PT Gunanusa Utama Fabricators: Calculation Sheet

PT GUNANUSA UTAMA FABRICATORS
CALCULATION SHEET
SIGNATURE : SBS DATE : 24-Mar-21

TITLE : SWPJ DECK SEAFASTENING & GRILLAGE CALCULATION NOTE JOB NO : 01104
SUBJECT : SUMMMARY STRESS RATIO FOR VERTICAL SUPPORT SHEET NO:
SUMMARY STRESS RATIO AT SEAFASTENING PIPE ( VERTICAL SUPPORT)
Joint No Member ID Member Force M max Stress Fr use for Dimension Length Grade Fy Area Inertia Sec. Moduly Rad of Gyr
kN Ton pipe design ( inch ) cm kg/cm2 cm2 cm4 cm3 cm
Fr Fr KN.m Ton
SP02 SP02-4701 4390.92 447.73 0.00 Compression 447.733 24 x 1.00 500 API5L X52 3518 465.93455 199149.05 6533.76 20.67
Continue of above table
Cc kxL/r k L / Cc r Ca Fa All Ft All Axial Bending Axial Bending Status

UC
kg/cm2 kg/cm2 kg/cm2 kg/cm2 Check Check
(compression) (Tension)
109.52 24.185 0.221 0.557 1959.53 2110.8 960.94 0.00 0.49 0.00 0.490 OK !
109.52 24.185 0.221 0.557 1959.53 2110.8 905.85 0.00 0.46 0.00 0.462 OK !
109.52 24.185 0.221 0.557 1959.53 2110.8 893.83 0.00 0.46 0.00 0.456 OK !
109.52 24.185 0.221 0.557 1959.53 2110.8 932.38 0.00 0.48 0.00 0.476 OK !
109.52 24.185 0.221 0.557 1959.53 2110.8 812.53 0.00 0.41 0.00 0.415 OK !
CALCULATION SHEET

SUBJECT : SUMMMARY STRESS RATIO FOR SEAFASTENING PIPE SHEET NO:
SUMMARY STRESS RATIO AT SEAFASTENING PIPE
Joint No Member ID Member Force Stress Fr use for Dimension Length Grade Fy Area Inertia Sec. Moduly Rad of Gyr
kN Ton pipe design ( inch ) cm kg/cm2 cm2 cm4 cm3 cm
Fr Fr Ton
SF0 SF0-SF0A 2249 229.37 Tension 229.374 16 x 0.75 803.6 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
1610 164.15 Compressio 164.149 16 x 0.75 803.6 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
SF1 SF1-SF0A 2672 272.48 Tension 272.484 16 x 0.75 803.6 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
SF2 SF2-4719 2123 216.44 Tension 216.442 16 x 0.75 656.5 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
SF7 SF7-6011 2293 233.76 Tension 233.765 16 x 0.75 762 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
2202 224.48 Compressio 224.485 16 x 0.75 762 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
SF9 SF9-6015 2201 224.43 Tension 224.427 16 x 0.75 762 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
2167 220.92 Compressio 220.925 16 x 0.75 762 API5L X52 3518 231.7011495 43560.66 2143.73 13.71
Continue of above table

