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Panasonic NN - J125,155
Panasonic NN - J125,155
NN-J125MB EPG
NN-J155WB WPG
NN-J125MB WPG
Specifications
Power Requirement 230 Volts AC 50 Hz
Microwave 1100 Watts
Grill 1000 Watts
Combi 2050 Watts
Single phase, 3 wire grounded
Power Output 800 Watts full microwave power (IEC60705)
Microwave Frequency 2450 MHz
Magnetron 2M167B - M47J1
Timer 0 ~ 90 min.
Outside Dimensions 455 (W) x 260 (H) x 325 (D) mm
Cavity Dimensions 315 (W) x 184 (H) x 294 (D) mm
Net Weight 11.5 kg (approx.)
Shipping weight 12.5 kg (approx.)
P/NO : 3828W5S5183
SAFETY PRECAUTIONS
This device is to be serviced only by properly qualified service personnel.
Consult the service manual for proper service procedures to assure continued safety operation and for precautions to be
taken to avoid possible exposure to excessive microwave energy.
CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR
OR OTHER PARTS CONDUCTING MICROWAVE ENERGY.
CONTENTS
(Page)
SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1
CAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
INSTALLATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
FEATURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
Back Side
1-1
CAUTIONS
Unlike other appliances, the microwave oven is
high-voltage and high-current equipment.
MICROWAVE RADIATION
Though it is free from danger in ordinary use, Personnel should not be exposed to the
extreme care should be taken during repair. microwave energy which may radiate from the
magnetron or other microwave generating
device if it is improperly used or connection.
• DO NOT operate on a 2-wire extension cord during All input and output microwave connections,
repair and use. waveguide, flange and gasket must be secure
• NEVER TOUCH any oven components or wiring during never operate the device without a microwave
operation. energy absorbing load attached.
• BEFORE TOUCHING any parts of the oven, always Never look into an open waveguide or antenna
remove the power plug from the outlet. while the device is energized.
• For about 30 seconds after the oven stop, an electric
charge remains in the high voltage capacitor. When
replacing or checking, you must discharge the high • Proper operation of the microwave oven requires that
voltage capacitor by shorting across the two terminals the magnetron be assembled to the waveguide and
with an insulated screwdriver. cavity. Never operate the magnetron unless it is
properly installed.
• Be sure that the magnetron gasket is properly
installed around the dome of the tube whenever
installing the magnetron.
ANTENNA
Gasket
COOLING FIN
FILAMENT
TERMINALS
MAGNETRON
CHASSIS GROUND
2-1
INSTALLATIONS
BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.
8. Do not touch the front glass during or after cooking The wire which is colored blue must be connected to
of the Grill and Combination mode. the terminal in the plug which is marked with the letter
This glass is very hot during heater operating. N or colored black.
3-1
OPERATING INSTRUCTIONS
FEATURES
Oven Front Plate
Window Door Screen
Door Seal
Control Panel
Turntable
Grill rack
Roller Rest
CONTROL PANEL
NN-J155WB NN-J125MB 1. DISPLAY WINDOW.
2. AUTO COOK: Used to cook the foods
listed by one touch.
3. AUTO DEFROST: Used to select the auto
weight defrost.
4. POWER: Used to select microwave
2 power level for cooking, grill and combi.
3 5. STOP/CLEAR: Used to stop oven and
clear all entries except time of day.
6. START: One tap allows oven to begin
1 functioning.
7. CLOCK: Used to set the time of day.
8. DIAL: To select convection temperature,
change cooking time, and weight.
4
5 6
7
8
4-1
OPERATING SEQUENCE
The following is a description of component functions 6. MULTI-STAGE MICROWAVE COOKING
during oven operation.
1ST STAGE
1. SETTING THE CLOCK
STOP POWER TIME START
STOP CLOCK NUMBER CLOCK
2ND STAGE
NOTE: 1) This is a 24 hour clock.
2) Clock will operate as long as power is STOP POWER TIME POWER
applied to the oven.
