Oman Drydock Company

General Information
(June of 2011)
Document No. ODC-MK20110-001 ODC General Information

Table of Contents

1. Company Information .................................................................................................................... 3

1.1 Introduction ............................................................................................................................... 3
1.2 Advantages and Merits .............................................................................................................. 4
1.3 Organization ............................................................................................................................... 5
1.4 Contact information .................................................................... Error! Bookmark not defined.
1.5 Principal Businesses ................................................................................................................... 6
1.6 Geographical Information .......................................................................................................... 7
1.7 Accessibility ................................................................................................................................ 8
1.8 Shipping Agents in Oman ........................................................................................................... 8
2. Company Capability ....................................................................................................................... 9
2.1 Introduction ............................................................................................................................... 9
2.2 Employee Resources .................................................................................................................. 9
2.3 Production Capacity ....................................................................................................................... 10
3. Yard Facility ................................................................................................................................... 11
3.1 General..................................................................................................................................... 11
3.2 Dock & Quay................................................................................................................................. 12
3.3 Crane & Transportation ........................................................................................................... 13
3.4 Workshop ................................................................................................................................. 14
3.5 Dormitory for Employees ......................................................................................................... 16
3.6 Outsourcing Sub-Contractors................................................................................................... 16
4. Health, Safety & Environment Management .......................................................................... 18
5. Quality Management ................................................................................................................... 18
6. SRM & Customer Facilities .......................................................................................................... 18

2
Document No. ODC-MK20110-001 ODC General Information

1. Company Information

1.1 Introduction

Oman Drydock Oman Drydock Company S.A.O.C. (ODC) has its business target of
Company (ODC) becoming the most competitive ship repair yard with best quality in
S.A.O.C the world and will do its utmost to achieve the target.

In September 2006, ODC was established by the government of the

Sultanate Oman with its 100% investment to be operated by Daewoo
Shipbuilding & Marine Engineering Co. Ltd (DSME) of Korea under the
Contract for Operation & Management.

ODC is located in Duqm area which is 500 km off toward south east
from Muscat and will be developed to a new complex city with
population up to 225,000 people.

ODC will operate with two (2) graving docks, one with 410m x 95m size
and another with 410m x 80m size first, and one (1) floating dock of
Panamax size which will be invested and quay of 2,800m in length with
water depth of 10-12 meters.

ODC will devote to ship repairs, conversions and offshore structures

with around 2,000 persons of its own managers, staffs, workers and
sufficient sub-contracted skilled workers in 2011 to respond to world
ship-owners’ demand for various kinds of jobs with punctuality of
working period, high quality and competitive price.

Quality Quality assurance is a basic and essential motto of ODC. Our quality
Management assurance policy will focus on satisfying technical specification, classi-
fication society’s and regulatory body’s rules and customer’s require-
ments.

3
Document No. ODC-MK20110-001 ODC General Information

1.2 Advantages and Merits

By establishment of one of the biggest and modern ship repair yard in the Middle
East cluster, our clients will enjoy a great deal of advantages and merits, choosing
their favorite yard.

The major differential advantages of ODC are presented below;

Description Advantages and Merits

DSME Support  Technical back up & management by DSME, Korea

 Treatment of tanker’s slop & sludge inside ODC, not

One Stop Service
outside

 Located outside Hormuz Strait

Geographical Location
 Deep water of quay with 10-12 m depth.

 Low humidity
Climate
 Shiny all through the year

 The most modern and high quality facilities and

equipment.
 Vast space (1,277,000m2) for any kind of big scale of ship
Yard Facilities
repair, conversion and offshore projects
 Two giant dry docks with sizes of 410m x 95m and 410m
x 80m and a Panamax floating dock to be invested.

4
Document No. ODC-MK20110-001 ODC General Information

1.3 Organization

Organization of ODC will be operated by top and experienced management dispatched

ODC from DSME of Korea, which will convince the clients that ODC will keep
the promised working period and will provide the best quality service in
competitive price.

