Tesys U Lulc15 Advantys STB Communication Module: User'S Manual

1744083 03/2009
TeSys ®
U LULC15 Advantys STB
Communication Module
User’s Manual
03/2009
1744083
www.schneider-electric.com
Schneider Electric assumes no responsibility for any errors that may appear in this document. If you have
any suggestions for improvements or amendments or have found errors in this publication, please notify
us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical,
including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and using this
product. For reasons of safety and to help ensure compliance with documented system data, only the
manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must
be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result
in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2009 Schneider Electric. All rights reserved.
2 1744083 03/2009
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Part I Hardware Implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1 Installation of TeSys U Advantys STB Module (LULC15) . . . . . . . . . . . . 11
Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Presentation of LULC15 Advantys STB Communication Module . . . . . . . . . . . . . . . . . . . . . . . 13
Description and Installation of the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electrical Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Architecture and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Island Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Chapter 2 Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Service Conditions and Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Part II Software Implementation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Chapter 3 Communication Module Setup with Advantys STB Configuration
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Communication Module Setup with Advantys STB Configuration Software . . . . . . . . . . . . . . . 34
Customizing your Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
NIM - LULC15 Communication Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
TeSys U LULC15 Process Images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Using PKW Objects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Overview of the Main Registers for Simplified Management . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Chapter 4 Managing Faults and Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Displaying Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Application Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Internal Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Warnings - Loss of Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Chapter 5 Configuration of Reflex Stop Functions . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Description of Reflex Stop Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Use of Reflex 1 and Reflex 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
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Safety Information
§
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before
trying to install, operate, or maintain it. The following special messages may appear throughout this
documentation or on the equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this
material.
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6 1744083 03/2009
About the Book
At a Glance
Document Scope
This manual describes the implementation, functionalities and operation of the TeSys U Advantys STB
communication module (LULC15).
Field of application: mainly automation systems in industry and building areas.
Validity Note
This manual is valid for LULC15 V1.3 and later versions.
Related Documents
Title of Documentation Reference Number

LULC15 Advantys STB Module - Instruction Sheet 1639546
TeSys U Communication Variables - User’s Manual 1744082
LU•B/LU•S• TeSys U Starters - Instruction Sheet 1629984
LUTM• TeSys U Controller - User’s Manual 1743233
LUTM• TeSys U Controller - Instruction Sheet 1743236
LUCM/LUCMT Multifunction Control Units - User’s Manual 1743237
LUCM/LUCMT/LUCBT/LUCDT Control Units - Instruction Sheet AAV40504
LUCA/LUCB/LUCC/LUCD Control Units - Instruction Sheet AAV40503
Electromagnetic Compatibility - Practical Installation Guidelines DEG999
Advantys STB System Planning & Installation Guide 890 USE 171 00
Advantys STB Hardware Components Guide (vol 1 and 2) 890 USE 172 00
Advantys STB Profibus DP Network Interface Guide 890 USE 173 00
Advantys STB INTERBUS Network Interface Guide 890 USE 174 00
Advantys STB DeviceNet Network Interface Guide 890 USE 175 00
Advantys STB CANopen Network Interface Guide 890 USE 176 00
Advantys STB Ethernet Network Interface Guide 890 USE 177 00
Advantys STB Modbus Plus Network Interface Guide 890 USE 178 00
Advantys STB Fipio Network Interface Guide 890 USE 179 00
Advantys STB Configuration Software Quick Start Guide 890 USE 180 00
You can download these technical publications and other technical information from our website at
www.schneider-electric.com.
User Comments
We welcome your comments about this document. You can reach us by e-mail at techcomm@schneider-
electric.com.
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Hardware Implementation
1744083 03/2009
I
Overview
This part describes the installation and technical characteristics of a TeSys U Advantys STB
communication module (LULC15).
What's in this Part?

This part contains the following chapters:
Chapter Chapter Name Page
1 Installation of TeSys U Advantys STB Module (LULC15) 11
2 Technical Characteristics 29
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Installation of TeSys U Advantys STB Module (LULC15)
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Installation of TeSys U Advantys STB Module

(LULC15)
1
Overview
This chapter introduces the TeSys U Advantys STB communication module (named LULC15) and
describes the different physical installation steps of the product. There are 7 possible configurations, that
will be described in this chapter.
What's in this Chapter?

This chapter contains the following topics:
Topic Page
Safety Instructions 12
Presentation of LULC15 Advantys STB Communication Module 13
Description and Installation of the Module 15
Electrical Connection 20
Architecture and Connections 24
Island Limitations 26
1744083 03/2009 11
Safety Instructions
General Instructions
CAUTION
HAZARDOUS OPERATION
These devices must be installed, configured and used by qualified staff only.
You must follow all current instructions, standards and regulations.
Check the function settings before starting the motor.
Do not downgrade or modify these devices.
Failure to follow these instructions can result in injury or equipment damage.
CAUTION
IMPROPER COMMUNICATION PORT USAGE
Only use the serial link for transmitting data that is not critical to the application.
There is some delay in the transmission of data relating to motor starter states and load current values.
This data must not therefore be used in the actual processing of safety devices and emergency stops.
Data such as Forward and Reverse operation and Stop must not be used in the safety and emergency
stop circuits.
Failure to follow these instructions can result in injury or equipment damage.
12 1744083 03/2009
Presentation of LULC15 Advantys STB Communication Module
Receiving the Product

On opening the box containing the LULC15 Advantys STB communication module, you should find the
following items:
 An Instruction Sheet (IS), providing brief pictorial information on the standard installation of the
module.
 A LULC15 Advantys STB communication module equipped with connectors.
NOTE: Check that you actually have all the items described above. Make sure that the Instruction Sheet
is included, along with the correctly installed connectors.
Functions Offered
The communication module allows you to control remotely, via the Advantys STB, the following bases:
TeSys U starter-controller LUB•• / LU2B••

TeSys U starter LUS•• / LU2S••
TeSys U controller LUTM••
With the communication module, you can:

 Read the motor starter states,
 Control the motor starter (reversing or non-reversing),
 Adjust the protection functions,
 Read the data processed in the advanced and multifunction control units,
 Read the state of the I/O (controller base).
The TeSys U motor starter can be connected as a preferred device to the End Of Segment module
(STB XBE 1100) of an Advantys STB island, with the benefit of getting all the services implemented by
Advantys, especially auto-addressing, autobaud, fallback setting, and full software support. TeSys U will
be seen as a preferred STB module and will use STB means as a gateway to any upstream fieldbus or
communication network.
DANGER
IMPROPER CONTROL VOLTAGE
Use 24VDC from the End of Segment (EOS) module to power the LULC15 communication module. Do
not connect voltage in excess of 24VDC.
Failure to follow these instructions will result in death or serious injury.
1744083 03/2009 13
Data Available with the 7 TeSys U Variants

The available protection and control data depend on the control unit with which the LULC15 Advantys
STB communication module is used.
There are 3 types of control units:
 Standard (referenced as LUCA)
 Advanced (referenced as LUCB/C/D, LUCBT/DT)
 Multifunction (referenced as LUCM, LUCMT)
The LULC15 is presented as 7 variants of TeSys U in the Advantys STB environment.
Short Name Description

1 TeSys U Sc St - V1.xx LU•B•/LU•S• + LUCA:
TeSys U starter-controller, direct or reverser, with a standard control unit
2 TeSys U Sc Ad - V1.xx LU•B•/LU•S• + LUCB/C/D:
TeSys U starter-controller, direct or reverser, with an advanced control unit
3 TeSys U Sc Mu R - V1.xx LU•B•/LU•S• + LUCM Remote:
TeSys U starter-controller, direct or reverser, with a multifunction control unit
4 TeSys U Sc Mu L - V1.xx LU•B•/LU•S• + LUCM Local:
TeSys U starter-controller, direct or reverser, with a multifunction control unit
5 TeSys U C Ad - V1.xx LUTM + LUCBT/LUCDT:
TeSys U controller with an advanced control unit
6 TeSys U C Mu R - V1.xx LUTM + LUCMT Remote:
TeSys U controller with a multifunction control unit
7 TeSys U C Mu L - V1.xx LUTM + LUCMT Local:
TeSys U controller with a multifunction control unit
The following table describes the data and controls available in each of the 7 TeSys U configuration
variants:
Variants
Data - Commands TeSys U Sc St - V1.xx TeSys U Sc Ad - V1.xx TeSys U Sc Mu R/L - V1.xx
TeSys U C Ad - V1.xx TeSys U C Mu R/L - V1.xx
Start and stop commands   
States (ready, running, fault
  
condition)
Warning  
Automatic reset and remote
 
reset via the bus
Indication of the motor load  
Differentiation of faults  
Remote parameter setting

and viewing of all functions
"Statistics" function 
"Monitoring" function 
14 1744083 03/2009
Description and Installation of the Module
Front View of the Module

Connectors and LEDs of the LULC15 Advantys STB communication module are described hereafter:
1 2-color COMM LED indicating Advantys STB module operational status.