TIME START
2. CANCEL FUNCTION
Touch the STOP pad whenever you need to
cancel an entry or a function currently in use.
The display will either return to the last item entered
7. AUTO DEFROST COOKING
or to the clock. NUMBER OF
AUTO
STOP WEIGHT START
DEFROST
3. MICROWAVE COOKING (kg)
5. COMBI COOKING
TO CANCEL CHILD LOCK
STOP TIME START • Touch the STOP pad
• touch STOP/CLEAR pad L disappears.
9. AUTO COOK
STOP AUTO START
COOK
4-2
SCHEMATIC DIAGRAM
8
7
5
3
1
4-3
CIRCUIT DESCRIPTION
power of microwave oven as POWER LEVEL.
GENERAL DETAILS (refer to page 1-1)
• The low voltage transformer supplies the necessary
voltage to the micom controller when power cord is WHEN THE DOOR IS OPENED DURING
plugged in. COOKING
• When the door is closed, the primary switch is ON, the
• Both the primary switch and relay 2 are cut off primary
secondary switch is ON, and the monitor switch opens
winding voltage of the high voltage transformer.
(contact COM and NO).
• ON-OFF of relay 2 is coupled electrically with opening
WHEN SELECTING COOKING POWER and closing of the secondary switch.
LEVEL AND TIME • When the door is opened, the secondary switch is
opened and when the door is closed, the secondary
• The micom controller memorizes the function you set. switch is closed.
• The time you set appears in the display window.
• The cooking time stops counting down.
• Each indicator light turns on to indicate that the stage
• Relay stops functioning.
has been set.
• As the door is opened, if the contact of primary switch
and relay 2 and/or secondary switch fails to open, the
WHEN TOUCHING THE START PAD
fuse opens due to the large current surge caused by
• The coil of the relay is energized by the micom the monitor switch activation, which in turn stops
controller. magnetron oscillation.
• Power input is supplied to the high voltage transformer
through the fuse to the primary switch and relay 2. PRIMARY
FUSE SWITCH
• Turntable rotates.
PRIMARY
FUSE SWITCH
L
H.V.
MONITOR TRANS-
SWITCH FORMER
L N
H.V.
MONITOR TRANS-
SWITCH FORMER
N RELAY 2 SECONDARY
SWITCH
MICOM CONTROLLER
RELAY 2 SECONDARY
SWITCH
MICOM CONTROLLER
WHEN TOUCHING THE START KEY
• The fan motor rotates and cools the magnetron by WITH THE GRILL COOKING FUNCTION
blowing the air (coming from the intake on the SELECTED
baseplate) • The contacts of the primary switch and the secondary
• The air is also directed into the oven to exhaust the switch close the circuit.
vapor in the oven through the upper plate. • A.C.voltage is applied to the grill heater through grill
• Cooking time starts counting down.
thermostat as shown by the solid line.
• 3.2 volts AC is generated from the filament winding of
the high voltage transformer. This 3.2 volts is applied GRILL
to the magnetron to heat the magnetron filament THERMOSTAT
through two noise preventing choke coils.
• A high voltage of approximately 2100 volts AC is L
generated in the secondary of the high voltage L G -Y
E GRILL
transformer which is increased by the action of the high N HEATER
voltage diode and charging of the high voltage N
capacitor.
• The negative 4,000 Volts DC is applied to the filament
of the magnetron. RELAY 3
5-1
MEASUREMENT WITH OUTER CASE NOTES WHEN MEASURING
REMOVED • Do not exceed meter full scale deflection.
• When you replace the magnetron, measure for • The test probe must be removed no faster than
microwave energy leakage before the outer case is 1 inch/sec (2.5 cm/sec) along the shaded area,
installed and after all necessary components are otherwise a false reading may result.
replaced or adjusted. • The test probe must be held with the grip portion of the
Special care should be taken in measuring the handle.
following parts. (Circled area of below Fig.) A false reading may result if the operator's hand is
- Around the magnetron befween the handle and the probe.
