officer must ensure materials get to, or remove from
production unit at the right time, Place that materials should be at the right place at the right
time to enhance smooth operations, Quantity: which means that materials supply to, or
remove from the right place should be according to operating unit demands and Space: which
means efficient storage space is paramount to achieving the objectives of materials handling
system and overall organization goals.
2.3.5 Material waste control: Stock control is classified as a technique devised to cover and
ensure all items are available when required. Stock control can include raw materials,
processed materials, and components for assembly, consumable stores, general stores,
maintenance materials and spares, work in progress and finished products (Prabu, 1986). It is
of great importance that the bulk of construction materials delivery requires proper
management of stock control. Meanwhile, construction activities can generate an enormous
amount of waste (Teo, 2001), it has been recognized as a major problem in the construction
industry (Formoso, 2002). However, tighter materials planning can reduce waste and can
directly contribute to profit-improvement and productivity. Reduction of waste can be done
by practicing attitude towards Zero wastage, proper decisions at design stage, site
management, proper standardization of construction materials, and codification of the same
construction waste can also be reduced by using waste management system on project. The
project activities are to be planned at every stage by every construction personnel, who are
involved, in minimizing the overall waste generation at project (Thomas, 2013).
2.3.6 Just-in-time method (JIT): The acronym JIT has been highly visible since late 1980
have, as manufacturing attempted to meet competitive challenges by adopting newly
emerging management theories and techniques, referred to as Lean production (Akintoye,
2005). Stock (2001), stated that Just in Time (JIT) manufacturing is described as a system
that helps in making appropriate order of materials available to each operating unit at the right
time in the right quantity. JIT is a systematic concept consisting of JIT purchasing, JIT
transportation and JIT production. These three elements combine to create a material handling
system that avoids waste and minimizes inventory investment. The technique has changed
employees’ belief, attitude, work habits and awareness of quality assurance. It is an operating
management philosophy of continuous improvement in which non-value-adding activities (or
wastes) are identified and removed for the purposes of reducing cost.
Ocheoha (2013), affirmed the objectives of JIT which is to reduce processing time,
elimination of waste, have respect for people and cost minimization and these can be achieved
if firms hold zero inventory; a system known as lean supply chain. The summary of the
objectives of lean supply chain oriented organizations is to improve productivity by
minimizing the cost of the quality product. The following factors can be considered for the
required improvements: process and product design, using state-of-the art equipment and
technology, holding zero inventory, reducing lead-time of supply of materials, reducing batch
size, using pull production system, simplifying factory layout.
2.3.7 Economic order quantity of materials (EOQ): This determines the amount of orders
that minimizes total variable costs required to order and hold inventory. The economic order
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quantity (EOQ) refers to the order size that will result in the lowest total of ordering and
carrying costs for an item of inventory. If a firm place unnecessary orders it will incur
unneeded order costs. If a firm places too few order, it must maintain large stocks of goods
and will have excessive carrying cost (Patil and Smita, 2013).
Adedayo, Ojo, and Obamiro, (2006) recommend the following assumptions of economic
Order Quantity which are : deal with only one material whose demand is assumed to be and
completely predetermined, demand remains constant over a period of time; Holding and
ordering related costs per unit remain constant during the period of one year irrespective of
the order quantity, No stock out is allowed and ordered materials arrive instantaneously and
The lead time which is the time between ordering and receiving goods is instantaneous and is
equal to 0, and all materials ordered are delivered.
2.3.9 Warehousing management: Bowersox (1996), opine that warehousing can be defined
as materials management that houses and stores materials (raw materials, parts, components,
work-in-process and finished goods) temporarily or for sufficient period between the point of
origin and place of consumption and provision of necessary managerial information about the
conditions of stored materials. All organizations have a minimum level of inventory they keep
for future operation whether they operate JIT or traditional delivery system. Where inventory
is kept is typically referred to as warehouse. Although, in many logistical arrangements the
role of warehouse is more properly viewed as a switching facility as contrasted to a storage
facility, i.e. effective distribution systems should be designed not to hold inventory for an
excessive length of time but there are times when inventory storage is economical. In the
same vein, warehouse management means effective and efficient storage and provision of
required materials to ensure smooth operations.