Joint No Member ID Cc kxL/r k L / Cc r Ca Fa All Ft All Axial Bending Axial Bending Status
UC
kg/cm2 kg/cm2 kg/cm2 kg/cm2 Check Check
(compression) (Tension) Legend :
SF0 SF11-6100 2110.8 989.96 0.00 0.47 0.00 0.469 OK ! Tension
109.52 58.608 0.535 0.468 1644.67 2110.8 708.45 0.00 0.43 0.00 0.431 OK ! Compression
SF1 SF12-6100 2110.8 1176.01 0.00 0.56 0.00 0.557 OK !
109.52 58.608 0.535 0.468 1644.67 2110.8 984.86 0.00 0.60 0.00 0.599 OK !
SF2 SF21-7200 2110.8 934.14 0.00 0.44 0.00 0.443 OK !
109.52 47.880 0.437 0.497 1748.45 2110.8 639.85 0.00 0.37 0.00 0.366 OK !
SF3 SF22-7200 2110.8 1145.38 0.00 0.54 0.00 0.543 OK !
109.52 48.222 0.440 0.496 1744.93 2110.8 906.97 0.00 0.52 0.00 0.520 OK !
SF4 SF31-7300 2110.8 1094.48 0.00 0.52 0.00 0.519 OK !
109.52 47.880 0.437 0.497 1748.45 2110.8 1146.16 0.00 0.66 0.00 0.656 OK !
SF5 SF32-7300 2110.8 1133.13 0.00 0.54 0.00 0.537 OK !
109.52 48.222 0.440 0.496 1744.93 2110.8 1144.75 0.00 0.66 0.00 0.656 OK !
SF6 SF21-7200 2110.8 1189.21 0.00 0.56 0.00 0.563 OK !
109.52 53.072 0.485 0.483 1699.19 2110.8 1131.16 0.00 0.67 0.00 0.666 OK !
SF7 SF22-7200 2110.8 1008.91 0.00 0.48 0.00 0.478 OK !
109.52 55.574 0.507 0.476 1674.57 2110.8 968.85 0.00 0.58 0.00 0.579 OK !
SF8 SF31-7300 2110.8 1157.74 0.00 0.55 0.00 0.548 OK !
109.52 53.072 0.485 0.483 1699.19 2110.8 1095.27 0.00 0.64 0.00 0.645 OK !
SF9 SF32-7300 2110.8 968.61 0.00 0.46 0.00 0.459 OK !
109.52 55.574 0.507 0.476 1674.57 2110.8 953.49 0.00 0.57 0.00 0.569 OK !
MAX AXIAL
MAX LATERAL
JOINT ID MEMBER ID COMPRESSION
Fz (kN) Fz (Ton) Fz (kN) Fz (Ton)
SP02 SP02-4701 4390.92 447.60 - -
SP03 SP03-4719 4139.21 421.94 - -
SP05 SP05-4789 4084.29 416.34 - -
SP01 SP01-6011 4260.45 434.30 - -
SP04 SP04-6015 3712.81 378.47 - -
MAX.AXIAL
JOINT ID MEMBER ID STRESS TENSION / COMPRESSION JOINT ID MEMBER ID
Fz (kN) Fz (Ton)
SF11 SF11-4791 TENSION 2249.47 229.30
SF11 SF11-4791
COMPRESSION 1609.81 164.10
SF12 SF12-4791 TENSION 2672.25 272.40
SF12 SF12-4791
SF13 SF13-4790 TENSION 2122.65 216.38
SF13 SF13-4790
SF14 SF14-4790 TENSION 2602.63 265.30
SF14 SF14-4790
SF15 SF15-4792 TENSION 2486.99 253.52
SF15 SF15-4792
SF16 SF16-4792 TENSION 2574.81 262.47
SF16 SF16-4792
SF21 SF21-4793 TENSION 2702.23 275.46
SF21 SF21-4793
SF22 SF22-4793 TENSION 2292.53 233.69
SF22 SF22-4793
SF31 SF31-4794 TENSION 2630.73 268.17
SF31 SF31-4794
SF32 SF32-4794 TENSION 2200.96 224.36
SF32 SF32-4794
MAX.FORCE
PROPERTIES STRESS UC
(TON)
TENSION 229.30 0.47
16"OD x 0.75"WT
TENSION 272.40 0.56
16"OD x 0.75"WT
TENSION 216.38 0.44
16"OD x 0.75"WT
TENSION 265.30 0.54
16"OD x 0.75"WT
TENSION 253.52 0.52
16"OD x 0.75"WT
TENSION 262.47 0.54
16"OD x 0.75"WT
TENSION 275.46 0.56
16"OD x 0.75"WT
TENSION 233.69 0.48
16"OD x 0.75"WT
TENSION 268.17 0.55
16"OD x 0.75"WT
TENSION 224.36 0.46
16"OD x 0.75"WT
CALCULATION SHEET

SUBJECT : GRILLAGE DESIGN SHEET NO:
1. Introduction
This calculation describes grillage design/check due to under concentrated load. Refer to AISC chapter K, beam/grillage under
concentrated load applied normal to one flange and symmetric to the web shall have flange and web proportioned to satisfy the local
flange bending, web yielding strength, web crippling and sidesway web buckling criteria.
2. Design Load
Refer to SWPJ Jacket Transportation Analysis : ID-PK7-SWPJ-2020-290501_revC
Maximum force summary :
MAX.AXIAL MAX. LATERAL

Moment
JOINT MEMBER ID TENSION / COMPRESSION
Fx (Ton) Fy (Ton)
Fz (Kn) Fz (Ton) Mz(Ton)
SP02 SP02-4701 4390.92 447.60 - - -
SP03 SP03-4719 4139.21 421.94 - - -
SP05 SP05-4789 4084.29 416.34 - - -
SP01 SP01-6011 4260.45 434.30 - - -
SP04 SP04-6015 3712.81 378.47 - - -
Refer to Sea Force Analysis, takes :

- Maximum reaction = 447.60 tones
- Cross beam weight/3 = 15.08 tones
Total Pv = 462.68 tones
P
v
CALCULATION SHEET