- The waveguide • When testing near a corner of the door, keep the probe
perpendicular to the surface making sure the probe
WARNING : AVOID CONTACTING ANY horizontally along the oven surface, this may possibly
cause probe damage.
HIGH VOLTAGE PARTS
RECORD KEEPING AND NOTIFICATION
AFTER MEASUREMENT
• After adjustment and repair of any microwave energy
interruption or microwave energy blocking device,
record the measured values for future reference. Also
enter the information on the service invoice.
• The microwave energy leakage should not be more
than 4 mW/cm2.sq. after determining that all parts are
in good condition, functioning properly and genuine
replacement parts which are listed in this manual have
been used.
• At least once a year, have the electromagnetic energy
leakage monitor checked for calibration by its
manufacturer.
5-2
MEASUREMENT OF MICROWAVE POWER OUTPUT
• Microwave power output measurement is made with • The microwave power output P in watts is calculated
the microwave oven supplied at its rated voltage and from the following formula :
operated at its maximum microwave power setting with 4187 x (∆T) + 0.55 X (T2 - T0 ) X M
a load of (1000±5) g of potable water. P=
T
• The water is contained in a cylindrical borosilicate glass
vessel having a maximum material thickness of 3 mm • T2: Temperature after heating
and an outside diameter of approximately 190mm. • T0: Temperature of bowl
• The oven and the empty vessel are at ambient • M: Weight of bowl
temperature prior to the start of the test. is measured while the microwave generator is
• The initial temperature (T1) of the water is (10±2)°C. It operating at full power. Magnetron filament heat-up
is measured immediately before the water is added to time is not included. (about 3 sec)
the vessel. After addition of the water to the vessel, • The water is stirred to equalize temperature throughout
the load is immediately placed on the center of the the vessel, prior to measuring the final water
turntable which is in thd lowest position and the temperature.
microwave power switched on. • Stirring devices and measuring instruments are
• The time T for the temperature of the water to rise by a selected in order to minimize addition or removal of
value ∆ T of (10±2)°K is measured, where T is the time heat.
in seconds and ∆T is the temperature rise. The initial
and final water temperatures are selected so that the WATER LOAD
maximum difference between the final water
temperature and the ambient temperature is 5°K.
TURNTABLE
5-3
D. DOOR GROSS ASSEMBLY REMOVAL E. HIGH VOLTAGE TRANSFORMER
1) Open the door. REMOVAL
2) Pull out the door protector very carefully with a flat- 1) Discharge the high voltage capacitor.
blade screwdriver. 2) Disconnect the leadwire from magnetron, high voltage
CAUTION : Be careful not to damage door seal plate transformer, and capacitor.
by screwdriver. 3) Remove the screw holding the high voltage
3)Lift up and push the door. transformer to the baseplate.
NOTE:
1. After replacing the door, be sure to check that the
F. FAN MOTOR ASSEMBLY REMOVAL
primary switch, monitor switch, and secondary switch 1) Discharge the high voltage capacitor.
operate normally. 2) Disconnect the leadwire from fan motor, noise filter
2. After replacing the door, check for microwave energy and high voltage capacitor.
leakage with a survey meter. Microwave energy must 3) Remove the two screws holding the the suction guide
be below the limit of 5 mW/cm2. (with a 275 ml water ASS’Y to the oven cavity and remove the high voltage
load) diode earth screw.
3. When mounting the door assembly to the oven 4) Remove the screw of the capacitor bracket.
assembly, be sure to adjust the door assembly parallel 5) Remove the two screws holding the fan motor ASS’Y
to the chassis. Also adjust so the door has no play to the suction guide ASS’Y.
between the inner door surface and oven frame
assembly. If the door assembly is not mounted G. HIGH VOLTAGE CAPACITOR AND
properly, microwaves may leak from the clearance DIODE REMOVAL
between the door and the oven.
1) Discharge the high voltage capacitor.