CEO

HSSE Dep’t
Deputy CEO
QA/QC Dep’t

Contract & Procurement Dep’t

GA Dep’t
Administration & HR Division
HR Dep’t

IT Dep’t

Marketing Dep’t

Marketing Division Estimation Dep’t

SRM Dep’t

Hull Dep’t
JOB ORDER
Approved By
MARKETING:
In-Charge As t. Manager Leader Marketing Director
Painting Dep’t
Date: June
1,201

Production Division Distribution

SHIP NAME Hormuz
Machinery & Electric Dep’t
JOB NO. 1 30 5

REG. OWNER NATIONAL FERRIES COMPANY(S.A.O.C) COUNTRY: Oman

INQUIRER NATIONAL FERRIES COMPANY(S.A.O.C) COUNTRY: Oman

Production Support Dep’t
DWT 14 DWT LOA X B X D 64.8 X 16.5 X 6.2

Production Control Dep’t

P ARTI CULAR

GT 2.0 5 ton REG. FLAG Oman CLASS NV

TYPE High Spe d Craft RF YR BLT 20 8 M/ ENG M.T.U Engine

WORK TIME
(Docking
Time)
8 (8) days
Outfitting Dep’t
LEAD TIME

ETA June 5, 201 LCP/NCP

S.No JOB DESRIPTION SUPT

1 HULL SWEEPING AND COATING

Planning & Biz.Mgt Dep’t
HOISTG FLAGOman

Finance Division
2 OVERHAUL OF WATER JET : 2 SETS HOISTG FLAGOman

3 SEAVALVES OVERHAUL : 9 PCS PENALTY

4 RENEWAL OF ANODES : 68PCS. G/PERIOD Finance Dep’t

5 EXHAUST OUTBOARD TO BE CLEANED CEILING

6 FITTING OF INTERCEPTOR(P/S)

7 TUNNEL TO BE CLEANED AND COATED

Note: Service engine r for water jet and interceptor to be ar anged by owner.

Internal Audit Division OSF-2046 Rev 0 6/1

(FOR SALES DEPT ONLY: CONFIDENTIAL)

BLASTING / PAINTING
Q TN

ITEM STEEL
SA1.0 SA2.0 SA2.5PAINTING
WO RK
PRICE

U/PRICE HULL U/PRICE

VOLUME
ADD

TANK/ U/PRICE
HOLD VOLUME
BASE FINAL AGREED AMOUNT
P/T D/C
D/C RATE
NEGO/ 1ST FINAL
CO M PETITO R

INQUIRY SUPPORT RATE STATUS

AWD STG STG

COMM
%
%
%
5
%
ADDRESS DATE INQ
DATE AWD
REMARK AGENT
P.I.C
TEL
1. PROJECT FILE 2. SHIPOWNER FILE 3. JOB ORDER FILE

OSF-2046 Rev 0 5/1 Oman Drydock Company

Document No. ODC-MK20110-001 ODC General Information

1.4 Principal Businesses

ODC has three principal businesses of Ship Repair, Ship Conversion, and Fabrication of
Offshore Structure.

Ship Repair ODC provides the procurement, fabrication, removal, fitting, painting,
various tests and trials for any kinds of Ship Repair;

- Steel Renewal Job

- Outfitting Job
- Grit Blasting and Painting Job including Tank Cleaning
- Treatment of Slop and Sludge
- Machinery and Electric Job

Ship Conversion ODC provides any kind of type of conversion including the
engineering, procurement, fabrication, erection, removal, installation,
tests and trials for;

- Life Extension Job

- Modification for Cell Guide System
- Hull Lengthening Job
- Crane Installation Job
- Conversion to Self-Unloader
- Conversion to FSO/FPSO,etc.