Fy
500
Fx
Holding Plate
Y
Transverse Barge Frame
X (Typ.)
3. Strength design considerations related to concentrated forces.
Section properties :
d = 66.93 Inch = 1700 mm

tw = 1.26 Inch = 32 mm
bf = 19.69 Inch = 500 mm
tw d tf = 1.42 Inch = 36 mm
tf
A = 136.55 In2 = 88096 mm2
Fytw = 50.025 ksi = 345 Mpa S355
Fytf = 50.025 ksi = 345 Mpa S355
bf Pv = 462676 Kg = 462.68 Ton
= 1019.7 kips = 4536022 N
Section area:
A1 = 1628.00 x 32.00 = 52096 mm2
A2 = 500.00 x 36.00 = 18000 mm2
A3 = 500.00 x 36.00 = 18000 mm2
A total = 88096 mm2
Neutral Axis
A1*Y1+A2*Y2+A3*Y3 = 850.00 mm
Y =
Atotal
A1*X1+A2*X2+A3*X3 = 250.00 mm
X =
Atotal
Moment of Inertia :
1
Ix1 = x 32 x 1628 3) + ( 52096 x 0 2
) = 11506200405.3333 mm4
12
1
Ix2 = x 500 x 36 ) + (
3
18000 x 832 2
) = 12461976000 mm4
12
1
Ix3 = x 500 x 36 ) + (
3
18000 x 832 2
) = 12461976000 mm4
12
Ix Total 36430152405.3333 mm4
1
Iy1 = x 1628 x 32 ) + (
3
52096 x 0 2
) = 4445525.33333333 mm4
12
1
Iy2 = x 36 x 500 ) + (
3
18000 x 0 2
) = 375000000 mm4
12
1
Iy3 = x 36 x 500 ) + (
3
18000 x 0 2
) = 375000000 mm4
12
Iy Total 754445525.333333 mm4
CALCULATION SHEET

Section Modulus
Ix Total
Sx = = 42859002.83 mm3
Y
Iy Total
Sy = = 3017782.10 mm3
X
a. Local Flange Bending

23.4 > 0.15 x bf
23.4 > 0.30 Local Flange Bending need to be checked (AISC chapter K)
Pbf , where Pbf = 5 / 3 Pv

tf > 0.4 x
Fytf
5/3 x 1019.7
tf > 0.4 x
50.03
1.42 < 2.33 inch Stiffener shall be provided
b. Local Web Yielding
Grillage
N= 32 mm = 1.26 inch
twcrossbeam
Cross Beam
tfcrossbeam
tfgrillage
n = number of cross section between cross
beam & web of grillage twgrillage
= 2
K = 0.7 (twgrillage + tfgrillage + twcrossbeam + tfcrossbeam)
Pv ≤ tw x (N+5K) x 0.66 Fytw x n

1020 ≤ 1272.35 kips OK !
d. Web Cripling
a = 914.50 mm = 36 inch
d = 1700 mm = 66.93 inch
a < 1.5d
36 < 100.39 Web Crippling no need to be checked
e. Side Way Buckling
dc/tw dc = (d-2(tf+k)) = 61.26 inch

> 1.7
l/bf l = unbraced length = 18.43 inch
51.95 > 1.7 Sidesway buckling not occurred

CALCULATION SHEET

f. Compression Buckling of the Web
dc 4100 x tw3 x (Fy)0.5

≤
Pbf
61.26 ≤ 34.12 Stiffener shall be provided
g. Stress Check
Fa = 0.4 x Fy = 138 Mpa = 1407.2 kg/cm2

Fb = 0.66 x Fy = 227.7 Mpa = 2321.9 kg/cm2
Use maximum compression

Ashear = d x tw
Pv = Pv Total = 462.68 Ton
= 54400 mm2
P
v
tw d
tf
bf
Pv
Shear Stress (FT) = = 850.51 kg/cm 2
Ashear
Mmax 3783.44 kN-m

Bending Stress (FB) = =
Sy 3017782.10 mm3
3856.72 Kg-cm
=
3017.78 cm3
= 1.278 kg/cm2
Stress Ratio
FT FB
+ < 1.00
Fa Fb
0.60 + 0.00055 < 1.00
0.60495 < 1.00 OK !
Based on those calculation, two pair of stiffener with 32mm thickness will be provided at Grillage, under the cross beam web.
CALCULATION SHEET

4. Welding Calculation
Welding type = Fillet Welding

Electrode = E-70 xx
Fy electrode = 4921 kg/cm2
Allw. Weld Strength = 0.3 x Fy electrode
= 1476 kg/cm2
Fy. Base metal = 3515 kg/cm2
Welding Properties
1829 1829 1829
875 Fy
500 Fx
875
y
5487
x Typ
18
*all dimensional in mm
Holding Plate Connection Gusset to Barge (Horizontal.Dir) : Holding Plate Connection Gusset to Web (Vertical.Dir) :
- holding plate thickness (pl) = 2.50 cm - holding plate thickness (pl) = 2.50 cm
- quantity (q) = 8.00 ea - quantity (q) = 8.00 ea
- welding thickness (tw) = 1.77 cm - welding thickness (tw) = 1.77 cm
- holding plate length (Lw) = 87.50 cm - holding plate length (Lw) = 162 cm
- welding area (Aw) = Lw x tw x q - welding area (Aw) = Lw x tw x q
= 1237 cm2 = 2296.336 cm2
Holding Plate Connection Gusset to Flange (Horizontal.Dir) : Stiffener Plate Connection Gusset to Web (Vertical.Dir) :
- holding plate thickness (pl) = 2.50 cm - stiffener plate thickness (pl) = 3.20 cm
- holding plate length (Lw) = 45 cm - stiffener plate length (Lw) = 162 cm
= 633.5 cm2 = 734.83 cm2
Stiffener Plate Connection Gusset to Flange (Horizontal.Dir) :

