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Instruction Manual Vortex M22, M23, M24, and M24R
Instruction Manual Vortex M22, M23, M24, and M24R
Instruction Manual
Document Number M-000-00010
Rev 04/2019
M-000-00010 0-1
Table of Contents Series M22/M23/M24 Instruction Manual
The Model M22, M23, M24 and M24R Pro-VTM Multivariable Mass Vortex Flow-
meters standard temperature option (ST) process temperature range is -40°C to
260°C. The high temperature option (HT) process temperature range is -40°C up
to +400°C.
Notice to Users
Warning based on Electric Appliances Safety Control Act of Korea. This product
should be handled as electromagnetic radiation emitting equipment, and is in-
tended for use by industrial dealers and end-users. It is not for residential use.
NIST Standard Reference Database 23, NIST Reference Fluid Thermodynamic and
Transport Properties: REFPROP Version 9.x. Standard Reference Databases are copy-
righted by the U.S. Secretary of Commerce on behalf of the United States of America. All
rights reserved. No part of the database may be reproduced, stored in a retrieval system
or transmitted, in any form or by any means, electronic, mechanical, photocopying, record-
ing or otherwise without prior permission.
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Series M22/M23/M24 Instruction Manual Table of Contents
TRADEMARKS
Pro-V™ is a trademark of VorTek Instruments, LLC. Other product and company names
listed in this manual are trademarks or trade names of their respective manufacturers.
M-000-00010 0-3
Table of Contents Series M22/M23/M24 Instruction Manual
Table of Contents
Chapter 1 Introduction
Pro-V™ Vortex Mass Flow Meters ..................................................... 1-1
Using this Manual ......................................................................... 1-1
Note and Safety Information ......................................................... 1-2
Receipt of System Components .................................................... 1-2
Technical Assistance ..................................................................... 1-2
How the Pro-V Vortex Meter Operates ............................................... 1-3
Velocity Measurement .................................................................. 1-3
Vortex Shedding Frequency .......................................................... 1-4
Vortex Frequency Sensing ............................................................ 1-4
Flow Velocity Range ..................................................................... 1-5
Pressure Drop ................................................................................ 1-6
Minimum Back Pressure ............................................................... 1-6
Temperature Measurement ............................................................ 1-7
Pressure Measurement................................................................... 1-7
Flow Meter Configurations .................................................................. 1-8
Multivariable Options ................................................................... 1-8
Line Size / Process Conditions / Materials .................................... 1-9
Flow Meter Electronics ................................................................. 1-9
Chapter 2 Installation
Installation Overview ........................................................................... 2-1
Flow Meter Installation Requirements .......................................... 2-1
Unobstructed Flow Requirements ................................................. 2-2
Recommended Meter Locations .................................................... 2-3
Series M22 and M24 In-Line Flow Meter Installation ........................ 2-4
Wafer-Style Flow Meter Installation ............................................. 2-5
Flange-Style Flow Meter Installation ............................................ 2-6
Series M23 Insertion Flow Meter Installation ..................................... 2-7
Cold Tap Guidelines...................................................................... 2-8
Hot Tap Guidelines ....................................................................... 2-9
Flow Meter Insertion ......................................................................... 2-11
Installing Meters with a Compression Connection ..................... 2-12
Installing Meters with a Packing Gland Connection ................... 2-14
Installing Meters (Packing Gland), No Insertion Tool ................ 2-17
Adjusting Meter Orientation .............................................................. 2-19
Display/Keypad Adjustment ....................................................... 2-19
Enclosure Adjustment ................................................................. 2-20
Loop Power Flow Meter Wiring Connections ................................... 2-21
Input Power Connections ............................................................ 2-21
4-20 mA Output Connections ..................................................... 2-22
Pulse Output Connections ........................................................... 2-23
Frequency Output Connections ................................................... 2-24
Optional Backlight Connections ................................................. 2-24
Remote Electronics Wiring ......................................................... 2-25
High Power Flow Meter Wiring Connections ................................... 2-27
Input Power Connections ............................................................ 2-27
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Series M22/M23/M24 Instruction Manual Table of Contents
M-000-00010 0-5
Table of Contents Series M22/M23/M24 Instruction Manual
Figures
1-1. In-Line Vortex Multi-Parameter Mass Flow Meter ................ 1-3
1-2. Measurement Principle of Vortex Flow Meters...................... 1-4
1-3. Reynolds Number Range of the Pro-V ................................... 1-6
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Series M22/M23/M24 Instruction Manual Table of Contents
2-19. Isolated Frequency Output Using External Power Supply ... 2-23
2-20. Non-Isolated Freq. Out. Using External Power Supply........ 2-23
2-21. Backlight Using External Power Supply .............................. 2-23
2-22. Loop Power Volumetric Flowmeter Junction Box ............... 2-24
2-23. Loop Power Volumetric Flowmeter Junction Box Prior ...... 2-25
2-24. Loop Power Mass Flowmeter Junction Box ......................... 2-25
2-25. AC Wiring Terminals ........................................................... 2-26
2-26. AC Power Connections......................................................... 2-26
2-27. DC Wiring Terminals ........................................................... 2-27
2-28. DC Power Connections......................................................... 2-27
2-29. Load Resistance Versus Input Voltage ................................. 2-28
2-30. Isolated 4-20 Output Using External Power Supply ............. 2-28
2-31. Non-Isolated 4-20 Output Using Input Power Supply.......... 2-29
2-32. Isolated 4-20 Output Using Meter Power Supply (AC only) 2-29
2-33. Isolated Frequency Output Using External Power Supply ... 2-30
2-34. Non-Isolated Frequency Output Using Input Power Supply 2-30
2-35. Isolated Freq. Out. Using Meter Power Sup. (AC only) ....... 2-30
2-36. Isolated Pulse Output Using External Power Supply ........... 2-31
2-37. Non-Isolated Pulse Output Using Input Power Supply ........ 2-31
2-38. Isolated Pulse Output Using Meter Power Sup. (AC only) .. 2-31
2-39. Isolated Alarm Output Using External Power Supply .......... 2-32
2-40 Non-Isolated Alarm Output Using Meter Power Supply ...... 2-32
2-41 Isolated Alarm Output Using Meter Power Sup. (AC only) 2-33
2-42 High Power Flow Meter Junction Box ................................ 2-33
2-43. Optional Energy EMS RTD Input Wiring ............................ 2-34
2-44. External 4-20 mA Input Wiring – External Power Supply ... 2-35
2-45. External 4-20 mA Input Wiring – DC Powered Meter ......... 2-35
2-46. External 4-20 mA Input Wiring – AC Powered Meter ......... 2-36
2-47. Optional External Contact Closure Input Wiring ................. 2-36
Tables
4-1. Byte Order (MODBUS) ........................................................ 4-11
4-2. Register Definitions (MODBUS) ......................................... 4-13
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Table of Contents Series M22/M23/M24 Instruction Manual
Warning!
Consult the flow meter nameplate for specific flow meter approvals before any hazardous
location installation.
Hot tapping must be performed by a trained professional. U.S. regulations often require a
hot tap permit. The manufacturer of the hot tap equipment and/or the contractor perform-
ing the hot tap is responsible for providing proof of such a permit.
All flow meter connections, isolation valves and fittings for cold/hot tapping must have the
same or higher pressure rating as the main pipeline.
For Series M23 insertion flow meter installations, an insertion tool must be used for any
installation where a flow meter is inserted under pressure greater than 50 psig.
To avoid potential electric shock, follow National Electric Code or your local code when
wiring this unit to a power source. Failure to do so could result in injury or death. All AC
power connections must be in accordance with published CE directives. All wiring proce-
dures must be performed with the power Off.
Before attempting any flow meter repair, verify that the line is not pressurized. Always re-
move main power before disassembling any part of the mass flow meter.
Caution!
Calibration must be performed by qualified personnel. VorTek Instruments, Inc., strongly rec-
ommends that you return your flow meter to the factory for calibration.
In order to achieve accurate and repeatable performance, the flow meter must be in-
stalled with the specified minimum length of straight pipe upstream and downstream of
the flow meter’s sensor head.
When using toxic or corrosive gases, purge the line with inert gas for a minimum of four
hours at full gas flow before installing the flow meter.
For Series M23 insertion flow meter installations, the sensor alignment pointer must point
downstream in the direction of flow.
The AC wire insulation temperature rating must meet or exceed 85°C (185°F)
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Series M22/M23/M24 Instruction Manual Table of Contents
Revision History
Rev. 2/2019 to 4/2019
Page Change Description
4-3 Updated HART Online Menu
4-4 Updated HART Analog Output Menu
4-7 Updated HART Sensor Cal Menu
B-1 Updated Appendix B
M-000-00010 0-9
Table of Contents Series M22/M23/M24 Instruction Manual
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Series M22/M23/M24 Instruction Manual Chapter 1 Introduction
Chapter 1 Introduction
Pro-V™ Multi-Parameter Vortex Mass Flow Meters
The VorTek Instruments’ Series M22/M24 In-Line and the Series M23
Insertion Pro-V™ Vortex Flow Meters provide a reliable solution for
process flow measurement. From a single entry point in the pipeline,
Pro-V meters offer precise measurements of mass or volumetric flow
rates.
Both the mass and volumetric flow meters can be ordered with a local
keypad/display which provides instantaneous flow rate, total, and process
parameters in engineering units. A pulse output signal for remote totali-
zation and MODBUS, HART, or BACnet communications are also
available. Pro-V digital electronics allows for easy reconfiguration for
most gases, liquids and steam. The VorTek Series M22, M23, and M24
Pro-V Meters’ simple installation combines with an easy-to-use interface
that provides quick set up, long term reliability and accurate mass flow
measurement over a wide range of flows, pressures and temperatures.
M-000-00010 1-1
Chapter 1 Introduction Series M22/M23 Instruction Manual
Technical Assistance
If you encounter a problem with your flow meter, review the configura-
tion information for each step of the installation, operation and set up pro-
cedures. Verify that your settings and adjustments are consistent with fac-
tory recommendations. Refer to Chapter 5, Troubleshooting, for specific
information and recommendations.
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Series M22/M23/M24 Instruction Manual Chapter 1 Introduction
Velocity Measurement
The Pro-V vortex velocity sensor is a patented mechanical design that
minimizes the effects of pipeline vibration and pump noise, both of which
are common error sources in flow measurement with vortex flow meters.
The velocity measurement is based on the well-known Von Karman vor-
tex shedding phenomenon. Vortices are shed from a shedder bar, and the
vortex velocity sensor located downstream of the shedder bar senses the
passage of these vortices. This method of velocity measurement has many
advantages including inherent linearity, high turndown, reliability and
simplicity.
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Chapter 1 Introduction Series M22/M23 Instruction Manual
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Series M22/M23/M24 Instruction Manual Chapter 1 Introduction
Gas Liquid
The linear range is defined by the Reynolds number. The Reynolds number is the
ratio of the inertial forces to the viscous forces in a flowing fluid and is defined
as:
V D
Re =
Where
Re = Reynolds Number
= mass density of the fluid being measured
V = velocity of the fluid being measured
D = internal diameter of the flow channel
= viscosity of the fluid being measured
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Chapter 1 Introduction Series M22/M23 Instruction Manual
The Strouhal number is the other dimensionless number that quantifies the vortex
phenomenon. The Strouhal number is defined as:
St = f d
V
Where
St = Strouhal Number
f = frequency of vortex shedding
d = shedder bar width
V = fluid velocity
Corrected range
0.3
Linear range
0.2
0.1
0.0
10
3 4
10 10 10 10 10
5 6 7 8
Pressure Drop
The pressure drop for series M23 insertion meters is negligible. The pressure drop
for series M22/M24 in-line meters is defined as:
P = .00024 V2 English units (P in psi, in lb/ft3, V in ft/sec)
P = .000011 V2 Metric units (P in bar, in kg/m3, V in m/sec)
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Series M22/M23/M24 Instruction Manual Chapter 1 Introduction
its vapor phase. The resulting two-phase flow degrades the liquid calibra-
tion accuracy. For some applications, a valve downstream of the flow me-
ter may be required to increase the pressure in the meter, thereby avoiding
cavitation. The following equation defines the minimum back pressure to
prevent cavitation.