2 Red ERR LED indicating Advantys STB module fault.
3 Green 24V LED indicating voltage presence of both internal island power from STB XBE 1100 and
24V (5).
4 Island bus extension cable.
5 Connection of the 24V power supply for outputs OA1, OA3, LO1.
6 Logic input 2.
7 Logic input 1.
8 Logic output 1, assignable depending on configuration reg. 685 (LSB).
9 24V wiring coil connector for the power base:
 OA1 assignment depends on configuration register 686 (LSB),
 OA3 assignment depends on configuration register 686 (MSB).
1744083 03/2009 15
COMM LED Description

Software-controlled COMM is a 2-color light-emitting diode (LED), alternating between two states: a
Ready state (green color) and an Error state (red color).
COMM LED colors can be flickering, or blinking, or steady, as described hereunder.
2-color Color display mode Meaning Action

COMM LED
Either the module is not receiving the Check the power.
Off - internal island power from
STB XBE 1100, or it has failed.
The LED repeatedly Wait for the end of auto-
Flicker Green flickers on for 50ms, then Auto-addressing is in progress. addressing.
off for 50ms
The LED repeatedly blinks The module is in a pre-operational mode No action is required.
Blink Green on for 200ms, then off for or is in its fallback state.
200ms
The module has achieved all of the No action is required. The
following: module is in normal
Green Steady - it has power operation.
- it has passed the confidence test
- it is operational
The LED repeatedly The 24V is absent. Check the power.
Flicker Red flickers on for 50ms, then
off for 50ms
The LED blinks on for The island bus is not running. Check network
200ms, off for 200ms, on connections, replace the
Blink Red
again for 200ms, then off NIM (network interface
for 1s module).
The watchdog timer has timed out. Cycle the power, restart the
Red Steady
communications.
The LED repeatedly blinks A non-fatal field error has been detected. Cycle the power, restart the
Blink
green for 200ms, then red communications.
Green+Red
for 200ms
16 1744083 03/2009
COMM LED Blink Patterns

The following is a representation of the COMM LEDs, showing the different colors and flashing rates:
Error (ERR) LED

The red error (ERR) LED has 3 different states:
Off Normal operation

On Presence of a fault
Loss of communication on the Advantys STB network:
- between PLC and NIM, or
- between Advantys STB bus and LULC15.
Blinking
Fallback strategy is on course.
At re-connection, the loss of communication must be ackowledged with Resetwarning bit 703.3. This
bit is active on rising edge and must be reset byprogramming.
24V LED
The green 24V LED has 2 different states:
Off Either internal island power from STB XBE 1100 or 24V (that powers outputs OA1, OA3, LO1) is
missing.
On The LULC15 communication module is correctly powered.
1744083 03/2009 17
Bottom View of the Module

Here is a bottom view of a LULC15 communication module:
Two island bus extension cable connectors pass the island bus signals (communication signals and
address signals) and the internal power distribution for the logic, from one to the other. Both connectors
enable daisy-chaining (bus and power distribution for the logic in only one cable).
NOTE: Although identical in shape, IN and OUT buses are not functionally interchangeable. See Cables
and Connections, page 25.
Communication parameters, including address and baudrate settings, of the LULC15 communication
module are automatically defined via the bus connector.
18 1744083 03/2009
Assembly Order
The LULC15 Advantys STB communication module is installed in a power base or a controller base,
beneath the control unit which locks it in position.
To install the module within the power base or the controller base:
Step Action
1 Choose the prewired coil connection.
2 Insert the LULC15 Advantys STB communication module.
3 Insert the control unit that locks the module.
The illustration below details the steps. Numbers correspond both to the components assembly order and
to their positions.
The items associated with each of the 7 TeSys U possible configurations are:
Short Name Items Description

1 TeSys U Sc St - V1.xx I or II + (a) Starter or starter-controller, direct or reverser,
with a standard control unit
2 TeSys U Sc Ad - V1.xx I or II + (b) Starter or starter-controller, direct or reverser,
with an advanced control unit
3 TeSys U Sc Mu R - V1.xx Starter or starter-controller, direct or reverser,
I or II + (c)
4 TeSys U Sc Mu L - V1.xx with a multifunction control unit
5 TeSys U C Ad - V1.xx III + (d) Controller with an advanced control unit

6 TeSys U C Mu R - V1.xx Controller with a multifunction control unit
III + (e)
7 TeSys U C Mu L - V1.xx
NOTE: To get details about the 7 variants, refer to Data Available with the 7 TeSys U Variants, page 14.
1744083 03/2009 19
Electrical Connection
24V and Internal Power Supplies

Schematic of the 24V (24VDC) and internal power supplies:
20 1744083 03/2009
TeSys U Behavior at Power-up with an LUCM/LUCMT

Here is a description of the system behavior at power-up of:
 a power base (LUB/LUS) with an LULC15 communication module and LUCM control unit,
 a controller base (LUTM) with an LULC15 communication module and LUCMT control unit.
LULC15 Internal LUCM 24V Aux A1/A2 Local Comment

Power Supply Control
  When LULC15 communication module and LUCM
multifunction control unit are powered-up simultaneously
(recommended), the system is ready.
 LULC15 is waiting for LUCM identification. The motor starter
is not seen by the Advantys STB island. The ERR LED is on
(steady red).
 or  LUCM is waiting for LULC15, which provokes an M15 fault
that must be acknowledged via the LUCM keypad or via the
bus, once LULC15 has been powered-up.
LULC15 Internal LUCMT Comment

Power Supply
  When LULC15 communication module and LUCMT multifunction control unit
are powered-up simultaneously (recommended), the system is ready.
 LULC15 is waiting for LUCMT identification. The motor starter is not seen by
the Advantys STB island. The ERR LED is on (steady red).
 LUCMT is waiting for LULC15, which provokes an M15 fault that must be
acknowledged via the LUCMT keypad, via the bus, or via the LUTM push-
button, once LULC15 has been powered-up.
Power Supply for the LULC15 and Outputs OA1, OA3 and LO1
In order to operate, the LULC15 Advantys STB communication module must be powered by a 24V
internal island power from STB XBE 1100.
Power Supply for LUB•• / LUS•• / LU2B•• / LU2S•• Power bases
1 24 V ==: power-supply terminal for outputs OA1, OA3 and LO1.

2 Prewired link for connecting outputs OA1 and OA3 to terminals A1/A3/A2 on the starter.
1744083 03/2009 21
Power Supply for LUTM Controller bases
1 24 V ==: power-supply terminal for outputs OA1, OA3 and LO1 (if required).
2 24 VDC power-supply terminals for LUTM
Power base: Terminal Power Supply

You have 2 options for connecting the power base terminals:
 Power supply via the LULC15 Advantys STB communication module with a prewired link,
 Direct power supply with a wire-to-wire link.
Prewired link
References of the two prewired coils:
Description with a Power Base Reference

LUB•• / LUS•• LU9B N11L
Prewired Coil Connection
LU2B•• / LU2S•• LU9M RL
Illustration for both types of power base:
Wire-to-wire link (supplying power to outputs OA1, OA3 and LO1)

This type of link is compulsory in the case of a reversing starter-controller created from a separate LU6M
reverser block.
The wire-to-wire link is also used to insert, for example, a local control or an external stop control.
22 1744083 03/2009
LULC15 Conductor Cross-Sections

The following table shows the wire cross-sections that may be used on LULC15 terminals:
Conductor Wire type Cross-section (min. to max.)