Remove Door Assembly 2) Disconnect the leadwire from fan motor, noise filter
and high voltage capacitor.
3) Remove the screw holding the suction guide ASS’Y to
the oven cavity and remove the high voltage diode
earth screw.
4) Remove the screw holding the high voltage capacitor
bracket.
Suction
Guide
Remove Door Assembly H.V
H.V Diode
Transformer
H.V.
Capacitor
5-4
H. AIR DUCT ASSEMBLY REMOVAL J. REMOVING THE TURNTABLE MOTOR
1) Disconnect the leadwire from lamp, A.C Relay and 1) Remove the turntable.
monitor resistor and magnetron. 2) Remove the turntable shaft VERY CAREFULLY.
2) Remove the screw to the magnetron cavity. 3) Lay the unit down on its back.
4) Remove the turntable motor cover.
I. MAGNETRON REMOVAL The turntable base cover is easily removed by
pinching the six parts with a wire cutting.
1) Disconnect the leadwire from the high voltage
5) Disconnect the leadwire from the turntable motor
transformer and high voltage capacitor.
terminals.
2) Remove the air duct ASS’Y.
6) Remove the screw securing the turntable motor to
3) Carefully remove the mounting screws holding the
the oven cavity ASS’Y
magnetron and the waveguide.
7) After repairing the motor, rotate the removed
4) Remove the magnetron ASS’Y until the tube is
turntable motor cover.
clear from the waveguide.
8) Fit the turntable motor cover’s projecting part to the
base plate slit.
NOTE:
1. When removing the magnetron, make sure its
NOTE:
dome does not hit any adjacent parts, or it may be
1. Remove the wire lead from the turntable motor
damaged.
VERY CAREFULLY.
2. When replacing the magnetron, be sure to install
2. Be sure to grasp the connector, not the wires, when
the magnetron gasket in the correct position and
removing.
be sure that the gasket is in good condition.
3. After replacing the magnetron, check for microwave
leakage with a survey meter around the
magnetron. Microwave energy must be below the
limit of 5 mW/cm2. (With a 275 ml. water load).
Make sure that gasket is rigidly attached to the
magnetron. To prevent microwave leakage, tighten the
mounting screws properly, making sure there is no gap
between the waveguide and the magnetron.
Magnetron
Turntable Motor
Gasket
Magnetron Waveguide
Bracket
Dome
Waveguide
5-5
K. PCB ASSEMBLY REMOVAL L. INTERLOCK SYSTEM
1) Remove the control panel assembly from the 1) INTERLOCK MECHANISM
cavity. (Refer to control panel assembly removal The door lock mechanism is a device which has
on previous page.) been specially designed to eliminate completely
2) Remove screws which hold the PCB SUB ASS’Y to microwave activity when the door is opened during
the control panel. cooking and thus to prevent the danger resulting
3) Disconnect the flat cable from the PCB SUB from the microwave leakage.
ASS’Y and take off the PCB SUB ASS’Y.
2) MOUNTING OF THE PRIMARY/MONITOR/
SECONDARY SWITCHES TO THE LATCH
BOARD
ADJUSTMENT
DIRECTION
PRIMARY
SWITCH
MONITOR
SWITCH
SECONDARY
SWITCH
H.V.TRANSFORMER
FIG.1
H.V.
DIODE
H.V.CAPACITOR
5-6
MEASUREMENT OF MICROWAVE POWER OUTPUT
WARNING : FOR CONTINUED PROTECTION AGAINST EXCESSIVE RADIATION
EMISSION, REPLACE ONLY WITH IDENTICAL REPLACEMENT PARTS.
ALL THESE SWITCHES MUST BE REPLACED AT THE SAME TIME.
TYPE NO.SZM-V 16-FA-63 OR VP-533A-OF FOR PRIMARY SWITCH
TYPE NO.SZM-V 16-FA-62 OR VP-532A-OF FOR MONITOR SWITCH
TYPE NO.SZM-V 16-FA-63 OR VP-533A-OF FOR SECONDARY SWITCH
Primary COM
NO
Switch
Monitor NC
COM
Switch
Secondary NO
COM
Switch
NOTE : After checking for the continuity of switches, make sure that are
connected correctly.
