Solenoid Valve
Solenoid Valve
Solenoid Valve
Features
These models realize high-pressure large-f low-rate control at 35 MPa
{350 kgf/cm2} and 100 L/min (G02) or 160 L/min (G03).
They are best suited to integration into European Safety Standard (CE)
compliant equipment since they have dust-/water-proof properties that satisfy
G02 For DC power supply G03 For AC power supply
the IEC Pub529 IP65 ingress protection grade.
Nomenclature
- KSO - G - - - -
1 2 3 4 5 6 7 8 9 10
1 Applicable fluid code 6 Spool operating method (See the model table)
No designation: Petroleum-based hydraulic fluid C: Spring center type
H: Water-glycol hydraulic fluid (G02 accepts water- A: Spring offset type (with A solenoid)
glycol hydraulic fluid with no designation.) B: Spring offset type (with B solenoid)
F: Phosphate ester hydraulic fluid N: No-spring type (without detent, applicable only to KSO-G02)
D: No-spring type (with detent)
2 Model No.
KSO: K series solenoid valve 7 Voltage code (See the solenoid specification table)
Specifications
Nominal Maximum operating Maximum flow rate Permissible back pressure Maximum switching frequency times/minute External coating
Model No. With built-in surge killer
diameter pressure MPa {kgf/cm2} L/min MPa {kgf/cm2} AC, DC With rectifier DIN connector type with lamp protection
Mass (kg)
KSO-G02 KSO-G03
Details
AC DC, with rectifier AC DC, with rectifier
Double solenoid 1.8 2.2 4.4 5.8
Terminal box type
Single solenoid 1.5 1.7 3.7 4.4
Double solenoid 1.8 2.1 4.3 5.7
DIN connector type
Single solenoid 1.4 1.6 3.6 4.3
Double solenoid 1.7 2 – 5.7
Lead wire type
Single solenoid 1.4 1.5 – 4.3
G-17
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guide pages at the front of this catalog. For latest information, PDF catalogs and operation manuals
5 6 10 : Model table
KSO-G02
Pressure - Flow rate characteristics Pressure drop characteristics
Model code JIS graphic symbols for hydraulic system
(See performance curves) (See performance curves)
Power
Spool type, spool operating method ... Subordinary spool type supply A B A B A B P→A A→T
P→T
Type C Type A Type B P T P T
P→B B→T
P T
KSO-G02-2C KSO-G02-2A…H2 KSO-G02-2B…2T
AB AB AB AC A f f
(5) (7) −
a PT b a PT PT b
DC A a a
KSO-G02-3C KSO-G02-3A…H3 KSO-G02-3B…3T
AB AB AB AC F F F
(5) (8) (4)
a PT b a PT PT b
DC F F F
KSO-G02-4C KSO-G02-81A…H4 KSO-G02-8B…4T AC K j j
AB AB AB
(4) (7) −
DC J h h
a PT b a PT PT b
KSO-G02-44C KSO-G02-81A…H44 KSO-G02-8B…44T
AB AB AB AC H j j
(4) (7) −
a PT b a PT PT b
DC I h h
KSO-G02-5C KSO-G02-3A…T5 KSO-G02-3B…5H
AB AB AB AC N b b
(3) (1) (2)
a PT b a PT PT b
DC M b b
KSO-G02-66C KSO-G02-3A…T66 KSO-G02-3B…66H
AB AB AB AC N b b
(3) (1) (2)
a PT b a PT PT b
DC M b b
KSO-G02-7C KSO-G02-9A…H7 KSO-G02-91B…7T
AB AB AB AC A m m
(5) (6) −
DC A m m
a PT b a PT PT b
KSO-G02-8C KSO-G02-2A…H8 KSO-G02-8B…8T
AB AB AB AC K j j
(4) (7) −
a PT b a PT PT b
DC J h h
KSO-G02-9C KSO-G02-9A…H9 KSO-G02-2B…9T
AC D m f
AB AB AB (7)
(5) −
(6)
a PT b a PT PT b
DC D m a
KSO-G02-51C KSO-G02-3A…T51 KSO-G02-3B…51H
AB AB AB AC N b b
(3) (1) (2)
a PT b a PT PT b
DC M b b
KSO-G02-81C KSO-G02-81A…H81 KSO-G02-2B…81T
AB AB AB AC K j j
(4) (7) −
a PT b a PT PT b
DC J h h
KSO-G02-91C KSO-G02-2A…H91 KSO-G02-91B…91T
AB AB AB AC D f m (6)
(5) −
DC D a m (7)
a PT b a PT PT b
KSO-G02-2A
AB AC C L m
− − (5) (3) −
a PT
DC D k m
KSO-G02-2B
AB AC C m L
− − (5) (3) −
PT b
DC D m k
KSO-G02-3A
AB AC L c C
− − (5) (7) −
a PT
DC F C C
KSO-G02-3B
AB AC L C c
− − (5) (7) −
PT b
DC F C C
KSO-G02-20A
AB AC L m
− − − (5) − −
a P T DC k m
KSO-G02-20B
AB AC m L
− − − (5) − −
P T b DC m k
G-18