 Solid wire  0.14 ... 1 mm2  AWG 26 ... AWG 18
 Stranded wire 2  AWG 26 ... AWG 18
 0.14 ... 1 mm
1 wire per
terminal Stranded wire with cable end:  0.25 ... 1 mm2  AWG 24 ... AWG 18
 non-insulated  AWG 24 ... AWG 20
 0.25 ... 0.5 mm2
 insulated
 2 solid wires  0.14 ... 0.5 mm2  AWG 26 ... AWG 20

 2 stranded wires  AWG 26 ... AWG 20
2 wires (same  0.14 ... 0.75 mm2
cross-section)
2 stranded wires with cable end:  0.25 ... 0.34 mm2  AWG 24 ... AWG 22
per terminal  non-insulated  AWG 20
2
 0.75 mm
 insulated
Connectors 3 and 6 pins

Pitch 3.81 mm 0.15 in.
Tightening torque 0.2 / 0.25 N.m. 1.77/2.213 lb-in.
Flat screwdriver 2.5 mm 0.10 in.
1744083 03/2009 23
Architecture and Connections
General Architecture
Advantys STB provides TeSys U with additional I/Os and is used as a gateway to any upstream fieldbus
or communication network interfaced by Advantys STB.
Here is an example of an architecture:
1 Advantys STB I/Os

2 Network Interface Module (NIM)
3 24 VDC power supply for LULC15
4 End Of Segment (EOS) STB XBE 1100 used to attach preferred TeSys U modules
5 Bend-straight cable with one island bus extension cable connector at each end, providing bus signals and internal
power supply (LU9RCD••)
6 Advantys STB LULC15 communication modules
7 TeSys U Starter-Controller (LUB••) with an advanced control unit (LUCB/C/D)
8 TeSys U Starter-Controller (LUB••) with a multifunction control unit (LUCM)
9 Bend-straight cable with one island bus extension cable connector at each end, providing bus signals and internal
power supply (LU9RDD••)
10 Beginning Of Segment (BOS) STB XBE 1300
11 TeSys U Controller (LUTM) with a multifunction control unit (LUCMT)
12 TeSys U line terminator LU9RFL15
24 1744083 03/2009
Cables and Connections

Possible island bus extension cables are:
 from an Advantys STB End Of Segment (EOS) to the IN bus of an LULC15 communication module
 from the OUT bus of an LULC15 communication module to an Advantys STB Beginning Of Segment
(BOS)
Corresponding cable references are:
Reference Length
LU9RCD03 0.3m (0.98ft)
LU9RCD10 1.0m (3.28ft)
LU9RCD30 3.0m (9.80ft)
LU9RCD50 5.0m (16.4ft)
 Another possibility is from the OUT bus of an LULC15 communication module to the IN bus of another
communication module
Corresponding cable references are:
Reference Length
LU9RCD03 0.3m (0.98ft)
LU9RCD10 1.0m (3.28ft)
LU9RCD30 3.0m (9.80ft)
1744083 03/2009 25
Island Limitations
Architecture Example
The example below shows an Advantys STB island architecture including 7 segments:
An Advantys STB island architecture has the following limitations:
Maximum number of modules supported by the NIM Basic NIM: 12

Standard NIM: 31
Number of TeSys U supported by the NIM Depends on the fieldbus I/O image size limitation: from 1 for
Interbus to 32 for Ethernet (See I/O Words Exchanges,
page 26.)
Maximum number of segments Basic NIM: 1 (no extension)
Standard NIM: 7
Maximum number of TeSys U on one segment 16 given current consumption (and if fieldbus I/O image size
limitation allows it)
Maximum length of the architecture See Advantys STB System Planning and Installation Guide.
The maximum number of I/O words that can be exchanged through the fieldbus may limit the number of
TeSys U supported by the NIM.
I/O Words Exchanges

The table below shows the number of I/O words exchanged by each TeSys U variant:
TeSys U Input words Output words

Sc St 6 7
Starter Controller with Standard Control Unit
Sc Ad 7 7
Starter Controller with Advanced Control Unit
Sc Mu R/L 8 7
C Ad 8 7
C Mu R/L
Starter Controller with Advanced or Multifunction Control Unit
26 1744083 03/2009
Supported TeSys U Associations

The table below shows the maximum number of TeSys U variants supported for each type of NIM:
TeSys U Variants
Fieldbus Range NIM limitations Sc St Sc Ad Sc Mu C Ad - C Mu
Ethernet Standard 32 modules maximum 31 31 31 31
4096 words In maximum
+ 4096 words Out maximum
CANopen Standard 32 modules maximum 17 17 15 15
+120 words Out maximum
Profibus DP Standard 32 modules maximum 9 8 8 8
120 words In/Out maximum
DeviceNet Standard 32 modules maximum 18 18 16 16
FIPIO Standard 32 modules maximum 4 4 4 4
32 words In maximum
+ 32 words Out maximum
Modbus Plus Standard 32 modules maximum 17 17 15 15
Interbus Standard 32 modules maximum 2 2 1 1
16 words In maximum
TeSys U Mix
The following is an example of Advantys STB island containing different TeSys U variants. The total
number of I/O words must be calculated and compared against the NIM capabilities.
TeSys U Variant Input Words Output Words Number of Total Input Total Output
1 TeSys U 1 TeSys U TeSys U Words Words
Sc St 6 7 3 18 21
Sc Ad 7 7 5 35 35
Sc Mu R/L 8 7 4 32 28
C Ad 8 7 2 16 14
Sc Mu R/L 8 7 1 8 7
15 109 105
NOTE: This configuration is only compatible with the following standard NIMs: Ethernet, CANopen,
DeviceNet and Modbus Plus.
1744083 03/2009 27
28 1744083 03/2009
Technical Characteristics
1744083 03/2009
2
Service Conditions and Technical Characteristics
The LULC15 Advantys STB communication module characteristics include:

 Service conditions
 24V and 24V internal power supply circuit characteristics
 Logic outputs (OA1, OA3 and LO1) and logic inputs (LI1 and LI2) characteristics.
Communication characteristics (module port) are also described.
Service Conditions
The LULC15 Advantys STB communication module service conditions are:
Certification UL, CSA

IEC 62026-1
Conformity to
Overvoltage category III
standards
Degree of pollution: 3
marking. In conformity with the essential requirements of

European Community
low voltage (LV) equipment and electromagnetic compatibility
Directives
(EMC) directives.
Ambient air Storage C - 40 ... + 85
temperature around the
Operation C - 25 ... + 55
device
Product Dimensions
The dimensions of an LULC15 Advantys STB communication module are:
LULC15
HxLxD 46 x 49 x 113 mm (1.18 x 1.93 x 4.45 in.)
Weight 0.108 kg (0.238 lb.)
For information about dimensions of TeSys U products, see "Motor starters - open version TeSys U"
Catalogue.
24V Power Supply Circuit

Technical characteristics of 24V power supply circuit, for a LULC15 Advantys STB communication
module, include:
Unominal V 24V
Supply voltage
Operating range V 20 ... 28
Maximum current
A 1.5 at +55 C
drawn
Holdup time ms tbd
against overvoltage Yes
Protection
against reverse polarity Yes
1744083 03/2009 29
24V Internal Power Supply Circuit

Technical characteristics of 24V power supply circuit, for a LULC15 Advantys STB communication
module, include:
Unominal V 24V
Supply voltage
Operating range V 20 ... 28
Maximum current
mA 70
drawn
Holdup time ms 60
against overvoltage Yes
- Guaranteed by EOS
STB XBE 1100
Protection
against reverse polarity - Implemented for
protection against
STB XBE 1000
OA1, OA3 and LO1 Logic Outputs

Output characteristics of an LULC15 Advantys STB communication module include:
Voltage V 24V
Nominal output values
Current mA 500
Voltage V 20 ... 28
Output limit values
Current mA 500
Coincidence factor of
% 100
the 3 outputs
Output response time (register 704)
(Time duration between the request start bit and the ms <10 (OA1, OA3, LO1)
change in the output state)
Protection Electronic circuit-
Against short-circuits and
breaker with automatic
overloads
reset
Number of operating
In millions 15
cycles
Maximum rate In operating cycles per hour 3600
LI1 and LI2 Logic Inputs

Input characteristics of an LULC15 Advantys STB communication module include:
24V (positive
Voltage V
logic)
Nominal input values
Maximum voltage mA 28V
Current mA 7
Voltage V 16
State 1
Current mA 6
Input limit values
Voltage V 5
State 0
Current mA 2
Hardware response To state 1 ms 10 +/- 30%
time To state 0 ms 10 +/- 30%
Input type Resistive
Protection gl fuse A 1
30 1744083 03/2009
Software Implementation
1744083 03/2009
II
Overview
The hardware implementation of an LULC15 Advantys STB communication module is followed by its
software implementation with the Advantys STB configuration software
Software implementation takes place in 3 steps:
1. Selection and implementation of the various STB modules.
(NIM, I/O modules, TeSys U motor starter, etc.) in conformance with application needs. See Advantys
STB System Planning and Installation Guide (890 USE 171) for more information.
2. Configuration, if necessary, of each individual module.
3. Control and monitoring of the STB modules through the NIM Process images.
What's in this Part?