P = 2.9 P + 1.3 PV
Where:
P = Minimum line pressure five pipe diameters downstream of the flow
meter required to avoid cavitation (psia or bara).
Temperature Measurement
Pro-V Flow Meters use a 1000 ohm platinum resistance temperature detec-
tor (PRTD) to measure fluid temperature.
Pressure Measurement
Pro-V Flow Meters incorporate a solid-state pressure transducer isolated
by a 316 stainless steel diaphragm. The transducer itself is micro-
machined silicon, fabricated using integrated circuit processing technol-
ogy. A nine-point pressure/temperature calibration is performed on every
sensor. Digital compensation allows these transducers to operate within a
0.3% of full scale accuracy band within the entire ambient temperature
range of -40°F to 140°F (-40 to 60°C). Thermal isolation of the pressure
transducer ensures the same accuracy across the allowable process fluid
temperature range of -330°F to 750°F (-200 to 400°C).
M-000-00010 1-7
Chapter 1 Introduction Series M22/M23 Instruction Manual
Both the in-line and insertion configurations are similar in that they both
use identical electronics and have similar sensor heads. Besides installa-
tion differences, the main difference between an in-line flow meter and
an insertion flow meter is their method of measurement.
For an in-line vortex flow meter, the shedder bar is located across the en-
tire diameter of the flow body. Thus, the entire pipeline flow is included
in the vortex formation and measurement. The sensing head, which di-
rectly measures velocity, temperature and pressure is located just down-
stream of the shedder bar.
Insertion vortex flow meters have a shedder bar located across the di-
ameter of a short tube. The velocity, temperature and pressure sensor are
located within this tube just downstream of a built-in shedder bar. This
entire assembly is called the insertion sensing head. It fits through any
entry port with a 1.875 inch minimum internal diameter.
The sensing head of an insertion vortex flow meter directly monitors the
velocity at a point in the cross-sectional area of a pipe, duct, or stack (re-
ferred to as “channels”). The velocity at a point in the pipe varies as a func-
tion of the Reynolds number. The insertion vortex flow meter computes the
Reynolds number and then computes the total flow rate in the channel. The
output signal of insertion meters is the total flow rate in the channel. The
accuracy of the total flow rate computation depends on adherence to the
piping installation requirements given in Chapter 2. If adherence to those
guidelines cannot be met, contact the factory for specific installation ad-
vice.
Multivariable Options
The M22, M23, or M24 models are available with the following options:
V, volumetric flowmeter; VT, velocity and temperature sensors; VTP,
velocity, temperature, and pressure sensors; VT-EM energy output op-
tions; VTP-EM, energy options with pressure; VT-EP, external pressure
transmitter input; VETEP, external RTD temperature input, external 4-20
mA input.
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Series M22/M23/M24 Instruction Manual Chapter 1 Introduction
The M24 Non-reducing and M24R Reducing In-line models have face to
face lengths that are different from M22. The M24R In-line flanged or
wafer model reduces by one pipe size to increase the velocity through the
meter and is available for ANSI 150, 300, or 600 class flanges and
316/316L stainless steel.
The M23 Insertion model can be used in line sizes 2 inch and greater and
is built with a compression fitting or packing gland design using 2-inch
NPT, or 2-inch flanged connections (ANSI 150, 300, 600, DIN PN16,
40, or 63 class flanges). The packing gland design can be ordered with a
permanent or removable retractor. The M23 Insertion model can be built
with 316/316L stainless steel or Hastelloy C-276.
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Chapter 1 Introduction Series M22/M23/M24 Instruction Manual
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Series M22/M23/M24 Instruction Manual Chapter 2 Installation
Chapter 2 Installation
Installation Overview
VorTek’s Pro-V Vortex Flow Meter installations are simple and straight-
forward. Both the Series M22/M24 In-Line and Series M23 Insertion type
flow meter installations are covered in this chapter. After reviewing the
installation requirements given below, see page 2-3 for Series M22/M24
installation instructions. See page 2-6 for Series M23 installation instruc-
tions. Wiring instructions begin on page 2-20.
4. Verify that the cable entry into the instrument meets the
specific standard required for hazardous area installations.
The cable entry device shall be of a certified flameproof
type, suitable for the conditions of use and correctly in-
stalled. The degree of protection of at least IP66 to EN
60529 is only achieved if certified cable entries are used
that are suitable for the application and correctly installed.
Unused apertures shall be closed with suitable blanking el-
ements.
Also, before installation check your flow system for anomalies such as:
• leaks
• valves or restrictions in the flow path that could create disturb-
ances in the flow profile that might cause unexpected flow rate in-
dications
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Chapter 2 Installation Series M22/M23/M24 Instruction Manual
Note: For liquid applications in vertical pipes, avoid installing with flow
in the downward direction because the pipe may not be full at all points.
Choose to install the meter with flow in the upward direction if possible.
A B A B
Flow meter
C' C Flow meter
Flow conditioner
Example 1. Example 4. (if used)
One 90° elbow before meter Reduction before meter
A B
A B
C' C Flow meter
C' C Flow meter
Flow conditioner
(if used)
Example 2. Example 5. Flow conditioner
Two 90° elbows before meter in one plane Expansion before meter (if used)
A B
A B
C' C Flow meter
C' C Flow meter
Flow conditioner
(if used)
Flow conditioner (if used)
Example 3. Example 6.
Two 90° elbows before meter out of plane (if three Regulator or valve partially closed before meter
90° bends present, double recommended length) (If valve is always wide open, base length
requirements on fitting directly preceding it)
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Series M22/M23/M24 Instruction Manual Chapter 2 Installation
Recommended Meter Locations
Liquid Horizontal
Liquid Vertical
M-000-00010 2-3
Chapter 2 Installation Series M22/M23/M24 Instruction Manual
The meter inside diameter is equal to the same size nominal pipe ID in
schedule 80. For example, a 2” meter has an ID of 1.939” (2” schedule
80). Do not install the meter in a pipe with an inside diameter smaller
than the inside diameter of the meter. For schedule 160 and higher
pipe, a special meter is required. Consult the factory before purchasing
the meter.
The required bolt load for sealing the gasket joint is affected by several
application-dependent factors; therefore the required torque for each ap-
plication may be different. Refer to the ASME Pressure Vessel Code
guidelines for bolt tightening standards.
1
1 1 12 5
8 5 8 9
4 3 4 3 4 3
10 7
6 7
2 2 6 11
2
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Series M22/M23/M24 Instruction Manual Chapter 2 Installation
Caution!
When using toxic or corrosive Figure 2-3. Wafer-Style Flow Meter Installation
gases, purge the line with inert
gas for a minimum of four hours
When installing the meter make sure the section marked with a flow arrow is
at full gas flow before installing positioned upstream of the outlet, with the arrow head pointing in the direc-
the flow meter. tion of flow. (The mark is on the wafer adjacent to the enclosure mounting
neck.) This ensures that the sensor head is positioned downstream of the vor-
tex shedder bar and is correctly aligned to the flow. Installing the meter oppo-
site this direction will result in completely inaccurate flow measurement. To
install the meter:
1. Turn off the flow of process gas, liquid or steam. Verify that the line
is not pressurized. Confirm that the installation site meets the required
minimum upstream and downstream pipe diameters.
2. Insert the studs for the bottom side of the meter body between the pipe
flanges. Place the wafer-style meter body between the flanges with the
end stamped with a flow arrow on the upstream side, with the arrow
head pointing in the direction of flow. Center the meter body inside the
diameter with respect to the inside diameter of the adjoining piping.
3. Position the gasket material between the mating surfaces. Make sure
both gaskets are smooth and even with no gasket material extending in-
to the flow profile. Obstructions in the pipeline will disturb the flow and
cause inaccurate measurements.
M-000-00010 2-5
Chapter 2 Installation Series M22/M23/M24 Instruction Manual
4. Place the remaining studs between the pipe flanges. Tighten the nuts in
the sequence shown in Figure 2-2. Check for leaks after tightening the
flange bolts
1. Turn off the flow of process gas, liquid or steam. Verify that the line
is not pressurized. Confirm that the installation site meets the required
minimum upstream and downstream pipe diameters.
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Series M22/M23/M24 Instruction Manual Chapter 2 Installation
2. Seat the meter level and square on the mating connections with the flange
stamped with a flow arrow on the upstream side, with the arrow head
pointing in the direction of flow. Position a gasket in place for each side.
Make sure both gaskets are smooth and even with no gasket material ex-
tending into the flow profile. Obstructions in the pipeline will disturb the
flow and cause inaccurate measurements.
3. Install bolts in both process connections. Tighten the nuts in the se-
quence shown in Figure 2-2. Check for leaks after tightening the flange
bolts.
Mounting Position
Allow clearance between the electronics enclosure top and any other ob-
struction when the meter is fully retracted.
1. A minimum valve
bore diameter of 1.875-inch min.
v alv e bore
1.875 inches is re-
2-inch min.
quired, and the
valve’s body size
should be two inches.
Normally, gate 2-inch
valves are used. v alv e size
M-000-00010 2-7
Chapter 2 Installation Series M22/M23/M24 Instruction Manual
1. Turn off the flow of process gas, liquid or steam. Verify that the line
Caution! is not pressurized.
When using toxic or
corrosive gases, purge 2. Confirm that the installation site meets the minimum upstream and
the line with inert gas downstream pipe diameter requirements. See Figure 2-1.
for a minimum of four
hours at full gas flow
before installing the 3. Use a cutting torch or sharp cutting tool to tap into the pipe. The pipe
flow meter. opening must be at least 1.875 inches in diameter. (Do not attempt to
insert the sensor probe through a smaller hole.)
4. Remove all burrs from the tap. Rough edges may cause flow profile
distortions that could affect flow meter accuracy. Also, obstructions
could damage the sensor assembly when inserting into the pipe.
5. After cutting, measure the thickness of the cut-out and record this
number for calculating the insertion depth.
8. When welding is complete and all fittings are installed, close the
isolation valve or cap the line. Run a static pressure check on the
welds. If pressure loss or leaks are detected, repair the joint and re-
test.
10. Calculate the sensor probe insertion depth and insert the sensor probe
into the pipe as described on the following pages.
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Series M22/M23/M24 Instruction Manual Chapter 2 Installation
5. Run a static pressure check on the welds. If pressure loss or leaks are
Warning!
All flow meter connections,
detected, repair the joint and re-test.
isolation valves, and fittings
for hot tapping must have the 6. Connect the hot tapping equipment to the isolation valve, open the
same or higher pressure isolation valve and drill at least a 1.875 inch diameter hole.
rating as the main pipeline.
7. Retract the drill, close the isolation valve, and remove the hot tapping
equipment.
8. Connect the flow meter to the isolation valve and open the isolation
valve.
9. Calculate the sensor probe insertion depth and insert the sensor probe
into the pipe as described on the following pages.
M-000-00010 2-9
Chapter 2 Installation Series M22/M23/M24 Instruction Manual
Connect isolation
valve and test for
leaks
xxxxxxxxxxxxxxxxxxxx
xxxxxxxxxxxxxxxxxxxx
Purge pipe
xxxxxxxxxxxxxxxxxxxx
xxxxxxxxxxxxxxxxxxxx
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Series M22/M23/M24 Instruction Manual Chapter 2 Installation
Insertion flow meters are applicable to pipes 2 inch and larger. For pipe
sizes ten inches and smaller, the centerline of the meter’s sensing head is
located at the pipe’s centerline. For pipe sizes larger than ten inches, the
centerline of the sensing head is located in the pipe’s cross section five
inches from the inner wall of the pipe; i.e., its “wetted” depth from the
wall to the centerline of the sensing head is five inches.
Warning! • Flow meters with a packing gland type connection (NPT or flanged)
An insertion tool must be
used for any installation configured with an insertion tool, follow the instructions beginning on
where a flow meter is page 2-13.
inserted under pressure
greater than 50 psig. • Flow meters with a packing gland type connection (NPT or flanged)
without an insertion tool, follow the instructions beginning on page
2-16.