- stiffener plate thickness (pl) = 3.20 cm
- quantity (q) = 2.00 ea
- welding thickness (tw) = 2.26 cm
- stiffener plate length (Lw) = 47 cm
- welding area (Aw) = Lw x tw x q
= 211.8 cm2
Allowable Shear = 0.3 x Fy electrode = 1476.30 kg/cm2

Allowable Bending = 0.66 x Fy base metal = 2319.90 kg/cm2
Welding Stress Check
Shear Stress Fy(max) -----> Fy = 15% (Max. Comp/Tension)

Fs =
(Connection between Aw
Gusset to the barge) 69401.45 kg
=
1237.25 cm2
= 56.09 kg/cm2 < 1476.30 kg/cm2 OK !
CALCULATION SHEET


Fs =
Gusset to the flange) 69401.45 kg
=
633.472 cm2
= 109.56 kg/cm2 < 1476.30 kg/cm2 OK !
Shear Stress Fy(max)

Fs =
Gusset to the web) 462676.33 kg
=
2296.336 cm2
= 201.48 kg/cm2 < 1476.30 kg/cm2 OK !

Fs =
Stiffener to the flange) 69401.45 kg
=
211.76064 cm2
= 327.74 kg/cm2 < 1476.30 kg/cm2 OK !

Fs =
Stiffener to the web) 462676.33 kg
=
734.82752 cm2
= 629.64 kg/cm2 < 1476.30 kg/cm2 OK !
CALCULATION SHEET

SUBJECT : ADDITIONAL GRILLAGE DESIGN SHEET NO:
1. Introduction
This calculation describes additional grillage design/check due to under concentrated load at support number 5 (SP05) . Refer to AISC
chapter K, beam/grillage under concentrated load applied normal to one flange and symmetric to the web shall have flange and web
proportioned to satisfy the local flange bending, web yielding strength, web crippling and sidesway web buckling criteria.
2. Design Load
Maximum force summary :
MAX.AXIAL MAX. LATERAL

Moment
JOINT MEMBER ID TENSION / COMPRESSION
Fx (Ton) Fy (Ton)
Fz (Kn) Fz (Ton) Mz(Ton)
SP02 SP02-4701 4390.92 447.60 - - -
SP03 SP03-4719 4139.21 421.94 - - -
SP05 SP05-4789 4084.29 416.34 - - -
SP01 SP01-6011 4260.45 434.30 - - -
SP04 SP04-6015 3712.81 378.47 - - -
Refer to Sea Force Analysis, takes :

- Maximum reaction = 378.47 tones
- Cross beam weight = 15.00 tones
Total Pv = 393.47 tones
P ƩFy = 0
ƩFy = Ra + Rb - P
P = Ra + Rb
393.47 = Ra + Rb
Ra Rb
620 1880 ƩMa = 0
0 = P x 620 - Rb x 1880
620 x 393 = Rb x 1880
620 x 393
Rb =
1880.00
Rb = 129.76 Ton
Ra = 263.71 Ton
CALCULATION SHEET

3. Strength design considerations related to concentrated forces.
Section properties :
d = 29.84 Inch = 758 mm

tw = 0.51 Inch = 13 mm
bf = 10.47 Inch = 266 mm
tw d tf = 0.75 Inch = 19 mm
tf
A = 30.18 In2 = 19468 mm2
Fytw = 50.025 ksi = 345 Mpa S355
Fytf = 50.025 ksi = 345 Mpa S355
bf Pv = 129762 Kg = 129.76 Ton
= 286.0 kips = 1272171 N
Section area:
A1 = 720.00 x 13.00 = 9360 mm2
A2 = 266.00 x 19.00 = 5054 mm2
A3 = 266.00 x 19.00 = 5054 mm2
A total = 19468 mm2
Neutral Axis
A1*Y1+A2*Y2+A3*Y3 = 379.00 mm
Y =
Atotal
A1*X1+A2*X2+A3*X3 = 133.00 mm
X =
Atotal
Moment of Inertia :
1
Ix1 = x 13 x 720 ) + (
3
9360 x 0 2
) = 404352000 mm4
12
1
Ix2 = x 266 x 19 ) + (
3
5054 x 369.5 2) = 690175924.666667 mm4
12
1
Ix3 = x 266 x 19 ) + (
3
5054 x 369.5 2) = 690175924.666667 mm4
12
Ix Total 1784703849.33333 mm4
1
Iy1 = x 720 x 13 ) + (
3
9360 x 0 2
) = 131820 mm4
12
1
Iy2 = x 19 x 266 ) + (
3
5054 x 0 2
) = 29800068.6666667 mm4
12
1
Iy3 = x 19 x 266 ) + (
3
5054 x 0 2
) = 29800068.6666667 mm4
12
Iy Total 59731957.3333333 mm4
Section Modulus
Ix Total
Sx = = 4708981.13 mm3
Y
Iy Total
Sy = = 449112.46 mm3
X
CALCULATION SHEET