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guide pages at the front of this catalog. For latest information, PDF catalogs and operation manuals
5 6 10 : Model table
Pressure - Flow rate characteristics Pressure drop characteristics
Model code JIS graphic symbols for hydraulic system
(See performance curves) (See performance curves)
Power
Spool type, spool operating method ... Subordinary spool type supply A B A B A B P→A A→T
P→T
Type N, D Type A Type B P T P T
P→B B→T
P T
KSO-G02-2A…2T
AC C m
AB − (7)
− − − −
DC D m (5) −
a PT
KSO-G02-2B…H2
AB AC C m (5) −
− − − −
DC D m − (7)
PT b
KSO-G02-2N
AB AC A i i
− − (6) (5) −
a PT b
DC E g g
KSO-G02-20N
G
AB AC i i
70 70 70
D
60 60 c 60 h
E
50 50 50
40 F 40 40
d i
30 G 30 30
N e j
20 20 20
M L f
10 10 10
0 0 0
0 10 20 30 0 10 20 30 0 10 20 30
Pressure (MPa) {×10 kgf/cm2} Pressure (MPa) {×10 kgf/cm2} Pressure (MPa) {×10 kgf/cm2}
Pressure drop characteristics Note: The flow rates shown in the graphs are the maximum flow rates under which
operation (switching) of the valve is possible under the following conditions.
3.0 (5)
After rising to the saturation temperature, 90% of rated voltage applied
AC
2.5 (6) (60 Hz)
(7)
(MPa) {×10 kgf/cm2}
(4)
2.0 DC After rising to the saturation temperature, 90% of rated voltage applied
Pressure drop
(1) (3)
1.5 For the flow rate with a rectifier, see the section covering products for DC power
(2)
supplies.
1.0 The maximum operating pressure is 25 MPa {250 kgf/cm 2} when 5C, 66C, 51C,
3A-T5, 3B-5H, 3A-T66, 3B-66H, 3A-T51 or 3B-51H is designated for the spool type
0.5 (8) and spool operating method.
0
0 50 100
Flow rate (L/min)
G-19
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guide pages at the front of this catalog. For latest information, PDF catalogs and operation manuals
5 6 10 : Model table
KSO-G03
Pressure - Flow rate characteristics Pressure drop characteristics
Model code JIS graphic symbols for hydraulic system
(See performance curves) (See performance curves)
Power
Spool type, spool operating method ... Subordinary spool type supply A B A B A B P→A A→T
P→T
Type C Type A Type B P T P T P T
P→B B→T
KSO-G03-2C KSO-G03-2A…H2 KSO-G03-2B…2T
AB AB AB AC E i i
(4) (4) −
a b a b DC A b b
PT PT PT
KSO-G03-3C KSO-G03-3A…H3 KSO-G03-3B…3T
AB AB AB AC E E E
(5) (3) (3)
a PT b a PT PT b DC A A A
KSO-G03-4C KSO-G03-81A…H4 KSO-G03-8B…4T
AB AB AB AC F n n
(4) (4) −
a b a b DC B a a
PT PT PT
KSO-G03-44C KSO-G03-81A…H44 KSO-G03-8B…44T
AB AB AB AC F n n
(4) (4) −
a PT b a PT PT b DC B a a
KSO-G03-5C KSO-G03-3A…T5 KSO-G03-3B…5H
AB AB AB AC M g g
b (2) (1) (1)
a PT b a PT PT b DC L o o
KSO-G03-66C KSO-G03-3A…T66 KSO-G03-3B…66H
AB AB AB AC G g g
(2) (1) (1)
a PT b a PT PT b DC L o o
KSO-G03-7C KSO-G03-9A…H7 KSO-G03-91B…7T
AB AB AB AC E v v
(5) (4) −
a b a b DC A p p
PT PT PT
KSO-G03-8C KSO-G03-2A…H8 KSO-G03-8B…8T
AB AB AB AC F n i
(4) (4) −
a PT b a PT PT b DC B a b
KSO-G03-9C KSO-G03-9A…H9 KSO-G03-2B…9T
AB AB AB AC E v i
(5)
(4) −
(4)
a PT b a PT PT b DC A q b
KSO-G03-51C KSO-G03-3A…T51 KSO-G03-3B…51H
AB AB AB AC M g g
(2) (1) (1)
a PT b a PT PT b DC L o o
KSO-G03-81C KSO-G03-81A…H81 KSO-G03-2B…81T
AB AB AB AC F i n
(4) (4) −
a PT b a PT PT b DC B b a
KSO-G03-91C KSO-G03-2A…H91 KSO-G03-91B…91T
AB AB AB AC E i v
(4)
(4) −
DC A b q (5)
a PT b a PT PT b
KSO-G03-2A
AB AC N j m
− − (4) (4) −
a PT
DC N c e
KSO-G03-2B
AB AC J m j
− − (4) (4) −
PT b DC J e c
KSO-G03-3A
AB AC I E f
− − (3) (4) −
a DC H E k
PT
KSO-G03-3B
AB AC I f E
− − (3) (4) −
PT DC H k E
KSO-G03-20A
AB AC j m
− − − (4) − −
a P T
DC c e
KSO-G03-20B
AB AC m j
− − − (4) − −
P T b DC e c
G-20