M-000-00010 2-11
Chapter 2 Installation Series M22/M23/M24 Instruction Manual
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Series M22/M23/M24 Instruction Manual Chapter 2 Installation
Insertion Procedure for Meters with a Compression Connection
5. Align the sensor head using the sensor alignment pointer. Adjust the
alignment pointer parallel to the pipe and pointing downstream.
M-000-00010 2-13
Chapter 2 Installation Series M22/M23/M24 Instruction Manual
Where:
I = Insertion length.
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Series M22/M23/M24 Instruction Manual Chapter 2 Installation
3. Loosen the two packing gland nuts on the stem housing of the meter.
Loosen the stem lock bolt adjacent to the sensor alignment pointer.
Align the sensor head using the sensor alignment pointer. Adjust the
Note alignment pointer parallel to the pipe and pointing downstream. Tighten
If line pressure is above the stem lock bolt to secure the sensor position.
500 psig, it could require
up to 25 ft lb of torque to 4. Slowly open the isolation valve to the full open position. If necessary,
insert the flow meter.
Do not confuse this with
slightly tighten the two packing gland nuts to reduce the leakage
possible interference around the stem.
in the pipe.
5. Turn the insertion tool handle clockwise to insert the sensor head into
the pipe. Continue until the top of the upper retractor bracket aligns
with the insertion length position scribed on the stanchion. Do not
force the stem into the pipe.
6. Tighten the packing gland nuts to stop leakage around the stem. Do
not torque over 20 ft-lb.
M-000-00010 2-15
Chapter 2 Installation Series M22/M23/M24 Instruction Manual
3. Remove the two top stem clamp nuts and loosen two stem clamp
bolts. Slide the stem clamp away to expose the packing gland nuts.
4. Loosen the two packing gland nuts. Loosen the stem lock bolt adja-
cent to the sensor alignment pointer. Align the sensor head using the
Note sensor alignment pointer. Adjust the alignment pointer parallel to the
If line pressure is above pipe and pointing downstream. Tighten the stem lock bolt to secure
500 psig, it could require the sensor position.
up to 25 ft lb of torque to
insert the flow meter.
Do not confuse this with 5. Slowly open the isolation valve to the full open position. If necessary,
possible interference slightly tighten the two packing gland nuts to reduce the leakage
in the pipe. around the stem.
6. Turn the insertion tool handle clockwise to insert the stem into the
pipe. Continue until the top of the upper retractor bracket lines up
with the insertion length mark scribed on the stanchion. Do not force
the stem into the pipe.
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Series M22/M23/M24 Instruction Manual Chapter 2 Installation
7. Tighten the packing gland nuts to stop leakage around the stem. Do not
torque over 20 ft-lbs.
8. Slide the stem clamp back into position. Torque stem clamp bolts to 15
ft-lbs. Replace the stem clamp nuts and torque to 10-15 ft-lbs.
9. To separate the insertion tool from the flow meter, remove four socket
head cap bolts securing the upper and lower retractor brackets. Remove
the insertion tool.
Installation of Meters with Packing Gland Connection (No Insertion Tool)*
Use the following formula to determine insertion depth for meters with a
packing gland connection (NPT and flanged) without an insertion tool.
I = Insertion length.
Example:
To install a Series M23 Flow Meter with a standard probe (S = 29.47) into
a 14 inch schedule 40 pipe, the following measurements are taken:
F = 3 inches
R = 5 inches
t = 0.438 inches
The example insertion length is 21.03 inches.
M-000-00010 2-17
Chapter 2 Installation Series M22/M23/M24 Instruction Manual
3. Align the sensor head using the sensor alignment pointer. Adjust the
alignment pointer parallel to the pipe and pointing downstream.
Caution!
The sensor alignment 4. Insert the sensor head into the pipe until insertion length, I, is
pointer must point achieved. Do not force the stem into the pipe.
downstream, in the
direction of flow.
5. Tighten the packing gland nuts to stop leakage around the stem. Do
not torque over 20 ft-lbs.
6. Slide the stem clamp back into position. Torque stem clamp bolts to
15 ft-lbs. Replace the stem clamp nuts and torque to 10-15 ft-lbs.
2-18 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 2 Installation
2. Loosen the small set screw which secures the electronics enclosure
cover. Unscrew and remove the cover.
6. Align the board with the captive screws. Check that the ribbon cable
is folded neatly behind the board with no twists or crimps.
7. Tighten the screws. Replace the cover and set screw. Restore power to
the meter.
M-000-00010 2-19
Chapter 2 Installation Series M22/M23/M24 Instruction Manual
To avoid damage to the sensor wires, do not rotate the enclosure beyond
180-degrees from the original position. To adjust the enclosure:
2. Loosen the three set screws shown above. Rotate the display to the
desired position (maximum 180-degrees).
2-20 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 2 Installation
12 to 36 VDC
25 mA max.
The maximum loop resistance (load) for the current loop output is de-
pendent upon the supply voltage and is given in Figure 2-16. The 4-20
mA loop is optically isolated from the flow meter electronics.
Rload is the total resistance in the loop, including the wiring resistance
(Rload = Rwire + Rsense ). To calculate Rmax, the maximum Rload for the loop,
subtract the minimum terminal voltage from the supply voltage and divide
by the maximum loop current, 20 mA. Thus:
2-22 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 2 Installation
M-000-00010 2-23
Chapter 2 Installation Series M22/M23/M24 Instruction Manual
Freq. Out +
Freq. Out -
12 to 36 VDC
35 mA max.
2-24 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 2 Installation
The meter is shipped with temporary strain relief glands at each end of the
cable. Disconnect the cable from the meter’s terminal block inside the
junction box–not at the remote electronics enclosure. Remove both glands
and install appropriate conduit entry glands and conduit. The cable entry
device shall be of a certified flameproof type, suitable for the conditions
of use and correctly installed. The degree of protection of at least IP66 to
EN 60529 is only achieved if certified cable entries are used that are suit-
able for the application and correctly installed. Unused apertures shall be
closed with suitable blanking elements. When installation is complete, re-
connect each labeled wire to the corresponding terminal position on the
junction box terminal block. Make sure to connect each wire pair’s shield.
Note: incorrect connection will cause the meter to malfunction.
NOT USED
FLOW
PWR BLK 1
GND RED 1
SENSOR V1 BLK 2
SENSOR V2 RED 2
SHIELD SHLD 1&2
NOT USED
Figure 2-22. Loop Power Volumetric Flowmeter Junction Box Sensor Connections
(Wires enter the flow connector from the left side of the connector shown
above.)
M-000-00010 2-25
Chapter 2 Installation Series M22/M23/M24 Instruction Manual
VORTEX
PWR BLK 1
GND RED 1
SENSOR V1 BLK 2
SENSOR V2 RED 2
SHIELD SHLD 1&2
Figure 2-23. Loop Power Volumetric Flowmeter Junction Box Sensor Con-
nections Supplied Prior to Jan. 1, 2014 (Wires enter the flow connector
from the right side of the connector shown above.)
TEMPERATURE
SHIELD SHLD 5&6
E1 T1 RED 6
S1 T2 BLK 6
S2 T3 BLK 5
VORTEX E2 T4 RED 5
PWR BLK 1
GND RED 1
SENSOR V1 BLK 2
SENSOR V2 RED 2
SHIELD SHLD 1&2
SHIELD SHLD 3&4
P1 BLK 3
P2 BLK 4
P3 RED 4
P4 RED 3
PRESSURE
Figure 2-24. Loop Power Mass Flowmeter Junction Box Sensor Connections
2-26 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 2 Installation
-
24 4-20 4-20 4-20
RS485
RS485
VDC mA 1 mA 2 mA 3
OUT
If the equipment is used in a manner not
specified the protection provided by the
equipment may be impaired.
OPTION 1 OPTION 2
1 2 3 4 5 1 2 3 4 5
+ - + - + - + - +
RS485 GND
-
DC 4-20 4-20 4-20
RS485
RS485
PWR mA 1 mA 2 mA 3
DC Power Wiring
The DC power wire size must be 20 to 12 AWG with the wire
Warning! stripped 1/4 inch (7 mm). Connect 18 to 36 VDC (300 mA, 9 W max-
Use a Class I or Class II power supply. imum) to the +DC Pwr and –DC Pwr terminals on the terminal block.
A power switch is not provided with this me-
Torque all connections to 4.43 to 5.31 in-lbs (0.5 to 0.6 Nm).
ter, an approved switch meeting the power
requirements listed in Appendix A must be
provided by the user. It must be easily ac-
18 to 36 VDC @ 300 mA Max.
cessible and marked as the disconnect for
the flow meter.
Caution!
The DC wire insulation temperature rating
must meet or exceed 85°C (185°F), maxi-
mum operating voltage 300 VRMS.
2-28 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 2 Installation
The maximum loop resistance (load) for the current loop output is depend-
ent upon the supply voltage and is given in Figure 2-29. The 4-20 mA loop
is optically isolated from the flow meter electronics.
Rload is the total resistance in the loop, including the wiring resistance
(Rload = Rwire + Rsense ). To calculate Rmax, the maximum Rload for the loop,
subtract the minimum terminal voltage from the supply voltage and divide
by the maximum loop current, 20 mA. Thus:
mA
Meter For Hart Communications
signal loop must have a
minimum of 250 ohms load
RL > 250 resistance R L
M-000-00010 2-29
Chapter 2 Installation Series M22/M23/M24 Instruction Manual
Figure 2-31. Non-Isolated 4–20 mA Output Using Meter Input Power Supply
Figure 2-32. Isolated 4–20 mA Output Using Meter Provided Power Supply
There are three connection options for the frequency output–the first with a
separate power supply (Figure 2-33), the second using the flow meter power
supply (Figure 2-34)(DC powered units only), and the third using the inter-
nal 24 VDC power supply (Figure 2-35)(AC powered units only). Use the
first option with a separate power supply (5 to 36 VDC) if a specific voltage
is needed for the frequency output. Use the second configuration if the volt-
age at the flow meter power supply is an acceptable driver voltage for the
load connected. (Take into account that the current used by the frequency
load comes from the meter’s power supply). Use the third configuration if
you have an AC powered unit only. In any case, the voltage of the frequen-
cy output is the same as the voltage supplied to the circuit.
2-30 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 2 Installation
Figure 2-35. Isolated Frequency Output Using Meter Provided Power Supply
There are three connection options for the pulse output–the first with a sepa-
rate power supply (Figure 2-36), the second using the flow meter power
supply (Figure 2-37)(DC powered units only), and the third using the inter-
nal 24 VDC power supply (Figure 2-38)(AC powered units only). Use the
first option with a separate power supply (5 to 36 VDC) if a specific voltage
is needed for the pulse output. Use the second configuration if the voltage at
the flow meter power supply is an acceptable driver voltage for the load
connected. (Take into account that the current used by the pulse load comes
from the meter’s power supply). Use the third configuration if you have an
M-000-00010 2-31
Chapter 2 Installation Series M22/M23/M24 Instruction Manual
AC powered unit only. In any case, the voltage of the pulse output is the
same as the voltage supplied to the circuit.
PWR
PWR
+ 24 VDC Out
- 24 VDC Out
AC units only
Meter provided DC Power
+24 VDC
Figure 2-38. Isolated Pulse Output Using Meter Provided Power Supply
2-32 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 2 Installation
There are three connection options for the alarm output–the first with a sep-
arate power supply (Figure 2-39), the second using the flow meter power
supply (Figure 2-40)(DC powered units only) and the third with the meter
provided power supply (Figure 2-41)(AC powered units only). Use the first
option with a separate power supply (5 to 36 VDC) if a specific voltage is
needed for the alarm output. Use the second configuration if the voltage at
the flow meter power supply is an acceptable driver voltage for the load
connected. (Take into account that the current used by the alarm load comes
from the meter’s power supply). Use the third if you have an AC powered
unit only. In any case, the voltage of the alarm output is the same as the
voltage supplied to the circuit.
The alarm output is used for transmitting high or low process conditions
as defined in the alarm settings (see page 3-9).