a. Local Flange Bending

12.65 > 0.15 x bf
12.65 > 0.16 Local Flange Bending need to be checked (AISC chapter K)
Pbf , where Pbf = 5 / 3 Pv

tf > 0.4 x
Fytf
5/3 x 286.0
tf > 0.4 x
50.03
0.75 < 1.23 inch Stiffener shall be provided
b. Local Web Yielding
Grillage
N= 13 mm = 0.51 inch
Cross Beam
n = number of cross section between pipe &

web of additional grillage or stiffener
= 4
K = 0.7 (twgrillage + tfgrillage)
Pv ≤ tw x (N+5K) x 0.66 Fytw x n
286 ≤ 177.23 kips Stiffener shall be provided
d. Web Cripling
a = 390.00 mm = 15.35 inch

d = 758 mm = 29.84 inch
a < 1.5d
15.35 < 44.76 Web Crippling no need to be checked
e. Side Way Buckling
dc/tw dc = (d-2(tf+k)) = 26.85 inch

> 1.7
l/bf l = unbraced length = 9.96 inch
55.16 > 1.7 Sidesway buckling not occurred
f. Compression Buckling of the Web
dc 4100 x tw3 x (Fy)0.5

≤
Pbf
26.85 ≤ 8.16 Stiffener shall be provided

CALCULATION SHEET

g. Stress Check
Fa = 0.4 x Fy = 138 Mpa = 1407.2 kg/cm2

Fb = 0.66 x Fy = 227.7 Mpa = 2321.9 kg/cm2
Use maximum compression

Ashear = d x tw
Pv = Pv Total = 129.76 Ton
= 9854 mm2
Pv
Shear Stress (FT) = = 1316.8 kg/cm2
Ashear
Mmax
Bending Stress (FB) = = 0 kg/cm2
Sy
Stress Ratio
FT FB
+ < 1.00
Fa Fb
0.94 + 0 < 1.00
0.94 < 1.00 OK !
Based on those calculation, two pair of stiffener with 25mm thickness will be provided at Grillage, under the edge of pipe
support.
CALCULATION SHEET

4. Welding Calculation
Welding type = Fillet Welding

Electrode = E-70 xx
Fy electrode = 4921 kg/cm2
Allw. Weld Strength = 0.3 x Fy electrode
= 1476 kg/cm2
Fy. Base metal = 3515 kg/cm2
Welding Properties
796 350 683
667 Fy
266 Fx y
667 x *all dimensional in mm
1829
Typ
18
Holding Plate Connection Gusset to Barge (Horizontal.Dir) : Holding Plate Connection Gusset to Web (Vertical.Dir) :
- holding plate thickness (pl) = 2.50 cm - holding plate thickness (pl) = 2.50 cm
- quantity (q) = 4.00 - quantity (q) = 4.00 ea
- holding plate length (Lw) = 66.70 cm - holding plate length (Lw) = 68 cm
= 471.6 cm2 = 479.346 cm2
Holding Plate Connection Gusset to Flange (Horizontal.Dir) : Stiffener Plate Connection Gusset to Web (Vertical.Dir) :
- holding plate thickness (pl) = 2.50 cm - stiffener plate thickness (pl) = 2.50 cm
- holding plate length (Lw) = 10 cm - stiffener plate length (Lw) = 72 cm
= 134.3 cm2 = 254.52 cm2
Stiffener Plate Connection Gusset to Flange (Horizontal.Dir) :

- stiffener plate thickness (pl) = 2.50 cm
- quantity (q) = 2.00 ea
- welding thickness (tw) = 1.77 cm
- stiffener plate length (Lw) = 25 cm
- welding area (Aw) = Lw x tw x q
= 89.44 cm2
Allowable Shear = 0.3 x Fy electrode = 1476.30 kg/cm2

Allowable Bending = 0.66 x Fy base metal = 2319.90 kg/cm2
Welding Stress Check

Fs =
Gusset to the barge) 19464.305 kg
=
471.569 cm2
= 41.28 kg/cm2 < 1476.30 kg/cm2 OK !

Fs =
Gusset to the flange) 19464.305 kg
=
134.33 cm2
= 144.90 kg/cm2
< 1476.30 kg/cm2 OK !
CALCULATION SHEET


Fs =
Gusset to the web) 129762 kg
=
479.346 cm2
= 270.71 kg/cm2 < 1476.30 kg/cm2 OK !

Fs =
Stiffener to the flange) 19464.305 kg
=
89.4355 cm2
= 217.64 kg/cm2 < 1476.30 kg/cm2 OK !

