M.

SAIIA TETINII{ UTAFIE iE[gI

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DESrcN, MANUFACTTT'RI, SER\.ICE & REPATR MECI{ANICAT ELECTRTCAT EQUIPMENT F,=lY,9gFs"6] APt t8A4329,

FOR OIL & GAS, MARITIE, MINING, IIEA\Y EQUIPMENT & AUTOMOTn'E INDUSTRY | ''o3l,tor"ni* | aPl 5cT.ta39.
Addoss : Jl. Raya Cibarusah ilo.12 Lipeo Cikaraog\^|S$:ffirjifr,ffilndone$a F'ime (+62 21) 8971681 Fax. (+6221\897 1761

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WELDTNG PROCEDURE SPECTFTGATTON (WPS)
(In Accordunce to ASME Section IX - Boiler und Pressure Vessel Code)

Type : Manual

JOrNT (OW-402) Details

Joint Design : Single "V" Groove + E:
Backing (Yes/No)
3TF
: No
Backing Material (Type) N/A
Other .&108. Gr E

Sketch. Production Drawings. Weld Symbols or Written Description 1 + 1.5 mnr

Should Show The general arrangement of the pafts to be
welded.Where applicable, the raat spacing and the detail af weld
groove may be attached to illustrate jaint design, wetd layers and
bead squence)

BASE METALS (OW-403)

P No. Unlised Group No. Unlised
P No. Unlised Group No, Unlised
Or Specification type and grade : A106. GrB
To Specification type and grade 4106, GrB :
Or ChemicalAnalysis and Mechanical Properties . N/A
To ChemicalAnalysis and Mechanical Properties : N/A
Thikness Range
Base Metal Groove : 5-38mm
Pipe Range Groove : N/A
Fillet : All
Other :-
FTLLER METALS (OW-404)
Process SMAW
Specification No. (SFA) 45.5
AWS No. (Classification) E7418-D2
F No. 4
A No.
Size of Filler Metals @[email protected]
Thikness of Weld Metal
Flux Trade Name N/A
Other
POSTTTON (OW40s) POST WELD HEAD TREATMENT (QW-407)
Position (s) of Groove 6G Temperature Range N/A
Welding Progression vgrtlcal uphlll Time Range f.tln
Position of Fillet Ail Other , N/A
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YT. sAIKA TETINIII UTAMA
DESIGN, MANIJFACTIJRE, SERVICE & RIPAIR II{ECFIANICAT ELECTRICAL EQUIPMENT
F'OR OIL & GAS, MARINE, MINING, HEAVY EQIJ'IPMENT & AUTOMOTIVE INDUSTRY
Address: Jl. Raya cibarusah N0.12 Lippo cika*n;ffi:il,tm*i],XfrifJ;,lljljff,. Phone (+62 21)8e71681 Fax. (+62 2116e71761
APl 6A1m3,
APl h4681,
APt 164{32,
APt 5CT-1439.

wELDtNc PROCEDURE SpECtF|CAT|ON (WpS)

(In Accordunce to ASME Section IX - Boiter and Pressure Vessel Code)
WPS No. : 002MPS/STUrullill3
GAS (QW
Preheat Temp. Min. 350 0c Present Composition
lnterpass Temp. Max. NiA Gas (es) Mixture Flow Rate
Preheat Maintenance N/A Shielding
Time Lapse N/A Trailing
Backing
ELECTRTCAL CHARACTERTSTTCS (aW-409)
Current AC or DC Polarity : DCRP
Amperes ( range) :63-165A Volts (range) : 20 - 32V
Tungsten Electrode Size : N/A (Pure Tungsten 2% Thoriated, etc.)
Mode of Metal Transfer for GMAW : N/A (Spray arc. Shott circuiting arc, etc.)
Electrode Wire feed speed range : N/A
TECHNTQUE (OW-410)
String or Weave Bead Strinq and Weave
Orificer or Gas Cup Size N/A
lnitial and lnterpass Cleaning Brushing or Grinding
Methode of Back Gouging N/A
Oscillation
Contact Tube to Work Distance N/A
Multiple or Single Pass (per side) : Multiple Pass
Multiple or Single Electrode : Single
Travel Speed range (mm/min) 47 - 112 mm/min
Peening None
Other
Weld Filler Metal Current
Process Volt Travel Speed
Layers Dia. Ampere Other
Class Polarity (Range) (mm/min)
No. (mm) (Ranoe)
Root SMAW E7018-D2 2.6t3.2 DCRP 63 - 165 20 -32 47 - 112
Hot Pass SMAW E7018-D2 2.6t3.2 DCRP 63 - 165 20-32 47 - 112
FiII SMAW E7018-D2 3.2t4.0 DCRP 63 - 165 20 -32 47 - 112
Cao SMAW E7018-D2 3.2t4.0 DCRP 63 - 165 20-32 47 - 112
Prepared by, Approved by,

NIK UTAMA
3t h\)bT
DITJEN MIGAS
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APt 7.1.0€81,

DEsrcN, MANLrFAcrrrRE, sERvIcE & RrpArR MEcHAMcAT ELEcTRIcAL EetrpMENT l: woatlSn""l APt 16A{329,

FOR OIL & GA.S, MARII{E, MINING, IIEAVT- EQUIPMENT & AUTOMOTITE INDUSTRY | '*Hli'$J,*'* | aPt 5cT.ta39,

w Addtess:Jr.RayaCibarus*No"l2uppocika"*fom:,tm:jiffiffffijfff*(+6221)8e71681Fax.(+6221)8e71761

