ME3431-part 1
ME3431-part 1
ME3431
Part 1
Invention
Innovations
Define
Improve problem
& goal
Choose a Imagine
solution Possible
solutions
the Engineering Design Process might involve asking the following
questions or making the following decisions:
1. ASK 2. IMAGINE
• What is the problem? • What are some solutions?
• What have others done? • Brainstorm ideas.
• What are the constraints? • Choose the best one.
3. PLAN 4. CREATE
• Draw a diagram. • Follow your plan and create it.
• Make lists of materials you will • Test it out!
need.
5. IMPROVE
• Talk about what works, what doesn't, and what could work better.
• Modify your designs to make it better.
• Test it out!
After you improve your design one, you may want to begin the
Engineering Design Process all over again to refine your technology.
Or you may want to focus on one step. The Engineering Design
Process can be used again and again!
OR research
Define problem and goal
• Consider:
– What do you want to accomplish?
– What are the requirements?
– Are there any limitations?
– Who is the customer?
ﺟﻣﻊ Research
اﻟﺗﺣﻘﯾﻖ
• Gather information and investigate existing
technologies related to the problem
• Talk to individuals who share this problem and could
benefit from possible solutions
Technical Drawings
– Drawings that provide technical information
necessary to produce a product.
• material, size, shape
• assembly, if necessary
Create & test prototype
• Build a protoype
– Protoype - an operating version of a solution. It is
often made with different materials (cheaper and
easier to work with) than the final version. They
allow you to test your solution and supply feedback.
– Push yourself and the group for creativity,
imagination, and excellence in design.
Construct and Test a Prototype
•Construct a testable prototype
•Plan prototype testing
• Performance
• Usability
• Durability
•Test prototype
• collect test data
• analyze test data
•Test Report
If a testable prototype cannot be built or test data analysis
indicates a flawed design, the designer must return to a
previous step of the design process.
Evaluate the Solution
Answers :
1/ a , 2/ c , 3/ a , 4/ c , 5/ b , 6/ a , 7/ a
Homework 1
1/ Today, almost all cars have seat belts. How does improving the
design of seat belts help people the most?
a. It decreases injuries to passengers in cars
b. It increases the speed at which cars can travel
c. It increases the comfort of passengers in cars.
d. It decreases the cost of cars
Engineers turn ideas into reality; i.e. they create useful products and
systems (through design and manufacturing/construction)
Ethics are the principles accepted by the society, which also equate to
the moral standards of human beings. An engineer with ethics, can
help the society in a better way.
Where do ethics come from?
•From God
•Islam teaches that: “whoever saves the life of one, it shall be as if he
had saved the life of all mankind.” (Qur’an)
The IEEE
• Software piracy
• Copying of homework or tests
An example code of ethics
Personal Code of Ethics
Integrity – I will be honest in everything I do – always forthright –
always sincere – always reliable – always dependable
Code
1/ Engineers shall perform services only in the areas of their
competence.
Code
1/ Engineers shall perform services only in the areas of their
competence.
The curve appears to drop off after the peak. However, notice that the
instrumentation used to create the diagrams is actually plotting load
versus deflection rather than true stress versus strain.
Yield Strength
𝐋𝐟 − 𝐋𝐨
𝐄𝐥𝐨𝐧𝐠𝐚𝐭𝐢𝐨𝐧 = × 𝟏𝟎𝟎%
𝐋𝐨
Shear Strength, Syg and Sus
Sy
Sys = = 0.50 Sy = yield strength in shear
2
Flexural Modulus
Machinability
Impact Energy
Creep
When materials are subjected to high loads continuously, they may
experience progressive elongation over time. This phenomenon
called creep.
formula
(b) If the original specimen length is 115 mm, what is the maximum
length to which it may be stretched without causing plastic
deformation?
Solution
(a) This portion of the problem calls for a determination of the
maximum load that can be applied without plastic deformation (Fy).
Taking the yield strength to be 275 MPa.
Direct shear stress occurs when the applied force tends to cut
through the member as scissors or shears do or when a punch and a
die are used to punch a slug of material from a sheet.
The symbol used for shear stress is the Greek letter tau (τ).
Direct shear on a key
Example 6
Figure below shows a shaft carrying two sheaves that are keyed to
the shaft. Part (b) shows that a force F is transmitted from the shaft
to the hub of the sheave through a square key.
The shaft is 2.25 inches in diameter and transmits a torque of 14 063
Ib.in. The key has a square cross section, 0.50 in on a side, and a
length of 1.75 in. Compute the force on the key and the shear stress
caused by this force.
Comment
This level of shearing stress will be uniform on all parts of the cross
section of the key.
The relationship among the power (P), the rotational speed
(n), and the torque (T) in a shaft is described by the equation
Units: Nm
Example
t = (40 N)(0.60 m)
= 24.0 Nm, cw
60 cm
40 N
t = 24.0 Nm, cw
Sign Convention for Torque
cw Negative torque:
clockwise, into page
ccw
Positive torque:
Counter-clockwise,
out of page
Example : An 80-N force acts at the end of a 12-cm
wrench as shown. Find the torque.
𝐹=0 +↑ 𝐹𝑌 = 0