Fs =
Stiffener to the web) 129762 kg
=
254.52 cm2
= 509.83 kg/cm2 < 1476.30 kg/cm2 OK !
CALCULATION SHEET

5. Pipe Support Design Check
Material for Seafastening Pipe :

Grade = API5L X 52
Fy = 3518.00 kg/cm2
Fta = 0.60 x Fy = 2110.80 kg/cm2
Fb = 0.66 x Fy = 2321.88 kg/cm2
Dimension =
Pipe 20 "φ x 1 "wt
Properties =
OD = 50.80 cm
wt = 2.54 cm
ID = 45.72 cm
A = π x wt x (OD - wt) = 384.90 cm2
π x (OD4 - ID4)
I = = 112366.46 cm3
64.00
π x (OD4 - ID4)
S = = 4423.88 cm3
32 OD
Lk = 94.2 cm
k = 1
E = 2140000 kg/cm2
I
r = = 17.09 cm
A
2π2E
Cc = = 109.52 cm
Fy
k x Lk
= 5.51
r
k.Lk/r From iteration AISC
= 0.05 Ca = 0.614
Cc Table 3 page 5 - 119
Fa = Ca x Fy = 2160.05 kg/cm2
Stress Check
Ft
Axial tension (FT) = = 0.00 kg/cm2
A
Fc
Axial Compression (Fc) = = 337.13 kg/cm2
A
Mmax
Bending (FB) = = 0.00 kg/cm2
S
Compression Stress Ratio
Fc FB
+ < 1.00
Fa Fb
0.16 + 0.00 < 1.00
0.16 < 1.00 OK !

CALCULATION SHEET

SUBJECT : SEAFASTENING PIPE CHECK SHEET NO:
1. Introduction
This calculation notes is purposed to check the strength of seafastening pipe to withstand load derived from SWPJ Jacket during
transportation.
2. Design Load

- Maximum Seafastening Pipe Reaction
Max. Compression = 2604 kN = 265.49 Ton
SF06-6011 =
Max. Tension = 2702 kN = 275.46 Ton
Material for Seafastening Pipe :

Grade = API5L X 52
Fy = 3518.00 kg/cm2
Fta = 0.60 x Fy = 2110.80 kg/cm2
Fb = 0.66 x Fy = 2321.88 kg/cm2
Dimension =
Pipe 16 "φ x 0.75 "wt
Properties =
OD = 40.64 cm
wt = 1.91 cm
ID = 36.83 cm
A = π x wt x (OD - wt) = 231.70 cm2
π x (OD4 - ID4)
I = = 43560.66 cm3
64.00
π x (OD4 - ID4)
S = = 2143.73 cm3
32 OD
Lk = 539.6 cm
k = 1
E = 2140000 kg/cm2
I
r = = 13.71 cm
A
2π2E
Cc = = 109.52 cm
Fy
k x Lk
= 39.35
r
= 0.36 Ca = 0.521
Fa = Ca x Fy = 1833.59 kg/cm2
CALCULATION SHEET

SUBJECT : SEAFASTENING PIPE CHECK SHEET NO:
Stress Check
Ft
Axial tension (FT) = = 1188.84 kg/cm2
A
Fc
Axial Compression (Fc) = = 1145.81 kg/cm2
A
Mmax
Bending (FB) = = 0.00 kg/cm2
S
Tension Stress Ratio
FT FB
+ < 1.00
Fta Fb
0.56 + 0.00 < 1.00
0.56 < 1.00 OK !
Compression Stress Ratio
Fc FB
+ < 1.00
Fa Fb
0.62 + 0.00 < 1.00
0.62 < 1.00 OK !
Note :
Other seafastening pipe are calculated same as above calculation. Result of calculation are tabulated at summary stress ratio
seafastening pipe table.
CALCULATION SHEET

SUBJECT : DOUBLER PLATE FOR SEAFASTENING PIPE SHEET NO:
DOUBLER PLATE CHECK
1. Design Load
Maximum Tension = 2702.23 kN
L =
Maximum Compression = 2604.42 kN
660
α = 55.00 deg
mm
Maximum Force :
Fx = 2702.23 kN Fx1
Fx2 = 1549.94 kN Fx
Fx1 = 2213.54 kN
α
Fx2
2. Weld and Base Plate Properties
Welding Type = Fillet Type

Welding Properties = E70 xx
Weld Tensile Strength = 70 ksi
= 482.63 Mpa
Welding Length = 1320 mm (Two Sides of doubler plate considered : 2 x L)
Doubler Plate Thickness = 25 mm
Yield Stress of Base Plate (Fy) = 345 Mpa
Weld Throat = 17.68 mm (Consider : 0.707 x Plate Thickness)
Weld Area (Aweld) = 23331 mm2
3. Allowable Welding Stress
Under Shear or Axial Stress

Allowable Shear Stress for Welding Connection = 0.3 x Fs
= 144.79 Mpa
Allowable Shear Stress For Plate = 0.4 x Fy

