Compression testing is used across many industries to ensure product safety and reliability. It involves applying crushing forces to materials and measuring the load and displacement. This provides data on compression strength and stress-strain properties. Example applications discussed are testing concrete aggregate strength, the lifespan of electronics buttons under repeated compression, characteristics of compression springs, ripeness of fruits through probe penetration force, and top-load strength of water bottles and packaging. Proper compression testing using force measurement equipment is important for quality control, design, and compliance with standards.
Compression testing is used across many industries to ensure product safety and reliability. It involves applying crushing forces to materials and measuring the load and displacement. This provides data on compression strength and stress-strain properties. Example applications discussed are testing concrete aggregate strength, the lifespan of electronics buttons under repeated compression, characteristics of compression springs, ripeness of fruits through probe penetration force, and top-load strength of water bottles and packaging. Proper compression testing using force measurement equipment is important for quality control, design, and compliance with standards.
Compression testing is used across many industries to ensure product safety and reliability. It involves applying crushing forces to materials and measuring the load and displacement. This provides data on compression strength and stress-strain properties. Example applications discussed are testing concrete aggregate strength, the lifespan of electronics buttons under repeated compression, characteristics of compression springs, ripeness of fruits through probe penetration force, and top-load strength of water bottles and packaging. Proper compression testing using force measurement equipment is important for quality control, design, and compliance with standards.
characterized through the use of force measurement.
Compression Testing Basics
WHAT IS COMPRESSION FORCE AND WHY DO WE MEASURE IT? BY TRACE Y CHEES MA N
C ompression is the application
of pushing or crushing forces acting upon an object or a material highest quality standards. Data can be used to facilitate the design process, evaluate batch quality, determine con- is important because it is a necessary component that defines the concrete’s thermal and elastic properties. Testing that allows it to become squeezed or sistency, reduce manufacturing costs, the compressive strength of concrete squashed. It is the opposite of tension, and establish compliance with industry aggregate pellets assists in develop- or the application of pulling forces that standards. ing the proper water/cement material allow a material to stretch or elongate. ratio. One specific example utilizes Compression tests are instrumen- COMPRESSION TEST APPLICATIONS: a single or double-column force test tal in determining how a material or CONCRETE AGGREGATE COMPRESSION stand to compress concrete pellets with product reacts when subjected to a STRENGTH a compression plate. An indicator and crushing load. As the sample is com- We often take for granted the load cell are implemented as a means pressed, the load and displacement are strength of the sidewalk that one to measure the force. Data is transmit- recorded. Further calculations can be stands upon. Concrete is an important ted to a computer or tablet for further made including compressive stress and building material that has been in analysis. strain, which can be plotted as a stress- use since Roman times. It is used for strain diagram to determine elastic roadways, bridges, houses, commercial ELECTRONICS limit, proportional limit, yield point, buildings, and even kitchen coun- COMPRESSION LIFE CYCLE and yield strength. tertops. Concrete is a mix of cement Electronics have become a part of Compression tests ensure that prod- material, aggregate, and water. Deter- our daily lives. Computer keyboards, ucts are safe and manufactured to the mining the strength of the aggregate mobile phones, remote controls, and
22 Aerospace Special Section | July 2019 www.qualitymag.com
push-button switches are objects that most of us engage with on a daily basis. In product design, it is impor- tant to test the lifespan by repeating a compression test by cycling these ele- ments to failure. The measurement of these simple push-button forces can be conducted with a handheld force gage. If the gage has a specialized function called an external trigger, the force at which electrical contact has occurred, such as by pressing a button, can also be captured.
COMPRESSION SPRING TESTING
Springs are common objects that A top-load test is used to determine have many applications. Pens, tire the buckling force of a water bottle. gages, staples, mattress, and electrical contacts are among the many objects that can incorporate the use of springs. A force can be applied to push a spring so that it undergoes a displacement from its unstrained length. Compres- sion spring manufacturers must verify goods industries. PET (polyethylene the characteristics of teraphthalate) bottles, containers, cans, A typical compression testing sys- their springs. Several and cartons are required to resist com- tem consists of a test frame, force parameters are often pressive forces that could otherwise gage/load cell, and application- measured including cause leakage or breakage. A top-load specific fixtures. Shown here is a spring rate, spring test typically involves applying a down- syringe compression application. load, load at displace- ward compression force to measure ment, and displace- the product’s resistance to crushing or ment at load. A typical spring tester a compressive load until it deforms or can be comprised of a manual or collapses. An example of such testing motorized force test stand, force gage is measuring the top load on a five- (or indicator in conjunction with a gallon water cooler bottle. The water load cell), compression plates, and data bottle is secured at the base of a single collection software. or double-column force test stand. The test stand is fitted with a load cell, an FRUIT RIPENESS TESTING indicator, and a compression plate. In Fruit and vegetable ripeness might a top load test, it is important to use a not be the first thing you think of vented compression plate. This type of when considering compression testing, plate allows air to escape through slots but it is an important test within the during compression. agricultural industry. A probe can be inserted through the skin of a fruit or SUMMARY vegetable at a controlled rate of To ensure quality, reliability and safety speed. The force at which the in product design, compression testing skin breaks is used to quantify must be implemented in a wide variety the ripeness. These tests can of industries. Force measurement is vital be completed with a force to ensure compliance with performance gage, probe, and manual or and reliability standards. j motorized test stand. Tracey Cheesman is a sales engineer at Mark-1O TOP LOAD TESTING Corp. For more information, call (888) MARK-TEN Top load testing is important in the or (631) 842-92OO x34, email [email protected] packaging, beverage, and consumer or visit www.mark-1O.com.
www.qualitymag.com July 2019| Aerospace Special Section 23