Offshore Project ODC is ready to provide the engineering, procurement, fabrication,

erection, installation, tests and trials for any kind of offshore project
for;

- Construction of Offshore Jackets and/or Platforms

- Any kind of fabrication of other steel structures

6
Document No. ODC-MK20110-001 ODC General Information

1.5 Geographical Information

Location ODC’s yard area occupies 1,277,000 m2 in Duqm, about 500km off
toward south east from Muscat.

Geographical Coordinates:
E: 57° 42’ 00”
N:19° 39’ 00”

Distance Distance to major cities from ODC’s yard (Duqm)

- 500km to Muscat by road
- 680km to Dubai by road
- 490km to Salalah Port by road

Unloading Port Imported materials or customer’s supplied items will be unloaded at

Muscat Port or Duqm Port.

Dubai

7
Document No. ODC-MK20110-001 ODC General Information

1.6 Accessibility

Sea Condition Water depth at Quay : 10~12 meters

Quay height from sea surface : 2.47 meters
At high tide
Tides : 1.63 meters between highest and
lowest level
Nearest Pilot Station E: 57° 49’ 80”
(Anchorage) N: 19° 42’ 60”

Air Flight Dubai to Muscat : 45 minutes flight 4~5 times a day

Abu Dhabi to Muscat : 45 minutes flight 2~3 times a day
Qatar to Muscat : 2 hours flight 3~4 times a day

Muscat to Duqm Car Transportation : around 5 hours

Temporary air flight will be available from Muscat to Al Ajaiz local

airport which is 54 km off from Duqm yard (starting time of flight to be
informed later) until construction of Duqm Airport will be completed in
2013.

1.7 Shipping Agents in Oman

For your information, Please refer to the contact points of shipping agents in Oman as follows;

Shipping Agent Contract Person Address Telephone(Mobile Phone) E-mail

Khimji Ramdas Shipping Mr Dharmraj Bahadur, P.O. Box 19, Muscat, +968-24707236 [email protected]
LLC Sr. Divisional Manager- PC-100, Sultanate of ( +968-99356339)
Marketing & Operation Oman

Gulf Agency Company Mr Kosala Wijesinghe, P.O. Box 740, Raw 112. +968-24477800 [email protected]
(Oman) LLc Business Manager- Sultanate of Oman ( +968-99340352)
Shipping Service
Wilhelmsen ship service Mr C.M. Najeeb, General P.O.Box 61- Muttrah, +968-24819100 [email protected]
Towell Barwil Co LLC. Manager P.C. 114,Sultanate of ( +968- 9934343857)
Oman
Inchcape Shipping Mr Robert Walker, General P.O.Box 36, Ruwi, P.C. +968-24781790 Robert.Walker@iss-
Service(Oman) LLC Manager 112, Muscat, Sultanate ( +968-99342779) shipping.com
of Oman

Salalah Shipping & Mr. Zubair harsoon, P.O. Box 1420, Code +968-24711452/24711453 [email protected]
Marine service Co. LLC General Manager 114, Jabroo. Sultanate ( +968-99493458) [email protected]
of Oman

8
Document No. ODC-MK20110-001 ODC General Information

Sharaf Shipping Service Mr. Taraq Khattak, General P.O. Box 1179, PC 114. +968-24781744 [email protected]
& Co. LLC Manager Jabroo, Sultanate of ( +968-99855181)
Oman

2. Company Capability
2.1 Introduction

ODC is well equipped with the most modern and high quality facilities and equipments and
is ready to provide skilled labor force, competent sub-contractors and geographical
advantages to customers’ satisfaction with;
- Keeping the Agreed Working Period
- High Quality Job
- Competitive Price

2.2 Employee Resources

Management ODC is operated and managed by DSME of Korea under O & M

Contract between Oman Government and DSME in 2006.

Sub-Contractors ODC has its own employees and sufficient skilled sub-contracted
laborers coming from the surrounding Middle East area.

ODC Employee : 1,250

Sub-contracted Laborers : 800
Total Laborers : 2,050

Employee Table ODC’s detailed employee status expected as of end of 2011 is shown
in the following table.