AC or DC powered meters
ALARM
ALARM
DC units only
M-000-00010 2-33
Chapter 2 Installation Series M22/M23/M24 Instruction Manual
+ 24 VDC Out
- 24 VDC Out
AC units only
Meter provided
DC Power +24 VDC
Figure 2-41. Isolated Alarm Output Using Meter Provided Power Supply
Remote Electronics Wiring
The remote electronics enclosure should be mounted in a convenient, easy
to reach location. For hazardous location installations, make sure to ob-
serve agency requirements for installation. Allow some slack in the inter-
face cable between the junction box and the remote electronics enclosure.
To prevent damage to the wiring connections, do not put stress on the
terminations at any time.
The meter is shipped with temporary strain relief glands at each end of the
cable. Disconnect the cable from the meter’s terminal block inside the
junction box–not at the remote electronics enclosure. Remove both glands
and install appropriate conduit entry glands and conduit. The cable entry
device shall be of a certified flameproof type, suitable for the conditions
of use and correctly installed. The degree of protection of at least IP66 to
EN 60529 is only achieved if certified cable entries are used that are suit-
able for the application and correctly installed. Unused apertures shall be
closed with suitable blanking elements. When installation is complete, re-
connect each labeled wire to the corresponding terminal position on the
junction box terminal block. Make sure to connect each wire pair’s shield.
Note: incorrect connection will cause the meter to malfunction.
TEMPERATURE
SHIELD SHLD 5&6
E1 T1 RED 6
S1 T2 BLK 6
S2 T3 BLK 5
VORTEX E2 T4 RED 5
PWR BLK 1
GND RED 1
SENSOR V1 BLK 2
SENSOR V2 RED 2
SHIELD SHLD 1&2
SHIELD SHLD 3&4
P1 BLK 3
P2 BLK 4
P3 RED 4
P4 RED 3
PRESSURE
Figure 2-42. High Power Flow Meter Junction Box Sensor Connections
Option1 Option2
1 2 3 4 5 1 2 3 4 5
Loop Power
OPTIONAL
LOOP PULSE FREQ BACKLIGHT
POWER OUT OUT POWER OPTION 2
+ - + - + - + - 1 2 3 4 5
High Power
Option1 Option2
1 2 3 4 5 1 2 3 4 5
M-000-00010 2-35
Chapter 2 Installation Series M22/M23/M24 Instruction Manual
Option1 Option2
1 2 3 4 5 1 2 3 4 5
+
External
Power
- Ext. 4-20 mA
Input Device
Follow the above diagram to wire the external 4-20 mA input into the
flow meter using an external power supply.
Option1 Option2
1 2 3 4 5 1 2 3 4 5
DC PWR + DC PWR
DC COMMON - DC PWR
Ext. 4-20 mA
Input Device
Follow the above diagram to wire the external 4-20 mA input into the
flow meter using power supplied to the input of a DC powered meter.
2-36 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 2 Installation
Option1 Option2
1 2 3 4 5 1 2 3 4 5
+ 24 VDC OUT
- 24 VDC OUT
Ext. 4-20 mA
Input Device
Follow the above diagram to wire the external 4-20 mA input into the
flow meter using power from the 24 VDC output of an AC powered me-
ter.
Loop Power
OPTIONAL
LOOP PULSE FREQ BACKLIGHT
OUT OUT POWER OPTION 2
POWER
+ - + - + - + - 1 2 3 4 5
Red Black
R = 1000 ohm
+
External
Power
- Ext. 4-20 mA
Input Device
Figure 2-47. External 4-20 mA Input and RTD Wiring – Loop Power
M-000-00010 2-37
Chapter 2 Installation Series M22/M23/M24 Instruction Manual
High Power
Option1 Option 2
1 2 3 4 5 1 2 3 4 5
Figure 2-48. External 4-20 mA Input and RTD Wiring – High Power
+
External
Power
- Ext. 4-20 mA
Input Device
Figure 2-49. Energy EMS External 4-20 mA Input and RTD Wiring – High Power
2-38 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 2 Installation
Option1 Option2
1 2 3 4 5 1 2 3 4 5
Follow the above diagram to wire an external switch input into the flow
meter. The meter is configured to have Option 1 used for the external in-
put. If the above switch is used to remotely reset the totalizer a pushbut-
ton switch with a momentary contact closure is recommended.
M-000-00010 2-39
Chapter 2 Installation Series M22/M23/M24 Instruction Manual
2-40 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 3 Operation
EXIT
ENTER
until an underline cursor appears. Use the
keys to select new parameters.
Pro-V™ Press ENTER to continue. (If change is not
allowed, ENTER has no effect.) All outputs
are disabled when using the Setup Menus.
VorTek
INSTRUMENTS
The EXIT key is active within the Setup Menus.
When using a Setup Menu, EXIT returns you to the
Run Mode. If you are changing a parameter and
make a mistake, EXIT allows you to start over.
M-000-00010 3-1
Chapter 3 Operation Series M22/M23/M24 Instruction Manual
1) Hold down the “Exit” button on the front panel for 5 to 10 sec-
onds. “Setting Contrast” will appear.
2) Push the “Up” arrow to darken the display or the “Down” arrow
to lighten it.
Start-Up
To begin flow meter operation:
3-2 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 3 Operation
Run Mode
Screens
ENTER
Mass Flow
Rate Password
Volume ENTER
Flow Rate
Setup Press Exit to return
Temperature
Menus to Run Mode
Pressure
Density
Total
Use
keys to access
Alarm 1 each item
Status
Alarm 2
Status
Alarm 3
Status
Fluid
M-000-00010 3-3
3-4
Run Mode
Screens
ENTER
Chapter 3 Operation
ENTER
Setup Menus
Volume
Flow Rate
Output Display Alarms Totalizer #1
*Totalizer #2 * Energy Fluid Units Time & Date Diagnostics Calibration Password
Menu Menu Menu Menu Menu Menu Menu Menu Menu Menu Menu Menu
Temperature
Using the Setup Menus
Pressure 4-20 mA Cycle Time Relay Loc in Sent Flowing Mass Flow Sim Vor Meter Size Set
Totaling Totaling Flow Set Time
Output 1 (sec) Alarm 1 Fluid Unit Freq or Pipe ID Password
Yes / No
* Energy 4-20 mA Number of Relay Unit per Heating System STD Temp Volume
Reset Total Set Date Sim Temp 1, 2 Base Kf
Output 2 Digits Alarm 2 Pulse Yes / No (F) Flow Unit
Clear Sys
** BACnet Log
Device ID
** BACnet
MaxMaster ** BACnet Meters Only
Series M22/M23/M24 Instruction Manual
M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 3 Operation
2. Use the keys to select the password characters (1234 is the factory-set
password). When the password is correctly displayed, press ENTER to continue.
3. Use the Setup Menus described on the following pages to customize the multi-
parameter features of your Pro-V Flow Meter. (The entire lower display line is
available for entering parameters.) Some items depicted in the graphic on the
preceding page may not be displayed based on flow meter configuration settings
4. To activate a parameter, press ENTER. Use the keys to make selections. Press
ENTER to continue. Press EXIT to save or discard changes and return to Run Mode.
5. Program the UNITS menu first because later menus will be based on the units
selected.
M-000-00010 3-5
Chapter 3 Operation Series M22/M23/M24 Instruction Manual
Output Menu
ENTER
Run Mode Password
ENTER
Output Use
Menu keys to access menus
Modbus Order
** see below 0-1:2-3 < 0 Hz = (units) > < Max Hz = (units) > < Time Const (Sec)
3-2:1-0 xxxx xxxx xxxx
2-3:0-1
1-0:3-2
Comm Protocol
Modbus RTU
** see below (None1, None2,
Odd, Even)
Baud Rate
** see below 19200
Address
** see below 1 * - Physical Layer not available on Two
Wire Mass – Accessible via HART
** - Modbus not available on Two
Wire Mass
BACnet Device ID *** - Energy available on EMS meters only
****see below xxx **** - BACnet meters only
***** - 10000 Hz maximum
BACnet MaxMaster
****see below xxx
3-6 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 3 Operation
M-000-00010 3-7
Chapter 3 Operation Series M22/M23/M24 Instruction Manual
Display Menu
ENTER
Run Mode Password
ENTER
Display Use
Menu keys to access menus
Number of Digits
Used to set the number of digits displayed after the decimal point
2
Display TC (sec)
TC = Display Time constant, used to smooth display
1
MF Vf Te Pr De T MF = Mass Flow
Y or N Vf = Volume Flow
Te = Temperature
Pr = Pressure
De = Density
T = Total For each parameter:
Select Yes to view parameter in Run Mode
Select No to hide parameter in Run Mode
A1 A2 A3 Fl Dt E A1 = Alarm 1 Status
Y or N A2 = Alarm 2 Status
A3 = Alarm 3 Status
Fl = Fluid
Dt = Date and Time
* E = Energy * Energy EMS Meters Only
Use the Display Menu to set the cycle time for automatic screen sequencing used in the Run
Mode, change the precision of displayed values, smooth the values or enable or disable each item
displayed in the Run Mode screens.
3-8 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 3 Operation
Alarms Menu
ENTER
Run Mode Password
ENTER
* see below
Alarms Use
Menu keys to access menus
<Measure>
None
Mass <Mode>
Volume
Relay Alarm 1 ** Energy
None <Measure> units
More > Temp 1,2 HIGH Alarm (>) xxxx
Press LOW Alarm (<)
Density
<Measure>
None
Relay Alarm 2 Mass <Mode>
More > Volume None <Measure> units
** Energy
HIGH Alarm (>) xxxx
Temp 1,2
Press
LOW Alarm (<)
Density
Time
Date
M-000-00010 3-9
Chapter 3 Operation Series M22/M23/M24 Instruction Manual
Totalizer #1 Menu
ENTER
Run Mode Password
ENTER
Totalizer Use
Menu keys to access menus
Totaling
Inactive
Mass
Example:
Volume
Energy Maximum flow rate = 600 gallons per minute
(600 gallons per minute = 10 gallons per second)
(unit) / Pulse
xxxx If unit per pulse is set to 600 gallons per pulse,
the totalizer will pulse once every minute.
Reset Total ? If unit per pulse is set to 10 gallons per pulse,
YES or NO
the totalizer will pulse once every second.
Use the Totalizer Menu to configure and monitor the totalizer. The totalizer maximum count is
999,999,999 at which point it will roll over to 0. The totalizer output is a 50 millisecond (.05 second)
positive pulse (relay closed for 50 milliseconds). The totalizer cannot operate faster than one pulse
every 100 millisecond (.1 second). A good rule to follow is to set the unit per pulse value equal to the
maximum flow in the same units per second. This will limit the pulse to no faster than one pulse
every second.
3-10 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 3 Operation
Totalizer #2 Menu
ENTER
Run Mode Password
ENTER
Totalizer Use
Menu keys to access menus
Totaling
Inactive
Mass
Volume
Energy
Reset Total ?
YES or NO
Use the Totalizer #2 to Monitor Flow or Energy. The totalizer maximum count is 999,999,999 at
which point it will roll over to 0. Note that Totalizer #2 does not operate a relay, it is for monitoring
only.
M-000-00010 3-11
Chapter 3 Operation Series M22/M23/M24 Instruction Manual
ENTER
Energy Use
Menu keys to access menus
Loc in Sent
Flow
Yes or No
Heating
System
Yes or No
% Returned
xxx
Configuration:
There are several possibilities regarding the measurement of water or steam energy given the location
of the meter and the use of a second RTD. The table below summarizes the possibilities:
As above, you must properly configure the meter in the Energy Menu.
1. Loc in Sent Flow? Select Yes or No based on where the meter is located. Refer to the above
table
2. Heating System? Select Yes for a hot water system used for heating. Select No for a chilled
water system used for cooling. Always select Yes for a steam system.
3. % Returned. Select a number between 0% and 100%. Estimate the amount of water that returns.
It is usually 100%, or can be less than 100% if historical data shows the amount of makeup water
used. If a second RTD is not used, set to 0%. When 0% is selected, the energy calculation
represents the outgoing energy only (no return energy is subtracted). NOTE: the meter ships
from the factory assuming 0% return and has a 1000 ohm resistor installed in the RTD #2
wiring location. This needs to be removed if the meter is to be used in a manner other than
with 0% return and with the customer supplied RTD in its place.