This part contains the following chapters:
Chapter Chapter Name Page
3 Communication Module Setup with Advantys STB Configuration Software 33
4 Managing Faults and Warnings 61
5 Configuration of Reflex Stop Functions 67
1744083 03/2009 31
32 1744083 03/2009
Communication Module Setup with Advantys STB
1744083 03/2009
Communication Module Setup with Advantys

STB Configuration Software
3
Introduction to Advantys STB Configuration Software
A TeSys U motor starter equipped with the LULC15 communication module may be set up via Advantys
STB Configuration Software.
It enables you to plan, model, customize and test an island bus design, and download a custom
configuration to a physical island. An island is an assembly of distributed I/Os, power distribution,
communication and extension modules.
This chapter explains how to logically attach your own TeSys U motor starter.
It provides details on how to set up parameters on the 7 TeSys U variants and how to control and monitor
the motor starters through the NIM Process Images.

Topic Page
Communication Module Setup with Advantys STB Configuration Software 34
Customizing your Configuration 38
NIM - LULC15 Communication Data 43
TeSys U LULC15 Process Images 44
Using PKW Objects 58
Overview of the Main Registers for Simplified Management 60
1744083 03/2009 33
Communication Module Setup with Advantys STB Configuration Software
TeSys U Possible Configurations

When in Advantys STB Configuration Software, use the Catalog Browser to associate a TeSys U
configuration to an STB island. Within Preferred group, you can choose between 7 different
configurations:
TeSys U Sc St - V1.xx
TeSys U Sc Ad - V1.xx
TeSys U Sc Mu R - V1.xx
TeSys U Sc Mu L - V1.xx
TeSys U C Ad - V1.xx
TeSys U C Mu R - V1.xx
TeSys U C Mu L - V1.xx
 The letters Sc and C stand for Starter-Controller and Controller, respectively.

 The letters St, Ad or Mu stand for Standard, Advanced and Multifunction control unit, respectively.
 The letters R and L stand for Remote and Local configuration.
Selection Criteria of a TeSys U Configuration
Choose TeSys U configuration... When you need...

a starter or a starter-controller up to 15kW, for a 3-phase motor class 10, 0-12
or 0-32A rating, with a standard control unit that protects against overloads,
TeSys U Sc St - V1.xx
short-circuits, phase imbalance, and insulation breaks, and offers a manual
reset.
a starter or a starter-controller up to 15kW, for a 3-phase motor class 10 or 20
or a 1-phase motor class 10, 0-12 or 0-32A rating, with an advanced control
TeSys U Sc Ad - V1.xx
unit that protects against overloads, short-circuits, phase imbalance, and
insulation breaks, and offers a manual or remote/automatic reset.
TeSys U Sc Mu R - V1.xx a starter-controller up to 15kW, for a 1 phase or a 3-phase motor class 5-30,
or 0-12 or 0-32A rating, with a multifunction control unit that protects against
TeSys U Sc Mu L - V1.xx overloads and short-circuits, against phase imbalance and insulation breaks,
has function warnings, log and monitoring functions, fault differentiation,
overtorque and no-load running monitoring, and offers a manual/automatic
reset.
a controller up to 450kW, for a 3-phase motor class 10-20, with an advanced
control unit that protects against overloads and short-circuits, against phase
TeSys U C Ad - V1.xx
imbalance and insulation breaks, and offers a manual or remote/automatic
reset.
TeSys U C Mu R - V1.xx a controller up to 450kW, for a 3-phase motor class 5-30, with a multifunction
or control unit that protects against overloads and short-circuits, against phase
TeSys U C Mu L - V1.xx imbalance and insulation breaks, has function warnings, log and monitoring
functions, fault differentiation, overtorque and no-load running monitoring, and
offers a manual/automatic reset.
Local (L) / Remote (R) configuration modes refer to Configuration register 601 (read/write with motor off).
If in a local configuration mode... It means that 601.7 = 1.

This mode preserves the local configuration made with the
embedded HMI of the multifunction control unit.
It forbids any configuration managed by PLC application through the
network, thus preserving your local configuration.
If in a remote configuration mode... It means that 601.7 = 0.
This mode enables the PLC application to remotely configure the
TeSys U device.
Warning: The parameters overwritten by the PLC application will be
lost.
This mode is useful in case of faulty device replacement.
By default, the TeSys U device equipped with a multifunction control unit  V3.x is in Remote
configuration mode.
34 1744083 03/2009
Example of a TeSys U Configuration

When your TeSys U catalog selection has been configured in an Advantys STB island, you get a graphic
representation of your system in the island editor window:
The maximum number of TeSys U configurations attached to an Advantys STB island is defined in Island
Limitations, page 26. The TeSys U can be placed in any order.
Setting TeSys U Parameters

Depending on the TeSys U variant, parameter settings can be managed through different channels:
Configuration managed Configuration managed Configuration locally by

by Advantys software through network by PLC embedded HMI of
and NIM application multifunction control unit
TeSys U Sc St V1.xx Y Y
TeSys U Sc Ad V1.xx Y Y
TeSys U Sc Mu R V1.xx Y *
TeSys U Sc Mu L V1.xx Y
TeSys U C Ad V1.xx Y Y
TeSys U C Mu R V1.xx Y *
TeSys U C Mu L V1.xx Y
* The parameters can be set locally by embedded HMI of multifunction control unit on "TeSys U Sc Mu
R V1.xx" and "TeSys U C Mu R V1.xx" variants if PLC application doesn't modify any parameters through
the network.
1744083 03/2009 35
TeSys U Parameter Settings with Advantys Software

If you double-click a TeSys U module image in the island editor window, a module editor window opens.
Parameter settings with Advantys software is possible on the following 3 TeSys U variants:
 TeSys U Sc St V1.xx
 TeSys U Sc Ad V1.xx
 TeSys U C Ad V1.xx
By default, it opens the Parameters tab:
 Data item name: Parameter name. Some parameter entries with +/- sign in front can be expanded
and/or collapsed.
 Value: Display of parameter values. You can enter them either in a decimal or an hexadecimal format.
Default display format is decimal (Hexadecimal box unchecked). Either use pull-down menus or direct
keyboard entries.
 Module help: Opens on a help window describing parameters.
The following is a list of parameters corresponding to each of the 7 possible TeSys U configurations:
TeSys U Sc St
Parameters for TeSys U Sc St - V1.xx:
Parameter Description
682 Communication loss fallback strategy
684 Inversion of output configuration
685 Output LO1 configuration
686 Outputs OA1 and OA3 configuration
688 Recovery mode
TeSys U Sc Ad
Parameters for TeSys U Sc Ad - V1.xx:
602 Control configuration
688 Recovery mode
36 1744083 03/2009
TeSys U C Ad
Parameters for TeSys U C Ad - V1.xx:
602 Control configuration
683 Controller Local/Remote control mode
687 Outputs 13 and 23 configuration
688 Recovery mode
Default Settings
Factory default values are:
Parameter Description Default Meaning

Value
602.0 Reset mode after thermal overload fault 1 Manual mode
682 Fallback mode of control outputs on 2 Forced stop
communication loss Power base: OA1 and OA3 to 0
Controller base: 13 and 23 to 0
683 Controller Local/Remote control mode 0 Control mode = remote (via the bus)
684 Inversion of output configuration 0 Outputs status reflects control bits
685 LSB Output LO1 configuration 2 LO1 reflects control bit 700.0
686 LSB Outputs OA1 configuration 12 OA1 reflects control bit 704.0
686 MSB Outputs OA3 configuration 13 OA3 reflects control bit 704.1
687 LSB Outputs 13 configuration 12 13 reflects control bit 704.0
687 MSB Outputs 23 configuration 13 23 reflects control bit 704.1
688 Recovery mode 0 The outputs recover the status they had
before power-off
1744083 03/2009 37
Customizing your Configuration
Introduction
You can either use the default settings or customize your configuration.
Reset Mode After Thermal Overload (Reg 602)

Bits 0, 1 and 2 of register 602 are used to configure the reset mode after thermal overload fault.
Only one of these bit must be set to 1 to select the reset mode.
Reg• Comment
602.0 If set to 1: Reset is manual (default value).
602.1 If set to 1: Reset is remote by the bus (bit 704.3) or control unit HMI
602.2 If set to 1: Reset is automatic.
Fallback Mode (Reg 682)

Register 682 (read/write access) is used to adjust the fallback mode in case of a communication loss with
the PLC.
Register 682 Value Fallback Mode

0 Ignored
1 Freeze outputs
2 Stop
3 Signal comm loss warning
4 Force run forward
5 Force run reverse
WARNING
AUTOMATIC RESTART OF THE MOTOR
If communication is stopped, the outputs OA1-OA3 take the status corresponding to the selected
fallback mode (register 682), but the control bits 704.0 and 704.1 are not modified.
When a loss of communication warning is acknowledged (register 703 or pushbutton on the controller),
the motor will automatically restart if the control bits 704.0 or 704.1 were not previously overwritten to
zero by the PLC application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
38 1744083 03/2009
Description of the different fallback modes:
Fallback Mode Loss of Communication Communication Recover Loss of Communication

