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i8M-1000

Medical Incinerator
The i8M-1000 is our flagship model and boasts a wide array of features -
many unique to the i8 range. Developed over the last 3 years the i8-1000 is

rates and large batch sizes while still acheiving some of the lowest
emmisions in its class.

Industry Leading Insulation


Coretex© insulation is a specially formulated substrate containing various levels of material that ensure
almost all of the heat generated within our incinerators stays inside them - increasing performance and
CORETEX
INSULATION

Rigid, Long Lasting Construction


5mm All our incinerators are constructed from British made high quality 5mm mild steel plate. They are fully
welded for maximum strength by our time-served coded welders. Meaning you get years of trouble-free
STEEL operation.
GAUGE AS STANDARD

Fully Compliant Range


850°C Each of our incinerators has been tested to exacting standards ensuring they meet all required guidelines.
They are CE declared to BS E7N4 6-2:1997 (industrial thermo processing equipment – part 2). This machine
TEMP can reach in excess of 850 oC in the secondary chamber and also retains the gases for the 2 seconds required.
2 SECOND RETENTION

Remote Monitoring & Pro-active Analysis (optional extra)


We have developed this control panel to allow trouble-fee operation. Data can be fed back to our HQ where
our team of engineers monitor and provide advice when required on optimum operation of your incinerator. It
SMARTPANEL also allows us to advise when your service is due to ensure longevity of the unit.
REMOTE MONITORING

Technical Specifications

Combustion Chamber Volume (m3) 8.70m3 Gas Retention 2 secs

Metal Thickness 5mm Average ash residue (%) 3%

Burn Rate up to 500kg per hour** Thermostatic Device Yes

Average Fuel Consumption 65 litres per hour Shipping Weight 21500kg

Operational Temperature 850°C* Dimensions (l, w, h) 6.49m x 2m x 6.26m

All our incinerators’ chambers are lined with high grade refractory concrete rated to 1600C.

OurPlug andchamber
secondary Play CE-7 Control
technology Panel
prevents Why
dioxins from cracking into smaller butis this
more 3 layer
reactive lining
molecules, thisso good?
is known as de novo
formation. This can be especially apparent in the presence of heavy metals, which can act as a catalyst. The prevention method can be

gasCompletely
remnants arere-designed and
then retained in thebuilt in-house
secondary 25mm insulation
chamber, through thermal decomposition, block
and cyclonic backup layer
air distribution to ensure a clean
odourless emission
since 2017. in the
Our form of
control vapour.
panels now feature: An intermediate insulating layer in a 1260
grade insulation brick (most insulative block
Full PLC and touch screen control available on the market).
Speak todiagnostics
Self-fault the Experts Final layer of 100mm low cement castable
High integrity SIL 3 Safety rated Fast firing characteristics pre-engineered
OurAutomatic
technical sales team are
air modulationalways on hand to answer any questions
Robust, you
efficient andmay
longhave.
lasting
Automatic lid locking
Call +44 1704 884020 or email [email protected]
One button to start system
Key Parts of our Incinerator Chimney Stack
Stainless steel stack for longevity.
5 Zone Thermocouple Minimum 5.5m stack height required.
Fitted with dispersion cap as standard.
Allow independent control of primary
and secondary temperatures via the
control panel.
Primary chamber
Chamber designed for maximum air
flow and circulation which in turn
improves efficiency and total burn time.
7 x Low NOx Burners
These are some of the cleanest, most
efficient burners available today. These
can be supplied as gas or oil fired.

Secondary Chamber Safety Features Triple Ash doors


Retains and re-burns the exhaust Kill switches, automatic shutdown, This model now features ‘floating’ ash
fumes for minimum of 2 seconds at automatic lock clamps all ensure user doors - Design for better rigidity and
850°C to meet EU guidelines. safety is at the forefront of operation. can be opened safely.

How incineration works:

Incineration is a waste treatment process that involves the combustion of organic substances contained in waste
materials. Incineration and other high-temperature waste treatment systems are described as “thermal treatment”.
Incineration of waste materials converts the waste into ash, flue gas and heat. The ash is mostly formed by the
inorganic constituents of the waste and may take the form of solid lumps or powder. In some cases, the heat
generated by incineration can be used to generate electric power.

Applications
Our versatile range of medical incinerators are designed for a wide range of waste types. This is our
flagship model which benefits from auto-loading and/or top loading design and features the latest
in operator safety and performance. This model can also use our latest control panel technology for
remote monitoring.

• Type IV pathological waste • Vials


• Infectious and contaminated “red bag” • Yellow bags
• Surgical dressings • Bandages and gauzes
• Plastic test devices • Other forms of pharmaceutical waste.
emmisions in its class.

Industry Leading Insulation


Coretex© insulation is a specially formulated substrate containing various levels of material that ensure
almost all of the heat generated within our incinerators stays inside them - increasing performance and
CORETEX
INSULATION

Rigid, Long Lasting Construction


5mm All our incinerators are constructed from British made high quality 5mm mild steel plate. They are fully
welded for maximum strength by our time-served coded welders. Meaning you get years of trouble-free
STEEL operation.
GAUGE AS STANDARD

Fully Compliant Range


850°C Each of our incinerators has been tested to exacting standards ensuring they meet all required guidelines.
They are CE declared to BS E7N4 6-2:1997 (industrial thermo processing equipment – part 2). This machine
TEMP can reach in excess of 850 oC in the secondary chamber and also retains the gases for the 2 seconds required.
2 SECOND RETENTION

Remote Monitoring & Pro-active Analysis (optional extra)


We have developed this control panel to allow trouble-fee operation. Data can be fed back to our HQ where
our team of engineers monitor and provide advice when required on optimum operation of your incinerator. It
SMARTPANEL also allows us to advise when your service is due to ensure longevity of the unit.
REMOTE MONITORING

Technical Specifications

Combustion Chamber Volume (m3) 8.70m3 Gas Retention 2 secs

Metal Thickness 5mm Average ash residue (%) 3%

Burn Rate up to 500kg per hour** Thermostatic Device Yes

Average Fuel Consumption 65 litres per hour Shipping Weight 21500kg

Operational Temperature 850°C* Dimensions (l, w, h) 6.49m x 2m x 6.26m

All our incinerators’ chambers are lined with high grade refractory concrete rated to 1600C.
** Dependent on calorific value of waste and local conditions.