3-12 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 3 Operation
Fluid Menu
ENTER
Use
Run Mode Password
keys to access menus
Flowing Fluid < Mole Weight > < CRIT PRESS > < CRIT TEMP > < CRIT Z > < AL > < BL
Liquids > xxxx xxxx xxxx xxxx xxxx xxxx
Other Liquids >
Goyal-Dorais >
< Density @ 60F > < K0 > < K1 > < AL > < BL
API 2540 >
xxxx xxxx xxxx xxxx xxxx
Nat Gas AGA8 >
Real Gas >
Other Gas > < Specific Gravity > < MoleFract N2 > <MoleFract CO2> <Ref Temp(F)> < Ref Press(PSIA)
Liquified Gas > xxxx xxxx xxxx xxxx xxxx
Thermal Oil >
Ethylene Glycol >
< Real Gas
Steam T & P Comp Select “Steam T & P Comp” for VT and
Air VTP models. The VT model will display
STD Temp (F) Argon “Sat Steam T Comp” for the fluid type
xxxx Ammonia in the run mode screens.
CO
CO2 For a V model in any fluid, enter nominal operating temperature and
STD Press (PSIA) Helium pressure as simulated values in the diagnostics menu.
xxxx Hydrogen
Methane
Nitrogen
NORM Temp (C) Oxygen
xxxx Propane
< Specific Gravity > < Compress (Z) > < Viscosity
NORM Press (KPA) xxxx xxxx xxxx
xxxx
Use the Fluid Menu to configure the flow meter for use with common gases, liquids and steam. Your
flow meter is pre-programmed at the factory for your application’s process fluid.
Reference Richard W. Miller, Flow Measurement Engineering Handbook (Third Edition, 1996),
page 2-75 for definition and use of the Goyal-Doraiswamy equation and page 2-76 for the
definition and use of the API 2540 equation. Also, see Appendix C for Fluid Calculation
equations.
The units of measurement used in the Fluid Menu are preset and are as follows:
Mole Weight = lbm/(lbm·mol), CRIT PRESS = psia, CRIT TEMP = °R, Density = lbm/ft3 and
Viscosity = cP (centipoise).
M-000-00010 3-13
Chapter 3 Operation Series M22/M23/M24 Instruction Manual
Units Menu
ENTER
Run Mode Password
ENTER
Units Use
Menu keys to access menus
Temperature Unit
Deg F, Deg C, Kelvin, Rankine
Energy Unit
BTU, MBTU, MMBT, MWHr sec, min, hr, day MBTU = Thousand BTU
/
kWHr, HPHr, MCal,MJ MMBTU = Million BTU
Density Unit
lbm/ft3, kg/m3, gm/cc, lbm/gal,
gm/mlit, kg/lit, gm/lit, lbm/in3
Pressure Unit
psi, inH2O, ftH2O, mmH2O, in HG, 4inH2O and 4mmH2O are based on
mmHG, ATM, Bar, mBar, gm/cm2, kg/cm2, water at 4 degrees C.
Pascal, KiloPa, MegaPa, Torr, 4inH20, 4mmH2O
Use the Units Menu to configure the flow meter with the desired units of measurement. (These
are global settings and determine what appears on all screens.
3-14 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 3 Operation
ENTER
Set Time
xx:xx:xx
Set Date
xx/xx/xx
Use the Time and Date Menu to enter the correct time and date into the flow meter’s
memory. The parameters are used in the Run Mode and the alarm and system log
files.
Note: Time is displayed in AM/PM format, but military format is used to set the time.
For example, 1:00 PM is entered as 13:00:00 in the Set Time menu.
M-000-00010 3-15
Chapter 3 Operation Series M22/M23/M24 Instruction Manual
Diagnostics Menu
ENTER
Run Mode Password
ENTER
Diagnositcs Use
Menu keys to access menus
* Simulate Temperature Sim Temp 1, 2 * The unit of measure of the displayed value is the
xxx same as the unit configured for the flow meter.
* Simulate Pressure Sim Pressure For a V model in any fluid, enter nominal operating temperature and
xxx pressure as simulated values in the diagnostics menu.
For a VT model in any fluid except steam, enter nominal operating
pressure as a simulated value in the diagnostics menu.
Highest Recorded Highest Velocity
Velocity xxx
Use the Diagnostics Menu to simulate operation and review the system files. The system log files
contain time/date stamped messages including: power on, power off, programming time outs,
parameter faults, incorrect password entry and other various information relative to system
operation and programming.
The simulated inputs are for testing the meter to verify that the programming is correct. They are
also used to enter nominal operating temperature and pressure for the V only model. Simulated
vortex frequency allows you to enter any value for the sensor input in Hz. The meter will
calculate a flow rate based on the corresponding value and update all analog outputs (the
totalizer display and output is not affected by a simulated frequency). The simulated pressure
and temperature settings work the same way. The meter will output these new values and will use
them to calculate a new density for mass flow measurement. Note: when your diagnostic work is
complete, make sure to return the values to zero to allow the electronics to use the actual
transducer values. For the V only model keep the temperature and pressure at nominal operating
conditions.
3-16 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 3 Operation
If the meter display indicates a temperature or pressure fault, a substitute value can be entered to
allow flow calculations to continue at a fixed value until the source of the fault is identified and
corrected. The units of measure of the displayed values are the same as the units configured for
the flow meter.
Calibration Menu
ENTER
Run Mode Password
ENTER
Calibration Use
Menu keys to access menus
Low Flow Cutoff < Vol (xxx/xxx) > < Mass (xxx/xxx)
xx xxx xxx
Low Flow Cutoff Low Flow Cutoff
setting displayed setting displayed
Serial Number in volumetric flow in mass flow
xxxxxxxxx units (view only) units (view only)
The Calibration Menu contains the calibration coefficients for the flow meter. These values
should by changed only by properly trained personnel. The Vortex Coef Ck and Low Flow Cutoff
are set at the factory. Consult the factory for help with these settings if the meter is showing
erratic flow rate.
M-000-00010 3-17
Chapter 3 Operation Series M22/M23/M24 Instruction Manual
Password Menu
ENTER
Run Mode Password
ENTER
Password Use
Menu keys to access menus
Set Password
1234
Use the Password Menu to set or change the system password. The factory-set password
is 1234.
3-18 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 4 Serial Communications
HART Communications
The HART Communications Protocol (Highway Addressable Remote Trans-
ducer Protocol) is a bidirectional digital serial communications protocol. The
HART signal is based on the Bell 202 standard and is superimposed on 4-20 mA
Output 1. Peer-to-peer (analog / digital) and multi-drop (digital only) modes are
supported.
Wiring
The diagrams below detail the proper connections required for HART
communications:
Warning!
Place controls in manual
Loop Powered Meter Wiring
mode when making
configuration changes to
the vortex meter.
Vortex Meter
+
LOOP PULSE FREQ BACKLIGHT
OPTIONAL
DC
POWER OUT OUT POWER
R load,
Current Power
+ - + - + - + -
250 ohm
Meter Supply
minimum
_
M-000-00010 4-1
Chapter 4 Serial Communications Series M22/M23/M24 Instruction Manual
Vortex Meter
- RS485
-
RS485
+
+
+
RS485 GND
-
DC
2
OPTION 2
mA 3
4-20
R load,
4
+
Current Power
+
3
250 ohm
Meter
-
Supply
2
minimum
mA 2
4-20
+
1
+
PULSE
-
OUT
5
mA 1
DC PWR 4-20
+
OPTION 1
4
+
3
FREQ
-
OUT
-
2
+
1
Vortex Meter
- RS485
PULSE ALARM ALARM ALARM
RS485
3
+
+
RS485 GND
5
-
2
-
OPTION 2
mA 3
4-20
4
R load,
+
Current
3
250 ohm
-
2
Meter
1
mA 2
4-20
minimum
1
+
-
OUT
5
mA 1
4-20
+
OPTION 1
4
+
FREQ
3
-
OUT
VDC
OUT
2
24
+
+
1
NEUT / L2
PWR
AC
IN
HOT / L1
Online Menu
1 Disp Cycle
5 Meter Display
2 Disp Digits
3 Disp Damping
4 Init Displ.
5 Disp Show/Hide
1 Alarm 1 var
2 Alarm 1 typ
3 Alarm 1 set pt
1 Alarm Status
6 Alarm Setup
2 Alarm 1 Setup
3 Alarm 2 Setup 1 Alarm 2 var
4 Alarm 3 Setup 2 Alarm 2 typ
5 Records in Log 3 Alarm 2 set pt
6 Read Alar m Log
7 Alarm Log Clear
1 Alarm 3 var
2 Alarm 3 typ
3 Alarm 3 set pt
7 Totalizer 1 Total
2 Totalize
3 Amount/Pulse * If insertion vor tex
4 Total 2 ** If inline vortex
5 Totalize 2
6 Clear Totalizer 1 Date
2 Change Password
3 Line size
8 Fluid Menu To Fluid Menu 4 Change Line size*
4 Meter size**
1 Meter Location 5 Meter size*
9 Energy Setup
2 Heating or Cooling 5 Change Meter size**
3 % Return 6 Dev id
7 Tag
8 Descr iptor
Device Menu
9 Message
To Sensor Cal Menu Final asmbly num
Sensor Cal
Poll addr
To Review Menu Num req preams
Review
Config Code
Compile Date
3 Maintenance To Maintenance Menu Compile Time
Signal Board Ver sion
4 Diagnostics To Diagnostics Menu Har dware rev
Software rev
Master reset
M-000-00010 4-3
Chapter 4 Serial Communications Series M22/M23/M24 Instruction Manual
1 TV is
2 TV AO3 Out
3 TV
4 TV Unit
5 TV % range
6 Apply values
7 TV LRV
8 TV URV
9 TV AO3 Lo end pt
TV AO3 Hi end pt
TV AO3 Added damp
1 Q V is
2 Q V AO4 Out
3 4V
4 4V Unit
5 Q V % r ange
6 Q V LRV
7 Q V URV
8.Q V AO4 Lo end pt
9 Q V AO4 Hi end pt
QV AO4 Added damp
4-4 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 4 Serial Communications
Fluid Menu
Density @ 60F
API K0
API K1
Maintenance Menu API AL
API BL
From Online Menu 1 Analog output 1 Fix analog output AGA Ref Temp
2 External Loop 2 Trim analog output AGA Ref Press
3 Vor tex Cal Specific Gravity
Mole Fract N2
1 External Input Mole Fract CO2
2 Ext. Loop Zero Value
3 Ext. Loop Full Scale Value
4 Ext. Loop Zero Count Steam
5 Ext. Loop Span Count Air
6 Set Ext. 4 mA Argon
7 Set Ext. 20 mA Ammonia
CO
CO2
Helium
1 Ck Value Hydrogen
2 Low flow cutoff Methane
3 Auto Set Ck Nitrogen
4 Auto Set LFC Oxygen
Pr opane
Specific gravity
Compr ess
Viscosity
M-000-00010 4-5
Chapter 4 Serial Communications Series M22/M23/M24 Instruction Manual
Diagnostics Menu
1 Press
2 Sim Press
3 Excite
4 Excite AtoD
5 Sense
6 Sense AtoD
7 Max Press
4-6 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 4 Serial Communications
1 K Factor
1 Calibr ation Review 2 Base Reynolds *
From Online Menu 3 SR Coefficient *
2 Vor tex Sensor 1 Unit 1 Vtx Freq
3 Vor tex Cal 2 USL 2 Sim Vtx Freq 4 Ck Value
4 Press Sensor 3 LSL 3 Vtx AtoD 5 Low flow cutoff
5 Press Cal 4 Min Span 4 Filter Set 6 RTD1 R0
6 Temp Sensor 5 Snsr s/n 5 Change Filter Set 7 RTD1 alpha
7 Temp 1 & 2 Cal 6 Sim Vtx freq 6 High Pass Filter 8 RTD1 beta
8 Temp 2 Sensor 7 Max Vel 7 G ain Set 9 RTD2 R0
9 Cal. Cor rection 8 Vor tex Diag 8 Change Gain Set RTD2 alpha
9 Re RTD2 beta
Vel Pcal B00, Pcal B01
Max Vel Pcal B02, Pcal B10
1 K Factor AD1 Pcal B11, Pcal B12
2 Base Reynolds * AD2 Pcal B20, Pcal B21
3 SR Coefficient * AD3 Pcal B22
1 Flow 1 4 Ck Value AD4 Ref. Resistance
2 Deviation 1 5 Low flow cutoff Ck Internal Temp. Cal
3 Flow 2 6 Auto Set Ck Level Cal current
4 Deviation 2 7 Auto Set LFC Flow 1
5 Flow 3 Deviation 1
6 Deviation 3 Flow 2
7 Flow 4 1 Unit Deviation 2
8 Deviation 4 2 USL 1 Press Flow 3
9 Flow 5 3 LSL 2 Sim Press Deviation 3
Deviation 5 4 Min span 3 Excite Flow 4
Flow 6 5 Snsr s/n 4 Excite AtoD Deviation 4
Deviation 6 6 Sim Press 5 Sense Flow 5
Flow 7 7 Max Press 6 Sense AtoD Deviation 5
Deviation 7 8 Press Diag 7 Max Press Flow 6
Flow 8 Deviation 6
Deviation 8 Flow 7
Flow 9 1 PCal B00 Deviation 7
Deviation 9 2 PCal B01 Flow 8
Flow 10 3 PCal B02 Deviation 8
Deviation 10 4 PCal B10 Flow 9
5 PCal B11 Deviation 9
6 PCal B12 Flow 10
7 PCal B20 Deviation 10
8 PCal B21 Ext. Loop Zero Count
9 PCal B22 Ext. Loop Span Count
Ref. Resistance
Internal Temp. Cal
Cal Current
1 Temp
1 Unit 2 Sim Temp
2 USL 3 RTD1
3 LSL 4 RTD1 AtoD
4 Min span 5 Max Temp
5 Snsr s/n 6 Temp 2
6 Sim Temp 7 Sim Temp 2
7 Max Temp 8 RTD2
8 Temp Diag 9 RTD2 AtoD
Max temp 2
1 RTD1 Ro
2 RTD1 alpha
3 RTD1 beta
4 RTD2 Ro
5 RTD2 alpha
6 RTD2 beta
1 Temp
1 Unit 2 Sim Temp
2 USL 3 RTD1
3 LSL 4 RTD1 AtoD
4 Min span 5 Max Temp
5 Sim Temp 2 6 Temp 2
6 Max Temp 2 7 Sim Temp 2
7 Temp Diag 8 RTD2
9 RTD2 AtoD
Max temp 2
M-000-00010 4-7