Acknowledgement
No detection of the loss of No detection of the loss of
Ignored communication communication No acknowledgement of the
(reg 682 = 0) OA1 and OA3 keep their status OA1 and OA3 keep their loss of communication
status
OA1 and OA3 keep their status OA1 and OA3 keep their On rising edge by bit 703.3
status (do not leave set to 1)
ERR LED blinking on the front ERR LED blinking on the front Once the acknowledgement
face face is done, the last command
Freeze outputs
stored in register 704 is
(reg 682 = 1)
enabled
Every new On/Off command ERR LED switches off
is stored but with no impact
on OA1 and OA3
OA1 and OA3 are forced to 0 OA1 and OA3 are forced to 0 On rising edge by bit 703.3
(do not leave set to 1)
Stop
(reg 682 = 2)
enabled
on OA1 and OA3
OA1 and OA3 keep their status OA1 and OA3 keep their On rising edge by bit 703.3
status (do not leave set to 1)
Signal comm loss ERR LED blinking on the front ERR LED blinking on the front
warning face face
(reg 682 = 3) Every new On/Off command ERR LED switches off
is considered and has an
impact on OA1 and OA3
OA1 is forced to 1 OA1 is forced to 1 On rising edge by bit 703.3
OA3 is forced to 0 OA3 is forced to 0 (do not leave set to 1)
Force run forward
(reg 682 = 4)
enabled
on OA1 and OA3
OA1 is forced to 0 OA1 is forced to 0 On rising edge by bit 703.3
OA3 is forced to 1 OA3 is forced to 1 (do not leave set to 1)
Force run reverse
(reg 682 = 5)
enabled
on OA1 and OA3
NOTE: Red DEL ERR flashes to indicate a communication loss (timeout fault).
1744083 03/2009 39
Control Mode (local/bus) with an LUTM Controller (Reg 683)

Controlling LUTM outputs 13 and 23 depends on the operating mode selected in register 683.
Control Mode Value Comment

Outputs 13 and 23 are controlled only by the bus (default value).
Remote 0
The state of inputs I.1 and I.2 does not impact outputs 13 and 23.
Outputs 13 and 23 are only controlled by inputs I.1 and I.2.
Local 1
Commands via the bus are not taken into account.
Outputs 13 and 23 are only controlled by inputs I.1
If I.10 = 1: Local mode
and I.2.
Mixed Input 2 Outputs 13 and 23 are only controlled by the bus.
If I.10 = 0: Remote mode The state of inputs I.1 and I.2 does not affect outputs
13 and 23.
Inversion of Outputs Configuration (Reg 684)

Depending on your needs (signalling, run, stop, etc.), you can assign a NO or NC status to outputs OA1,
OA3 and LO1, by configuring register 684.
Bit Value Comment

No inversion of output OA1 (default value)
648.0 0
Inversion of output OA1
No inversion of output OA3 (default value)
648.1 1
Inversion of output OA3
No inversion of output LO1 (default value)
648.2 2
Inversion of output LO1
Output LO1 Configuration (Reg 685 LSB)

To change the assignment (default setting), select another value (0 to 45), as described in Assignment
of outputs LO1, OA1, OA3, 13 and 23, page 42.
Assignment/control (default setting) of LULC15 output LO1 is:
Register Value Default setting Comment

685 - 0 to 7 0 to 45 2 Output LO1 = image of register 700.0 (control of output LO1)
To change the assignment, select another value as described in Assignment of outputs LO1, OA1, OA3,
13 and 23, page 42.
Output OA1 Configuration (Reg 686 LSB)

Assignment/control (default setting) of LULC15 output OA1 is:

686 - 0 to 7 0 to 45 12 Output OA1 = image of register 704.0 (control of output OA1)
13 and 23, page 42.
Output OA3 Configuration (Reg 686 MSB)

Assignment/control (default setting) of LULC15 output OA3 is:

686 - 8 to 15 0 to 45 13 Output OA3 = image of register 704.1 (control of output OA3)
13 and 23, page 42.
40 1744083 03/2009
Output 13 Configuration (Reg 687 LSB)

Assignment/control (default setting) of LUTM output 13 is:

687 - 0 to 7 0 to 45 12 Output 13 = image of register 704.0 (control of output 13)
13 and 23, page 42.
Output 23 Configuration (Reg 687 MSB)

Assignment/control (default setting) of LUTM output 23 is:

687 - 8 to 15 0 to 45 13 Output 23 = image of register 704.1 (control of output 23)
13 and 23, page 42.
Recovery Mode After Stopping (Reg 688)

If you use register 704 to control outputs OA1-OA3, writing value 1 to register 688 locks the motor and
prevents it from restarting after the occurrence of certain events:
 Loss followed by restoration of 24 VDC (outputs OA1-OA3).
 Change in position of rotary knob on power base followed by return to Ready position.
When one of these events occurs, the control bits 704.0 and 704.1 (outputs OA1-OA3) are forced to 0
automatically. Once these conditions have disappeared, control of the motor can be restored by sending
a new run command.
WARNING
In the case of cyclic writing to register 704 (e.g., an LUFP• gateway in its predefined configuration), this
monitoring function must be used with caution. The application program must take this state into
account and request that bits 704.0 or 704.1 are written to 0. Otherwise, when this event disappears,
the motor will restart automatically.
1744083 03/2009 41
Assignment of outputs LO1, OA1, OA3, 13 and 23

Register 685 (for output LO1), register 686 (for outputs OA1 and OA3), and register 687 (for outputs 13
and 23) assign values. An output copies the state of a register bit.
Value Description of assigned value Sc St Sc Ad

C Ad
0 The corresponding output is forced to 0 (0V)  
1 The corresponding output is forced to 1 (24V)  
2 State of register 700, bits 0-2:  
- 700.0 --> LO1
- 700.1 --> OA1
- 700.2 --> OA3
3 452.3 (Thermal overload fault) 
4 461.3 (Thermal overload warning) 
5 457.0 (System ready)  
6 457.1  
7 State of bit 457.2  
8 The corresponding output copies the result of "Reflex stop 1: forward"  
9 The corresponding output copies the result of "Reflex stop 1: reverse"  
10 The corresponding output copies the result of "Reflex stop 2: forward"  
11 The corresponding output copies the result of "Reflex stop 2: reverse"  
12 The corresponding output copies the result of "Forward direction" (default OA1  
value)
13 The corresponding output copies the result of "Reverse direction" (default OA3  
value)
14 452.0 (Short-circuit fault) 
15 452.1 (Overcurrent fault) 
16 452.2 (Ground fault)
17 452.3 (Thermal overload fault) 
18 452.4 (Long start fault)
19 452.5 (Mechanical locking (jam) fault)
20 452.6 (Phase imbalance fault)
21 452.7 (Underload fault)
22 452.8 (Shunt trip)
23 452.9 (Test trip)
24 452.10 (Communication loss fault on LUCM Modbus port)
25 452.11 (Control unit internal fault) 
26 452.12 (Module identification or internal communication fault)
27 452.13 (Module internal fault)  
28-31 (Reserved)
32 461.2 (Ground fault warning)
33 461.3 (Thermal overload warning) 
34 461.4 (Long start warning)
35 461.5 (Mechanical locking (jam) warning)
36 461.6 (Phase imbalance warning)
37 461.7 (Under-current warning)
38-39 (Reserved)
40 461.10 (Communication loss on LUCM Modbus port)
41 461.11 (Internal temperature warning)
42 461.12 (Module identification or internal communication warning)
43-44 (Reserved)
45 461.15 (Module warning)  
42 1744083 03/2009
NIM - LULC15 Communication Data
Introduction
Here are general details about output data (from the NIM to the LULC15 communication module), and
input data (from the LULC15 communication module to the NIM).
Output Data (from the NIM)

Output data is written to the NIM by the fieldbus master or by an HMI panel connected to the NIM’s CFG
port.
The NIM keeps a record of output data in the output process image. Each output module on the island
bus is represented by 1 data block. Its specific position in the process image is based on the module’s
physical location on the island bus.
The NIM transparently sends each data block to the associated output module. The LULC15
Communication Module uses 6 contiguous registers in its associated output data block.
The mapping is independent of the control unit type.
Input Data (from LULC15)