Monczka (2002), state that a centralized warehousing is a situation where all materials
(raw materials, parts, components, and finished goods) are stored in a specific location where
materials are received and delivered to required operating places. This method is most
suitable for small organizations because one store can be sufficient for their operations.
Decentralized warehousing permits materials to be stored in different right places to
facilitate production operations and provide quality customer services. Decentralization of
warehouse is a common practice of large organizations that have different plants and product
lines scattered over the country. Leenders (2002), identified the importance of warehousing to
includes: reduction in transportation cost; warehousing and the associated inventory are added
expenses, but they may be traded off with lower cost realized if JIT transportation is adopted;
achieving smooth production-warehousing to some levels of inventories make materials
available at all time for production process, hence, it helps to avoid stock-out of materials;
coordination of supply and demand- firms that experience highly seasonal production and
sales most times have problem in coordinating supply with demand of materials, warehouse
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helps them to even out supply and demand of materials over a given period; enjoy quantity
purchase discounts- availability of warehouse encourages bulk purchases at discounted prices
and maintaining a reliable source of supply - companies that have where to store materials
always purchase materials and have regular supplier(s).
2.5.1 Training of both management and other staff: Vivian (2006), opine that it is
necessary to provide education and training to encourage and promote the benefit in reuse,
recycling and reduce the material consumption; however, cost saving for reuse and reduce the
material consumption is difficult to measure, in which the material can be reuse and reduce
the consumption for several times. Lingard (2000), observe that it is more effective to provide
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training and education among staff, and involve employees’ participation in implementing
waste management and pointed out that employees’ participation could only be effective with
genuine support from management.
2.5.2 Inventory control of materials on site: Abdul-Rahman (1994) affirms that it involves
taking note of the use and inventory of materials on site and recordings i.e. the loading and
off-loading, transit and handling of materials. It is recommended that arrangements be made
for materials to arrive on time. When a construction material is delivered to a site, it should be
checked for damage, quantity, quality and specification.
Kapot (2010) stated that this involves physical control of materials, preservation of
stores, minimization of obsolescence and damage through timely disposal and efficient
handling, maintenance of stores records, proper location and stocking. Stores are also
responsible for the physical verification of stocks and reconciling them with book figures. The
inventory control covers aspects such as setting inventory levels, ABC analysis, fixing
economical ordering quantities, setting safety stock levels, lead time analysis and reporting.
2.5.3 Ensuring proper planning, monitoring and control: Mohamed (2006) describe
construction site management practice as the process of determining, analyzing, devising and
organizing all resources necessary to undertake construction project. It also includes
monitoring and controlling the planned actions towards successful project delivery. Some of
the specific activities include the production of a Gantt-chart, network analyses, method
statements, resource leveling, progress reports and exception reports.
The core element of planning is the establishment of a programme which reflects the
planning process in relation to real time (Griffith and Watson, 2004), construction planning is
the total process of determining the method, sequence, labour, plant, and equipment required
to undertake a building project. All but the simplest tasks require planning in order to be
accomplished with the best utilization of time and resources (Chimay, 2006)
2.5.5 Provision of adequate storage of materials: Kasim (2005), Material storage on site
requires close attention in order to avoid waste, loss and any damage of materials which
would affect the operation of the construction project. Proper material storage system must be
designed to accommodate the loads of the materials to be stored; the sensitive environmental
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needs for different materials to be permanently stored and preserved; the functional,
efficiency and safety of the visiting public and operating personnel; and the protection of the
materials from fire, water and man-made threat (Pat, 1991).There must be a proper storage
facilities provided for materials on site, some materials are usually not stored in shed or
locked up building, also double handling of materials because of improper or indecision about
the proper storage facility constitute to waste. Old stock must be available for use after a fresh
delivery is made and these materials must be placed in such a way that damage would not be
done to it by human activities or traffic on site. Bagged materials such as cement should be
stored in a place that is free from moisture.