Chapter 4 Serial Communications Series M22/M23/M24 Instruction Manual
1 Sensors 1 PV
2 PV Sensor Unit 1 PV LSL
3 Sensor information 2 PV USL
3 PV Min span
1 PV Damp
2 Signal Condition 2 PV URV 1 PV URV
3 PV LRV 2 PV LRV
4 PV Xfer fnctn
5 PV % rnge
1 Loop current 1 4 mA
4 Detailed Setup 1 Analog Output 2 AO alarm typ 2 20 mA
3 Output Condition
5 Review 2 HART Output 3 Loop test 3 Other
4 D/A trim 4 End
4 PV LRV 1 PV URV
5 PV URV 2 PV LRV 1 Distributor
2 Model 1 Poll addr
3 Dev id 2 Num req. preams
4 Tag 3 Burst mode
5 Date 4 Burst option
4 Device Information 6 Write Protect
7 Descriptor
8 Message
9 PV snsr s/n
Final assy # 1 Universal Rev
Revision #'s 2 Fld dev Rev
3 Software Rev
4-8 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 4 Serial Communications
Modbus Communications
Applicable Flow Meter Models
Warning!
Place controls in manual VorTek Pro-V® Mass Flow Meters, Models M22, M23, and M24 with Modbus
mode when making communication protocol and firmware version 4.00.58 and above.
configuration changes to
the vortex meter.
Overview
Reference Documents
Wiring
An RS485 daisy chained network configuration as depicted below is
recommended. Do not use a star, ring, or cluster arrangement.
RS-485 Master
RS-485 -
RS-485 +
RS-485 GND
RS-485 GND
RS-485 GND
RS-485 GND
RS-485 +
RS-485 +
RS-485 +
RS-485 -
RS-485 -
RS-485 -
Menu Items
The following menu items are in the Output Menu and allow selection and
control of the Modbus communication protocol.
Address
When the Modbus protocol is selected, the Modbus address is equal to the
user programmable device address if it is in the range 1…247, in
accordance with the Modbus specification. If the device address is zero or
is greater than 247, then the Modbus address is internally set to 1.
Comm Protocol
The Comm Protocol menu allows selection of “Modbus RTU Even,” “Modbus
RTU Odd,” or “Modbus RTU None2,” or “Modbus RTU None1,” (non-standard
Modbus) with Even, Odd and None referring to the parity selection. When even
or odd parity is selected, the unit is configured for 8 data bits, 1 parity bit and 1
stop bit; with no parity, the number of stop bits is 1 (non-standard) or 2. When
changing the protocol, the change is made as soon as the Enter key is pressed.
Modbus Units
The Modbus Units menu is to control what units, where applicable, the meter’s
variables will be displayed in. Internal – these are the base units of the meter, °F,
3 3
psia, lbm/sec , ft /sec, Btu/sec , lbm/ft Display – variables are displayed in user
selected display unit.
Modbus Order
The byte order within registers and the order in which multiple registers
containing floating point or long integer data are transmitted may be changed
with this menu item. According to the Modbus specification, the most
significant byte of a register is transmitted first, followed by the least significant
byte. The Modbus specification does not prescribe the order in which registers
are transmitted when multiple registers represent values longer than 16 bits.
Using this menu item, the order in which registers representing floating point or
long integer data and/or the byte order within the registers may be reversed for
compatibility with some PLCs and PC software.
4-10 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 4 Serial Communications
The following four selections are available in this menu; when selecting an
item, the protocol is changed immediately without having to press the
Enter key.
0-1:2-3 Most significant register first, most significant byte first (default)
2-3:0-1 Least significant register first, most significant byte first
1-0:3-2 Most significant register first, least significant byte first
3-2:1-0 Least significant register first, least significant byte first
Table 4-1.Byte Order
Note that all of the registers are affected by the byte order, including strings and
registers representing 16-bit integers; the register order only affects the order of
those registers representing 32-bit floating point and long integer data, but does
not affect single 16-bit integers or strings.
Modbus Protocol
The current Modbus protocol specification does not define register usage, but
there is an informal register numbering convention derived from the original
(now obsolete) Modicon Modbus protocol specification, and used by many
vendors of Modbus capable products.
M-000-00010 4-11
Chapter 4 Serial Communications Series M22/M23/M24 Instruction Manual
Each range of register numbers maps to a unique range of addresses that are
determined by the function code and the register number. The address is equal to
the least significant four digits of the register number minus one, as shown in the
following table.
Register Definitions
The meter serial number and those variables that are commonly monitored (mass,
volume and energy flow rates, total, pressure, temperature, density, viscosity,
Reynolds number, and diagnostic variables such as frequency, velocity, gain,
amplitude and filter setting) are accessible via the Modbus protocol. Long integer
and floating point numbers are accessed as pairs of 16-bit registers in the register
order selected in the Modbus Order menu. Floating point numbers are formatted
as single precision IEEE 754 floating point values.
The flow rate, temperature, pressure, and density variables may be accessed as
either the flow meter internal base units or in the user-programmed display
units, which is determined by the programming Output Menu’s “Modbus
Units” item. The display units strings may be examined by accessing their
associated registers. Each of these units string registers contain 2 characters of
the string, and the strings may be 2 to 12 characters in length with unused
characters set to zero. Note that the byte order affects the order in which the
strings are transmitted. If the Modbus Order menu (see page 2) is set to 0-1:2-3
or 2-3:0-1, then the characters are transmitted in the correct order; if set to 1-
0:3-2 or 3-2:1-0, then each pair of characters will be transmitted in reverse
order.
4-12 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 4 Serial Communications
The following registers are available with the energy meter firmware:
Function codes 03 (read holding registers) and 04 (read input registers) are the
only codes supported for reading these registers, and function codes for writing
holding registers are not implemented. We recommend that the floating point and
long integer registers be read in a single operation with the number of registers
being a multiple of two. If these data are read in two separate operations, each
reading a single 16-bit register, then the value will likely be invalid.
M-000-00010 4-13
Chapter 4 Serial Communications Series M22/M23/M24 Instruction Manual
The floating point registers with values in display units are scaled to the same
units as are displayed, but are instantaneous values that are not smoothed. If
display smoothing is enabled (non-zero value entered in the Display TC item
in the Display Menu), then the register values will not agree exactly with the
displayed values.
The Read Exception Status command (function code 07) returns the exception
status byte, which is defined as follows. This byte may be cleared by setting
“coil” register #00008 (function code 5, address 7, data = 0xff00).
Bit(s) Definition
0-1 Byte order (see Modbus Order on page 2)
0 = 3-2:1-0 1 = 2-3:0-1
2 = 1-0:3-2 3 = 0-1:2-3
2 Not used
3 Not used
4 Not used
5 Not used
6 Not used
7 Configuration changed
The status of the three alarms may be monitored via the Modbus Read Discrete
Input command (function code 02). The value returned indicates the state of the
alarm, and will be 1 only if the alarm is enabled and active. A zero value is
transmitted for alarms that are either disabled or inactive,
4-14 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 4 Serial Communications
The only writeable registers in this implementation are the Reset Exception
Status, Reset Meter and Reset Totalizer functions, which are implemented as
”coils” which may be written with the Write Single Coil command (function
code 05) to address 7 through 9, respectively, (register #00008 through #00010).
The value sent with this command must be either 0x0000 or 0xff00, or the meter
will respond with an error message; the totalizer will be reset or exception status
cleared only with a value of 0xff00.
Error Responses
If an error is detected in the message received by the unit, the function code
in the response is the received function code with the most significant bit set,
and the data field will contain the exception code byte, as follows:
Exception
Code Description
01 Invalid function code — function code not supported by device
02 Invalid data address — address defined by the start address and number of registers
is out of range
03 Invalid data value — number of registers = 0 or >125 or incorrect data with the Write
Single Coil command
If the first byte of a message is not equal to the unit’s Modbus address, if the
unit detects a parity error in any character in the received message (with even or
odd parity enabled), or if the message CRC is incorrect, the unit will not
respond.
The start address is equal to the desired first register number minus one. The
addresses derived from the start address and the number of registers must all be
mapped to valid defined registers, or an invalid data address exception will occur.
M-000-00010 4-15
Chapter 4 Serial Communications Series M22/M23/M24 Instruction Manual
Examples
Read the exception status byte from the device with address 1:
01 07 41 E2
01 Device address
07 Function code, 07 = read exception status
41 E2 CRC
01 Device address
07 Function code
03 Exception status byte
62 31 CRC
01 04 00 00 00 0C F0 0F
01 Device address
04 Function code, 04 = read input register
00 00 Starting address
00 0C Number of registers = 12
F0 0F CRC
A typical response from the device is as follows: *note these are the older
register definitions
01 04 18 00 00 03 E8 00 00 7A 02 6C 62 00 00 41 BA 87 F2 3E BF
FC 6F 42 12 EC 8B 4D D1
01 Device address
04 Function code
18 Number of data bytes = 24
00 00 03 E8 Serial number = 1000 (unsigned long)
00 00 7A 02 Totalizer = 31234 lbm (unsigned long)
6C 62 00 00 Totalizer units = “lb” (string, unused characters
are 0)
41 BA 87 F2 Mass flow rate = 23.3164 lbm/sec (float)
3
3E BF FC 6F Volume flow rate = 0.3750 ft /sec (float)
42 12 EC 8B Pressure = 36.731 psia (float)
4D D1 CRC
4-16 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 4 Serial Communications
01 Device address
04 Function code 4 = read input register
00 00 Starting address
00 50 Number of registers = 80
F0 36 CRC
01 Device address
84 Function code with most significant bit set indicates
error response
02 Exception code 2 = invalid data address
C2 C1 CRC
01 02 00 00 00 03 38 0B
01 Device address
02 Function code 2 = read discrete inputs
00 00 Starting address
00 03 Number of inputs = 3
38 0B CRC
01 Device address
02 Function code
01 Number of data bytes = 1
02 Alarm #2 on, alarms #1 and #3 off
20 49 CRC
01 05 00 00 FF 00 8C 3A
01 Device address
05 Function code 5 = write single coil
00 09 Coil address = 9
FF 00 Data to reset totalizer
5C 38 CRC
M-000-00010 4-17
Chapter 4 Serial Communications Series M22/M23/M24 Instruction Manual
The unit responds with an identical message to that transmitted, and the totalizer
is reset. If the “coil” is turned off as in the following message, the response is
also identical to the transmitted message, but the totalizer is not affected.