The LULC15 communication module sends a representation of the operating state of its input channels
to the island’s NIM. The NIM stores the information in registers. This information can be read by the
fieldbus master or by an HMI panel connected to the NIM’s CFG port.
The input data process image is part of a block of registers reserved in the NIM’s memory.
The module is represented by contiguous registers in this block. The number of registers depends on the
control unit type (standard, advanced or multifunction).
Their positions in the process image are based on the module’s physical location on the island bus.
1744083 03/2009 43
TeSys U LULC15 Process Images
Output and Input Process Image

There are 4 different Process Images for the 7 TeSys U variants:
 TeSys U Sc St - V1.xx
 TeSys U Sc Ad - V1.xx
 TeSys U Sc Mu R - V1.xx and TeSys U Sc Mu L - V1.xx
 TeSys U C Ad - V1.xx, TeSys U C Mu R - V1.xx and TeSys U C Mu L - V1.xx.
The Output Process Image (from NIM to LULC15) is related to the commands.
The Input Process Image (from LULC15 to NIM) is related to the status.
Outputs/Inputs for the different TeSys U variants are described below.
WARNING
The motor will automatically restart if the control bits 704.0 or 704.1 were not previously overwritten to
zero by the PLC application, in case of a cyclic writing to register 704 and on the occurrence of one of
the following events:
 Loss followed by restoration of the outputs power supply 24 VDC.
 Change in position of rotary knob on power base followed by return to Ready position.
 Communication break followed by restoration.
44 1744083 03/2009
TeSys U Sc St Output Data Map

Output Data Map = 7 words

Word Register Description
1 704 Control register
2 703 Control of communication module
3 700 Output control
4 PKW1
PKW request object
5 PKW2
6 PKW3
PKW request data
7 PKW4
Word 1 Register 704 - Control register

Bit 0 Run forward
Bit 1 Run reverse
Bit 2 Reserved
Bit 3 Fault reset: if register 451=102 or 104, fault acknowledgment causes a
return to communication module factory settings.
This bit is active on the rising edge and must be reset to 0 by
programming.
Bit 4 to bit 15 Reserved
Word 2 Register 703 - Control of communication module

Bit 3 Reset warning: communication loss
programming.
Word 3 Register 700 - Output control

Bit 0 Control of output LO1 (if Reg 685=2)
Bit 1 Control of output OA1 (if Reg 686 LSB=2)
Bit 2 Control of output OA3 (if Reg 686 MSB=2)
Word 4 and 5 PKW Service

PKW Request object

PKW Request data
1744083 03/2009 45
TeSys U Sc St Input Data Map

Input Data Map = 6 words

1 455 Status register
2 458 I/O status register
3 PKW1
PKW request object
4 PKW2
5 PKW3
PKW request data
6 PKW4
Word 1 Register 455 - Status register

Bit 0 Ready:
LUB••/2B•• = the rotary handle is turned to 'On' position and there is no
fault.
LUS••/2S•• = the push-button is pressed and there is no fault.
Bit 1 Pole status = closed
Bit 2 All fault
Bit 3 All warning
Bit 4 Tripped:
LUB••/2B••: = the rotary handle is turned to "Trip" position.
LUS••/2S•• = the push-button is depressed.
Word 2 Register 458 - I/O Status

Bit 0 OA1 status
Bit 1 OA3 status
Bit 2 LO1 status
Bit 8 LI1 status
Bit 9 LI2 status

PKW Request object

PKW Request data
46 1744083 03/2009
TeSys U Sc Ad Output Data Map


4 PKW1
PKW request object
5 PKW2
6 PKW3
PKW request data
7 PKW4

Bit 0 Run forward
Bit 1 Run reverse
Bit 2 Reserved
programming.

programming.


PKW Request object

PKW Request data
1744083 03/2009 47
TeSys U Sc Ad Input Data Map


3 461 Warning register
4 PKW1
PKW request object
5 PKW2
6 PKW3
PKW request data
7 PKW4

Bit 0 Ready:
fault.
Bit 2 All fault
Bit 3 All warning
Bit 4 Tripped:
Bit 5 Fault reset authorized
Bit 6 Reserved
Bit 7 Motor running with detection of current, if greater than 10% FLA
Bit 8 to bit 13 Average motor current in % of FLA. 32 = 100%, 63 = 200%
Bit 14 Reserved
Bit 15 Motor start in progress
1 = ascending current is greater than 10% FLA
0 = descending current is lower than 150% FLA

Bit 0 OA1 status
Bit 1 OA3 status
Bit 2 LO1 status
Bit 8 LI1 status
Bit 9 LI2 status
Word 3 Register 461 - Warning register

Bit 3 Thermal warning
Bit 15 Module warning

PKW Request object

PKW Request data
48 1744083 03/2009
TeSys U Sc Mu L and TeSys U Sc Mu R Output Data Map

Starter Controller with Multifunction Control Unit Local and Remote

4 PKW1
PKW request object
5 PKW2
6 PKW3
PKW request data
7 PKW4

Bit 0 Run forward
Bit 1 Run reverse
Bit 2 Reserved
programming.
Bit 4 Reserved
Bit 5 Launch automatic thermal overload fault test
Bit 12 Reserved

programming.


PKW Request object

PKW Request data
1744083 03/2009 49
TeSys U Sc Mu L and TeSys U Sc Mu R Input Data Map

Starter Controller with Multifunction Control Unit Local and Remote

4 457 Mechanical and power supply status register
5 PKW1
PKW request object
6 PKW2
7 PKW3
PKW request data
8 PKW4

Bit 0 Ready:
fault.
Bit 2 All fault
Bit 3 All warning
Bit 4 Tripped:
Bit 6 A1-A2 terminals powered up
Bit 14 Reserved

Bit 0 OA1 status
Bit 1 OA3 status
Bit 2 LO1 status
Bit 8 LI1 status
Bit 9 LI2 status
50 1744083 03/2009

Bit 2 Ground fault warning
Bit 4 Long start warning
Bit 5 Jam warning
Bit 6 Phase imbalance warning
Bit 7 Under-current warning
Bit 10 Communication port on LUCM Modbus port
Bit 11 Internal temperature warning
Bit 12 Module identification or internal communication warning
Word 4 Register 457 - Mechanical and power supply status register

Bit 0 Button position "On"
Bit 1 Button position "Trip"
Bit 2 Contactor state "On"
Bit 3 24V DC power supply present on outputs

PKW Request object

PKW Request data
1744083 03/2009 51
TeSys U C Ad Output Data Map

Controller with Advanced Control Unit

4 PKW1
PKW request object
5 PKW2
6 PKW3
PKW request data
7 PKW4

Bit 0 Run forward
Bit 1 Run reverse
Bit 2 Reserved
programming.

programming.

Bit 3 Control of output 13 (if Reg 687 MSB=2)

PKW Request object

PKW Request data
52 1744083 03/2009
TeSys U C Ad Input Data Map

Controller with Advanced Control Unit

4 459 I/O status on controller base
5 PKW1
PKW request object
6 PKW2
7 PKW3
PKW request data
8 PKW4

Bit 0 Ready:
fault.
Bit 1 Input I.3 or I.4 powered-on
Bit 2 All fault
Bit 3 All warning
Bit 4 Tripped:
Bit 14 In local control

Bit 0 OA1 status
Bit 1 OA3 status
Bit 2 LO1 status
Bit 8 LI1 status
Bit 9 LI2 status

1744083 03/2009 53
Word 4 Register 459 - I/O status on controller base

Bit 0 I.1 = local control of output 13
Bit 2 I.3 = contactor status on output 13
Bit 4 I.5 = input status (reset)
Bit 5 I.6 = input status (external fault)
Bit 6 I.7 = input status (system ready)
Bit 7 I.8 = input status (free)
Bit 9 I.10 = input status in local/remote mixed mode if 683 = 2, otherwise free
Bit 12 Output 13 status (1 = OA1 closed)
Bit 14 Output 95-96 and 97-98 status (1 = 95-96 closed and 97-98 opened)
Bit 15 Output 05-06 status (1 = 05-06 closed)

PKW Request object

PKW Request data
54 1744083 03/2009
TeSys U C Mu L and TeSys U C Mu R Output Data Map

Controller with Multifunction Control Unit Local and Remote

4 PKW1
PKW request object
5 PKW2
6 PKW3
PKW request data
7 PKW4

Bit 0 Run forward
Bit 1 Run reverse
Bit 2 Reserved
programming.
Bit 4 Reserved
Bit 5 Launch automatic thermal overload fault test
Bit 12 Reserved

programming.