2.5.6 Proper usage of materials: Phu and Cho (2014), describes usage of materials is the
flow component that provides for their movement and placement. Material usage can be
defined as the provision of proper handling techniques either manually or mechanically for
the components held on site during construction process. Adequate care must be taken to
prevent wastage when working with materials on construction project, the assembly of
installation process involves the practical incorporated into the project of materials depending
on how the skills of the workmen involved. Materials on job site at times may have had a
little defect due to poor storage or poor quality on the part of the manufacturer.
2.5.7 Materials schedule for the contract on hand: Kelvin (2013), It has been established
that preparation of a good materials schedule helps a long way in solving the problem of
material handling on site. This is prepared at the contract stage of building contract by an
estimator and also by the contractor in order to know accurately how much material to
mobilize the site. This entails accurately detailed type, the size of materials and all other
possible information regarding the required materials and the quantities and date on which it
should be delivered. Materials schedules are valuable to buyer for ordering and also to site
supervisor to ensure that materials when delivered are allocated or unloaded at or for the
projects or building elements for which they are specified ordered productivity (Plunkett
1994). Project schedules should establish guidelines as to when and how the project should be
executed, schedule requirements need to be communicated and properly managed throughout
the entire project. The purpose of scheduling is to organize and allocates the resources of,
equipment and labor with the construction projects tasks over a set period of time.
2.5.8 Provision and accessibility site layout: Construction site layout involves identifying,
sizing, and placing temporary facilities within the boundaries of construction site (Heap,
2007). These temporary facilities range from simple lay down areas to warehouses,
fabrication shops, maintenance shops, batch plant, and residence facilities. Required
temporary facilities and their areas are depending in many factors including project type,
scale, design, location, and organization of construction work. A detailed planning of the site
layout and location of temporary facilities can enable the management to make considerable
improvement by minimizing travel time, waiting time, and increasing worker morale by
showing better and safer work environment.
Site layout involves the study, planning and organization of unused area of site around the
proposed development to accommodate the contractor’s construction equipment, materials
and buildings for use in the execution of the construction works (Kwakye, 1991). One of the
primary considerations for site layout is the need to keep the construction production
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continuous by maintaining a means of access to the site and facilitate the adequate flow of
traffic. Therefore material location is important when preparing a layout plan and this
consideration would aid materials handling on construction project.
3. RESEARCH METHOD
The methods used for this study includes extensive searching of relevant literatures
relating to the study such as textbooks, magazines, journals, and the internet. The data were
collected through the use of structured questionnaires and analyzed using percentile and mean
item score. Data was obtained from both consulting and contracting Quantity surveyors,
Engineers, Architects and Builders in Akure, Ondo State, Nigeria. The study population was
gathered using a list of Consulting and Contracting Firms that registered with Ministry of
Works and Ministry of Lands and Housing using random sampling of the described
population for the study. The questionnaire was drawn on a 5-points likert scale. Questions
were asked on the background information of the respondents such as years of working
experience and the professional cadre of the respondents. Data were analyzed using tools like
means and percentage. Out of one hundred and thirty-two (132) questionnaires administered,
only One hundred (100) were considered suitable for analysis which represented a healthy
return rate of seventy-six percent (76%). This rate is considered sufficient for the research, as
posited by Moser and Katton (1999) that the result of a survey could be considered as biased
when the return rate is less than 20-30%.