= 138.00 Mpa
Under Combined Stress (Shear & Axial)

Allowable Shear Stress = 0.6 x Fy
= 207.00 Mpa
4. Welding Capacity Check
Shear Stress Check

Fxmax
t =
Aweld
= 94.88 Mpa < 138.00 Mpa
CALCULATION SHEET

SUBJECT : GUSSET PLATE DESIGN SHEET NO:
1. Introduction
This calculation note is meant to describe seafastening accessories, which is gusset plate on barge and welding requirement for
transportation analysis.
All load derived from modelling of the seafastening :

a. Material Specification
- Material Grade = API5L X52
- Material = Pipe 16.00 "OD x 0.75 "WT
- Material Grade = S-355 KL0
- Material = Plate 25 mm Thickness for Gusset Plate
b. Gusset Plate Design

Dimension : Fx1
L1 = 2000.00 mm
L2 = 876.00 mm
Lk = 700.00 mm FR Fx2
α = 39.00 deg
PIPE
GUSSET
PLATE
LK
L2
L3
α
100
BARGE DECK
L1
2. Design Load
FAXIAL
REMARKS MEMBER ID
TON
Maximum Tension SF06-6011 275.46
Maximum Compression SF06-6011 265.49
FR = 275.46 Ton
Fx1 = 214.07 Ton
Fx2 = 173.35 Ton
3. Gusset Plate Check

a. Gusset Plate Tension Stress Check
Use joint reaction no : SF06-6011
Gusset Plate Material = S-355 KL0
Fy = 3518.02 kg/cm2
Ft = 0.6 x Fy = 2110.81 kg/cm2
Fv = 0.4 x Fy = 1407.21 kg/cm2
CALCULATION SHEET

Axial Check
Aax = Axial Length Area (L2) x Plate Thickess

= 21900 mm2
= 219 cm2
FR 265486.24
fT = = = 1212.27 kg/cm2 < 2110.81 kg/cm2 OK !
Aax 219
Shear Check
Asr = 2 x Shear Length Area (Lk) x Plate Thickness

= 35000 mm2
= 350.00 cm2
FR 275456.68
fV = = = 787.02 kg/cm2 < 1407.21 kg/cm2 OK !
Asr 350
As1 = Shear Length Area (L1) x Plate Thickness

= 50000 mm2
= 500.00 cm2
Fx1 214070.04
fV = = = 428.14 kg/cm2 < 1407.21 kg/cm2 OK !
As1 500
b. Gusset Plate Compression Stress Check
Buckling Check
1
I = x b x h3
12
1
876
I = x 2.5 x 672221
12
I = 140046.12 cm4
25 A = 2.5 x 87.6
= 219 cm2
I
r = = 25.29 cm
A
k = 0.75 *For Plate

E = 2100000 kg/cm2
k x Lk 0.75 x 70
= = 2.08
r 25.29
2π2E
Cc = = 108.49
Fy

= 0.0191 Ca = 0.597
Fa = Ca x Fy = 2100.87 kg/cm2
Faxial
Faxial = = 1212.27 kg/cm2 OK !
A
CALCULATION SHEET

c. Welding Connection Check
Pipe to Gusset Plate Connection

Pipe Thickness = 1.91 cm Electrode = E-70xx
Gusset Plate Thickness = 2.50 cm = 70 ksi
Fy
= 4921 kg/cm2
Tw = 0.707 x 1.91 = 0.3 x Fy
Fv
= 1.35 cm = 1476.3 kg/cm2
Tw x Lw x Fv material > Fr max

1.35 x Lw x 1476.3 > 265486.24
Lw > 133.52 cm
Actual Welding Length = 4 x Lk

= 4 x 70
= 280.00 cm
Gusset Plate to Barge Connection
Barge plate thickness = 1.20 cm

Gusset thickness = 2.50 cm
Weld Thk. Tw = 0.707 x Min.Thk

= 0.707 x 1.20
= 0.85 cm
Weld. Length Lw = 2.00 x L1

= 2.00 x 200.00
= 400 cm
Electrode : Fy = 70.00 ksi

= 4921 kg/cm2
Fv = 0.40 x Fy
= 0.40 x 4921
= 1968.4 kg/cm2
Welding Capacity Check :

Tw x Lw x Fv > 275456.68 kg
0.85 x 400.00 x 1968.40 > 275456.68 kg
667996.22 kg > 275456.68 kg OK !
Pipe to Support Connection

Support Pipe Thickness = 2.54 cm
Pipe Thickness = 1.91 cm
Maximum Load
Ftension = 275.46 Ton OD = 40.64 cm
Mmax = 0.00 kN.m t = 1.91 cm
= 0.00 T.m ID = 36.83 cm
L = 539.60 cm
Welding Properties (to be computed as Fillet Weld for calculation)