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guide pages at the front of this catalog. For latest information, PDF catalogs and operation manuals
5 6 10 : Model table
Pressure - Flow rate characteristics Pressure drop characteristics
Model code JIS graphic symbols for hydraulic system
(See performance curves) (See performance curves)
Power
Spool type, spool operating method ... Subordinary spool type supply A B A B A B P→A A→T
P→T
Type D Type A Type B P T P T P T
P→B B→T
KSO-G03-2A…2T
AB AC K h
− (4)
− − − −
DC D d (4) −
a PT
KSO-G03-2B…H2
AB AC J h (4) −
− − − −
DC C d − (4)
PT b
KSO-G03-2D
AB AC O u u
− − (4) (4) −
a PT b DC O s s
KSO-G03-20D G
AB AC u u
G
80 80 80
D
B
g f
a
40 b 40 c 40
d F
e hi
j
0 0 0
0 10 20 30 0 10 20 30 0 10 20 30
Pressure (MPa) {×10 kgf/cm2} Pressure (MPa) {×10 kgf/cm2} Pressure (MPa) {×10 kgf/cm2}
L K O
H r
80 k 80 o 80
I s
M
t
40 40 40
u
L p
m v
n q
0 0 0
0 10 20 30 0 10 20 30 0 10 20 30
Pressure (MPa) {×10 kgf/cm2} Pressure (MPa) {×10 kgf/cm2} Pressure (MPa) {×10 kgf/cm2}
Pressure drop characteristics Note: The flow rates shown in the graphs are the maximum flow rates under which
(1) operation (switching) of the valve is possible under the following conditions.
2.0
After rising to the saturation temperature, 90% of rated voltage applied
AC
(3) (60 Hz)
1.5
(MPa) {×10 kgf/cm2}
(4)
Pressure drop
(2) (5) DC After rising to the saturation temperature, 90% of rated voltage applied
1.0
For the flow rate with a rectifier, see the section covering products for DC power
supplies.
0.5 The maximum operating pressure is 25 MPa {250 kgf/cm 2} when 5C, 66C, 51C,
3A-T5, 3B-5H, 3A-T66, 3B-66H, 3A-T51 or 3B-51H is designated for the spool type
and spool operating method.
0
0 40 80 120 160
Flow rate (L/min)
G-21
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JS-03M04
⅜ Rc½ 2.2
Refer to Page S-8 for the dimensions of the sub-plate.
G-22
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Electrical circuits (terminal box type: (1) to (7), DIN connector type: (1), (2), (3), (8))
AC 100 V minimum AC 100 V minimum DC 48 maximum DC 100 V minimum
DC 48 V maximum
DC 100 V minimum With surge killer With surge killer With surge killer
(1) (2) (3) (4) (5)
DC 24 V
DC 24 V maximum
With rectifier Surge killer with
With surge killer
resistance
(6) (7) (8)
SOL
SOL SOL
Note:
When switching a DC solenoid valve with a surge killer through an electromagnetic relay, the reverse surge voltage is suppressed
by the varistor and sparks between relay contacts are suppressed by the capacitor at demagnetization of the solenoid.
Standard solenoid valves with a surge killer (option code "N") are very effective to eliminate sparks. However, adequate consideration
should be given to the service life of the relay to avoid contact welding due to inrush current at solenoid excitation.
In applications where contact welding due to inrush current is expected, solenoid valves with a surge killer (with resistance) (option
code "NR") are effective. Note, however, they are not as effective as standard solenoid valves with a surge killer (option code "N") in
terms of elimination of sparks.
When using solenoid valves without a surge killer, adequate consideration should be given to protection against the reverse surge
voltage generated at demagnetization of the solenoid. (It is advisable to incorporate a surge absorbing element such as a varistor in
the circuit.)
G-23
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guide pages at the front of this catalog. For latest information, PDF catalogs and operation manuals
Handling
Wiring guide for solenoid (AC solenoid valve)
Solenoids can be used with both 50 and 60 Hz.