4. MAIN DISCUSSION
4. 1. Result
From the survey conducted on the background information of respondents, it was
evident that 39% are from contracting organizations whist 61% are from consulting
organizations, 35% are Builders, 23% are Quantity Surveyors, 20% are Architects and 22%
are Engineers. About 13% of the respondents had Higher National Diploma (HND), 34% had
Bachelor Degree (BSc/ B.Tech) as their highest academic qualification while 53% had
Masters of Science or Technology (M.Sc./M.Tech). Professionally, 23% of the respondents
are professional members of the Nigerian Institute of Quantity Surveyors (MNIQS), 35% are
professional members of the Nigeria Institute of Builders (MNIOB), while 20% are
professional members of Nigeria institute of Architects and 22% are members of Nigeria
Society of Engineers. It was also evident that respondents had an average of 5years working
experience in the construction industry and 32% have handle between 1-10 projects in the
construction Industry, 38% had handled between 11-20 projects, 27% had handle between 21-
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30 projects, 2% had handled between 31-40 projects while 1% had handled above 40 projects
in the industry, and from the foregoing, it is evident that respondents for this study have
sufficient experience to give opinions on the subject matter of this study.
From Table 1. it was observed that the respondents level of awareness on material
management methods were relatively high especially, Purchasing of materials methods with
mean score of 4.33, Material planning methods with mean score of 4.33, Proper transportation
methods with mean score of 4.33 and Material handling methods with mean score of 3.95 while
the awareness was relatively low on Recovering and recycling of materials method with mean
score of 2.31, Just in time method with mean score of 2.77, Economic order quantity method
with mean score of 2.81, and Material waste control with mean score of 2.82. From the on-
going, the awareness on emerging methods of material management like Just in time (JIT) and
Economic order quantity (EOQ) should be improved upon by practioners.
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Negligence
Insufficient storage space 3.71 6
Late delivery of ordered materials 3.61 7
Incompetent material suppliers are 3.58 9
selected for the projects 3.57 10
Site access problem 3.57 10
Difficulty in managing materials among
subcontractors due to the limited storage 3.54 12
space on site
Damage to materials during
3.54 12
transportation to the site
Lack of security personnel 3.54 12
Health and safety procedures
3.52 15
implementation on site
Hindrance to work progress due to
3.52 15
improper stocking of materials
Difficulty in coordinating sub-contractors
3.46 17
materials on site
Rejection of materials due to non-
3.38 18
compliance to the specification
Conflict among sub-contractors due to
3.23 19
acute space available for material
Accidents/ injury occurred at site 2.92 20
From Table 2, the study shows that Lack of proper work planning and scheduling was
ranked as the highest Problem mitigating material management on building projects in Ondo
state, Nigeria with mean score of 4.02 follow by problem of cash flow to contractor with
mean score of 3.85, burglary, theft and vandalism with mean score of 3.80 in descending
order while Accidents onsite with mean score of 2.92, conflict among contractors with mean
score of 3.23 and rejection of materials due to compliance to specification with mean score of
3.38 do not constitute much problem to material management.
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From the Table 3 above, the results reveal the measures for managing materials on
building projects which are adequate management, supervision and proper administration of
site with mean score of 4.69, Training of both management and other staff with mean core of
4.68 and attention to weather condition was ranked least by the respondent with mean score of
3.79.
Based on the findings from the question raised in this research, the following
conclusions are drawn. The study shows that effective material management brings positive
result in achieving early building project completion. The study agree with (Madhavi et al,
2013), that suggested the need for improving purchasing, transportation and introduction of
new possibilities, like, purchase requisition slip, and transportation order respectively. The
study also shows the importance of manage all materials from the design stage to the
completion stage because poor management of construction materials affects the overall
performance of construction projects in terms of time, cost, quality and productivity.
The study also revealed that, the most prevalent practices of materials management are
purchasing of materials, material planning method, transportation of materials while the
prevalent challenges are lack of proper work planning and scheduling, cash flow problems to
contractors due to delayed payments and burglary, theft and vandalism are problems
associated with materials management. This gives light to the fact that pre-planning is
important in controlling the total project cost and effective material management (Gulghane,
2015).
For effective materials management, measures shown by the study include adequate
management and supervision; it shows that administration of sites was the best in respect to
conditions for achieving good materials management.
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