01 05 00 09 00 00 1D C8
01 Device address
05 Function code 5 = write single coil
00 09 Coil address = 9
00 00 Data to “turn off coil” does not reset totalizer
1D C8 CRC
4-18 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 4 Serial Communications
M-000-00010 4-19
Chapter 4 Serial Communications Series M22/M23/M24 Instruction Manual
12. Change the required settings and press Exit & Enter buttons to save
the configuration
13. Reboot the device by power off and on for the changes to take effect
Note:
a. IUT support 9600, 19200, 38400 baud rates
b. MAC address range is 0-127
a. Device Object
b. Analog Input
c. Binary Input
d. Binary Value
4-20 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 4 Serial Communications
Object_List
Max_ADPU_Length_Accepted
Segmentation_Supported
ADPU_Timeout
Number_Of_ADPU_Retries
Max_Masters
Max_Info_Frames
Device_Address_Binding
Database_Revision
Status_Flags
Event_State
Reliability
Out_Of_Service (W) (W) (W)
Units
Polarity (W)
Priority_Array
Relinquish_Default
Status_Flag
Present_Value (W) (W) (W)
Inactive_Text
Active_Text
(W) – Writable Property.
supported
object-list {(analog-input,1),(analog-input,2),(analog-input,3),(analog-input,4),
(analog-input,5), (analog-input,6),(analog-input,7),(analog-input,8)
(analog-input,9),(analog-input,10), (analog-input,11), (analog-
input,12), (analog-input,13),(analog-input,14), (analog-
input,15),(analog-input,16),(analog-input,17), (analog-
input,18),(analog-input,19),(binary-input,1),(binary-input,2),(binary-
input,3),(binary-input,4), (binary-value,1), (device,7) }
max-apdu-length- 300
accepted
segmentation-supported no-segmentation
apdu-timeout 3000
number-of-APDU-retries 1
max-master 127
max-info-frames 1
device-address-binding ()
database-revision 0
4-22 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 4 Serial Communications
tons-per-hour,
grams-per-second ,
grams-per-minute
M-000-00010 4-23
Chapter 4 Serial Communications Series M22/M23/M24 Instruction Manual
liters-per-minute,
liters-per-second,
liters-per-hour,
cubic-meters-per-second,
cubic-meters-per-minute,
cubic-meters-per-hour
If Totalizer selection for
Energy measure –
Kilowatts,
Horsepower,
btus-per-hour,,
kilo-btus-per-hour,
megawatts
10 StatusRegister NO UNITS TBD
11 Channel 1 milliamperes TBD
(4-20mA)
12 Channel 2 milliamperes TBD
(4-20mA)
13 Channel 3 milliamperes TBD
(4-20mA)
14 Scaled Freq hertz TBD
15 Flow Velocity feet-per-second TBD
16 Viscosity centipoises TBD
17 Frequency hertz TBD
18 VorTex Amp millivolts TBD
19 FilterSetting hertz TBD
4-24 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 4 Serial Communications
M-000-00010 4-25
Chapter 4 Serial Communications Series M22/M23/M24 Instruction Manual
Date: 19-April-2012
BIBBs
DS-RP-B
DS-WP-B
DM-DDB-B
DM-DOB-B
DM-DCC-B
DS-RPM-B
DS-WPM-B
4-26 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 4 Serial Communications
Services Supported
Read Property Execute
Write Property Execute
Read Property Multiple Execute
Write Property Multiple Execute
Who-Is Execute
I-Am Initiate
Who-Has Execute
I-Have Initiate
Device Communication Control Execute
Segmentation Capability:
Able to transmit segmented messages Window Size
Able to receive segmented messages Window Size
M-000-00010 4-27
Chapter 4 Serial Communications Series M22/M23/M24 Instruction Manual
4-28 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 4 Serial Communications
Object List:
M-000-00010 4-29
Chapter 4 Serial Communications Series M22/M23/M24 Instruction Manual
Networking Options:
4-30 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 4 Serial Communications
• N/A
M-000-00010 4-31
Chapter 4 Serial Communications Series M22/M23/M24 Instruction Manual
Item Description
APDU Application Protocol Data Unit
BACnet Building Automation and Control Network- Data
communication protocol
MS/TP Master-Slave Token passing(a twisted pair RS485 network
created by BACnet)
BIBB BACnet Interoperability Building Block (Specific
individual function blocks for data exchange between
interoperable devices).
BV Binary Value
BI Binary Input
AI Analog Input
RP Read Property
WP Write Property
RPM Read Property Multiple
WPM Write Property Multiple.
DDB Dynamic Device Binding
DOB Dynamic Object Binding
DCC Device communication Control
4-32 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 5 Troubleshooting & Repair
Use the right arrow key to move to the second level. Press EXIT to move from
the second level back to the first, press EXIT while in the first level to return to
the setup menus.
Caution: password 16363 will allow full access to the configuration and should
be used carefully to avoid changes that can adversely alter the function of the
meter.
Each of the menus on the following page will first be defined followed by
specific troubleshooting steps.
M-000-00010 5-1
Chapter 5 Troubleshooting & Repair Series M22/M23/M24 Instruction Manual
{ ------------ Level One Values ------------ } { ------------------------------ Level Two Values ------------------------------ }
* Kc
Kb
It Iso. Power Volts
x.x vdc
4-20(2), Zero
xxxx
Alarm(3) Test
Low
A2D Ref. Resistor
2700
Rtd1 = x.x Sig. Rev. Ext. 4mA Cal. High Pass Filt. RTD 2
Rtd2 = x.x Micro. Rev. x 0.33 More >
5-2 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 5 Troubleshooting & Repair
M-000-00010 5-3
Chapter 5 Troubleshooting & Repair Series M22/M23/M24 Instruction Manual
5-4 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 5 Troubleshooting & Repair
M-000-00010 5-5
Chapter 5 Troubleshooting & Repair Series M22/M23/M24 Instruction Manual
5-6 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 5 Troubleshooting & Repair
Note: these settings are not for adjusting the output zero and span
to match a flow range, that function is located in the Output Menu.
2) Push the “Up” arrow to darken the display or the “Down” arrow
to lighten it.
M-000-00010 5-7
Chapter 5 Troubleshooting & Repair Series M22/M23/M24 Instruction Manual
Warning!
Before attempting any flow meter repair, verify that the line is not pressurized. Always remove main
power before disassembling any part of the mass flow meter. Use hazardous area precautions if
applicable. Static sensitive electronics - use electro-static discharge precautions.
Record Values:
Record the following values from the Run Menu with the
meter installed in order to determine the operating state of
the flow meter:
With No Flow
With Flow
(if possible)
Flow =
Temperature =
Pressure =
Density =
Error Messages? =
Record the following values from the Hidden Diagnostics
Menu with the meter installed: (Use password 16363 to
access.)
With No Flow
With Flow
(if possible)
f=
fi =
A=
A1 =
A2 =
A3 =
A4 =
V=
5-8 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 5 Troubleshooting & Repair
With No Flow
With Flow
(if possible)
Ck =
Lvl =
Adj. Filter =
Iso. Power Volts =
M-000-00010 5-9
Chapter 5 Troubleshooting & Repair Series M22/M23/M24 Instruction Manual
PRESSURE
VORTEX TEMPERATURE
5-10 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 5 Troubleshooting & Repair
VORTEX
PRESSURE TEMPERATURE
Symptom: No Output
1. For remote mounted electronics, carefully check all the wiring
connections in the remote mount junction box. There are 18
connections that must be correct, verify each color (black and
red), shield, and wire number.
OUTSIDE
INSIDE
OUTSIDE
M-000-00010 5-11
Chapter 5 Troubleshooting & Repair Series M22/M23/M24 Instruction Manual
OUTSIDE
INSIDE
OUTSIDE
5-12 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 5 Troubleshooting & Repair
OUTSIDE
INSIDE
OUTSIDE
M-000-00010 5-13
Chapter 5 Troubleshooting & Repair Series M22/M23/M24 Instruction Manual
Warning! 2. Locate and loosen the small set screw which locks the larger
Before attempting any flow
meter repair, verify that the
enclosure cover in place. Unscrew the cover to expose the
line is not pressurized. electronics stack.
Always remove main power
before disassembling any
part of the mass flow meter.
3. Locate the sensor harnesses which come up from the neck of
the flow meter and attaches to the circuit boards. Make note of
the location of each sensor connection. Refer to figures 5-1
and 5-2. The vortex sensor connection is on the left, the
temperature sensor connection (if present) is second form the
left, and the pressure sensor connection (if present) is the right
most connector. Use small pliers to pull the sensor wiring
connectors off of the circuit boards.
4. Locate and loosen the small set screw which locks the smaller
enclosure cover in place. Unscrew the cover to expose the field
wiring strip. Tag and remove the field wires.
5. Remove the screws that hold the black wiring label in place,
remove the label.
5-14 M-000-00010
Series M22/M23/M24 Instruction Manual Chapter 5 Troubleshooting & Repair
M-000-00010 5-15
Chapter 5 Troubleshooting & Repair Series M22/M23/M24 Instruction Manual
5-16 M-000-00010
Series M22/M23/M24 Instruction Manual Appendix A Specifications
Flow Rates Typical mass flow ranges are given in the following table. Precise
flow depends on the fluid and pipe size. M23 insertion meters are
applicable to pipe sizes from 2 inch and above. Consult factory for
sizing program.
M-000-00010 A-1
Appendix A Specifications Series M22/M23/M24 Instruction Manual
Linear Range Smart electronics corrects for lower flow down to a Reynolds number of 5,000. The Reynolds
number is calculated using the fluid’s actual temperature and pres-
sure monitored by the meter. Rangeability depends on the fluid, pro-
cess connections and pipe size. Consult factory for your application.
Typical velocity range ability in standard applications is as follows:
A-2 M-000-00010
Series M22/M23/M24 Instruction Manual Appendix A Specifications
Linear Range Smart electronics corrects for lower flow down to a Reynolds number of 5,000. The Reynolds
number is calculated using the fluid’s actual temperature and pres-
sure monitored by the meter. Rangeability depends on the fluid, pro-
cess connections and pipe size. Consult factory for your application.
Typical velocity range ability in standard applications is as follows:
M-000-00010 A-3
Appendix A Specifications Series M22/M23/M24 Instruction Manual
Note: (1) To maximize accuracy, specify the lowest full scale operat-
ing pressure range for the application. To avoid damage, the
flow meter must never be subjected to pressure above the
over-range pressure shown above.
A-4 M-000-00010
Series M22/M23/M24 Instruction Manual Appendix A Specifications
User is responsible for the provision of an external disconnect
means, disconnect line 1 and line 2 when 220 / 240 VAC power is
used, also provide over-current protection for the equipment (both
AC and DC models).
Ambient:
Operating temperature range: –40 to 140° F (–40 to 60° C)
Storage temperature range: –40 to 185° F (–40 to 85° C)
Maximum relative humidity: 0-98%, non-condensing conditions
Maximum altitude: -2000 to 14,000 feet (-610 to 4268 meters)
Enclosure Protection
Classification NEMA 4X and IP66 cast enclosure.
Mounting Connections Series M22/M24: Wafer, 150, 300, 600 lb ANSI flange, PN16, PN40,
PN63 flange.