Unit : Person
Machine
Manage Outfittin
Division Hull ry & Painting Others Total
-ment g
Electric
Management/
175 36 28 13 20 13 285
Engineer/Staff
Workers 316 246 115 178 110 965
ODC Total
(Own 175 352 274 128 198 123 1,250
Employee)

9
Document No. ODC-MK20110-001 ODC General Information

Sub
296 230 108 166 800
Contractors
Total 175 648 504 236 364 123 2,050

2.3 Production Capacity

Steel Work
Category Activity Tons/Day

Cutting and Forming 80

Sub & Unit Assembly 45

Ship Repair and Erection 45

Conversion Side Shell & Deck 45
Tank Internal Members 20
Pipe Renewal 80 Pieces/Day

Painting Work
Treatment Capacity
Category Area Remarks
(M2/Day)
Hull 4,400

Blasting Hold 3,450 In case of same

(Based on SA
time working
2.0) Tank 2,000

Total 9,850

Hull 11,000
Hold 6,900
In case of same
Coating
Tank 3,000 time working

Total 20,900

 Capacity of Painting Work will be variable depending on the original surface condition.

10
Document No. ODC-MK20110-001 ODC General Information

3. Yard Facility

3.1 General

This section shows the yard layout, facilities and equipments.

ODC yard stretches over 1,277,000 m2 of land and 1,139,000 m2 of sea surface with 2,800 m
length of quays.

Panoramic View of ODC

11
Document No. ODC-MK20110-001 ODC General Information

3.2 Dock & Quay

Dock
Capacity Dimension Crane Electric
Description
(DWT) (LXBXD) Service Power
40 Tons x 2 sets
Graving Dock 410m x 95m x (74m Radius)
600,000
No.1 14.5m 100 Tons x 1 set
(74m Radius)

40 Tons x 2 sets AC-415V, 50HZ

Graving Dock 410m x 80m x (74m Radius) AC-230V, 50HZ
500,000
No.2 14.5m 80 Tons x 1 set
(74m Radius)

Floating Dock 80,000 Panamax

Quay
Electric
Description Length/Depth Crane Service
Power
Quay 1 800m 40Tons x 3 sets (74m Radius)

Quay 2 455m 40Tons x 1 set (74m Radius)

AC-415V, 50HZ
Quay 3 & 4 350m & 450m 40Tons x 2 sets (74m Radius)
AC-230V, 50HZ
Quay 5 745m 40Tons x 2 sets (74m Radius)

Total 2,800m

12
Document No. ODC-MK20110-001 ODC General Information

3.3 Crane & Transportation

Equipment Specification Q’ty Remark

100T 1 Radius: 74m

Jib Crane 80T 1 Radius: 74m

40T 12 Radius: 74m

DP 60S-5 Ton 15

Fork Lift DP 110S-10 Ton 3

DP 160S-15 Ton 1

ELT 100, 190 KW,

Transporter 1
100 TON
JNTC 1470, 14 Ton,
Tower Crane Radius-60m, Jib 2
Length-70m
Trailer 30 Ton 2
Tractor Truck –
1
45 Ton
5 Ton 1
Dump Truck –
3
Truck 18 Cu.m
Cargo Truck with
1
Crane – 3.5 Ton
2.5 Ton 2

1 Ton 3

JCB Robot 160-0.34

Skid Loader 4
Cu.m

13
Document No. ODC-MK20110-001 ODC General Information

Wheel Loader JCB 426HT-2 Cu.m 1

3.4 Workshop
Hull Shop
Category Area Base Equipment
-Press Bending Machine 1000T
-Frame Bending Machine 700T
-CNC Plasma level cutting M/C
Enclosed -Gantry type CNC Gas Cutting
200m x 35m Concrete Foundation
Space M/C
-Shop Cranes-EOT 50 Ton, 10
Ton, Magnetic type 10 Ton, 5
Ton and Semi Gantry Crane.
Gantry type Jib Cranes, other
necessary Cranes and
Open Space 80m x 60m Concrete Foundation
transportation means will be
mobilized when necessary.
Marking Shop 30m x 20m Concrete Foundation