Bit 3 Control of output 13 (if Reg 687 LSB=2)

PKW Request object

PKW Request data
1744083 03/2009 55
TeSys U C Mu L and TeSys U C Mu R Input Data Map

Controller with Multifunction Control Unit Local and Remote

4 457 Mechanical and power supply status register
5 PKW1
PKW request object
6 PKW2
7 PKW3
PKW request data
8 PKW4

Bit 0 Ready:
fault.
Bit 2 All fault
Bit 3 All warning
Bit 4 Tripped:
Bit 14 In local control

Bit 0 OA1 status
Bit 1 OA3 status
Bit 2 LO1 status
Bit 8 LI1 status
Bit 9 LI2 status
56 1744083 03/2009

Bit 2 Ground fault warning
Bit 4 Long start warning
Bit 5 Jam warning
Bit 6 Phase imbalance warning
Bit 7 Under-current warning
Bit 10 Communication port on LUCM Modbus port
Bit 11 Internal temperature warning
Bit 12 Module identification or internal communication warning
Word 4 Register 459 - I/O status on controller base

Bit 4 I.5 = input status (reset)
Bit 5 I.6 = input status (external fault)
Bit 6 I.7 = input status (system ready)
Bit 9 I.10 = input status in local/remote mixed mode if 683 = 2, otherwise free
Bit 14 Output 95-96 and 97-98 status (1 = 95-96 closed and 97-98 opened)
Bit 15 Output 05-06 status (1 = 05-06 closed)

PKW Request object

PKW Request data
1744083 03/2009 57
Using PKW Objects
Introduction
PKW stands for Periodically Kept in Acyclic Words. PKW objects are added to the process data images
to allow to acyclically read or write any register.
4 words are reserved in the output process image to activate a request telegram.
4 words are reserved in the input process image to provide a response telegram.
Using PKW, the PLC application can read or wite any register of TeSys U in remote mode. In local mode,
the PLC application can only read registers.
PKW OUT Data

The following table describes the Request OUT Data:
MSB LSB
PKW Request Object PKW OUT Word 1 address
PKW OUT Word 2 Toggle bit (bit 7) Function code (bits 6 to 0) 0x00
PKW Request Data PKW OUT Word 3 Value to write: 1st word = Most Significant Word
PKW OUT Word 4 Value to write: 2nd word = Least Significant Word
Any changes in the PKW OUT Data area will trigger the handling of the request, except if function code
= 0x00).
The toggle bit must change for each consecutive request.
This mechanism allows the request initiator to know when a response is ready by polling bit 7 of function
code. When this bit in the OUT data equals the request’s emitted toggle bit in the IN data in the PKW
Response Object, then the response is ready.
Function code allows the selection of read or write access to single or double words:
Access Type Data Size Function Code (bits 6 to 0)

Read Single Word R_MB_16 0x25
Double Word R_MB_32 0x26
Write Single Word W_MB_16 0x2A
Double Word W_MB_32 0x2B
PKW IN Data
The following table describes the Request IN Data:
MSB LSB
PKW Response Object PKW IN Word 1 Same as request: address
PKW IN Word 2 Toggle bit (bit 7) Function code (bits 6 to 0) 0x00
PKW Response Data PKW IN Word 3 Read data: 1st word = Most Significant Word or Error code
PKW IN Word 4 Read data: 2nd word = Least Significant Word or Error code
If the initiator tries to write a TeSys U object/register to an illegal value, or tries to access an unreachable
register, an error code is answered (Function code = toggle bit + 0x4E).
The exact error code can be found in PKW IN Word 3. The request is not accepted and the object/register
remains at the old value. This also happens if an access is requested with an incorrect data type
(example: R_MB_16 for reading a 32 bits TeSys U register).
If you want to repeat exactly the same command, it would require you to reset the function code to 0x00,
wait for the response frame with the function code equal to 0x00 and then to set it again to its previous
value (useful for limited master like HMI).
Another way of repeating exactly the same command is to invert the "toggle bit" in the function code byte.
The response is valid when the toggle bit of the response is equal to the toggle bit written in the answer
(this is a more efficient method, but it requires higher programming capabilities).
58 1744083 03/2009
PKW Error Codes

The following table provides a list of possible errors:
Error Code Description

0x0601 0000 Unsupported access to an object.
0x0601 0002 Attempt to write a read only object.
0x0602 0000 Object does not exist in the object dictionary.
0x0609 0030 Value range of parameter is exceeded (only for write access)
0x0609 0031 Value of parameter written is too high.
0x0609 0032 Value of parameter written is too low.
0x0609 0036 Maximum value is less than the minimum value
1744083 03/2009 59
Overview of the Main Registers for Simplified Management
Introduction
Before commissioning a motor starter, it is useful to know which registers to access, and in which order.
Illustration of Registers Used

The following illustration provides basic information about commissioning through registers:
configuration, control and monitoring (state of the system, measurements, faults and warnings,
acknowledgment). Starting from the predefined factory configuration, you will be able to visualize, and
even anticipate the behavior of your system.
60 1744083 03/2009
Managing Faults and Warnings
1744083 03/2009
4
Topic Page
Displaying Faults 62
Application Faults 63
Internal Faults 65
Warnings - Loss of Communication 66
1744083 03/2009 61
Displaying Faults
Fault Indicators
The presence of a fault is signalled by different indicators:
 State of the LULC15 communication module’s LEDs
With a power base:
 State of the power base rotary knob (0 or "trip"),
 State of the PKW request (PKW response)
 State of the output relays
With a controller base:

 State of the LEDs on the controller base
 State of the output relays
With a standard or advanced control unit:

 Internal signals sent to the LULC15 communication module
With a multifunction control unit:

 Warning
 Message(s) displayed on screen
 Internal communication with the LULC15 communication module
NOTE: Warnings and faults are taken into account in the relevant registers. For more information, see
Communication Variables User’s Manual: monitoring of faults (450 to 452) and monitoring of warnings
(460 to 461).
62 1744083 03/2009
Application Faults
Acknowledgment of Application Faults

Possible application faults are listed below. Their reset (or acknowledgement): method can be
manual/automatical/ remote.
Registers LULC15 LUCM• LUTM

451 452
Fault Fault bit Fault
Application faults number acknowledgement
"ERR" (line 2) "FAULT"

Short-circuit fault 1 _.0 = 1 Sc -
Manual reset
Over-current fault 2 _.1 = 1 I>> -
off Depending on reset
Thermal overload fault 4 _.3 = 1 overload - mode set in register
602
LUCM• multifunction control 3 and 5
See LUCM••BL - LUCMT1BL Multifunction Control Unit User’s Manual
unit application fault set to 12

460 461
Fault Fault bit Warning
Warnings number acknowledgement
"ERR" (line2) "FAULT"
LUTM external warning Automatic with I.6

201 _.15 = 1 - M201
indicated by I.6 changing to 0 returning to 1
Overload Fault with LU•B•/LU•S• Power Base

Following a thermal overload fault, either the rotary knob or the blue pushbutton onthe front panel can be
used, irrespective of which reset mode has been configured..
Configuration Reset
Method
register (acknowledgment)
With the rotary knob on LU•B•
direct "manual"
With the blue pushbutton on LU•S•
602.0 = 1
With the LU9 AP•• kit on LU•B•
remote "manual"
With the LU9 •• kit on LU•S•
Acknowledgement by bit 704.3.
602.1 = 1 "remote" This bit is active on rising edge and must be reset
to 0 by programming.
602.2 = 1 "automatic" Managed by the control unit
1744083 03/2009 63
Overload Fault with LUTM Controller Base

Following a thermal overload fault, either the blue pushbutton onthe front panel or input I.5 can be used,
irrespective of which reset mode has been configured.
Configuration Acknowledgment
Means
register (reset)
direct "manual" With the blue push-button on the front panel
602.0 = 1 With the reset button on front of the rack or
remote "manual"
control panel (via input I.5)
Acknowledgement by bit 704.3.
602.1 = 1 "remote" This bit is active on rising edge and must be reset
to 0 by programming.
602.2 = 1 "automatic" Managed by the control unit
64 1744083 03/2009
Internal Faults
Acknowledgement of Internal Faults

List of possible internal faults:

451 452
Fault Fault bit Fault
Internal faults number acknowledgement

Fault in the LULC15 STB
14 - M14 -
communication module
LULC15 STB communication
module not installed or not Power down and
supplied with power, or loss 15 - Off M15 - then power up the
of communication with the LULC15 and LUCM•
module
Internal fault in the LUC••
54 _.11 = 1 M54 -
control unit
Internal fault in the LUCM• 51 to 53,
See LUCM - LUCMT Multifunction Control Unit User’s Manual
multifunction control unit 55 to 63
LULC15 power off
Write-to-EEPROM fault 100 _.13 = 1 On M100 -
then on
Communication fault with the
LULC15 power off
LUCM• multifunction control 101 _.12 = 1 On M101
then on
unit
Rising edge on
Checksum fault in EEPROM 102 _.13 = 1 On M102
704.3=1
Rising edge on
EEPROM configuration fault 104 _.13 = 1 On M104
704.3=1
Power down and
Communication fault with
105 _.13 = 1 On M105 then power up the
LUTM controller base
LULC15
Power down and
Communication fault with
205 then power up the
LULC15 module
LULC15
_.13 = 1 On -
Power down and
No control unit 206 then power up the
LULC15
1744083 03/2009 65
Warnings - Loss of Communication
Acknowledgment of Warnings
List of possible warnings.