Our secondary chamber technology prevents dioxins from cracking into smaller but more reactive molecules, this is known as de novo
formation. This can be especially apparent in the presence of heavy metals, which can act as a catalyst. The prevention method can be
Average emissions
gas remnants / EUin the
are then retained standards *
secondary chamber,
All our incinerators’ chambers are lined with high grade
through thermal decomposition, and cyclonic air distribution to ensure a clean
(On basicemission
odourless incinerators
in the formwith secondary chamber)
of vapour. refractory concrete rated to 1600C. Our secondary
chamber technology prevents dioxins from cracking
into smaller but more reactive molecules,
Speak
Parameter to the Experts
(1/2 hr av) Limits Measured this is known as de novo formation.
Total dust 30 mg/m3 12 mg/m3 This can
Our technical sales team are always on hand to answer anybe especiallyyou
questions apparent
may in the presence of
have.
Sulphur dioxide 200 mg/m3 2,4 mg/m3 heavy metals, which can act as a catalyst.
Nitrogen dioxide 400 mg/m3 60 mg/m3
Call +44 1704 884020 or email [email protected]
Carbon monoxide 100 mg/m3 78,3 mg/m3 The prevention method can be explained as follows:
system design forces the micro particulates to pass
through a flame curtain, this burns harmful emissions,
*The above figures are guidelines ONLY.
gas remnants are then retained in the secondary
chamber, through thermal decomposition, and complex,
Actual emissions will depend on a number of factors
controlled air distribution to ensure a clean odourless
including waste type, volume of waste, moisture content,
emission.
fuel used and local environmental conditions.
Site Preparation

Sheltered Skid-mounted Trailer-mounted


Ideal weather protection for equipment and For larger models skid-mounting is the most The trailer is rated to carry up to 32000kg ,
operator. Our shelters are designed for easy feasible and viable option ito allow mobility. therefore there is plenty of additional space
and quick installation on a standard reinforced to carry extra items of equipment including
concrete slab. The units arrive complete with electrical generator sets, fuel and any other equipment.
power generators and fuel supply with further Chassis, framework and panels are galvanized
Certain regions require some sort of shelter customization available to suit all needs, for maximum durability.
from adverse weather conditions or localised regardless of local resources available.
problems. Our products are used in diverse The system is available in 20ft and 40ft These trailers have been built to withstand the
locations from the freezing camps of Antarctica skids, depending on capacity and optional rigours of the construction industry. The beam
to sweltering temperatures of Sierra Leone. requirements. axle system features sealed, specialised wheel
bearings and powerful auto-reverse brakes and
is unequalled for strength and durability.

All containers supplied are ISO 6346 certified, so they can be used for the
shipping and housing of incinerators and any other related equipment.
CE DECLARATION.
MACHINE LISTED BELOW HAS BEEN TESTED BY
MANUFACTURER IN FACTORY BEFORE DISPATCH

PRODUCTION DATE: 2018


CONFORMS TO ALL SAFETY NORMS WHEN USED ACCORDINGLY
“CE DECLARATION OF CONFORMITY”
“CE DECLARATION DE CONFORMITE”
“CE DECLARACION OF CONFORMIDAD”
“CE ATTESTATO DI CONFORMITA”
“EG- KONFORM IT A TSERKLARUNG”

INCINER8 LTD, UNIT 2, CANNING ROAD INDUSTRIAL ESTATE, CANNING ROAD,


SOUTHPORT PR9 7SN, UNITED KINGDOM

Has declared that the machinery described:


Declares que les machines descrits:
Declaramos que la maquinaria descrita:
Dichiara che la macchina di seguito descrito:
Bestatigt daB die hierunter beschreibt Maschine:
Model (Modele; Modelo; Modello; Modell) :

CE INCINERATOR I8-M1000 C/W Eco Flam Burners


1.BS EN 746-2:1997
(industrial thermoprocessing equipment – part 2. Safety requirements for combustion and handling systems)

2.Low Voltage Directive 73/23/EEC


Directive Basse Tension
Directive Baja Tension
Direttiva Sulla Bassa Tensione
Niedrige Sapnnung – Richtlinie Diretivas

3.EMC Compatibility Regulation 89/336/EEC


Directive CEM
Directiva CEM
Direttiva Compatibilita Elettromagnetica
Elektromanetische Vereinbarkeit – Richtlinie Directive EMC

4.Machinery Directive 2006/42/EC (including amendment)


Directive Securite Machines
Directiva Seguridad Maquinas
Direttiva Macchine
Maschinen – Richtlinie Directiva De Maquinario

5. (EC) No 1005/2009 on substances that deplete the ozone layer


www.inciner8.com

INCINER8 Ltd is one of the largest suppliers of incinerators through-


out the world. Manufacturing in a factory in Southport and shipping
out products all over the world through our dedicated sales team &
Global Dealership Network.
An experienced team of researchers, designers and engineers have made INCINER8 an innovator in the waste
incinerator sector, achieving two Queens Awards and many regional business awards.

Our hand engineered machines can process municipal, medical and animal waste streams, providing the best
solutions to waste problems around the world.

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