Blasting & Painting Shop

Category Area Base Equipment(Movable)
-Washing M/C 200bar x 10
500bar x 10
-Hydro Blasting M/C 1,400bar x
-Blasting
2
Shop : 25m x
-Portable Blasting M/C x 25
25m
Enclosed -Dehumidifier x 10
Concrete Foundation
Space -Spot Cooler x 25
-Painting
-Vacuum Recovery x 25
Shop : 25m x
-Dust Collector x 18
25m
-Turbo Fan x 20
-Paint Spray Airless Pump x 120
-Cherry Picker 36m x 15

14
Document No. ODC-MK20110-001 ODC General Information

26m x 15

Machinery & Electric Shop

Category Area Base Equipment
-Overhead Crane 50 Ton x 1,
Wall Post Crane 3Ton x 4 & 1
Ton x 2
-Lathe M/C x 4
-Turning Center Mach. x 1
-Universal Milling Mach. x 1
-Horizontal Boring & Milling
Concrete M/C x 1
Machinery Shop 100m x 30m
Foundation -Gear Hobbing M/C x 1
-Precision Slotting M/C x 1
-Bending Saw M/C x 2
-Radial Drilling M/C x 2
-Table Drilling M/C x 1
-Hyd. Cylinder Grinding M/C x
1
-Surface Grinding M/C x 1
-Overhead Crane 10 Ton x 1
-Pipe Bending M/C x 2
-Roll Bending M/C x 1
-Turning Roller M/C x 1
Pipe & Concrete
200m x 30m -Positioner M/C x 1
Outfitting Shop Foundation
-Facing M/C x 1
-Piping Cutting M/C x 1
-Table Drill M/C x 1
-Bench Grinding M/C x 2
Tool Center Concrete
30m x 30m -all kinds of tools
(Mach. & Hull) Foundation
Concrete
Governor Shop 30m x 10m
Foundation
Concrete -Overhead Crane 5 Ton x 2
Clean Shop 30m x 20m
Foundation -A/C System
Concrete -Balancing Test M/C x 2
Balancing Shop 30m x 20m
Foundation -Metal Spray x 1

15
Document No. ODC-MK20110-001 ODC General Information

Concrete
Carpenter Shop 30m x 20m
Foundation
-Overhead Crane 5 Ton x 1
-Motor Test Sys x 1
-Electric Dry Oven x 1
Electric Motor Concrete
50m x 20m -Motor Coil Rewinding M/C x 2
Shop Foundation
-Load Bank x 1
-Instrument Repair & Test
Room

Chemical Cleaning Shop

Category Area Base Equipment
-4 Chemical Tanks
Concrete -Hot Steam Washing M/C
Enclosed Space 30m x 20m
Foundation -EOT 5 Ton Crane x 1
-Hyd. Pump for Hyd-Test

Slop & Sludge Treatment Facility

Category Base Equipment
-Slop Reception Tank 5,000m3 x2
-Slop Processing Plant:30m3/Hr
Slop Treatment Concrete Foundation
-Oil Storage Tank:2,000 m3 x 2,
500m3 x 1
-Sludge Storage Pit 2,000m3 x 1
Sludge Treatment Concrete Foundation
-Sludge Processing Plant:3m3/Hr

3.5 Dormitory for Employees

Dormitory facilities with capacity of accommodating up to 2,093 persons which locate
near the yard are provided to yard’s workers.