460 461
warning warning warning
Warnings number bit acknowledgment

Automatic when the
Wrng
Thermal overload warning 4 _.3 = 1 - - overload is less than
overload
85%
Acknowledgement
by bit 703.3.
Loss of communication with This bit is active on
109 _.15 = 1 Comm loss -
the master warning rising edge and must
be reset to 0 by
programming.
LUCM•/LUTM• multifunction 2 and
See LUCM - LUCMT Multifunction Control Unit User’s Manual
control unit warning 4 to 13
Recovery after Communication Loss

After acknowledgment by setting bit 703.3 to 1, recovery occurs according to the states of control bits
704.0 and 704.1.
66 1744083 03/2009
Configuration of Reflex Stop Functions
1744083 03/2009
5
Topic Page
Description of Reflex Stop Functions 68
Use of Reflex 1 and Reflex 2 70
1744083 03/2009 67
Description of Reflex Stop Functions
Introduction
The reflex stop ensures accurate repeated position control, unhindered by the bus and PLC scan times.
There are 2 types of reflex stop functions:
 Reflex1: "Reflex stop 1" function
 Reflex2: "Reflex stop 2" function.
Description of Reflex1
Sensor 1 (logic input LI1) directly controls motor stopping.
After a new run command (stop command then run command), the motor restarts even if something is
still detected (LI1=1).
1 Bus 2 Sensor 1 (LI1)
NOTE: In the case of a reversing starter, the reflex stop works in both directions.
Data sequence:
68 1744083 03/2009
Description of Reflex2
Sensor no. 1 (logic input LI1) controls motor stopping in forward mode.
Sensor no. 2 (logic input LI2) controls motor stopping in reverse mode.
After a new run command (stop command then run command), the motor restarts even if something is
still detected (LI1 or LI2 = 1).
1 Bus 2 Sensor 1 (LI1) 3 Sensor 2 (LI2)
NOTE: Sensor no. 2 (LI2) does not affect forward mode, and sensor no.1 (LI1) does not affect reverse
mode.
1744083 03/2009 69
Use of Reflex 1 and Reflex 2
Introduction
In order to use a "reflex stop" function, it must be selected in the register of the output to be monitored.
LUB••/S•• - LU2B••/2S•• base LUTM•• base

Reflex Value of
Motor spinning direction Outputs Outputs
function Reg• Output LO1
OA1 and OA3 13 and 23
Reflex1.Fw = Forward 8
Reflex1
Reflex1.Rev = Reverse 9 Reg686 Reg687
Reg685 (LSB)
Reflex2.Fw = Forward 10 (LSB) (MSB) (LSB) (MSB)
Reflex2
Reflex2.Rev = Reverse 11
NOTE: Before using the "reflex stop" functions, outputs OA1/OA3 must first be assigned to the
forward/reverse directions. This selection is made in register 686. By default, OA1 is assigned to forward
and OA3 to reverse.
Reflex1.Fw
This function is active on a rising edge, and not on the level.
LI1 = 1 stops the motor, irrespective of the chosen direction of operation.

.Fw After a new run command (stop command followed by a run command), even if logic input LI1 = 1, the
motor restarts in the chosen direction.
NOTE: Logic input LI2 is not used.
Reflex1.Rev
LI1 = 1 stops the motor, irrespective of the chosen direction of operation.

.Rev After a new run command (stop command followed by a run command), even if logic input LI1 = 1,
the motor restarts in the chosen direction.
NOTE: Logic input LI2 is not used.
Reflex2.Fw
This function is active on a rising edge, and not on the level
LI1 = 1 stops the motor in forward mode.

LI2 = 1 stops the motor in reverse mode.
.Fw
After a new run command (stop command followed by a run command), even if logic input LI1 = 1,
NOTE: Logic input LI2 doesn’t affect forward mode and logic input LI1 doesn’t affect reverse mode.
Reflex2.Rev
LI1 = 1 stops the motor in forward mode.

LI2 = 1 stops the motor in reverse mode.
.Rev
After a new run command (stop command followed by a run command), even if logic input LI1 = 1,
NOTE: Logic input LI2 doesn’t affect forward mode and logic input LI1 doesn’t affect reverse mode.
70 1744083 03/2009
Index
1744083 03/2009
Index
B
AC
A M
Acknowledgement Modbus
application fault, 63 Reflex1, 68
internal fault, 65 Reflex2, 69
warning, 66 Module
Application faults, 63 bottom view, 18
Architecture, 24 front view, 15
architecture limitations, 26
Assembly Order, 19
O
Output
C Configuration, 40
Communication loss, 38, 66 Output (on illustration), 15
Configuration Outputs, 30
Inversion of Output , 40
output, 40
Connection, 25 P
Connectors, 15 Power base, 19
Control mode, 40 Power supply, 20, 21, 22, 29
Control units (LUC...), 14 Power-up, 21
Controller base, 19 Product dimensions, 29
E R
Electrical connection, 20 Receiving the product, 13
Reflex stop functions, 68
reset mode, 38
F
Fallback mode, 38
Faults, 62 T
Functions Offered, 13 TeSys U mix, 27
TeSys U per NIM, 27
I
I/O words exchanges, 26 W
Input (on illustration), 15 Warning, 66
Inputs, 30 wire, 23
Internal faults, 65
Island bus extension cable, 15
L
LED, 15, 16
Link
prewired, 22
wire-to-wire, 22
LUCA, 14
LUCB/C/D, 14
LUCM, 14, 21
1744083 03/2009 71
Index
72 1744083 03/2009

Tesys U Lulc15 Advantys STB Communication Module: User'S Manual

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1744083 03/2009

Title of Documentation Reference Number

What's in this Part?

Installation of TeSys U Advantys STB Module

What's in this Chapter?

Presentation of LULC15 Advantys STB Communication Module

Receiving the Product

TeSys U starter-controller LUB•• / LU2B••

With the communication module, you can:

Data Available with the 7 TeSys U Variants

The LULC15 is presented as 7 variants of TeSys U in the Advantys STB environment.

Short Name Description

Description and Installation of the Module

Front View of the Module

1 2-color COMM LED indicating Advantys STB module operational status.

COMM LED Description

2-color Color display mode Meaning Action

COMM LED Blink Patterns

Error (ERR) LED

Off Normal operation

Bottom View of the Module

Short Name Items Description

5 TeSys U C Ad - V1.xx III + (d) Controller with an advanced control unit

24V and Internal Power Supplies

TeSys U Behavior at Power-up with an LUCM/LUCMT

LULC15 Internal LUCM 24V Aux A1/A2 Local Comment

LULC15 Internal LUCMT Comment

1 24 V ==: power-supply terminal for outputs OA1, OA3 and LO1.

Power Supply for LUTM Controller bases

Power base: Terminal Power Supply

Description with a Power Base Reference

Illustration for both types of power base:

Wire-to-wire link (supplying power to outputs OA1, OA3 and LO1)

LULC15 Conductor Cross-Sections

Conductor Wire type Cross-section (min. to max.)

 2 solid wires  0.14 ... 0.5 mm2  AWG 26 ... AWG 20

Connectors 3 and 6 pins

Architecture and Connections

1 Advantys STB I/Os

Cables and Connections

An Advantys STB island architecture has the following limitations:

Maximum number of modules supported by the NIM Basic NIM: 12

I/O Words Exchanges

TeSys U Input words Output words

Supported TeSys U Associations

The LULC15 Advantys STB communication module characteristics include:

Communication characteristics (module port) are also described.

Certification UL, CSA

marking. In conformity with the essential requirements of

24V Power Supply Circuit

24V Internal Power Supply Circuit

OA1, OA3 and LO1 Logic Outputs

LI1 and LI2 Logic Inputs

What's in this Part?

Communication Module Setup with Advantys

What's in this Chapter?

Communication Module Setup with Advantys STB Configuration Software

TeSys U Possible Configurations

 The letters Sc and C stand for Starter-Controller and Controller, respectively.

Selection Criteria of a TeSys U Configuration

Choose TeSys U configuration... When you need...

If in a local configuration mode... It means that 601.7 = 1.

Example of a TeSys U Configuration