5-7
COMPONENT TEST PROCEDURE
CAUTIONS
1. DISCONNECT THE POWER SUPPLY CORD FROM THE OUTLET WHENEVER REMOVING THE
OUTER CASE FROM THE UNIT. PROCEED WITH THE TEST ONLY AFTER DISCHARGING THE HIGH
VOLTAGE CAPACITOR AND REMOVING THE WIRE LEADS FROM THE PRIMARY WINDING OF THE
HIGH VOLTAGE TRANSFORMER. (SEE PAGE 2-1)
2. ALL OPERATIONAL CHECKS WITH MICROWAVE ENERGY MUST BE DONE WITH A LOAD (1 LITER
OF WATER IN CONTAINER) IN THE OVEN.
SECONDARY
WINDING
PRIMARY
TERMINAL
5-8
COMPONENTS TEST PROCEDURE RESULTS
Antenna
Gasket
Chassis
Filament
NOTE: When testing the magnetron, be sure to install the magnetron gasket
in the correct position and be sure that the gasket is in good condition.
NOTE :
Some inexpensive meters
may indicate infinite
resistance in both direction. Measure the continuity (Reverse). Normal: Infinite.
(Ohm-meter scale: Rx10000) Abnormal: Continuity.
5-9
COMPONENTS TEST PROCEDURE RESULTS
FUSE Check for continuity of the fuse with an Normal Abnormal
multi-meter.
NOTE: If the fuse is blown, check the primary, the secondary, and the monitor switches,
H.V.D. and H.V.C. before replacing the fuse.
If the fuse is blown by improper switch operation replace the defective switch and the
fuse at the same time. Replace just the fuse if the switches operate normally.
H.V.FUSE Check for continuity of the H.V.Fuse with Normal Abnormal
multi-meter.
OVEN THERMOSTAT
MAGNETRON 0°C~Approx.145°C Approx.145°C
THERMOSTAT
5-10
COMPONENTS TEST PROCEDURE RESULTS
Disconnect the 8 pin Check for P.C.B.connector. Cooking Start OFF
connector from P.C.B.
(Refer to schemetic diagram)
1 3 5
Abnormal: ∞ or several Ω
A
B
C
NOTE : • A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS
SERVICED FOR ANY REASON.
• MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION.
• WHEN REMOVING THE WIRE LEADS FROM THE PARTS, BE SURE TO GRASP THE
CONNECTOR, NOT THE WIRES.
5-11
TROUBLE SHOOTING
WHEN YOU GET A COMPLAINT FROM YOUR CUSTOMER, EVALUATE THE COMPLAINT CAREFULLY. IF
THE FOLLOWING SYMPTOMS APPLY, PLEASE INSTRUCT THE CUSTOMER IN THE PROPER USE OF THE
MICROWAVE OVEN. THIS CAN ELIMINATE AN UNNECESSARY SERVICE CALL.
CAUTIONS
1. Check grounding before checking for trouble.
2. Be careful of the high voltage circuit.
3. Discharge the high voltage capacitor. (See page 2-1)
4. When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire
from these parts and then check continuity with the AC plug removed. To do otherwise may result in a
false reading or damage to your meter.
5. Do not touch any part of the circuitry on the digital programmer circuit since static electric discharge may
damage this control panel.
Always touch yourself ground while working on this panel to discharge any static charge built up in your
body.
Microwave oven Inserting many plug into one Avoid using other electrical
does not work. plug outlet and using appliances when you use the
them at the same time microwave oven.
(causes overloading).
Output power is too low. Low AC input voltage. Use the microwave oven at
adequate line voltage.
Sparks occurring. Using metallic ware and Do not use metallic ware for
allowing it to touch the oven cooking except where noted
wall. in the cooking guide.