Series M23 Permanent installation: 2-inch MNPT; 150, 300, 600 lb
ANSI flange, PN16, PN40, PN63 flange with compression fitting
probe seal.
Series M23 Hot Tap(1) Installation: 2-inch MNPT; 150, 300, 600 lb
ANSI flange, PN16, PN40, PN63 flange and optional retractor with
packing gland probe seal.
Note: (1) Removable under line pressure.
M-000-00010 A-5
Appendix A Specifications Series M22/M23/M24 Instruction Manual
Mounting Position Series M22/M24 In-Line Flow Meter: No effect.
Series M23 Insertion Flow Meter: Meter must be perpendicular with-
in ± 5° of the pipe centerline.
A-6 M-000-00010
Series M22/M23/M24 Instruction Manual Appendix A Specifications
TM
Model Number Information - Pro-V Model M22 Inline Mass Vortex Flowmeter
M-000-00010 A-7
Appendix A Specifications Series M22/M23/M24 Instruction Manual
Model Number Information - Pro-V TM Model M22 Inline Mass Vortex Flowmeter
Feature 8: Output
1AHL Loop pow ered option - one analog output (4-20 mA), one scaled frequency, one pulse, HART, DCL input pow er only
1AH One analog output (4-20 mA), one alarm, one pulse, HART Communication Protocol, DCH or AC option only *
1AM One analog output (4-20 mA), one alarm, one pulse, MODBUS RTU Communication Protocol, DCH or AC option only *
1AMIP One analog output (4-20 mA), one alarm, one pulse, MODBUS TCP/IP Communication Protocol, DCHPOE ONLY*
1AB One analog output (4-20 mA), one alarm, one pulse, BACnet MS/TP Communication Protocol, DCH or AC option only *
1ABIP One analog output (4-20 mA), one alarm, one pulse, BACnet/IP Communication Protocol, DCHPOE ONLY *
3AH Three analog outputs (4-20 mA), three alarms, one pulse, HART (VT,VTP only), DCH or AC option only *
3AM Three analog outputs (4-20 mA), three alarms, one pulse, MODBUS RTU (VT,VTP only), DCH or AC option only *
3AMIP Three analog outputs (4-20 mA), three alarms, one pulse, MODBUS TCP/IP (VT,VTP only), DCHPOE ONLY*
3AB Three analog outputs (4-20 mA), three alarms, one pulse, BACnet MS/TP (VT,VTP only), DCH or AC option only *
3ABIP Three analog outputs (4-20 mA), three alarms, one pulse, BACnet/IP (VT,VTP only), DCHPOE ONLY *
* Includes scaled frequency output.
Feature 9: Tem perature Options
ST Standard Temperature
Process temperature -330° to 500°F (-200° to 260°C)
HT High Temperature
Process temperature 750°F (400°C)
A-8 M-000-00010
Series M22/M23/M24 Instruction Manual Appendix A Specifications
TM
Model Number Information - Pro-V Model M23 Insertion Mass Vortex Flowmeter
M-000-00010 A-9
Appendix A Specifications Series M22/M23/M24 Instruction Manual
Model Number Information - Pro-V TM Model M23 Insertion Mass Vortex Flowmeter
A-10 M-000-00010
Series M22/M23/M24 Instruction Manual Appendix A Specifications
TM
Model Number Information - Pro-V Model M24 Inline Mass Vortex Flowmeter
* See follow ing page.
M24 ____ * * *
Parent Num ber Code
M24 In-line Multivariable Mass Vortex Flow Meter
M24R In-line Reducing Multiv. Mass Vortex Flow Meter
Feature 1 : Multivariable Options
V Volumetric Flow Meter for liquid, gas and steam
VT Velocity and Temperature Sensors
VTP Velocity, Temperature and Pressure Sensors
VTEP Veloctiy, Temperature and External 4-20mA Input
(T or P)
VETEP Veloctiy, External RTD Temperature Input,
External 4-20mA Input (T or P)
VT-EM Energy output options
VTP-EM Energy options w ith Pressure Sensor
VTEP-EM Veloctiy, Temperature and External 4-20mA Input
(T or P)
VETEP-EM Veloctiy, External RTD Temperature Input,
External 4-20mA Input (T or P)
M-000-00010 A-11
Appendix A Specifications Series M22/M23/M24 Instruction Manual
Model Number Information - Pro-V TM Model M24 Inline Mass Vortex Flowmeter
Feature 8: Output
1AHL Loop pow ered option - one analog output (4-20 mA), one scaled frequency, one pulse, HART, DCL input pow er only
1AH One analog output (4-20 mA), one alarm, one pulse, HART Communication Protocol, DCH or AC option only *
1AM One analog output (4-20 mA), one alarm, one pulse, MODBUS RTU Communication Protocol, DCH or AC option only *
1AMIP One analog output (4-20 mA), one alarm, one pulse, MODBUS TCP/IP Communication Protocol, DCHPOE ONLY*
1AB One analog output (4-20 mA), one alarm, one pulse, BACnet MS/TP Communication Protocol, DCH or AC option only *
1ABIP One analog output (4-20 mA), one alarm, one pulse, BACnet/IP Communication Protocol, DCHPOE ONLY *
3AH Three analog outputs (4-20 mA), three alarms, one pulse, HART (VT,VTP only), DCH or AC option only *
3AM Three analog outputs (4-20 mA), three alarms, one pulse, MODBUS RTU (VT,VTP only), DCH or AC option only *
3AMIP Three analog outputs (4-20 mA), three alarms, one pulse, MODBUS TCP/IP (VT,VTP only), DCHPOE ONLY*
3AB Three analog outputs (4-20 mA), three alarms, one pulse, BACnet MS/TP (VT,VTP only), DCH or AC option only *
3ABIP Three analog outputs (4-20 mA), three alarms, one pulse, BACnet/IP (VT,VTP only), DCHPOE ONLY *
* Includes scaled frequency output.
Feature 9: Tem perature Options
ST Standard Temperature
Process temperature -330° to 500°F (-200° to 260°C)
HT High Temperature
Process temperature 750°F (400°C)
A-12 M-000-00010
Series M22/M23/M24 Instruction Manual Appendix B Approvals
Appendix B Approvals
ATEX-IECEx Specifications / Approval
EN 60079-0 (2012+A11:2013)
IEC 60079-0 (2011)
Electrical Apparatus for explosive gas atmospheres
General Requirements
EN 60079-31 (2014)
Explosive atmospheres. Equipment dust ignition protection by enclosure "t"
Directive 2014/34/EU
Equipment Intended for use in Potentially Explosive Atmospheres (ATEX)
M-000-00010 B-1
Appendix B Approvals Series M22/M23/M24 Instruction Manual
Declaration of Conformity
VorTek Instruments, LLC
8475 W I-25 Frontage Rd
Longmont, CO 80504
2809 0036
__________________________ ________________________
Managing Director Quality Manager
B-2 M-000-00010
Series M22/M23/M24 Instruction Manual Appendix B Approvals
M-000-00010 B-3
Appendix B Approvals Series M22/M23/M24 Instruction Manual
B-4 M-000-00010
Series M22/M23/M24 Instruction Manual Appendix C Flow Meter Calculations
Flowing Velocity
QV
Vf =
A
Where:
A = Cross sectional area of the pipe (ft^2)
f = Vortex shedding frequency (pulses / sec)
K = Meter factor corrected for thermal expansion (pulses / ft^3)
QM = Mass flow rate (lbm / sec)
Qv = Volume flow rate (ft^3 / sec)
Vf = Flowing velocity (ft / sec)
= Density (lbm / ft^3)
M-000-00010 C-1
Appendix C Flow Meter Calculations Series M22/M23/M24 Instruction Manual
Where:
A = Cross sectional area of the pipe (ft^2)
f = Vortex shedding frequency (pulses / sec)
Kc = Meter factor corrected for Reynolds Number (pulses / ft)
Qv = Volume flow rate (ft^3 / sec)
QM = Mass flow rate (lbm / sec)
Vf = Flowing velocity (ft / sec)
= Density (lbm / ft^3)
C-2 M-000-00010
Series M22/M23/M24 Instruction Manual Appendix C Flow Meter Calculations
Where:
mdot = mass flow at the meter, lbm/sec
pctRet = estimated percent of mass flow returned
h0 = Steam Enthalpy (t0, p)
h1 = Water Enthalpy (t1)
t0 = steam temperature
t1 = return water temperature
p = steam pressure
Where:
h0 = Water Enthalpy (t0)
h1 = Water Enthalpy (t1)
t0 = supply water temperature
t1 = return water temperature
Where:
h0 = Water Enthalpy (t0)
h1 = Water Enthalpy (t1)
t0 = return water temperature
t1 = supply water temperature
The energy flow is positive if less energy is returned than is supplied. This im-
plies that chilled water systems will indicate negative energy flow. Positive and
negative energy flows are accumulated in separate totalizers.
M-000-00010 C-3
Appendix C Flow Meter Calculations Series M22/M23/M24 Instruction Manual
Fluid Calculations
Calculations for Steam T & P
When “Steam T & P” is selected in the “Real Gas” selection of the Fluid
Menu, the calculations are based on the equations below.
Density
The density of steam is calculated from the formula given by Keenan and
Keys. The given equation is for the volume of the steam.
4.555.04 • T
v= +B
p
2 4 13
B = B0 + B0 g1 ( ) p + B0 g 2 ( ) 3 p 3 − B0 g 3 ( ) 12 p12
2
B0 = 1.89 − 2641.62 1080870
g1 ( ) = 82.546 −1.6246 105 2
g2 ( ) = 0.21828 −1.2697 105 2
g3 ( ) = 3.63510−4 − 6.7681064 24
Viscosity
The viscosity is based on an equation given by Keenan and Keys.
1.50110 −5 T
( poise) =
1 + 446.8 / T
C-4 M-000-00010
Series M22/M23/M24 Instruction Manual Appendix C Flow Meter Calculations
Density
The density for real gases is calculated from the equation:
GM w, Air p f
=
Z f R0T f
The specific gravity, and Ro are known and are stored in a table used by
the Vortex meter.
Viscosity
The viscosity for real gases is calculated using the exponential equation
for two known viscosities. The equation is:
cP = aTKn
ln[( cP ) 2 /( cP )1 ]
n=
ln(TK 2 / TK 1 )
and
( cP )1
a=
TKn1
M-000-00010 C-5
Appendix C Flow Meter Calculations Series M22/M23/M24 Instruction Manual
Density
The liquid density is found using the Goyal-Doraiswamy Equation. Goy-
al-Doraiswamy uses the critical compressibility, critical pressure and
critical temperature, along with the molecular weight to find the density.
The equation for specific gravity is:
pc Mw 0.008 Tf
GF = − 0.01102
Tc Z c0.773 TC
Viscosity
The liquid viscosity is found by Andrade's equation. This uses two vis-
cosities at different temperatures to extrapolate the viscosity.
Andrade's equation:
BL
= AL exp
Tdeg R
To find A and B
1
AL =
exp( BL / Tdeg R1 )
The temperatures are all in degrees Rankin. Do not believe the subscript
R means they are reduced temperatures.
C-6 M-000-00010
Series M22/M23/M24 Instruction Manual Appendix D Glossary
Appendix D Glossary
A B C D
A Cross sectional area.
E F G H
f Frequency of vortices generated in a vortex flow
meter, usually in Hz.
FM Factory Mutual.
M-000-00010 D-1
Appendix D Glossary Series M22/M23/M24 Instruction Manual
I J K L
In-Line Flow Meter A flow meter which includes a short section of piping
which is put in-line with the user’s piping.
Insertion Flow Meter A flow meter which is inserted into a hole in the us-
er’s pipeline.
Joule A unit of energy equal to one watt for one second. Al-
so equal to a Newton-meter.
M N O P
m Mass flow rate.
D-2 M-000-00010
Series M22/M23/M24 Instruction Manual Appendix D Glossary
Q R S T
Q Flow rate, usually volumetric.
U V W X Y Z
Uncertainty The closeness of agreement between the result of a
measurement and the true value of the measurement.
V Velocity or voltage.
M-000-00010 D-3
Appendix D Glossary Series M22/M23/M24 Instruction Manual
D-4 M-000-00010