Yield Stress of Pipe = 4921 kg/cm2
Allw. Weld Stress = Fv = 0.3 x Fy
= 0.3 x 4921
= 1476.30 kg/cm2
Min. Weld Thickness = Tw = 0.707 x Pipe.Thk
= 0.707 x 1.91
= 1.35 cm
Take Tw = 1.75 cm
CALCULATION SHEET

Weld. Diameter = Dw = 40.64 cm
Section Area = Aw = 2п x Dw x Tw
= 2п x 40.64 x 1.75
= 446.63 cm2
Section Modulus = Sw = п x Dw2 x Tw

= 3.14 x 412.90 x 1.75
= 2268.90 cm3
Shear Capacity
Faxial sin Ѳ
fv = < Fv
Aw
173350.50
= < 0.30 x 4921
446.63
= 388.13 kg/cm2 < 1476.30 kg/cm2 OK !
Bending Capacity
M.allw
Fv =
Sw
M.allw = Fv x Sw
= 1476.30 x 2268.90
= 33.50
Mmax < M.Allowable

0.00 T.m < 33.50 T.m
OK !
ADDITIONAL SUPPORT
MAX VON MIS'S ALLOWABLE VON
MIS'S STATUS
MPA MPA
217.97 258.75 OK!
GRILLAGE WITHOUT GUSSET

ALLOWABLE VON
MAX VON MIS'S
MIS'S STATUS
MPA MPA
116.72 258.75 OK!
GRILLAGE TRANSPORTATION
ALLOWABLE VON
MAX VON MIS'S
MIS'S STATUS
MPA MPA
95.27 258.75 OK!

PT Gunanusa Utama Fabricators: Calculation Sheet

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

PT Gunanusa Utama Fabricators: Calculation Sheet

Uploaded by

Copyright:

Available Formats

PT GUNANUSA UTAMA FABRICATORS

SIGNATURE : SBS DATE : 24-Mar-21

SUMMARY STRESS RATIO AT SEAFASTENING PIPE ( VERTICAL SUPPORT)

Continue of above table

Cc kxL/r k L / Cc r Ca Fa All Ft All Axial Bending Axial Bending Status

SIGNATURE : SBS DATE : 24-Mar-21

Continue of above table

SIGNATURE : SBS DATE : 24-Mar-21

Refer to SWPJ Jacket Transportation Analysis : ID-PK7-SWPJ-2020-290501_revC

Maximum force summary :

MAX.AXIAL MAX. LATERAL

Refer to Sea Force Analysis, takes :

SIGNATURE : SBS DATE : 24-Mar-21

3. Strength design considerations related to concentrated forces.

d = 66.93 Inch = 1700 mm

SIGNATURE : SBS DATE : 24-Mar-21

a. Local Flange Bending

Pbf , where Pbf = 5 / 3 Pv

1.42 < 2.33 inch Stiffener shall be provided

b. Local Web Yielding

Pv ≤ tw x (N+5K) x 0.66 Fytw x n

e. Side Way Buckling

dc/tw dc = (d-2(tf+k)) = 61.26 inch

51.95 > 1.7 Sidesway buckling not occurred

SIGNATURE : SBS DATE : 24-Mar-21

f. Compression Buckling of the Web

dc 4100 x tw3 x (Fy)0.5

61.26 ≤ 34.12 Stiffener shall be provided

Fa = 0.4 x Fy = 138 Mpa = 1407.2 kg/cm2

Use maximum compression

Mmax 3783.44 kN-m

0.60 + 0.00055 < 1.00

0.60495 < 1.00 OK !

SIGNATURE : SBS DATE : 24-Mar-21

Welding type = Fillet Welding

Stiffener Plate Connection Gusset to Flange (Horizontal.Dir) :

Allowable Shear = 0.3 x Fy electrode = 1476.30 kg/cm2

Welding Stress Check

Shear Stress Fy(max) -----> Fy = 15% (Max. Comp/Tension)

SIGNATURE : SBS DATE : 24-Mar-21

Shear Stress Fy(max) -----> Fy = 15% (Max. Comp/Tension)

Shear Stress Fy(max)

Shear Stress Fy(max) -----> Fy = 15% (Max. Comp/Tension)

Shear Stress Fy(max)

SIGNATURE : SBS DATE : 24-Mar-21

Refer to SWPJ Jacket Transportation Analysis : ID-PK7-SWPJ-2020-290501_revC

Maximum force summary :

MAX.AXIAL MAX. LATERAL

Refer to Sea Force Analysis, takes :

SIGNATURE : SBS DATE : 24-Mar-21

3. Strength design considerations related to concentrated forces.

d = 29.84 Inch = 758 mm

SIGNATURE : SBS DATE : 24-Mar-21

a. Local Flange Bending

Pbf , where Pbf = 5 / 3 Pv

0.75 < 1.23 inch Stiffener shall be provided

b. Local Web Yielding

n = number of cross section between pipe &

a = 390.00 mm = 15.35 inch

e. Side Way Buckling

dc/tw dc = (d-2(tf+k)) = 26.85 inch

55.16 > 1.7 Sidesway buckling not occurred