Turntable drags or makes Excessive weight on tray or Distribute food evenly. Cook
noise. improperly balanced. smaller portions and,or use
lighter weight cookware.
5-12
(TROUBLE 1) The following visual conditions indicate a probable defective control circuit.
1. Incomplete segments.
• Segment missing.
• Partial segment missing.
• Digit flickering (NOTE: Slight flickering is normal.)
2. Colon does not turn on or blink.
3. A distinct change in the brightness of one or more numbers in display.
4. One or more digits in the display are not lighting.
5. Display indicates a number different from one touched, for example, key in 5 and 3 appears in the display.
6. Specific numbers (for example 7 or 9) will not display when key pad is touched.
7. Display does not count down with time blinking or up with clock operation.
8. Display obviously jumps in time while counting down.
9. Display counts down too fast while cooking.
10. Each indicator light does not turn on after setting cooking cycle.
11. Display time of day does not reappear when cooking is finished.
12. Beep sound is not heard when correct key is touched.
2. Some inputs Replace key Everything works Defective key Replace key
cannot be membrane as specified. membrane membrane
programmed. assembly and assembly. assembly.
check operation.
4. Random
programming
when touching
other pads.
5. Display is fixed
at some figure
and can not
accept any
input.
5-13
(TROUBLE 2) Oven does not operate at all ; Display window does not display any figures and
no input is accepted.
Replace fuse
NOTE : All these switches must be replaced at the same time. Refer to page 5-6, 5-7
5-14
(TROUBLE 3) Display shows all figures set, but oven does not start cooking while
desired program times are set and START pad is touched.
Normal.
(TROUBLE 4) Oven seems to be operation but little heat is produced in oven load.
Disconnect the
wire leads from Abnormal. Defective P.C.B Replace P.C.B
relay 2 and check assembly. assembly.
on and off time
with multitester. Normal.
NOTE: Simple test of power output-conducted by heating one liter water for one min. if available.
5-15
(TROUBLE 5) No microwave oscillation even though oven lamp and fan motor run
(Display operates properly)
normal
normal
normal
5-16
(TROUBLE 6) Oven does not cook properly when programmed for the set power level
(Operates properly on HIGH)
(TROUBLE 7) Grill
Normal.
Normal.
Replace or
Wire connection. No continuity. Open or loosen.
connect tightly.
Normal.
5-17
#EV#
EXPLODED VIEW
INTRODUCTION
INTERIOR PARTS
6-1
#EV#
DOOR PARTS
13581A
13552A
13536A
13213A
14890A
13720D
14026A
14970A
6-2
#EV#
CONTROLLER PARTS
24781S
WTP004
268711
250203
23572A
WTT028
268712
24930D
249402 23790D
250202
249401
24510L
24970A
250201
6-3
#EV#
WNH001
WTT021
WTT021
33112U
34810H 33808A
34810H
44360A
33052M
948503
WTT010
35300A
35026G
368771
33390G
36549S 35889A
WTP013
6-4
#EV#
56912B
948501 43500A
466001
466003
466001
WSZ085
6-5
#EV#
INTERIOR PARTS
WSZ062
568771
56411A
56930G
56930V
WSZ002
50FZZA
56201A
WTT028
56549F
WTT028
WSZ002
WTT037
55900A
54974S
WTT021 56851D
55238A
WSZ002 WSZ002
50CZZH WSZ002
56324A
948502
54810C
56901A
WTT028
55262A WSZ002
6-6
REPLACEMENT PARTS LIST
7-1
REPLACEMENT PARTS LIST
7-2
REPLACEMENT PARTS LIST
7-3
REPLACEMENT PARTS LIST
7-4
REPLACEMENT PARTS LIST
7-5
REPLACEMENT PARTS LIST
7-6
REPLACEMENT PARTS LIST
7-7
REPLACEMENT PARTS LIST
7-8
SCHEMATIC DIAGRAM OF P.C.B
8-1
PRINTED CIRCUIT BOARD
8-2