PROCEDURE QUALIFICATION RECORD (PQR)

(In Accordance to ASME Section IX - Boiler und Pressure Vessel Code)

lmpany Name PT. SAKA TEHNIK UTAMA

pporting PQR No. : 002/PQR/STUM|I/13 Gte enug-r3
PS No. 002/PQFvSTUA/ilr/13 Date . 29-Aug-13
elding Process SMAW Type(s) : Manual

A1ti,E. GrE

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Groove and Fillet Design of Test Coupon

or Cambination Qualification, Deposited Weld Metal Thickness Shall be Recorded for Each filler Metal or Process
]ASE METAL (OW-403) POST WELD HEAT TREATMENT (QW407)
P No. Un Group No. Un P No. Un Group No. 9n
/laterial Specification : A106,GrB Temperature Range N/A
type and grade $ !00, Q1a ,, , Time Range : N/A
thickness of Test Coupon ',
19,0 mm Other : N/A
)iameter of Test Coupon :

)ther : GAS {Qw-408}

Percent Comoosition
|LLER METALS (QW-404) Gas Mixture Flow Rate
AF Classification : A5.5 Shielding
WS Classification . i7OaT-D, Backing
No. '. 4 Trailing
No. :-
ize Of Filler Metals . A 2.6 - 3"2 mm ELECTRTCAL CHARACTERTSTIC (QW-409)
Current DC :
Polarity : OCnP
Ampere . IZO - tZS A
rTroN (QW-405) Volt .22-3OV
ion(s) of Groove 6G Tungsten Electrode Type -
ing Progression Vertical - Uphill Tungsten Electrode Size : -
ion(s) of Fillet All Other : -

UEHNTQUE (QW410)
)REHEAT (QW406) Travel Speed : 75-100 mm/min
)reheat Temperature : 200 oC String or Wave Bead : String or Weale
nter-pass Temperature '. 124 oC - 260 oC Multiple or Single Pas : Multi. Pass
fther :- Multiple or Single Elec. : Single
WELDING PARAMETER
No. of Lavers 2 + A
1 3 6 7
Tvoe E 7018 E7018 E 7418 E7018 E 7018 E 7018 E7018
Size of Filler Metals (mm) o2.6 a 2.6 @ 3.2 43.2 g 3.2 a 3.2 g 3.2
Amoere. A 120 121 123 122 125 123 124
Volt. V 22 22 z3 22 30 24 30
Duration Time/Laver (min) 4', 4' a' 3' 2r 3' 3'
Travel Speed, mm/min 75 75 100 100 100 100 100
Heat lnout. KJlmm 2.11 2.13 1,70 1.61 2.25 1.77 2.23
Time Lapsed between Pass. min I 3' I 4' I 2' t 4' I 4'
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DESIGN, MANUFACTIJ]-RE, SERVICE & REPAIR MECILANICAL ELECTRICAI EQ{,TPMENT
FOR OIL & GAS, MARINE, MINING, IIEAVY EQI,TPN{ENT & AUTOMOTTVE INDUSTRY
Address: Jl. Raya Cibarusah N0.12 Lippo Cikarans- Bekasi17ss0ijiffiffltJ;,lfiltria Phone (+62 2l)8971681 Fax. (+62 21)897 1761

PROCEDURE QUALIFICATION RECORD (PQR)

Ag 6A10'8

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code)
(In Accordance to ASME section IX - Boiler and Pressure vessel

002/PQR/STU/Vlll/13

CUIOC BEND TEST

Tvpe & Figure No. Test Result
SB-1 No. DiscontinuitY (Accepted)
SB-2 No. DiscontinuitY (Accepted)
SB-3 No. DiscontinuitY (AccePted)
SB-4 No. DiscontinuitY (Accepted)
CHARPY IMPACT TEST
width Thickness Area Section lmpact Energy Average lmpact EnergY kgfm
Speciement No. (mm) (mm) (mm) kofm (Joule) (ioule)

10.000 55.000 14
1
Weld 55.000 39 27
2 10.000
Metal 55.000 29
3 10.000
1 10.000 55.000 12
39 21
HAZ 2 10.000 55.000
10.000 55.000 11
3
1 10.000 55.000 I
Base 11 8
2 10.000 55.000
Metal 55.000 4
3 10.000
TEST
Non Other
Weld Penetration Gas Pocket Undercul Crack
Sample No. Fusion Metalic Effect
Tvoe
Good None None None None None
V - Groove Good
VICKERS
Vict<ers HarOness Value. HV 10. kgf/mm'z
Test No. 2 J 4 5
1

Line 1 164 186 194 179 161

170 184 190 181 161

Line 2
164 178 182 174 169
Line 3
Welded Name : ASMAUN ULUM
Mechanical Test Conducted bY : PT. Hl - TEST Laboratory Test No. : HT/JKT/0813/0085
Hardness Test Conducted bY : PT. Hl - TEST Laboratory Test No. : HT/JKT/0813/0085
Macro Test Conducted bY : PT. Hl - TEST Laboratory Test No. : HT/JKT/0813/0085
with the requirement
We certify that statement in this record are correct and test weild were prepared, welded tested in accordance
of ASME code section DC.

Manufactured
Date
:
:
PT. SAKA TEHNIK UTAMA
Auqust 29,2013
3 t hu0 ?t\3

Prepared Approved by,

PT. AMA DITJEN MIGAS

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