3.6 Outsourcing Sub-Contractors

Item Detailed Work Sub-Contractor
Topaz Marine, UAE
Pressure vessel Fabrication
Zamil, UAE
Outfitting Work Erection Of pressure vessel Top Great Eng & Services, Oman
UMGS, Oman
Pipe Galvanizing
AMB Hertel, UAE

16
Document No. ODC-MK20110-001 ODC General Information

Wood/Furniture, Non Steel Pipe Tat Wai Enterprise, Singapore

(GRP Pipe, etc.) DSON, South Korea
Techno Fibre, UAE
Life Boat, Life Raft Repair FUJI Walco, Middle East
Solas, UAE
Safety Equipment Service (Co2 EPAS Fire Protection, Singapore
Bottle Recharging, etc.) Solas, UAE
Hydro Link, UAE
Hydrofit, UAE
Hydro System Repair
Cargotec, UAE
Hurmuz Marine. Eng, UAE
Golten, UAE
Watsila, UAE
-Engine part Chrome Coating
APT, UAE
(Bearing Babbitt Metal, etc.)
Tile Marine, UAE
-Flake/Various Metal Coatings
Topaz, UAE
Various Aux. Machinery
Al Bawardy, UAE
FUJI Walco, Middle East
Watsila, UAE
Propulsion Shaft, Propeller,
Ocean Power International, UAE
Machinery Work Rudder Steering, Stern Tube, etc
Golten, UAE
Kobelco, Middle East
Seal Bonding Nico, Middle East
GHINGHO Corporation, UAE
Precision Machining, Reconditio-
Golten, UAE
ning for Engine, Aux Machinery
Nico, Middle East
FUJI Walco, Middle East
Pumps & Turbines
Tile Marine,UAE
Nico, Middle East
Metal Lock
Metal Lock, UAE
Man Diesel, UAE
Turbo Ned, UAE
Turbo Charger Repair
ABB TURBOCHARGING, UAE
Topaz, UAE
Topaz Marine, UAE
Governer Repair
Watsila, UAE
National, Oman
Boiler, Heat Exchanger(Cooler), Harris Pye Gulf, Oman
Various Valves Overhaul Al Muffadal, UAE
NIC, Bahrain
Alfa Laval, UAE
Oil Separator, Purifier, etc. Watsila, UAE
Tile Marine, UAE
Man Diesel, UAE
Engine Spare parts
Tile Marine, UAE

17
Document No. ODC-MK20110-001 ODC General Information

Tile Marine, UAE

Golten, UAE
Electro Automation
FUJI Walco, Middle East
Harris Pye Gulf, Oman
Cathodic Protection System B.S.S. Tech., UAE
Electric Work Nico, Middle East
Golten, UAE
Al Bawardy, UAE
Motor Rewinding

Hamworthy, UAE
Gas System Service Engineer FUJI Walco, Middle East
LNGC Solas, UAE
Cryogenic valve FUJI Walco, Middle East
Cleaning of Main Condenser FUJI Walco, Middle East
Lonestar, Middle East
NIC, Bahrain
QA/QC NDT ASMACS, UAE
EIL, UAE
Al-Karama, Oman
 Some of Sub-Contractors are still under negotiation, but will be fixed soon.

4. Health, Safety & Environment Management

All the activities of ODC related to health, safety and environment are implemented in
accordance with Health, Safety & Environment Manual of ODC.

5. Quality Management
All the activities of ODC related to quality management are implemented in
accordance with Quality Manual of ODC.

6. SRM & Customer Facilities

Ship Repair SRM will assist customers (superintendents) with necessary services
Manager and facilities to customers’ full satisfaction.
(SRM)

Customers
For Customer ODC will supply customers with adequate office space and other
supplies inside shipyard to enable them to effectively carry out their
duties.

18
Document No. ODC-MK20110-001 ODC General Information

Accommodation
For Customer Floating Hotel of four star class named MONA LISA is available for all
of ODC’s customers with 230 rooms in the shipyard, where all the
living conveniences will be served during stay at yard for ship repair.

In the meantime, Guest House for accommodating clients with

capacity of 47 rooms which locates near the yard will be available
from April of 2011.

Guest House

Duqm Floatel

19