Drainage
When adopting a spool type/operating method (20A, 20B, 20N or 20D) that does not incorporate flow at the tank port,
connect drain piping from the tank port.
Fixed throttle valve
It is possible to insert a fixed throttle at port P, A, B, or T. However, when fitting a throttle, be careful to maintain the
pressure difference before and after the throttle at no greater than 21 MPa {210 kgf/cm2}.
When inserting a fixed throttle at the tank port, maintain the back pressure at the tank port within the permissible back
pressure.
Operating force for manual operation pin
The force required to operate the manual operation pin varies depending on the back pressure in the tank line.
KSO-G02 KSO-G03
150 200
Operating force (N) {×0.1 kgf}
150
100
100
50
50
0 0 1 2 3 4 5 0
0 1 2 3 4 5
Tank line back pressure Tank line back pressure
(MPa) {×10 kgf/cm }
2
(MPa) {×10 kgf/cm }
2
Wiring guide
Spool operating method: Type C, N or D Spool operating method: Type A
[Terminal box type] [Terminal box type]
Earth terminal Short bar for common terminals Earth terminal
(Only provided with option (3) (4) (Only provided with option (3)
codes E, EN and ENR) codes E, EN and ENR)
TNSA2-∗∗-∗
TNW2-**-*
SOLa
SOLb
SOLa
SOLb
MFG No.∗∗∗
MFG No.***
SOLb
SOLa SOLa
(1) (2) (1)
SOLb
MFG No.∗∗∗
(2)
[Lead wire type (G02)] The figure shows the status with the terminal box nameplate
SOLa SOLb
removed.
The earth terminal is optional (option code: E, EN, ENR).
Always turn off the power supply before starting wiring work.
B
A
G-24
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50 53.5
44 (DC 53)
141
Space required
to remove the coil
SOL a SOL b
96
79.5
37.5
25
48 4-φ7
4-φ5.3
Manual operation pin φ6 4-φ12.32
Plastic nut tightening torque 4-φ9.5
9 to 11N∙m {90 to 110 kgf∙cm}
8.5
0.75
5.1
B A
25.9
31.75
31
48
P
12.7
21.5
30.2
40.5 10
63
53.5 50 50 53.5
SOL a SOL b
45 45
G-25
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37.5
25
SOL a 4-φ7
4-φ5.3
4-φ12.32 SOL b
Manual operation 4-φ9.5
pin φ6 48
Plastic nut tightening torque
9 to 11 N·m {90 to 110 kgf·cm}
SOL a 45 45 SOL b
Double solenoid [Type C, N, D] Lead wire 0.85 mm2 Lead wire 0.85 mm2
Length 300 mm, Color: White Length 300 mm, Color: Black 44 (DC: 53)
Cross-slotted pan head screw M3.5 × 15 Space required
Tightening torque 0.5 to 0.7 N·m to remove
{5 to 7 kgf·cm} the coil
62.3
37.5
25
SOL a 45 45 SOL b
G-26
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37.5
φ40
φ20
25
Approx. 8
48 (Stroke) 4-φ7
4-φ5.3 Approx. 8 (Stroke) G
4-φ12.32
4-φ9.5
SOL a SOL b
45 (5) (5) 45
Maximum 193.7 (DC: 202.7) Maximum 193.7 (DC: 202.7)
Maximum 198.7 (DC: 207.7) Maximum 198.7 (DC: 207.7)
G-27
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SOL.a SOL.b
127
110.5
80
26.5
36
32
4-φ6.5 70
Plastic nut tightening torque
4-φ11 8.5 to 10.5 N·m {85 to 105 kgf·cm}
47.5
(DC: 70.5) 239 (DC: 284)
Space required to remove
the solenoid coil
21.4
12
6.3
B A
32.5
70
46
T T
3.2
16.7
27
37.3
50.8
54 20
94
SOL.a SOL.b
59 59
G-28
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80
G
36
32
SOL.a SOL.b
59
59
178.5 (DC: 201) 178.5 (DC: 201)
SOL b
Lead wire color: Black
96
80
36
32
94 70
284
Plastic nut tightening torque
8.5 to 10.5 N·m {85 to 105 kgf·cm}
59 59
201 201
G-29
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127
110.5
φ40
φ20
80
Push button
36
4-φ6.5 Tightening torque 13 to 16 N·m 70
26.5
SOL a SOL b
59 59
Maximum 239.6 (DC: 262.3) Maximum 239.6 (DC: 262.3)
G-30
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18 10 11 8 12 16 9 13
3 4 14 1 2 5 15 6 17
KSO-G03
KSO-G03-C-20 KSO-G03-C-20-E
10 11 7 9 19 13 8 18 2
14 15
SOL.a SOL.b
P
T T
B A
4 3 12 16 1 17 6 20
G-31