This document provides design data and calculations for lifting lugs on a vessel with an inner diameter of 610mm and overall length of 3450mm. Key specifications include a shell thickness of 9.5mm and total load of 3300kg distributed evenly over two lifting lugs. Stress analysis was performed for tensile, pin bearing, bending, shear, and weld stresses and showed stresses are less than the allowable limits for the specified material, IS 2062 Gr. 2 steel. The design of the lifting lugs is therefore acceptable.
This document provides design data and calculations for lifting lugs on a vessel with an inner diameter of 610mm and overall length of 3450mm. Key specifications include a shell thickness of 9.5mm and total load of 3300kg distributed evenly over two lifting lugs. Stress analysis was performed for tensile, pin bearing, bending, shear, and weld stresses and showed stresses are less than the allowable limits for the specified material, IS 2062 Gr. 2 steel. The design of the lifting lugs is therefore acceptable.
This document provides design data and calculations for lifting lugs on a vessel with an inner diameter of 610mm and overall length of 3450mm. Key specifications include a shell thickness of 9.5mm and total load of 3300kg distributed evenly over two lifting lugs. Stress analysis was performed for tensile, pin bearing, bending, shear, and weld stresses and showed stresses are less than the allowable limits for the specified material, IS 2062 Gr. 2 steel. The design of the lifting lugs is therefore acceptable.
Overall Vessel Length L 3450 mm Shell thickness t 9.5 mm Empty weight of vessel (Add 10% for Insulation) LOAD 1650 kg Impact Factor 2 Total Load for Lifting Lugs 3300 Number of Lugs 2 Design Loads per Lugs in normal Lifitng 1650 Lifting Lug height H 120 mm Outside Radius of Lifting Lug OR 40 mm Hole diameter d 40 mm Width of Lug W 120 mm Lifting plate thickness t 20 mm Weld size weld 8 mm
MOC & STRESS
Material of construction of Lifting Lug IS 2062 Gr. 2 Allowable stress in Tension SA 1100 kg/cm2 Allowable stress in Bending = 1.5 x SA SB 1650 kg/cm2 Allowable stress in Shear = 0.8 x SA SS 880 kg/cm2 Allowable stress in Shear Welding = 0.49 x SA SSw 539.0 kg/cm2 LIFTING LUG CALCULATIONS: STRESS ANALYSIS Assumption for weld analysis All load is carried by two Lug All load cases analyzed independently Do not move or support vessel with this lug, when Full or Pressurized
Moment Load x Center height from sh 198000.0 kg.mm I= (t+2xweld) x (W+2xweld)3/12 - I= 4666368 mm4 c= W / 2 + weld = 68.0 mm Stress = M x c / I < SSw 288.5 kg/cm2 < 539 kg/cm2 In all the Cases Stresses are less than Acceptable limit, hence design is OK